CN108398459B - Distribution oil variable winding material azimuth thermal resistance temperature curve identification method - Google Patents
Distribution oil variable winding material azimuth thermal resistance temperature curve identification method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 44
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
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- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本发明属于配电变压器设备无损检测技术领域,尤其涉及一种配电油变绕组材质方位热阻温度曲线识别方法。The invention belongs to the technical field of non-destructive testing of distribution transformer equipment, and in particular relates to a method for identifying a thermal resistance and temperature curve of a distribution oil-varying winding material orientation.
背景技术Background technique
配电变压器数量众多,在农村配电网和城市配电网中有着举足轻重的地位,与生活息息相关。近年来,随着铜价格的节节攀升,铜铝市价差异逐步拉大,少数变压器生产厂家为获取更大的利润,在绕组材料上下功夫,市场上存在着“以铝代铜”的不良现象,给配电变压器的实际运行带来了严重影响。There are a large number of distribution transformers, which play an important role in rural distribution networks and urban distribution networks, and are closely related to life. In recent years, with the rising copper price, the market price difference between copper and aluminum has gradually widened. A few transformer manufacturers have worked hard on winding materials in order to obtain greater profits. , which has a serious impact on the actual operation of distribution transformers.
相关文献也做了大量研究,诸如热电法、电阻温度系数法、X射线法、数据统计法、频率响应法、数字涡流法、金属探测法等无损检测方法。就应用最为广泛的电阻温度系数法而言,有针对电阻温度系数的定义公式进行多种变换后得到多种判别方法,如建立电阻温度分度表以比较不同温度下的绕组直阻值和对电阻温度系数求倒并取一定裕度空间,但实际运用时均未取得理想效果。Relevant literatures have also done a lot of research, such as thermoelectric method, temperature coefficient of resistance method, X-ray method, data statistics method, frequency response method, digital eddy current method, metal detection method and other nondestructive testing methods. As far as the most widely used temperature coefficient of resistance method is concerned, there are various methods for determining the definition formula of the temperature coefficient of resistance after various transformations, such as establishing a resistance temperature indexing table to compare the direct resistance value of the winding at different temperatures and the difference between them. The temperature coefficient of resistance is reversed and a certain margin space is taken, but the ideal effect has not been achieved in actual application.
对于成型配电变压器而言,绕组被封装在箱体或绝缘材料之中,不能通过肉眼直接观察,铭牌上的型号标识往往与实际用材不同,套管引出材料与绕组材料也往往不相同。如绕组材料采用的是铝线或铜包铝线,延伸出来的接头仍可通过铜铝焊接方法连接铜材质。仅凭现有的技术检测手段,难以从短路、空载、绝缘性能等常规项目中发现材料差异。为防止“以铝代铜”进一步演变为“以次充好”的现象,增大查处力度尤为必要,及时识别配电变压器绕组材料对于提高配电网安全性意义重大。For molded distribution transformers, the windings are encapsulated in the box or insulating material, which cannot be directly observed by the naked eye. The model identification on the nameplate is often different from the actual material, and the casing lead material and winding material are often different. If the winding material is aluminum wire or copper-clad aluminum wire, the extended joint can still be connected to the copper material by copper-aluminum welding method. It is difficult to find material differences from conventional items such as short circuit, no-load, insulation performance, etc. only by the existing technical testing methods. In order to prevent the phenomenon of "substituting aluminum for copper" from becoming "shoddy charging", it is particularly necessary to increase the intensity of investigation and punishment. Timely identification of distribution transformer winding materials is of great significance for improving the safety of distribution networks.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能无损准确检测出绕组材质的方法。The purpose of the present invention is to provide a method that can accurately detect the winding material without damage.
为实现上述目的,本发明采用的技术方案是:一种配电油变绕组材质方位热阻温度曲线识别方法,包括以下步骤:In order to achieve the above purpose, the technical solution adopted in the present invention is: a method for identifying the thermal resistance and temperature curve of the distribution oil variable winding material orientation, comprising the following steps:
步骤1、分别在油变箱体顶面、正面和左面依次分组布点;
步骤2、完成油变短路法接线并接入多通道温度测量装置;Step 2. Complete the oil-to-change short-circuit method wiring and connect to the multi-channel temperature measurement device;
步骤3、进行温升试验,并监测各点温度变化情况;Step 3. Carry out the temperature rise test and monitor the temperature change at each point;
步骤4、待各点温度趋于稳定时,断开电源并接入直阻测量装置,测量待测相绕组直阻值,每隔一定时间测量一次;Step 4. When the temperature of each point tends to be stable, disconnect the power supply and connect it to the direct resistance measuring device, measure the direct resistance value of the phase winding to be measured, and measure it every certain time;
步骤5、基于方位估测法作出油变箱体顶面、正面和左面的油变热阻温度曲线图,根据油变热阻温度曲线图判定配电油变绕组材质。Step 5. Based on the azimuth estimation method, make the oil-to-change thermal resistance temperature curves on the top, front and left sides of the oil-change box, and determine the distribution oil-to-oil variable winding material according to the oil-to-heat resistance temperature curve.
