CN108221075A - A kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance - Google Patents

A kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance Download PDF

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Publication number
CN108221075A
CN108221075A CN201810115809.7A CN201810115809A CN108221075A CN 108221075 A CN108221075 A CN 108221075A CN 201810115809 A CN201810115809 A CN 201810115809A CN 108221075 A CN108221075 A CN 108221075A
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polymer fluid
polymer
carbon fiber
monomer
preparation
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刘朝
周建
张雪辉
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TUOZHAN FIBER CO Ltd WEIHAI
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TUOZHAN FIBER CO Ltd WEIHAI
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/28Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/38Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising unsaturated nitriles as the major constituent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/42Nitriles
    • C08F220/44Acrylonitrile
    • C08F220/46Acrylonitrile with carboxylic acids, sulfonic acids or salts thereof
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/20Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products
    • D01F9/21Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F9/22Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyacrylonitriles

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Artificial Filaments (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention relates to polymeric material field, specifically a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance.Using dimethyl sulfoxide (DMSO) as solvent, azodiisobutyronitrile is initiator, using acrylonitrile, itaconic acid, bulky side chain vinyl compound as polymer monomer, acrylonitrile:Itaconic acid:The weight percent of bulky side chain vinyl compound is 98~99:0.5~1:0.5~1, a concentration of the 18%~22% of the polymer monomer, the dosage of azodiisobutyronitrile is the 0.3%~0.75% of polymer monomer weight;Each material is weighed, and in the reactor that material stirring is uniform by proportioning;By uniformly mixed material, polymerisation is carried out at 60~80 DEG C, the pH for blasting ammonia to polymer fluid in the backward reactor of 12~18h is 8.5, terminates polymerisation, finally obtains polymer fluid;De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, to deviate from remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, filters out the impurity more than 0.5 micron in polymer fluid, finally obtains spinning solution.

