CN1082014A - Self-released enamel ceramic with high whiteness and thermal stability - Google Patents

Self-released enamel ceramic with high whiteness and thermal stability Download PDF

Info

Publication number
CN1082014A
CN1082014A CN 93111637 CN93111637A CN1082014A CN 1082014 A CN1082014 A CN 1082014A CN 93111637 CN93111637 CN 93111637 CN 93111637 A CN93111637 A CN 93111637A CN 1082014 A CN1082014 A CN 1082014A
Authority
CN
China
Prior art keywords
porcelain
self
released
enamel
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 93111637
Other languages
Chinese (zh)
Other versions
CN1037599C (en
Inventor
杨子初
陈海波
唐锡怀
冯波
谢晓静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CERAMICS INST HUNAN PROV
Original Assignee
CERAMICS INST HUNAN PROV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CERAMICS INST HUNAN PROV filed Critical CERAMICS INST HUNAN PROV
Priority to CN 93111637 priority Critical patent/CN1037599C/en
Publication of CN1082014A publication Critical patent/CN1082014A/en
Application granted granted Critical
Publication of CN1037599C publication Critical patent/CN1037599C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention belongs to the ceramic technology field, is a kind of self-released enamel ceramic with high whiteness and thermal stability.The chemical ingredients of this porcelain comprises: SiO 243-58%, Al 2O 328-36%, MgO4.5-10.65%, K 2O+Na 2O1.8-5.5% (by weight percentage).Used composition of raw materials is: kaolin 25-68%, talcum 15-35%, feldspar 15-40%, (by weight percentage).This porcelain does not need through the glazing operation behind blank forming; At sintering process, base substrate can self discharge glaze and be covered in the porcelain embryo surface.This porcelain has high whiteness height, high strength, high thermal stability, and firing range is wide, is applicable to household china, decorative ceramic, architectural ceramics, industrial porcelain, electronics porcelain etc.

