CN108252425A - A kind of steel tube confined concrete node structure and corresponding truss structure and construction method - Google Patents
A kind of steel tube confined concrete node structure and corresponding truss structure and construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
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- E—FIXED CONSTRUCTIONS
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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Abstract
Description
技术领域technical field
本发明涉及一种钢管约束混凝土节点结构及相应桁架结构与施工方法。The invention relates to a steel pipe restrained concrete node structure, a corresponding truss structure and a construction method.
背景技术Background technique
钢管混凝土是指在钢管中填充混凝土而形成的构件,通常,钢管与其内部的核心混凝土共同承受外界荷载,能够相互弥补钢管与混凝土各自单独使用时的缺点。钢管混凝土常以桁架的形式应用在大跨空间结构和桥梁中,作为钢管混凝土桁架体系,常见形式有平面或空间的K、T、X、Y、N型钢管混凝土节点,其中在桁架结构中数K型节点最为常见。在钢管混凝土桁架结构的节点处,在支、主管连接的相贯线上,由于几何形状发生突变,且存在节点处相邻钢管之间的焊接缺陷和焊接残余拉应力,管节点相贯线附近常出现很高的应力集中,易引起疲劳裂纹的发生和发展,降低管节点以及整个桁架结构对交变荷载的抵抗能力。在日常疲劳荷载作用下钢管混凝土桁架节点容易开裂,疲劳裂纹起源于高应力区的初始缺陷处,在“热点”附近由表面裂纹扩展并穿透管壁,逐步扩展而使节点破坏,导致整个桁架结构承载力的丧失。Concrete filled steel pipe refers to a component formed by filling concrete in steel pipes. Usually, steel pipes and the core concrete inside bear external loads together, which can make up for the shortcomings of steel pipes and concrete when they are used alone. Concrete-filled steel tubes are often used in long-span space structures and bridges in the form of trusses. As a concrete-filled steel tube truss system, common forms include flat or spatial K, T, X, Y, and N-type concrete-filled steel tube nodes. K-type nodes are the most common. At the nodes of the concrete-filled steel tube truss structure, on the intersecting line connecting the branch and the main pipe, due to the sudden change in geometric shape, and the existence of welding defects and welding residual tensile stress between adjacent steel pipes at the node, near the intersecting line of the tube node High stress concentration often occurs, which is easy to cause the occurrence and development of fatigue cracks, and reduces the resistance of the pipe joints and the entire truss structure to alternating loads. Under daily fatigue loads, the joints of concrete-filled steel tube trusses are prone to cracking. Fatigue cracks originate from the initial defects in the high-stress area. Near the "hot spot", the surface cracks propagate and penetrate the pipe wall, and gradually expand to destroy the joints, resulting in the failure of the entire truss. loss of structural capacity.
发明内容Contents of the invention
鉴于现有技术的不足,本发明所要解决的技术问题是提供一种钢管约束混凝土节点结构及相应桁架结构与施工方法,不仅结构简单,而且便捷高效。In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a steel pipe confined concrete joint structure and corresponding truss structure and construction method, which are not only simple in structure, but also convenient and efficient.
为了解决上述技术问题,本发明的技术方案是:一种钢管约束混凝土节点结构,包括弦杆与腹杆,所述弦杆与腹杆均包括钢管与钢筋网架,所述钢筋网架的一端均经普通混凝土预埋在钢管内、另一端均延伸出钢管外部,所述弦杆与腹杆之间经外部的钢筋网架相互连接,连接处浇筑有超高性能混凝土。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a steel pipe-constrained concrete node structure, including a chord and a web, the chord and the web both include a steel pipe and a steel grid, and one end of the steel grid They are pre-embedded in steel pipes with ordinary concrete, and the other ends extend out of the steel pipes. The chords and webs are connected to each other through external steel grid frames, and ultra-high performance concrete is poured at the joints.