本发明的有益效果是:在遵循国标运用短路法对油变进行温升试验的基础上,减少了试验所需时间,即无需待温度完全稳定,只需取用布点整体温升变化较快的那段时间。提出了一种新型非针对绕组温度的全方位估测方法,只有当顶面、正面和左面三种情况下两种及以上满足要求时方可给出判定,综合性较强,可减少误判性。合理延长了绕组热态直阻的测量时间(国标所述为10min),一方面扩增了数据样本,另一方面在拟合直线时提高了数据利用率。The beneficial effects of the invention are: on the basis of using the short-circuit method to carry out the temperature rise test on the oil change in accordance with the national standard, the time required for the test is reduced, that is, it is not necessary to wait for the temperature to be completely stabilized, and it is only necessary to use the distribution point with a faster overall temperature rise change. that period of time. A new comprehensive estimation method for winding temperature is proposed. Only when two or more of the top, front and left sides meet the requirements, the judgment can be given. The comprehensiveness is strong and the misjudgment can be reduced. sex. The measurement time of the thermal direct resistance of the winding is reasonably extended (the national standard is 10min), on the one hand, the data samples are amplified, and on the other hand, the data utilization rate is improved when fitting the straight line.
附图说明Description of drawings
图1是本发明一个实施例油变短路温升试验接线图;Fig. 1 is the wiring diagram of the short-circuit temperature rise test of oil transformer according to an embodiment of the present invention;
图2是本发明一个实施例油变热阻温度采集接线图;Fig. 2 is the wiring diagram of oil variable thermal resistance temperature acquisition according to an embodiment of the present invention;
图3是本发明一个实施例配电油变绕组材质方位热阻温度曲线识别方法流程图;3 is a flowchart of a method for identifying the thermal resistance temperature curve of the distribution oil variable winding material orientation according to an embodiment of the present invention;
图4(a)是本发明一个实施例基于方位估测法的顶面热阻温度拟合曲线;Fig. 4 (a) is a top surface thermal resistance temperature fitting curve based on the azimuth estimation method according to an embodiment of the present invention;
图4(b)是本发明一个实施例基于方位估测法的正面热阻温度拟合曲线;FIG. 4(b) is a frontal thermal resistance temperature fitting curve based on the orientation estimation method according to an embodiment of the present invention;
图4(c)是本发明一个实施例基于方位估测法的左面热阻温度拟合曲线。FIG. 4( c ) is a left thermal resistance temperature fitting curve based on the azimuth estimation method according to an embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的实施方式进行详细描述。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
本实施例是通过以下技术方案实现的,一种配电油变绕组材质方位热阻温度曲线识别方法,具体包括以下步骤:The present embodiment is realized through the following technical solutions, a method for identifying the thermal resistance temperature curve of the distribution oil-to-winding material orientation, which specifically includes the following steps:
S1.分组布点,在油变箱体顶面(附加待测相绕组接头点)、正面(附加背面上部点)和左面(附加右侧中部点)依次布下三组点;S1. Arrange points in groups, and arrange three groups of points in turn on the top surface of the oil transformer box (with the connection point of the phase winding to be measured), the front side (with the upper point on the back) and the left side (with the middle point on the right side);
S2.完成油变短路法接线并接入多通道温度测量装置;S2. Complete the oil change short-circuit method wiring and connect to the multi-channel temperature measurement device;
S3.进行温升试验,并监测各点温度变化情况;S3. Carry out the temperature rise test and monitor the temperature change at each point;
S4.待各点温度趋于稳定时,迅速断开电源并接入直阻测量装置测量待测相绕组直阻值,每隔一定时间测量一次;S4. When the temperature of each point tends to be stable, quickly disconnect the power supply and connect to the direct resistance measuring device to measure the direct resistance value of the phase winding to be measured, and measure it every certain time;
S5.基于方位估测法作出油变箱体顶面、正面和左面三种情况下的油变热阻温度曲线图,分情况讨论,综合判定后得出绕组材质。S5. Based on the azimuth estimation method, make the oil-changing thermal resistance temperature curves of the top surface, front and left side of the oil-changing box, discuss each situation, and obtain the winding material after comprehensive judgment.