Description

A kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance
Technical field
The present invention relates to polymeric material fields, and specifically one kind two is a kind of improves polyacrylonitrile carbon fiber drawdown The spinning liquid and preparation method thereof of energy.
Background technology
It is well known that since carbon fiber has the excellent properties such as high intensity, low-density, high temperature resistant, corrosion-resistant, extensively Applied to numerous areas such as aerospace, national defense and military and building automobiles.Wherein, most widely used carbon fiber is polyacrylonitrile (PAN)Base carbon fibre.PAN precursor is the raw material for manufacturing carbon fiber.The performance of precursor can be largely fixed carbon fiber Performance, to obtain function admirable carbon fiber, it is necessary to have the flawless PAN precursor of function admirable first.
The performance of PAN precursor, inherently considers, depends primarily on the structure of PAN molecules therein.Due to homopolymerization PAN Macromolecular chain structure it is more regular, crystallinity is high, molecule inner injection can be big, cause fiber softening poor, be not suitable for being processed into carbon fibre Dimension.Therefore it needs to introduce second comonomer, Third monomer and be copolymerized, regulate and control the regularity of macromolecular chain, reduce between macromolecular chain Cohesive energy and suitably reduce crystallinity, assign its flexibility and machinability.But as comonomer dosage increases, fiber Hot property decline, so its dosage should be controlled strictly.
The common comonomer of carbon fiber industry has unsaturated carboxylic acid and beta-unsaturated esters, and carboxylic acid can promote ring at high temperature Change the progress of reaction, reduce the activation energy of cyclization and controlled cyclization;Beta-unsaturated esters be then using ester group or The bulk effect of the larger side group of volume reduces the cohesive energy of polyacrylonitrile, improves the permeability of oxygen, so as to improve polymer can The property spun.
Studies have reported that claiming, use(Methyl)Methyl acrylate,(Methyl)The vinyl compounds such as butyl acrylate are as altogether Polycondensation monomer improves the drawdown of polyacrylonitrile, is more easy to be drafted in drafting process, can provide the precursor of high quality.But Above two monomer and acrylonitrile polymerization, if addition is excessive, copolymer glass transition temperature is too low, to polyacrylonitrile fibre Effect of Thermal Performance is very big, if addition is very few, effect unobvious, it is difficult to suitable addition be controlled to obtain high-performance fiber.
Invention content
The purpose of the present invention is exactly to overcome the deficiencies of the prior art and provide a kind of improvement polyacrylonitrile carbon fiber drawing-off The spinning liquid and preparation method thereof of performance, solve existing polyacryl-nitrile spinning fluid intolerant to drawing-off, flexibility is poor, hot property reduces The problems such as amplitude is big.
The present invention solve above-mentioned technical problem the technical solution adopted is that:A kind of improvement polyacrylonitrile carbon fiber drawing-off performance Spinning liquid and preparation method thereof, it is characterised in that:Its step are as follows, and using dimethyl sulfoxide (DMSO) as solvent, azodiisobutyronitrile is causes Agent, using acrylonitrile, itaconic acid, bulky side chain vinyl compound as polymer monomer, acrylonitrile:Itaconic acid:Bulky side chain alkenes chemical combination The weight percent of object is 98~99:0.5~1:0.5~1, a concentration of the 18%~22% of the polymer monomer, azo two is different The dosage of butyronitrile is the 0.3%~0.75% of polymer monomer weight;Each material is weighed, and in the reactor stir material by proportioning It mixes uniformly;By uniformly mixed material, polymerisation is carried out at 60~80 DEG C, ammonia is blasted in the backward reactor of 12~18h The pH of gas to polymer fluid is 8.5, terminates polymerisation, finally obtains polymer fluid;After taking off one-pot, deaeration kettle to filtering Polymer fluid carries out de- single, deaeration, to deviate from remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, filters out poly- The impurity more than 0.5 micron in liquid is closed, finally obtains spinning solution.
The bulky side chain vinyl compound is contains isobornyl acrylate, isobornyl methacrylate, vinyl Pyrrolidones one or more therein.
The isobornyl methacrylate or isobornyl acrylate have following shown structural formula:
R is methyl or hydrogen in formula.
The vinyl pyrrolidone has following shown structural formula:
The invention has the advantages that additive amount is small, reaction speed is fast, utilizes(Methyl)Isobornyl acrylate, vinylpyridine Pyrrolidone has the bulk effect of larger side group, can reduce the cohesive energy of PAN, improves the permeability of oxygen, and it is molten to improve polymer Liquid spinnability improves the resistance to drawdown of precursor.And(Methyl)Isobornyl acrylate, the side chain of vinyl pyrrolidone are hard, Glass transition temperature is reduced little, the hot property of polyacrylonitrile fibre will not be destroyed, therefore can obtain that lousiness is few, compact structure The high high-performance carbon fibre of change degree.
Specific embodiment
The materials, reagents and the like used in the following examples is commercially available unless otherwise specified.
Embodiment 1, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl acrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is propylene Nitrile:Itaconic acid:The weight ratio of isobornyl acrylate is 99:0.5:0.5, a concentration of the 20% of polymerized monomer, azodiisobutyronitrile Dosage be the 0.6% of monomer weight, weigh each material, and in the reactor that material stirring is uniform by proportioning.It will be uniformly mixed Material, polymerisation is carried out at 70 DEG C, ammonia is blasted in the backward reactor of 13h to the pH of polymer fluid as 8.5, is terminated poly- Reaction is closed, finally obtains polymer fluid.De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, with abjection Remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, the impurity more than 0.5 micron in polymer fluid is filtered out, most Spinning solution is obtained eventually.