优选的,所述钢筋网架均包括若干根纵筋,若干根纵筋经若干根箍筋绑扎为一体;其中弦杆的钢管内预埋的纵筋长度为2-3倍的弦杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点主管长度;其中腹杆的钢管内预埋的纵筋长度为2-3倍的腹杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点支管长度;所述腹杆的纵筋在弦杆的纵筋上的锚固长度不小于腹杆的纵筋直径的12倍。Preferably, each of the steel grid frames includes several longitudinal reinforcements, and several longitudinal reinforcements are bound together through several stirrups; wherein the length of the longitudinal reinforcement embedded in the steel pipe of the chord is 2-3 times that of the steel pipe of the chord The diameter of the concrete section and the length of the longitudinal reinforcement protruding out of the steel pipe are the length of the joint supervisor; the length of the longitudinal reinforcement embedded in the steel pipe of the web is 2-3 times the diameter of the concrete section inside the steel pipe of the web and the length of the longitudinal reinforcement protruding out of the steel pipe The length is the length of the branch pipe of the node; the anchorage length of the longitudinal reinforcement of the web member on the longitudinal reinforcement of the chord is not less than 12 times the diameter of the longitudinal reinforcement of the web member.
优选的,所述弦杆与腹杆的数量均为两根,两弦杆位于节点主管所在直线上,两腹杆位于节点支管所在斜线上,所述弦杆与腹杆外部的钢筋网架相互连接并经超高性能混凝土浇筑为倒“K”形的节点结构。Preferably, the number of the chord and the web is two, and the two chords are located on the straight line where the node main pipe is located, and the two webs are located on the oblique line where the node branch is located, and the chord and the reinforced grid outside the web Interconnected and poured with ultra-high-performance concrete into an inverted "K"-shaped node structure.
一种钢管约束混凝土相应桁架结构,包括若干个倒“K”形的钢管约束混凝土节点结构,其中左右相邻的钢管约束混凝土节点结构的弦杆之间连接为一体的直线形,上下相邻的钢管约束混凝土节点结构的腹杆之间连接为一体的斜线形,组成具有相互平行的上下弦杆以及位于上下弦杆之间的若干根波浪状腹杆的桁架结构。A corresponding truss structure of steel pipe confined concrete, including several inverted "K" shaped steel pipe confined concrete node structures, wherein the chords of the left and right adjacent steel pipe confined concrete node structures are connected in a straight line, and the upper and lower adjacent The webs of the steel tube confined concrete node structure are connected in an oblique shape to form a truss structure with upper and lower chords parallel to each other and several wavy webs between the upper and lower chords.
优选的,左右相邻的钢管约束混凝土节点结构的弦杆的钢管制作为一体,供相邻的弦杆共用;上下相邻的钢管约束混凝土节点结构的腹杆的钢管制作为一体,供相邻的腹杆共用。Preferably, the steel pipes of the chords of the left and right adjacent steel pipe-constrained concrete node structures are made into one, and are shared by adjacent chords; The abdominal rod is shared.
一种钢管约束混凝土节点结构的施工方法,按以下步骤进行:(1)弦杆以及腹杆部分在浇筑完成后运至施工现场;(2)通过“K”形的UHPC现浇节点模具,将弦杆和腹杆固定在模具内相应位置,通过模具的浇筑孔往模具内部进行UHPC浇筑;(3)常温养护28天后,拆除模具,形成采用UHPC现浇的钢管约束混凝土节点。A construction method of a steel pipe-constrained concrete node structure, which is carried out in the following steps: (1) the chord and web parts are transported to the construction site after pouring; (2) through the "K"-shaped UHPC cast-in-place node mold, the The chords and webs are fixed at the corresponding positions in the mold, and UHPC is poured into the mold through the pouring hole of the mold; (3) After 28 days of normal temperature curing, the mold is removed to form a UHPC cast-in-place steel pipe confined concrete node.