Description

Self-released enamel ceramic with high whiteness and thermal stability
The invention belongs to the ceramic technology field, is a kind of self-released enamel ceramic.
The band glaze ceramic generally all form by base and glaze two portions, its production process be after the last layer glaze is executed on the inside and outside surface of base substrate through burning till, the base glaze is combined.The applicant has applied for a kind of " self-releasing enamel low-temp ceramics " on October 23rd, 1991, this application is open on May 5th, 93, publication number CN1071658A.In this patent application, introduced and used kaolin, wollastonite, quartzy, potassium felspar sand, calcination of talc, raw materials such as wilkinite are made self-releasing enamel low-temp ceramics can save glaze processing, operations such as glazing, and do not have the base substrate of glazing in sintering process, can produce the glaze layer from self discharging enamel, ceramic product with glazing has same glaze effect like this, thereby simplified the technological process of production greatly, reduce production costs, but the porcelain whiteness made from this patent application technology is not high, thermostability is not enough, and easy fired is difficult to the processing requirement that the high temperature klining of suitable many big factories becomes.
The objective of the invention is to provide a kind of Heat stability is good, whiteness height, high impact strength can be applicable to that klining becomes low temperature with high temperature, the glaze that base substrate does not need glazing to lean on and self discharges is carried out the self-released enamel ceramic that is placed on the porcelain body surface.
The objective of the invention is to realize with the following methods.Comprise in its chemical ingredients of self-released enamel ceramic of the present invention: SiO 243-58%, Al 2O 328-36%, MgO 4.5-10.65% K 2O+Na 2O 1.8-5.5%(by weight percentage).At chemical ingredients K 2O+Na 2In the content of O, K preferably 2O 2.0-5%, Na 2O 0.2-0.5% or K 2O 0.2-0.5%, Na 2O 1.6-4.5%(accounts for the weight percent in the chemical ingredients of whole porcelain).Form according to above-mentioned chemical ingredients, can determine that the composition of raw materials composition of self-released enamel ceramic of the present invention comprises: kaolin 25-68%, talcum 15-35%, feldspar 15-40%(are by weight percentage).For making Al in the prescription 2O 3Content reach the requirement in forming of chemical ingredients in the porcelain, can according to circumstances add aluminium powder or the alumina of 0-20%.The both available potassium felspar sand of used feldspar raw material, also available albite or other feldspar, and with the albite of 2/3 potassium felspar sand and 1/3 common introduce best.
In the chemical ingredients that the present invention introduced, the content that should make MgO like this, makes MgO both play skeleton and acts on mutually between playing the skeleton phase and plaing between the flux effect, plays the flux effect again.Form from chemical ingredients of the present invention, its main chemical compositions belongs to MgO-Al substantially as can be known 2O 3-SiO 2In the three-part system, by formulation selection, make principal crystalline phase in the porcelain be trichroite and mullite as the skeleton in the porcelain, promptly a part of MgO and Al 2O 3, SiO 2Reaction generates trichroite (2MgO2Al 2O 35SiO 2) play skeleton and act on mutually.Simultaneously owing to introduced Na again in the chemical ingredients 2O k 2Two kinds of alkalimetal oxides of O, MgO and basic metal effect are similar to the effect of MgO in the feldspar glaze, so part MgO and Na 2O, k 2O plays a part flux jointly, is easy to generate at low temperatures liquid phase (glassy phase), promptly reduces melt temperature and high temperature viscosity.The too high levels of MgO is crossed to hang down and all is difficult to obtain the glaze self-releasing porcelain products, and has a strong impact on the performance of product.MgO mainly introduces by talcum or other raw material that contains MgO, also can directly use the magnesium oxide industrial chemicals.SiO 2And Al 2O 3Main effect is to form skeleton phase mullite and trichroite crystalline phase, Al 2O 3Mainly introduce by the feldspar raw material, felspathic introducing amount height, this is the principal element that obtains from releasing glaze and wide sintering range (50-70 ℃).Felspathic use with potassium felspar sand account for 2/3, albite accounts for the 1/3 common best results of introducing.Kaolin provides the required plastic material of moulding, brings into and satisfy the mutually required Al of skeleton simultaneously 2O 3, SiO 2, aluminium powder or alumina are as used kaolin and felspathic Al 2O 3When content was on the low side, agent was introduced as a supplement.
The technological process of production of the present invention and feed particles grating require or are basic identical with present porcelain production technique, reach all process steps of establishing for glazing but saved glaze processing.
From releasing the mechanism more complicated that glaze forms, according to preliminary discussion, in the present invention, behind the blank forming, when goods when high temperature burns till, feldspar at first fusion along with the continuation of temperature raises, MgO also partly simultaneously plays flux effect fusion gradually and generates the bigger liquid phase of viscosity, one side forms cordierite crystal, the generation of mullite crystal is also arranged simultaneously, thereby the feldspar liquid phase that viscosity is less is squeezed to the surface, when firing temperature is controlled at an appropriate zone, makes the product surface zone form intact glaze layer and porcelain body inside also maintains a certain amount of cordierite crystal and corundum crystal is relative as skeleton on a small quantity, just obtain the self-released enamel ceramic goods, and be in this crystalline phase exactly, liquid phase state makes the porcelain body particularly compact, thereby high resistance to impact shock is arranged, because certain cordierite crystal is arranged, so high thermostability is arranged,, makes porcelain whiter owing in the top layer glaze that forms certain MgO composition is arranged.
Self-released enamel ceramic of the present invention reaches following technical indicator after tested:
1, rapid heat cycle of thermostability 260-280 ℃ to 20 ℃ cold water does not split;
2, goods resistance to impact shock 2.8-3.7J/cm 2;
3, whiteness 80-93%;
4, transparence 40-55%;
5, glaze face thickness 50-270 micron, the smooth smooth glost ware effect same that reaches of glaze.
Be embodiments of the invention below;
Embodiment one:
Take by weighing kaolin 550kg, potassium felspar sand 250kg, talcum 200kg, raw materials used chemical ingredients sees Table one, above-mentioned raw materials is dropped in 1 tonne of ball mill, by expecting: ball: water=add 1800kg ball milling body and 900kg water at 1: 1.8: 0.9, ball milling 14-28 hour, emitted 200 mesh sieves, inhale iron, press filtration, vacuum pugging, plastic molding is gone into kiln after the drying finishing and is burnt till at 1320-1400 ℃, promptly gets the self-released enamel ceramic product.The weight percent of its chemical ingredients consists of: SiO 254.56%, Al 2O 329.40%, MgO 6.50%, Fe 2O 30.23%, CaO 0.36% k 2O 2.45%, Na 2O 1.08%, the mistake 5.42% of burning.After tested: rapid heat cycle of 280 ℃ to 20 ℃ cold water of thermostability does not split resistance to impact shock 3.7J/cm 2, whiteness 92.34%, transparence 50%, glaze layer thickness: 200 microns.
Embodiment two:
Take by weighing by composition of raw materials: kaolin 400kg, potassium felspar sand 140kg, albite 130kg, talcum 210kg, aluminium powder 120kg, raw materials used chemical ingredients sees Table one.The processing of blank, moulding firing temperature are identical with embodiment one, products obtained therefrom after tested: rapid heat cycle of 260 ℃ to 20 ℃ cold water of thermostability does not split whiteness 90.67%.
Embodiment three:
Take by weighing by composition of raw materials: kaolin 350kg, albite 250kg, talcum 200kg, aluminium powder 200kg, used chemical ingredients sees Table one.The machine-shaping of blank, firing temperature are identical with embodiment one, products obtained therefrom after tested, rapid heat cycle of 240 ℃ to 20 ℃ cold water of thermostability does not split whiteness 89.72%.
The present invention has following characteristics from released enamel ceramic:
1, raw material is had no special requirements, can adjust easily during batching, save glaze The operation of processing and glazing is simplified the technological process of production, improves work efficiency, reduces production costs.
2, can in wider scope, select firing temperature (1250-1430 ℃), and firing range is wider reaches 50-70 ℃, and can in the high temperature kiln, burns till again, can be applicable to that existing household china high temperature kiln produces.
3, product has high whiteness, high-transmittance, high strength, high thermal stability and certainly release the characteristics of glaze, thereby properties of product are especially good.
4, wide application can be used in a plurality of fields such as household china, decorative ceramics, architectural ceramics, industrial porcelain, electronics porcelain.
Figure 931116376_IMG1