Embodiment 2, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl methacrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is Acrylonitrile:Itaconic acid:The weight ratio of isobornyl methacrylate is 99:0.5:0.5, a concentration of the 20% of polymerized monomer, azo The dosage of bis-isobutyronitrile is the 0.6% of monomer weight, and each material is weighed, and in the reactor that material stirring is uniform by proportioning.It will Uniformly mixed material, carries out polymerisation at 70 DEG C, and the pH for blasting ammonia to polymer fluid in the backward reactor of 14h is 8.5, polymerisation is terminated, finally obtains polymer fluid.By de- one-pot, deaeration kettle the polymer fluid after filtering is carried out it is de- it is single, Deaeration to deviate from remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, filters out micro- more than 0.5 in polymer fluid The impurity of rice, finally obtains spinning solution.
Embodiment 3, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl methacrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is Acrylonitrile:Itaconic acid:The weight ratio of vinyl pyrrolidone is 99:0.5:0.5, a concentration of the 20% of polymerized monomer, azo two is different The dosage of butyronitrile is the 0.6% of monomer weight, and each material is weighed, and in the reactor that material stirring is uniform by proportioning.It will mixing Uniform material carries out polymerisation at 70 DEG C, and the pH for blasting ammonia to polymer fluid in the backward reactor of 12h is 8.5, eventually Only polymerisation finally obtains polymer fluid.De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, with Deviate from remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, filter out miscellaneous more than 0.5 micron in polymer fluid Matter finally obtains spinning solution.
Embodiment 4, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl acrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is propylene Nitrile:Itaconic acid:The weight ratio of isobornyl acrylate is 98:1:1, a concentration of the 20% of polymerized monomer, the use of azodiisobutyronitrile 0.6% for monomer weight is measured, each material is weighed, and in the reactor that material stirring is uniform by proportioning.By uniformly mixed object Material, carries out polymerisation at 70 DEG C, and the pH for blasting ammonia to polymer fluid in the backward reactor of 14h is 8.5, and it is anti-to terminate polymerization Should, finally obtain polymer fluid.De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, to deviate from polymerization Remaining monomer and bubble in liquid, then polymer fluid is filtered, the impurity more than 0.5 micron in polymer fluid is filtered out, it is final to obtain To spinning solution.
Embodiment 5, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl methacrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is Acrylonitrile:Itaconic acid:The weight ratio of isobornyl methacrylate is 98:1:1, a concentration of the 20% of polymerized monomer, azo two is different The dosage of butyronitrile is the 0.6% of monomer weight, and each material is weighed, and in the reactor that material stirring is uniform by proportioning.It will mixing Uniform material carries out polymerisation at 70 DEG C, and the pH for blasting ammonia to polymer fluid in the backward reactor of 15h is 8.5, eventually Only polymerisation finally obtains polymer fluid.De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, with Deviate from remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, filter out miscellaneous more than 0.5 micron in polymer fluid Matter finally obtains spinning solution.
Embodiment 6, a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, its step are as follows:
Acrylonitrile, itaconic acid, isobornyl methacrylate, dimethyl sulfoxide (DMSO), azodiisobutyronitrile are mixed, ratio is Acrylonitrile:Itaconic acid:The weight ratio of vinyl pyrrolidone is 98:1:1, a concentration of the 20% of polymerized monomer, azodiisobutyronitrile Dosage be the 0.6% of monomer weight, weigh each material, and in the reactor that material stirring is uniform by proportioning.It will be uniformly mixed Material, polymerisation is carried out at 70 DEG C, ammonia is blasted in the backward reactor of 13h to the pH of polymer fluid as 8.5, is terminated poly- Reaction is closed, finally obtains polymer fluid.De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, with abjection Remaining monomer and bubble in polymer fluid, then polymer fluid is filtered, the impurity more than 0.5 micron in polymer fluid is filtered out, most Spinning solution is obtained eventually.
Spinning solution by same process through wet spinning, solidification forming, coagulating bath drawing-off, washing, water-bath drawing-off, oil, Compacting by drying receives silk, and polyacrylonitrile fibril is made.
Lousiness value test method:100m polyacrylonitrile fibril beams are taken, the hair of polyacrylonitrile fibril is measured with filoplume tester Plumage number.
Table 1 is the obtained spinning solution for improving polyacrylonitrile carbon fiber drawdown of Examples 1 to 6 and comparative run common poly- third The detection data of alkene nitrile carbon fiber spinning solution
By improving the spinning solution of polyacrylonitrile carbon fiber drawdown and comparative run plain polypropylene nitrile obtained by Examples 1 to 6 The detection data of fibrous carbon spinning solution carries out comparison as can be seen that the obtained spinning solution for improving polyacrylonitrile carbon fiber drawdown For viscosity for 32 Pas or so, modest viscosity is conducive to spinning, and conversion ratio is 98% or so, and residual monomer is few, lousiness number for 15/ 100m or so less than the lousiness number of comparative run, due to the resistance to drawing-off of fiber that spinning solution of the present invention makes, is not easy in spinning process Fracture, so greatly reducing the lousiness number of fiber.