优选的,在步骤(1)中,弦杆以及腹杆在制作时,将纵筋用箍筋绑扎固定,绑扎的位置于钢管管口1/3-1/2处,放置于钢管之中,在钢管内浇筑普通混凝土,凝固后拆模,进行28天常温养护,弦杆的钢管内预埋的纵筋长度为2-3倍的弦杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点主管长度;腹杆的钢管内预埋的纵筋长度为2-3倍的腹杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点支管长度,腹杆的纵筋在弦杆的纵筋上的锚固长度不小于腹杆的纵筋直径的12倍。Preferably, in step (1), when the chord and the web are made, the longitudinal reinforcement is bound and fixed with stirrups, and the binding position is placed in the steel pipe at 1/3-1/2 of the mouth of the steel pipe. Ordinary concrete is poured in the steel pipe, and the formwork is removed after solidification, and then cured at room temperature for 28 days. The length of the longitudinal reinforcement embedded in the steel pipe of the chord is 2-3 times the diameter of the concrete section inside the steel pipe of the chord, and the longitudinal reinforcement protruding out of the steel pipe The length is the length of the main pipe of the node; the length of the longitudinal reinforcement embedded in the steel pipe of the web is 2-3 times the diameter of the concrete section inside the steel pipe of the web, and the length of the longitudinal reinforcement protruding out of the steel pipe is the length of the branch pipe of the node. The anchorage length on the longitudinal reinforcement of the chord is not less than 12 times the diameter of the longitudinal reinforcement of the web.
优选的,在步骤(2)中,所述模具由“K”形的左半边钢模与“K”形的右半边钢模组成,所述左半边钢模与右半边钢模之间经螺栓相互螺接,组合成内部空心的“K”形模具,所述模具周部开设有通向节点的浇筑孔,所述模具在形成节点支管的钢模周部开设有排气通孔;所述模具的管长均大于节点主管与节点支管的长度。Preferably, in step (2), the mold is composed of a "K"-shaped left half steel mold and a "K"-shaped right half steel mold, and the left half steel mold and the right half steel mold are connected by bolts Screwed together to form a hollow "K"-shaped mould, the periphery of the mold is provided with a pouring hole leading to the node, and the mold is provided with an exhaust through hole at the periphery of the steel mold forming the branch pipe of the node; The pipe length of the mold is greater than the length of the node main pipe and the node branch pipe.
优选的,在步骤(2)中,为方便脱模,在模具内部刷上一层机油。Preferably, in step (2), for the convenience of demoulding, a layer of machine oil is applied inside the mold.
与现有技术相比,本发明具有以下有益效果:(1)承载能力大幅提高,塑性增大,力学性能可靠。(2)节点不需要现场进行相邻钢管的焊接,而是浇筑混凝土连接,避免产生钢管混凝土桁架节点相贯处因焊接引起的钢管疲劳现象,产生裂纹,影响节点的受力性能。Compared with the prior art, the present invention has the following beneficial effects: (1) The bearing capacity is greatly improved, the plasticity is increased, and the mechanical properties are reliable. (2) The joints do not need to weld adjacent steel pipes on site, but to pour concrete connections to avoid the fatigue of steel pipes caused by welding at the joint intersections of steel pipe concrete trusses, resulting in cracks and affecting the mechanical performance of the joints.
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为钢管约束混凝土节点结构的构造示意图。Figure 1 is a schematic diagram of the structure of a steel tube-confined concrete joint structure.
图2为钢管约束混凝土相应桁架结构的构造示意图。Fig. 2 is a schematic diagram of the structure of the corresponding truss structure of steel tube confined concrete.
图3为弦杆的构造示意图。Figure 3 is a schematic diagram of the structure of the chord.
图4为腹杆的构造示意图。Figure 4 is a schematic diagram of the structure of the web bar.
图5为左半边钢模的构造示意图。Fig. 5 is a structural schematic diagram of the left half steel mold.
图6为模具的构造示意图。Figure 6 is a schematic diagram of the structure of the mold.
图7为模具的使用状态示意图。Fig. 7 is a schematic diagram of the use state of the mold.
具体实施方式Detailed ways
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings.
如图1-7所示,一种钢管约束混凝土节点结构,包括弦杆1与腹杆2,所述弦杆与腹杆均包括钢管3与钢筋网架,所述钢筋网架的一端均经普通混凝土4预埋在钢管内、另一端均延伸出钢管外部,所述弦杆与腹杆之间经外部的钢筋网架相互连接,连接处浇筑有超高性能混凝土5。As shown in Fig. 1-7, a steel pipe confined concrete node structure includes a chord 1 and a web 2. Ordinary concrete 4 is pre-embedded in the steel pipe, and the other end extends out of the steel pipe. The chords and webs are connected to each other through an external steel grid frame, and ultra-high performance concrete 5 is poured at the connection.