Claims (6)

1, a kind of self-released enamel ceramic is characterized in that the chemical ingredients of this self-released enamel ceramic comprises: SiO 243-58%, Al 2O 328-36%, MgO4.5-10.65%, K 2O+Na 2O1.8-5.5% (by weight percentage).
2, self-released enamel ceramic according to claim 1 is characterized in that chemical ingredients K 2O+Na 2In the content of O, K 2O 2.0-5%, Na 2O 0.2-0.5%(accounts for the weight percent in the chemical ingredients of whole porcelain).
3, self-released enamel ceramic according to claim 1 is characterized in that K in the chemical ingredients 2O+Na 2K in the content of O 2O 0.2-0.5%, Na 2O1.6-4.5%(accounts for the weight percent in the chemical ingredients of whole porcelain).
4, according to claim 1 or 2 or 3 described self-released enamel ceramics, it is characterized in that making the used composition of raw materials scope of this porcelain and comprise: kaolin 25-68%, talcum 15-35%, feldspar 15-40%(are by weight percentage).
5, self-released enamel ceramic according to claim 4 is characterized in that also comprising in the composition of raw materials aluminium powder or the alumina of 0-20%.
6,, it is characterized in that used feldspar raw material adopts 2/3 potassium felspar sand, 1/3 albite according to claim 4 or 5 described self-released enamel ceramics.
CN 93111637 1993-07-31 1993-07-31 High whiteness and high thermal stability self-releasing enamel Expired - Fee Related CN1037599C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 93111637 CN1037599C (en) 1993-07-31 1993-07-31 High whiteness and high thermal stability self-releasing enamel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 93111637 CN1037599C (en) 1993-07-31 1993-07-31 High whiteness and high thermal stability self-releasing enamel

Publications (2)

Publication Number Publication Date
CN1082014A true CN1082014A (en) 1994-02-16
CN1037599C CN1037599C (en) 1998-03-04

Family

ID=4989402

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 93111637 Expired - Fee Related CN1037599C (en) 1993-07-31 1993-07-31 High whiteness and high thermal stability self-releasing enamel

Country Status (1)

Country Link
CN (1) CN1037599C (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102249740A (en) * 2011-06-20 2011-11-23 河南省耕生高温材料有限公司 Porcelain glaze and glazing method of porcelain
CN103951380A (en) * 2014-04-02 2014-07-30 景德镇陶瓷学院 High-whiteness high-transparency reinforced porcelain and its preparation method
CN105906326A (en) * 2016-04-21 2016-08-31 福建省德化县晖龙陶瓷有限公司 High-whiteness autogenous glaze creamy porcelain, preparation method and production process thereof
CN106747288A (en) * 2016-12-27 2017-05-31 福建省德化县聚德艺瓷有限公司 Beautiful porcelain of profit and preparation method thereof and renovation technique
CN107244884A (en) * 2017-06-22 2017-10-13 安徽省德邦瓷业有限公司 A kind of preparation method for releasing glaze domestic ceramics certainly of antibacterial silica addition
CN110330309A (en) * 2019-07-04 2019-10-15 新化县顺达电子陶瓷有限公司 A kind of high whiteness kaolin and its preparation method and application
CN110963791A (en) * 2019-12-19 2020-04-07 广东宏陶陶瓷有限公司 Self-releasing glaze inducer, self-releasing glaze ceramic tile and preparation method thereof
CN112408941A (en) * 2020-11-20 2021-02-26 龙岩高岭土股份有限公司 High-whiteness and high-light-transmittance petuntse and preparation method thereof
CN117209248A (en) * 2023-09-01 2023-12-12 龙岩高岭土股份有限公司 A kind of porcelain clay formula for 3D printing