Claims (4)

1. a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance, it is characterised in that:Its step are as follows, Using dimethyl sulfoxide (DMSO) as solvent, azodiisobutyronitrile is initiator, is poly- using acrylonitrile, itaconic acid, bulky side chain vinyl compound Monomer adduct, acrylonitrile:Itaconic acid:The weight percent of bulky side chain vinyl compound is 98~99:0.5~1:0.5~1, institute A concentration of the 18%~22% of polymer monomer is stated, the dosage of azodiisobutyronitrile is the 0.3%~0.75% of polymer monomer weight; Each material is weighed, and in the reactor that material stirring is uniform by proportioning;By uniformly mixed material, carried out at 60~80 DEG C Polymerisation, the pH for blasting ammonia to polymer fluid in the backward reactor of 12~18h are 8.5, terminate polymerisation, finally obtain Polymer fluid;De- single, deaeration carries out the polymer fluid after filtering by de- one-pot, deaeration kettle, it is remaining in polymer fluid to deviate from Monomer and bubble, then polymer fluid is filtered, the impurity more than 0.5 micron in polymer fluid is filtered out, finally obtains spinning solution.
2. a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance according to claim 1, feature It is containing isobornyl acrylate, isobornyl methacrylate, vinyl pyrrole to be the bulky side chain vinyl compound Alkanone one or more therein.
3. a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance according to claim 2, feature It is that the isobornyl methacrylate or isobornyl acrylate have following shown structural formula:
R is methyl or hydrogen in formula.
4. a kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance according to claim 2, feature It is that the vinyl pyrrolidone has following shown structural formula
CN201810115809.7A 2018-02-06 2018-02-06 A kind of spinning liquid and preparation method thereof for improving polyacrylonitrile carbon fiber drawing-off performance Pending CN108221075A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109321994A (en) * 2018-09-30 2019-02-12 中国科学院山西煤炭化学研究所 A kind of polyacrylonitrile-based carbon fiber dry and wet spinning dope and preparation method thereof
CN112030256A (en) * 2020-09-07 2020-12-04 吉祥三宝高科纺织有限公司 Preparation method of carbon nano tube reinforced polyacrylonitrile composite material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1401835A (en) * 2002-08-13 2003-03-12 中国科学院山西煤炭化学研究所 Method for preparing carbon fiber spinning solution
CN101148489A (en) * 2007-09-18 2008-03-26 中国科学院长春应用化学研究所 Highly hydrophilic spinning solution and preparation method of high-performance polyacrylonitrile-based carbon fiber
CN104651979A (en) * 2015-03-17 2015-05-27 威海拓展纤维有限公司 Preparation method of high-strength medium-model carbon fiber
CN105037619A (en) * 2015-08-12 2015-11-11 广州金发碳纤维新材料发展有限公司 Demonomerisation method of polyacrylonitrile spinning solution

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1401835A (en) * 2002-08-13 2003-03-12 中国科学院山西煤炭化学研究所 Method for preparing carbon fiber spinning solution
CN101148489A (en) * 2007-09-18 2008-03-26 中国科学院长春应用化学研究所 Highly hydrophilic spinning solution and preparation method of high-performance polyacrylonitrile-based carbon fiber
CN104651979A (en) * 2015-03-17 2015-05-27 威海拓展纤维有限公司 Preparation method of high-strength medium-model carbon fiber
CN105037619A (en) * 2015-08-12 2015-11-11 广州金发碳纤维新材料发展有限公司 Demonomerisation method of polyacrylonitrile spinning solution

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109321994A (en) * 2018-09-30 2019-02-12 中国科学院山西煤炭化学研究所 A kind of polyacrylonitrile-based carbon fiber dry and wet spinning dope and preparation method thereof
CN109321994B (en) * 2018-09-30 2021-03-19 中国科学院山西煤炭化学研究所 A kind of polyacrylonitrile-based carbon fiber dry and wet spinning dope and preparation method thereof
CN112030256A (en) * 2020-09-07 2020-12-04 吉祥三宝高科纺织有限公司 Preparation method of carbon nano tube reinforced polyacrylonitrile composite material
CN112030256B (en) * 2020-09-07 2022-06-17 吉祥三宝高科纺织有限公司 A kind of preparation method of carbon nanotube reinforced polyacrylonitrile composite material

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Application publication date: 20180629