在本发明实施例中,所述钢筋网架均包括若干根纵筋6,若干根纵筋经若干根箍筋7绑扎为一体,节点处采用纵筋及箍筋加密,减少UHPC受拉裂缝的产生;其中弦杆的钢管内预埋的纵筋长度为2-3倍的弦杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点主管长度;其中腹杆的钢管内预埋的纵筋长度为2-3倍的腹杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点支管长度;所述腹杆的纵筋在弦杆的纵筋上的锚固长度不小于腹杆的纵筋直径的12倍。In the embodiment of the present invention, the reinforced grid includes several longitudinal bars 6, and several longitudinal bars are bound together by several stirrups 7, and the joints are encrypted with longitudinal bars and stirrups to reduce the UHPC tensile cracks. Produced; the length of the longitudinal reinforcement embedded in the steel pipe of the chord is 2-3 times the diameter of the concrete section inside the steel pipe of the chord, and the length of the longitudinal reinforcement protruding out of the steel pipe is the length of the joint supervisor; The length of the longitudinal reinforcement is 2-3 times the diameter of the inner concrete section of the web steel pipe, and the length of the longitudinal reinforcement extending out of the steel pipe is the length of the node branch; the anchorage length of the longitudinal reinforcement of the web on the longitudinal reinforcement of the chord is not less than 12 times the diameter of the longitudinal rib of the rod.
在本发明实施例中,所述弦杆与腹杆的数量均为两根,两弦杆位于节点主管所在直线上,两腹杆位于节点支管所在斜线上,所述弦杆与腹杆外部的钢筋网架相互连接并经超高性能混凝土浇筑为倒“K”形的节点结构。In the embodiment of the present invention, the number of the chord and the web is two, and the two chords are located on the straight line where the main pipe of the node is located, and the two webs are located on the oblique line where the branch pipe of the node is located. The steel grid frames are connected to each other and poured into an inverted "K"-shaped node structure by ultra-high performance concrete.
一种钢管约束混凝土相应桁架结构,包括若干个倒“K”形的钢管约束混凝土节点结构,其中左右相邻的钢管约束混凝土节点结构的弦杆之间连接为一体的直线形,上下相邻的钢管约束混凝土节点结构的腹杆之间连接为一体的斜线形,组成具有相互平行的上下弦杆以及位于上下弦杆之间的若干根波浪状腹杆的桁架结构。A corresponding truss structure of steel pipe confined concrete, including several inverted "K" shaped steel pipe confined concrete node structures, wherein the chords of the left and right adjacent steel pipe confined concrete node structures are connected in a straight line, and the upper and lower adjacent The webs of the steel tube confined concrete node structure are connected in an oblique shape to form a truss structure with upper and lower chords parallel to each other and several wavy webs between the upper and lower chords.
在本发明实施例中,左右相邻的钢管约束混凝土节点结构的弦杆的钢管制作为一体,供相邻的弦杆共用;上下相邻的钢管约束混凝土节点结构的腹杆的钢管制作为一体,供相邻的腹杆共用。In the embodiment of the present invention, the steel pipes of the chords of the left and right adjacent steel pipe-constrained concrete node structures are made into one, and are shared by adjacent chords; the steel pipes of the webs of the upper and lower adjacent steel pipe-constrained concrete node structures are made into one , shared by adjacent webs.
一种钢管约束混凝土节点结构的施工方法,按以下步骤进行:(1)弦杆以及腹杆部分在浇筑完成后运至施工现场;(2)通过“K”形的UHPC现浇节点模具8,将弦杆和腹杆固定在模具内相应位置,通过模具的浇筑孔往模具内部进行UHPC浇筑;(3)浇筑完成待UHPC凝固后,常温养护28天后,拆除模具,形成采用UHPC现浇的钢管约束混凝土节点。A construction method of a steel pipe-constrained concrete node structure, which is carried out in the following steps: (1) the chord and web parts are transported to the construction site after pouring is completed; (2) through the "K" shaped UHPC cast-in-place node mold 8, Fix the chords and webs at the corresponding positions in the mold, and pour UHPC into the mold through the pouring hole of the mold; (3) After the pouring is completed and the UHPC is solidified, after 28 days of curing at room temperature, the mold is removed to form a UHPC cast-in-place steel pipe Constrained concrete nodes.
在本发明实施例中,在步骤(1)中,弦杆以及腹杆在制作时,将纵筋用箍筋绑扎固定,绑扎的位置于钢管管口1/3-1/2处,放置于钢管之中,纵筋和箍筋主要用来加固钢管约束混凝土腹杆和弦杆与现浇UHPC节点之间的粘结;在钢管内浇筑普通混凝土,凝固后拆模,进行28天常温养护,弦杆的钢管内预埋的纵筋长度为2-3倍的弦杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点主管长度;腹杆的钢管内预埋的纵筋长度为2-3倍的腹杆钢管内混凝土截面直径、伸出钢管外的纵筋长度为节点支管长度,腹杆的纵筋在弦杆的纵筋上的锚固长度不小于腹杆的纵筋直径的12倍。In the embodiment of the present invention, in step (1), when the chord and the web are manufactured, the longitudinal reinforcement is bound and fixed with stirrups, and the binding position is at 1/3-1/2 of the steel pipe nozzle, placed Among the steel pipes, the longitudinal bars and stirrups are mainly used to strengthen the bond between the steel pipe-constrained concrete webs and chords and the cast-in-place UHPC joints; pour ordinary concrete in the steel pipes, remove the formwork after solidification, and perform 28-day room temperature curing. The length of the longitudinal reinforcement embedded in the steel pipe of the rod is 2-3 times the diameter of the concrete section inside the steel pipe of the chord, and the length of the longitudinal reinforcement extending out of the steel pipe is the length of the joint supervisor; the length of the longitudinal reinforcement embedded in the steel pipe of the web is 2 -3 times the diameter of the inner concrete section of the web steel pipe, the length of the longitudinal reinforcement protruding out of the steel pipe is the length of the node branch pipe, and the anchorage length of the longitudinal reinforcement of the web member on the longitudinal reinforcement of the chord is not less than 12 times the diameter of the longitudinal reinforcement of the web member times.
在本发明实施例中,在步骤(2)中,模具根据钢管约束混凝土K形节点相贯处形状与大小预制,所述模具由结构相同的“K”形的左半边钢模9与“K”形的右半边钢模10组成,所述左半边钢模与右半边钢模之间经螺栓11相互螺接,组合成内部空心的“K”形模具,所述模具周部开设有通向节点的浇筑孔13,进行UHPC浇筑,所述模具在形成节点支管的钢模周部开设有排气通孔12,方便浇筑UHPC时模具内气体排出,该模具可重复利用;所述模具的管长均大于节点主管与节点支管的长度,方便将其固定在弦杆和腹杆上。In the embodiment of the present invention, in step (2), the mold is prefabricated according to the shape and size of the intersection of steel tube-constrained concrete K-shaped joints. ”-shaped right half steel mold 10, the left half steel mold and the right half steel mold are screwed to each other through bolts 11, and combined into a hollow “K” shaped mold inside, and the periphery of the mold is provided with a The pouring hole 13 of the node is used for UHPC pouring, and the mold is provided with an exhaust through hole 12 on the steel mold periphery forming the node branch pipe, which is convenient for the gas in the mold to discharge when pouring UHPC, and the mold can be reused; the pipe of the mold The length is greater than the length of the node main pipe and the node branch pipe, which is convenient for fixing it on the chord and the web.
在本发明实施例中,在步骤(2)中,为方便脱模,在模具内部刷上一层机油。In the embodiment of the present invention, in step (2), a layer of machine oil is brushed inside the mold for easy demoulding.
本发明不局限于上述最佳实施方式,任何人在本发明的启示下都可以得出其他各种形式的钢管约束混凝土节点结构及相应桁架结构与施工方法。凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The present invention is not limited to the above-mentioned optimal implementation mode, and anyone can obtain other various forms of steel pipe-confined concrete node structures and corresponding truss structures and construction methods under the inspiration of the present invention. All equivalent changes and modifications made according to the patent scope of the present invention shall fall within the scope of the present invention.
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