具体实施时,如图1所示,运用短路法对型号为S(L)B11-M-200/10的油变进行了温升试验,在高压侧加压,低压侧采用铜排进行短路(铜排不要接太紧,便于后期拆卸测直阻)。外接380V工频三相交流电源,并通过三相调压装置逐步升压。变压器三相电压电流测量装置可对温升过程中所测变压器各相电压和电流进行监测,避免出现电压不对称或短路电流过大的情况。接线柱“a b c”表示由调压器输出端输入电压到测试仪,接线柱“A B C”表示由测试仪输出端输入电流到被测变压器高压侧,接线柱“UA UB UC”表示由测试仪输出端输入电压到被测变压器高压侧。除去三相空气开关所在接线,该试验需要6根电压线和3根电流线。During the specific implementation, as shown in Figure 1, the temperature rise test was carried out on the oil transformer model S(L)B11-M-200/10 by using the short-circuit method. Do not connect the copper bar too tightly, it is easy to disassemble and measure the direct resistance later). External 380V power frequency three-phase AC power supply, and step-up through the three-phase voltage regulator. The transformer three-phase voltage and current measurement device can monitor the voltage and current of each phase of the transformer measured during the temperature rise process, so as to avoid the situation of voltage asymmetry or excessive short-circuit current. The terminal "abc" means input voltage from the output of the voltage regulator to the tester, the terminal "ABC" means the input current from the output terminal of the tester to the high-voltage side of the transformer under test, and the terminal "U A U B U C " means that the The output terminal of the tester inputs the voltage to the high-voltage side of the transformer under test. Except for the wiring where the three-phase air switch is located, this test requires 6 voltage wires and 3 current wires.
如图2所示,在完成温升试验之后的降温过程中,需对所布各点的温度和低压侧b相绕组的热态电阻进行测量采集。各点温度采用贴附热电偶探头加隔绝缘胶带的方式测量,并通过多通道温度采集装置采集,精度为0.05℃,分辨率为0.01℃。b相绕组的热态电阻采用接入直流电阻测量装置的方式进行测量,接线方式为四线制,内侧为电压极,外侧为电流极,分别采用对应线径大小的测试线和接线夹子,准确度为0.2%,分辨率为1μΩ。为使接线图一目了然,图中仅画出了顶面点(黑色圆点)的采集接线,实测过程中需加上正面点(正三角圆点)与左面点(倒三角圆点)的采集接线。As shown in Figure 2, in the cooling process after the completion of the temperature rise test, it is necessary to measure and collect the temperature of each point and the thermal resistance of the low-voltage side b-phase winding. The temperature of each point was measured by attaching a thermocouple probe and insulating tape, and collected by a multi-channel temperature acquisition device with an accuracy of 0.05°C and a resolution of 0.01°C. The thermal resistance of the b-phase winding is measured by connecting to the DC resistance measuring device. The wiring method is four-wire system, the inner side is the voltage electrode, and the outer side is the current electrode. The degree is 0.2% and the resolution is 1μΩ. In order to make the wiring diagram clear at a glance, only the acquisition wiring of the top point (black dot) is drawn in the figure, and the acquisition wiring of the front point (regular triangular dot) and the left point (inverted triangular dot) should be added during the actual measurement. .
如图3所示,一种配电油变绕组材质方位热阻温度曲线识别方法,具体包括以下步骤:As shown in Figure 3, a method for identifying the thermal resistance and temperature curve of the distribution oil variable winding material, specifically includes the following steps:
1.分组布点,在油变箱体顶面(附加待测相绕组接头点)、正面(附加背面上部点)和左面(附加右侧中部点)依次布下三组点;1. Arrange points in groups, and arrange three sets of points in turn on the top surface of the oil transformer box (additional phase winding joint point to be measured), front side (additional upper point on the back) and left side (additional right middle point);
具体而言,顶面布点指箱体顶面左中右三点外加绕组接头点,正面布点指箱体贴有铭牌一面上中下三点外加背面上部点,左面布点指箱体左面上中下三点外加右面中部点,各点的精确贴附位置详见图2。Specifically, the top surface point refers to the three points on the left, middle and right of the top surface of the box plus the winding joint points, the front point point refers to the upper, middle and lower points on the side of the box where the nameplate is attached plus the upper point on the back, and the left side point refers to the middle and bottom points on the left side of the box. Three points plus the middle point on the right, the exact attachment position of each point is shown in Figure 2.
2.完成油变短路法接线并接入多通道温度测量装置;2. Complete the oil change short-circuit method wiring and connect to the multi-channel temperature measurement device;
具体而言,在高压侧加压,低压侧采用铜排进行短路,铜排不要接太紧,便于后期拆卸测直阻。外接380V工频三相交流电源,并通过三相接触式调压器逐步升压。Specifically, pressurize on the high-voltage side, and use the copper bar for short circuit on the low-voltage side. External 380V power frequency three-phase AC power supply, and step up the voltage through the three-phase contact voltage regulator.
S3.进行温升试验,并监测各点温度变化情况;S3. Carry out the temperature rise test and monitor the temperature change at each point;
具体而言,先在高压侧施加最大总损耗,此时高压侧的试验电压U和试验电流I分别可通过式(1)与式(2)计算:Specifically, first apply the maximum total loss on the high-voltage side, at this time, the test voltage U and test current I of the high-voltage side can be calculated by formula (1) and formula (2) respectively:
待各点温升趋于稳定后,再将试验电流降至额定电流,待各点温升再次趋于稳定后停止加热。第一次稳定的目的在于加快绕组的升温速率,第二次稳定的目的在于使待测变压器工作在额定电流条件下,避免大电流对其造成损伤,同时便于后期开展热态直阻的测量工作。After the temperature rise at each point becomes stable, reduce the test current to the rated current, and stop heating when the temperature rise at each point becomes stable again. The purpose of the first stabilization is to speed up the heating rate of the winding, and the purpose of the second stabilization is to make the transformer to be tested work under the rated current condition, to avoid damage to it by high current, and to facilitate the measurement of thermal direct resistance in the later stage. .
4.待各点温度趋于稳定时,迅速断开电源并接入直阻测量装置测量待测相绕组直阻值,每隔一定时间测量一次;4. When the temperature of each point tends to be stable, quickly disconnect the power supply and connect to the direct resistance measuring device to measure the direct resistance value of the phase winding to be measured, and measure it every certain time;
具体而言,为快速接入直阻测试仪,避免错过最佳测量时间,需掌握一定的拆装技巧:首先戴上绝热手套拆下高温状态下的短路铜排,每段铜排只需拆一端,只要保证三相绕组的外部连接断开即可,然后接入直阻测试仪。Specifically, in order to quickly connect to the direct resistance tester and avoid missing the best measurement time, it is necessary to master certain disassembly skills: first, put on heat insulating gloves to remove the short-circuit copper bars under high temperature, and each section of copper bars only needs to be removed. At one end, just ensure that the external connection of the three-phase winding is disconnected, and then connect to the direct resistance tester.
5.基于方位估测法作出油变箱体顶面、正面和左面三种情况下的油变热阻温度曲线图,分情况讨论,综合判定后得出绕组材质。5. Based on the azimuth estimation method, make the oil-changing thermal resistance temperature curves of the top, front and left sides of the oil-changing box, discuss each situation, and obtain the winding material after comprehensive judgment.
在此例举对型号分别为SB11-M-200/10和SLB11-M-200/10的两台外形等同的油变进行的试验实例,试验所得两者的热阻温度曲线如图4所示,拟合函数式分别为:Here is an example of the test of two oil transformers with the same shape, SB11-M-200/10 and SLB11-M-200/10, respectively. The thermal resistance-temperature curves of the two obtained from the test are shown in Figure 4. , the fitting functions are:
顶面:Top:
RCu=0.01714T+3.152 (3)R Cu = 0.01714T+3.152 (3)
RAl=0.01906T+3.012 (4)R Al = 0.01906T+3.012 (4)
正面:front:
RCu=0.02256T+2.958 (5)R Cu = 0.02256T+2.958 (5)
RAl=0.02247T+2.930 (6)R Al = 0.02247T+2.930 (6)
左面:left:
RCu=0.02417T+2.90 (7)R Cu = 0.02417T+2.90 (7)
RAl=0.02527T+2.896 (8)R Al = 0.02527T+2.896 (8)
实际现场应用时,对某台绕组材质未知的配电油变而言,可依据方位估测法试验得到三条热阻温度曲线,分别代入对应情况下讨论,当两种及以上情况满足要求时可给出判定:偏向铜变的曲线条数≥2时可判定绕组材质为铜,否则为铝。In actual field application, for a distribution oil transformer with unknown winding material, three thermal resistance temperature curves can be obtained according to the azimuth estimation method test, and they are respectively substituted into the corresponding situations for discussion. When two or more situations meet the requirements, the Judgment is given: when the number of curves biased towards copper is ≥ 2, the winding material can be determined to be copper, otherwise it is aluminum.
应当理解的是,本说明书未详细阐述的部分均属于现有技术。It should be understood that the parts not described in detail in this specification belong to the prior art.
虽然以上结合附图描述了本发明的具体实施方式,但是本领域普通技术人员应当理解,这些仅是举例说明,可以对这些实施方式做出多种变形或修改,而不背离本发明的原理和实质。本发明的范围仅由所附权利要求书限定。Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, those skilled in the art should understand that these are only examples, and various modifications or changes may be made to these embodiments without departing from the principles and principles of the present invention and substance. The scope of the present invention is limited only by the appended claims.
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