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102249740A (en) * 2011-06-20 2011-11-23 河南省耕生高温材料有限公司 Porcelain glaze and glazing method of porcelain
CN103951380A (en) * 2014-04-02 2014-07-30 景德镇陶瓷学院 High-whiteness high-transparency reinforced porcelain and its preparation method
CN105906326A (en) * 2016-04-21 2016-08-31 福建省德化县晖龙陶瓷有限公司 High-whiteness autogenous glaze creamy porcelain, preparation method and production process thereof
CN106747288A (en) * 2016-12-27 2017-05-31 福建省德化县聚德艺瓷有限公司 Beautiful porcelain of profit and preparation method thereof and renovation technique
CN107244884A (en) * 2017-06-22 2017-10-13 安徽省德邦瓷业有限公司 A kind of preparation method for releasing glaze domestic ceramics certainly of antibacterial silica addition
CN110330309A (en) * 2019-07-04 2019-10-15 新化县顺达电子陶瓷有限公司 A kind of high whiteness kaolin and its preparation method and application
CN110963791A (en) * 2019-12-19 2020-04-07 广东宏陶陶瓷有限公司 Self-releasing glaze inducer, self-releasing glaze ceramic tile and preparation method thereof
CN110963791B (en) * 2019-12-19 2022-04-22 广东宏陶陶瓷有限公司 Self-releasing glaze inducer, self-releasing glaze ceramic tile and preparation method thereof
CN112408941A (en) * 2020-11-20 2021-02-26 龙岩高岭土股份有限公司 High-whiteness and high-light-transmittance petuntse and preparation method thereof
CN117209248A (en) * 2023-09-01 2023-12-12 龙岩高岭土股份有限公司 A kind of porcelain clay formula for 3D printing

Also Published As

Publication number Publication date
CN1037599C (en) 1998-03-04

Similar Documents

Publication Publication Date Title
EP0584977B1 (en) Vitreous china, method for preparing the vitreous china, and sanitary ware produced therefrom
EP0402007B1 (en) Glass composition for use in glazes
US6946414B2 (en) Glass-ceramics, process for the their preparation and use
Toya et al. Preparation and properties of CaO–MgO–Al2O3–SiO2 glass-ceramics from kaolin clay refining waste (Kira) and dolomite
CN1037599C (en) High whiteness and high thermal stability self-releasing enamel
CN1050347C (en) High-toughness reinforced porcelain and production method thereof
EP1003695A1 (en) Glass-ceramics process for their preparation and use
US2910760A (en) Method of firing ceramic composition
CN1037598C (en) Self-released enamel enhanced ceramic
SU893956A1 (en) Ceramic composition
CN1055672C (en) Method for prodn. of quartz cordierite kiln ware
JPH04114969A (en) Nitride-bonded sic refractory material
CN1115179A (en) Body comprising crystalline corundum and method for its manufacture
SU1477705A1 (en) Composition for producing translucent glaze
US3384500A (en) Refractory
CN1096999A (en) Olivine and iolite porcelain
JPH01192761A (en) Ingot azs refractory composition
SU1392038A1 (en) Decorative glass
US1862974A (en) Ceramic wares and method of manufacture
SU1730066A1 (en) Glaze
CN120841944B (en) An amorphous phase modified cordierite ceramic material and its preparation method
SU1386598A1 (en) Transparent glaze
SU1733412A1 (en) Glaze
RU2014294C1 (en) Glaze
Jackson Boroflux (Zinc Borate) Lower Cost Flux Systems: Reduce the Firing of Most Bodies to Cone 01

Legal Events

Date Code Title Description
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C06 Publication
PB01 Publication
C14 Grant of patent or utility model
GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee