CN108398346A - A kind of automatic load torquer - Google Patents

A kind of automatic load torquer Download PDF

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Publication number
CN108398346A
CN108398346A CN201810446283.0A CN201810446283A CN108398346A CN 108398346 A CN108398346 A CN 108398346A CN 201810446283 A CN201810446283 A CN 201810446283A CN 108398346 A CN108398346 A CN 108398346A
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China
Prior art keywords
gear
motor
leading screw
load
pivot case
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Pending
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CN201810446283.0A
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Chinese (zh)
Inventor
赵中轩
王砚军
苗天峰
卢帅
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University of Jinan
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University of Jinan
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Priority to CN201810446283.0A priority Critical patent/CN108398346A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/02Measuring coefficient of friction between materials
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0069Fatigue, creep, strain-stress relations or elastic constants
    • G01N2203/0073Fatigue

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

Present document relates to a kind of polymer composite gears to load torquer automatically, and structure includes transmission system and loading system.Transmission system includes motor, and motor one end is connect with belt wheel, and the power of motor output is passed to through belt wheel accompanies examination gear-box, accompanies examination gear-box and transmission axis connection, and the power of examination gear-box output is accompanied to pass to experiment gear by transmission shaft.Loading system includes loading clutch, and one end of pivot case, pivot case is connected to spindle motor, and spindle motor is connected by yielding coupling with leading screw, and leading screw upper end is connected to scale pan, and counterweight is placed in scale pan.The design is simple in structure, reliable, easy to operate, it can be achieved that load torque automatically to experiment gear, saves the load time, improves test efficiency.

Description

一种自动加载扭矩装置A self-loading torque device

技术领域technical field

本发明涉及一种自动加载装置,具体地说是一种高分子复合材料齿轮接触疲劳摩擦磨损试验机自动加载扭矩装置。The invention relates to an automatic loading device, in particular to an automatic loading torque device for a polymer composite material gear contact fatigue friction and wear testing machine.

背景技术Background technique

随着材料科学的发展以及对工业产品轻量化要求的提高,高分子复合材料在齿轮生产中的应用越来越广泛,为了更好地研究高分子复合材料齿轮的摩擦磨损机理以及对高分子复合材料齿轮进行寿命预测,研究了高分子复合材料齿轮试验机的扭矩加载装置。传统的加载装置,在试验机高速运转时,会产生跳动,进而产生较大误差,得到的试验数据不准确。而且传统的加载装置也不能实现自动加载,试验效率低。With the development of material science and the improvement of the lightweight requirements of industrial products, polymer composite materials are more and more widely used in gear production. In order to better study the friction and wear mechanism of polymer composite gears and the impact of polymer composite The material gear is used for life prediction, and the torque loading device of the polymer composite gear testing machine is studied. The traditional loading device will jump when the testing machine is running at high speed, which will cause large errors and inaccurate test data. Moreover, the traditional loading device cannot realize automatic loading, and the test efficiency is low.

发明内容Contents of the invention

本发明的目的是设计一种自动加载扭矩装置,该加载装置通过丝杠电机、丝杠、砝码、加载离合器和枢轴箱实现试验齿轮的扭矩自动加载,而且操作简单,安全高效。The purpose of the present invention is to design an automatic loading torque device, which realizes the automatic loading of the torque of the test gear through a lead screw motor, a lead screw, a weight, a loading clutch and a pivot box, and is easy to operate, safe and efficient.

为了实现上述目的,本发明采用如下技术方案:一种自动加载扭矩装置,其结构包括传动系统和加载系统。传动系统包括电机,电机一端与带轮连接,电机输出的动力经带轮传到陪试齿轮箱,陪试齿轮箱与传动轴连接,陪试齿轮箱输出的动力通过传动轴传到试验齿轮。加载系统包括加载离合器,枢轴箱,枢轴箱的一端连接着丝杠电机,丝杠电机通过弹性联轴器与丝杠相连,丝杠上端连接着砝码盘,砝码盘中放有砝码。In order to achieve the above object, the present invention adopts the following technical solutions: an automatic loading torque device, the structure of which includes a transmission system and a loading system. The transmission system includes a motor. One end of the motor is connected to the pulley. The power output by the motor is transmitted to the test gearbox through the pulley. The test gearbox is connected to the transmission shaft. The power output by the test gearbox is transmitted to the test gear through the transmission shaft. The loading system includes a loading clutch, a pivot box, and one end of the pivot box is connected to a lead screw motor, which is connected to the lead screw through an elastic coupling, and the upper end of the lead screw is connected to a weight plate, and a weight is placed in the weight plate code.

所述的砝码盘通过丝杠螺母与丝杠相连,可以实现砝码盘自由移动。The weight plate is connected with the lead screw through the lead screw nut, so that the free movement of the weight plate can be realized.

所述的主动轴连接着加载离合器,加载离合器、砝码和枢轴箱共同完成对试验齿轮的扭矩加载。The driving shaft is connected with a loading clutch, and the loading clutch, the weight and the pivot box jointly complete the torque loading to the test gear.

所述的固定丝杠电机的支撑架通过紧定螺钉与枢轴箱一端固联。The support frame for fixing the lead screw motor is fixedly connected with one end of the pivot box through set screws.

附图说明Description of drawings

图1是一种自动加载扭矩装置原理示意图。Fig. 1 is a schematic diagram of the principle of an automatic loading torque device.

图2是丝杠加载部分立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of the loading part of the screw.

图3是枢轴箱立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the pivot box.

附图标记说明:1-电机;2-小带轮;3-皮带;4-大带轮;5-陪试齿轮箱;6-加载离合器;7-万向联轴器;8-主动轴;9-从动轴;10-位移传感器;11-枢轴箱;12-试验齿轮;13-枢轴箱支撑铰链;14-丝杠电机;15-弹性联轴器;16-轴承;17-丝杠;18-砝码盘;19-砝码。Explanation of reference signs: 1-motor; 2-small pulley; 3-belt; 4-large pulley; 5-accompanied gearbox; 6-loading clutch; 7-universal coupling; 9-driven shaft; 10-displacement sensor; 11-pivot box; 12-test gear; 13-pivot box support hinge; 14-screw motor; 15-elastic coupling; 16-bearing; 17-wire bar; 18-weight plate; 19-weight.

具体实施方式Detailed ways

为了更好地了解本发明的技术方案,下面结合说明书附图对自动加载扭矩装置作进一步说明。In order to better understand the technical solution of the present invention, the automatic loading torque device will be further described below in conjunction with the accompanying drawings.

一种自动加载扭矩装置,该自动加载扭矩装置的结构包括电机(1),电机(1)的一端连接小带轮(2),小带轮(2)通过皮带(3)连接大带轮(4),大带轮(4)一端连接主动轴(8),主动轴(8)与陪试齿轮箱(5)连接,陪试齿轮箱(5)又与从动轴(9)连接,主动轴(8)上连接着加载离合器(6),主动轴(8)和从动轴(9)上都连接着万向联轴器(7)、枢轴箱(11)和试验齿轮(12),枢轴箱(11)一侧连接位移传感器(10),枢轴箱(11)另一侧连接有枢轴箱支撑铰链(13)和丝杠电机(14),丝杠电机(14)通过弹性联轴器(15)与丝杠(17)相连,丝杠(17)两端连接轴承(16),丝杠(17)上端连接砝码盘(18),砝码盘(18)中放有砝码(19)。试验时,试验齿轮安装后,断开加载离合器(6),转动枢轴箱(11)调整系统至一定角度,然后闭合加载离合器(6),在砝码盘(18)中放入砝码(19),启动丝杠电机(14),使砝码盘(18)自由移动,枢轴箱(11)就会绕着枢轴箱支撑铰链(13)转动,直到主动轴(8)和从动轴(9)相互平行时,停止丝杠电机(14)。此时砝码(19)产生的扭矩通过枢轴箱(11)加载到试验齿轮上,以实现对试验齿轮扭矩的自动加载。An automatic loading torque device, the structure of the automatic loading torque device includes a motor (1), one end of the motor (1) is connected to a small pulley (2), and the small pulley (2) is connected to a large pulley ( 4), one end of the large pulley (4) is connected to the driving shaft (8), the driving shaft (8) is connected to the accompanying gearbox (5), and the accompanying gearbox (5) is connected to the driven shaft (9). The loading clutch (6) is connected to the shaft (8), the universal joint (7), the pivot box (11) and the test gear (12) are connected to the driving shaft (8) and the driven shaft (9) , one side of the pivot box (11) is connected with the displacement sensor (10), and the other side of the pivot box (11) is connected with the pivot box support hinge (13) and the lead screw motor (14), and the lead screw motor (14) passes through The elastic coupling (15) is connected to the lead screw (17), the two ends of the lead screw (17) are connected to the bearings (16), the upper end of the lead screw (17) is connected to the weight plate (18), and the weight plate (18) is placed There are weights (19). During the test, after the test gear is installed, disconnect the loading clutch (6), turn the pivot box (11) to adjust the system to a certain angle, then close the loading clutch (6), and put the weight ( 19), start the lead screw motor (14), make the weight plate (18) move freely, the pivot box (11) will rotate around the pivot box supporting hinge (13), until the driving shaft (8) and the driven shaft (8) When the shafts (9) are parallel to each other, stop the lead screw motor (14). At this time, the torque generated by the weight (19) is loaded onto the test gear through the pivot box (11), so as to realize the automatic loading of the torque of the test gear.

Claims (4)

1. a kind of automatic load torquer, structure includes motor(1), motor(1)One end connect small pulley(2), small band Wheel(2)Pass through belt(3)Connect big belt wheel(4), big belt wheel(4)One end connects driving shaft(8), driving shaft(8)With accompany examination gear Case(5)Connection, accompanies examination gear-box(5)And and driven shaft(9)Connection, driving shaft(8)On be connected to loading clutch(6), actively Axis(8)And driven shaft(9)On be all connected to Hooks coupling universal coupling(7), pivot case(11)With experiment gear(12), pivot case(11)One Side connects displacement sensor(10), pivot case(11)The other side is connected with pivot case supporting hinges(13)And spindle motor(14), Spindle motor(14)Pass through yielding coupling(15)With leading screw(17)It is connected, leading screw(17)Both ends connect bearing(16), leading screw (17)Upper end connects scale pan(18), scale pan(18)In be placed with counterweight(19).
2. a kind of automatic load torquer according to claim 1, which is characterized in that the scale pan passes through leading screw spiral shell Mother is connected with leading screw, and scale pan may be implemented and move freely.
3. a kind of automatic load torquer according to claim 1, which is characterized in that be connected to load on driving shaft Clutch, loading clutch, counterweight and pivot case jointly complete back-to-back test gear torque load.
4. a kind of automatic load torquer according to claim 1, which is characterized in that the supporting rack of fixed spindle motor It is connected firmly by holding screw and pivot case one end.
CN201810446283.0A 2018-05-11 2018-05-11 A kind of automatic load torquer Pending CN108398346A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810446283.0A CN108398346A (en) 2018-05-11 2018-05-11 A kind of automatic load torquer

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Application Number Priority Date Filing Date Title
CN201810446283.0A CN108398346A (en) 2018-05-11 2018-05-11 A kind of automatic load torquer

Publications (1)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528752A (en) * 2013-10-17 2014-01-22 中国测试技术研究院力学研究所 Force and moment lever and force and torque standard device
CN105241663A (en) * 2015-11-06 2016-01-13 济南大学 Bending-torsion complex dynamic loading device
CN205981544U (en) * 2016-08-22 2017-02-22 内蒙古第一机械集团有限公司 On --spot calibrating device with moment of torsion marking apparatus
CN208109622U (en) * 2018-05-11 2018-11-16 济南大学 A kind of automatic load torquer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528752A (en) * 2013-10-17 2014-01-22 中国测试技术研究院力学研究所 Force and moment lever and force and torque standard device
CN105241663A (en) * 2015-11-06 2016-01-13 济南大学 Bending-torsion complex dynamic loading device
CN205981544U (en) * 2016-08-22 2017-02-22 内蒙古第一机械集团有限公司 On --spot calibrating device with moment of torsion marking apparatus
CN208109622U (en) * 2018-05-11 2018-11-16 济南大学 A kind of automatic load torquer

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