CN108543732A - A kind of tin outputting mouth automatic flushing device and its cleaning method - Google Patents

A kind of tin outputting mouth automatic flushing device and its cleaning method Download PDF

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Publication number
CN108543732A
CN108543732A CN201810483959.3A CN201810483959A CN108543732A CN 108543732 A CN108543732 A CN 108543732A CN 201810483959 A CN201810483959 A CN 201810483959A CN 108543732 A CN108543732 A CN 108543732A
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China
Prior art keywords
oxide layer
brush
tin
layer removal
removal brush
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CN201810483959.3A
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Chinese (zh)
Inventor
王庆富
程官平
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DONGGUAN OAEM TECHNOLOGY Co Ltd
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DONGGUAN OAEM TECHNOLOGY Co Ltd
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Priority to CN201810483959.3A priority Critical patent/CN108543732A/en
Publication of CN108543732A publication Critical patent/CN108543732A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of tin outputting mouth automatic flushing device, including solder furnace, solder furnace is equipped with an at least tin outputting mouth, including oxide layer removes brush, is correspondingly arranged with tin outputting mouth, for removing the oxide layer at tin outputting mouth;Scaling powder feeding device, built-in fluxing agent, and brush connection is removed with oxide layer, to realize that scaling powder, which is transported to oxide layer, to be removed at brush;XY delivery platforms are drivingly connected with solder furnace, are removed at brush for driving solder furnace movement to be moved to oxide layer, and remove brush with oxide layer and carry out relative motion, to realize removing oxide layer;This programme checks tin wave when tin outputting mouth works, by tin wave detection device, and removes brush using oxide layer and clearly automatically wash the oxide layer at tin outputting mouth, instead of manually cleaning, not only efficiently, but also support personnel's safety.

Description

一种出锡咀自动清洗装置及其清洗方法An automatic cleaning device and cleaning method for tin nozzle

技术领域technical field

本发明涉及SMT焊接设备技术领域,尤其是涉及一种出锡咀自动清洗装置及其清洗方法。The invention relates to the technical field of SMT welding equipment, in particular to an automatic cleaning device for a tin nozzle and a cleaning method thereof.

背景技术Background technique

SMT是表面组装技术,称为表面贴装或表面安装技术。是目前电子组装行业里最流行的一种技术和工艺。SMT is Surface Mount Technology, known as Surface Mount or Surface Mount Technology. It is the most popular technology and process in the electronic assembly industry.

它是一种将无引脚或短引线表面组装元器件安装在印制电路板的表面或其它基板的表面上,通过回流焊或浸焊等方法加以焊接组装的电路装连技术。It is a circuit assembly technology that mounts non-lead or short-lead surface mount components on the surface of a printed circuit board or other substrates, and solders and assembles them by reflow soldering or dip soldering.

然而,现有选择性波峰焊焊接,锡咀部分与高温液态锡长期接触,出锡咀处形成氧化层;去除氧化层的工作由人工去除,不仅清除效率低,而且倘若操作不当,工作人员会被严重烫伤,危险系数高;因此有必要予以改进。However, in existing selective wave soldering, the tin nozzle part is in long-term contact with high-temperature liquid tin, and an oxide layer is formed at the outlet of the tin nozzle; the work of removing the oxide layer is manually removed, not only the removal efficiency is low, but also if the operation is improper, the staff will There is a high risk factor for severe burns; therefore improvements are necessary.

发明内容Contents of the invention

针对现有技术存在的不足,本发明的目的是提供一种自动定时清洗出锡咀的出锡咀自动清洗装置。Aiming at the deficiencies in the prior art, the object of the present invention is to provide an automatic tin nozzle cleaning device which can automatically clean the tin nozzle regularly.

为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the present invention is:

一种出锡咀自动清洗装置,包括焊锡炉,焊锡炉上设有至少一出锡咀,包括氧化层清除刷,与出锡咀对应设置,用于清除出锡咀处的氧化层;助焊剂供料装置,内装有助焊剂,并与氧化层清除刷连接,以实现将助焊剂输送到氧化层清除刷处;XY输送平台,与焊锡炉驱动连接,用于带动焊锡炉运动移动至氧化层清除刷处,并与氧化层清除刷进行相对运动,以实现清除氧化层;控制系统,与助焊剂供料装置和XY输送平台电连接,以实现控制XY输送平台运动,将焊锡炉上的出锡咀运送至氧化层清除刷处,清理出锡咀处的氧化层,在清理过程中控制助焊剂供料装置不断向氧化层清除刷处输送助焊剂。An automatic cleaning device for tin outlets, including a solder furnace, at least one tin outlet is provided on the solder furnace, including an oxide layer removal brush, which is arranged correspondingly to the tin outlet, and is used to remove the oxide layer at the tin outlet; The feeding device is equipped with flux and is connected with the oxide layer removal brush to deliver the flux to the oxide layer removal brush; the XY conveying platform is connected with the solder furnace drive to drive the solder furnace to move to the oxide layer Remove the brush and move relative to the oxide layer removal brush to remove the oxide layer; the control system is electrically connected with the flux supply device and the XY conveying platform to control the movement of the XY conveying platform and transfer the output of the solder furnace The tin nozzle is transported to the oxide layer removal brush, and the oxide layer at the tin nozzle is cleaned out. During the cleaning process, the flux feeding device is controlled to continuously deliver flux to the oxide layer removal brush.

进一步的技术方案中,所述氧化层清除刷选用不锈钢毛刷。In a further technical solution, the oxide layer removal brush is a stainless steel brush.

进一步的技术方案中,包括毛刷固定架,所述氧化层清除刷固定或活动插设于毛刷固定架,毛刷固定架的上方设置与之驱动连接的下降装置,以实现驱动毛刷固定架和氧化层清除刷下降,与出锡咀接触。In a further technical solution, a brush fixing frame is included, and the oxidation layer removal brush is fixed or movably inserted in the brush fixing frame, and a descending device connected to it is set above the brush fixing frame to realize driving and fixing the brush The frame and the oxide layer removal brush are lowered and come into contact with the tin nozzle.

进一步的技术方案中,所述下降装置选用行程气缸。In a further technical solution, the descending device is a stroke cylinder.

进一步的技术方案中,所述助焊剂供料装置通过管道与氧化层清除刷连接。In a further technical solution, the flux supply device is connected to the oxide layer removal brush through a pipeline.

进一步的技术方案中,所述管道为特氟龙管道。In a further technical solution, the pipeline is a Teflon pipeline.

本发明的另一个目的在于提供一种基于出锡咀自动清洗装置的清洗方法Another object of the present invention is to provide a cleaning method based on an automatic cleaning device for tin nozzles

为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the present invention is:

一种出锡咀自动清洗装置的清洗方法,其特征在于,包括以下步骤:A cleaning method for a tin nozzle automatic cleaning device, characterized in that it comprises the following steps:

A、当人工或者电子检测到产品处锡膏的高度与工艺要求不符合时,所述XY输送平台带动所述焊锡炉运动至氧化层清除刷的正下方; A. When it is manually or electronically detected that the height of the solder paste at the product does not meet the process requirements, the XY conveying platform drives the solder furnace to move directly below the oxide layer removal brush;

B、下降装置驱动氧化层清除刷竖直向下移动,使氧化层清除刷下降至所述出锡咀平面下3mm; B. The descending device drives the oxide layer removal brush to move vertically downward, so that the oxide layer removal brush drops to 3mm below the tin nozzle plane;

C、XY输送平台带动焊锡炉来回移动,使出锡咀氧化层清除刷与出锡咀之间相互摩擦,清除出锡咀处的氧化层,在清除过程中,助焊剂供料装置不断提供阻焊剂至氧化层清除刷处。 C. The XY conveying platform drives the solder furnace to move back and forth, so that the oxide layer removal brush of the tin nozzle and the tin nozzle rub against each other to remove the oxide layer at the tin nozzle. During the cleaning process, the flux feeding device continuously provides resistance. Flux to oxide layer removal brush.

采用上述结构和方法后,本发明和现有技术相比所具有的优点是:本方案在出锡咀工作时,通过锡波检测装置对锡波进行检查,并且利用氧化层清除刷清自动将出锡咀处的氧化层清洗掉,代替人工清洗,不仅高效,而且保障人员安全。After adopting the above structure and method, the present invention has the advantages compared with the prior art: when the tin tip is working, the tin wave is checked by the tin wave detection device, and the oxide layer is used to remove the brush to automatically remove the tin wave. The oxide layer at the tin nozzle is cleaned to replace manual cleaning, which is not only efficient, but also ensures the safety of personnel.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

具体实施方式Detailed ways

以下仅为本发明的较佳实施例,并不因此而限定本发明的保护范围。The following are only preferred embodiments of the present invention, and therefore do not limit the protection scope of the present invention.

如图1所示,一种出锡咀清洗装置,包括焊锡炉1,焊锡炉1上设有至少一出锡咀11,包括氧化层清除刷2,与出锡咀11对应设置,用于清除出锡咀11处的氧化层;助焊剂供料装置3,内装有助焊剂,并与氧化层清除刷2连接,以实现将助焊剂输送到氧化层清除刷2处;XY输送平台,与焊锡炉1驱动连接,用于带动焊锡炉1运动移动至氧化层清除刷2处,并与氧化层清除刷2进行相对运动,以实现清除氧化层;控制系统,与助焊剂供料装置3和XY输送平台电连接,以实现控制XY输送平台运动,将焊锡炉1上的出锡咀11运送至氧化层清除刷处,清理出锡咀11处的氧化层,在清理过程中控制助焊剂1供料装置不断向氧化层清除2刷处输送助焊剂。As shown in Figure 1, a kind of tin nozzle cleaning device comprises solder furnace 1, is provided with at least one tin nozzle 11 on the solder furnace 1, comprises oxide layer removal brush 2, is set correspondingly with tin nozzle 11, is used for cleaning The oxide layer at the tin nozzle 11; the flux feeding device 3 is equipped with flux, and is connected with the oxide layer removal brush 2, so as to transport the flux to the oxide layer removal brush 2; the XY delivery platform is connected with the solder Furnace 1 is driven and connected, used to drive soldering furnace 1 to move to oxide layer removal brush 2, and perform relative movement with oxide layer removal brush 2 to realize oxide layer removal; control system, with flux feeding device 3 and XY The conveying platform is electrically connected to realize the control of the movement of the XY conveying platform, and the tin nozzle 11 on the solder furnace 1 is transported to the oxide layer removal brush, and the oxide layer at the tin nozzle 11 is cleaned, and the flux 1 is controlled during the cleaning process. The feeding device continuously sends flux to the oxide layer removal 2 brush.

对应于焊锡炉1上的出锡咀11设置一个氧化层清除刷2,在作业之前或者通过高度感应器检测到出锡咀11处的氧化层厚度过大时,控制系统会控制执行机构停止执行加工动作,并控制XY输送平台驱动焊锡炉1移动至氧化层清除刷2处,使出锡咀11与氧化层清除刷2接触,XY输送平台驱动焊锡炉1来回往复运动,同时助焊剂供料装置3为氧化层清除刷2提供助焊剂,出锡咀11与氧化层清除刷2进行摩擦,以达到除去氧化层的目的,代替人工清洗,高效安全。Corresponding to the tin nozzle 11 on the solder furnace 1, an oxide layer removal brush 2 is set. Before the operation or when the height sensor detects that the thickness of the oxide layer at the tin nozzle 11 is too large, the control system will control the actuator to stop the execution. Processing action, and control the XY conveying platform to drive the solder furnace 1 to move to the oxide layer removal brush 2, so that the tin nozzle 11 is in contact with the oxide layer removal brush 2, and the XY conveying platform drives the solder furnace 1 to reciprocate back and forth, and the flux is supplied at the same time The device 3 provides flux for the oxide layer removal brush 2, and the tin nozzle 11 rubs against the oxide layer removal brush 2 to achieve the purpose of removing the oxide layer, instead of manual cleaning, which is efficient and safe.

所述氧化层清除刷2选用塑胶毛刷或者不锈钢毛刷,在本实施例中,所述氧化层清除刷2选用不锈钢毛刷。由于不锈钢毛刷的硬度高,在与出锡咀11进行摩擦时,氧化层的除去效果更好,效率更高。The oxide layer removal brush 2 is made of a plastic brush or a stainless steel brush. In this embodiment, the oxide layer removal brush 2 is made of a stainless steel brush. Due to the high hardness of the stainless steel brush, when rubbing with the tin outlet 11, the removal effect of the oxide layer is better and the efficiency is higher.

本实施例中,包括毛刷固定架4,所述氧化层清除刷2固定或活动插设于毛刷固定架4,毛刷固定架4的上方设置与之驱动连接的下降装置5,以实现驱动毛刷固定架4和氧化层清除刷2下降,与出锡咀11接触。通过在毛刷上设置毛刷固定架4,将毛刷进一步固定,不仅提高装置的稳固性,而且提高氧化层清除刷2的使用寿命。在氧化层清除刷2去除氧化层时,下降装置5可以调整氧化层清除刷2的位置,具体地,将氧化层毛刷下降至出锡咀11平面下3mm,氧化层清除效果最佳。In this embodiment, a hairbrush holder 4 is included, and the oxide layer removal brush 2 is fixed or movably inserted in the hairbrush holder 4, and the top of the hairbrush holder 4 is provided with a descending device 5 driven and connected to it, so as to realize Drive hairbrush fixed frame 4 and oxide layer removal brush 2 to descend, contact with tin outlet nozzle 11. By arranging the brush fixing frame 4 on the brush, the brush is further fixed, which not only improves the stability of the device, but also improves the service life of the oxide layer removal brush 2 . When the oxide layer removal brush 2 removes the oxide layer, the lowering device 5 can adjust the position of the oxide layer removal brush 2. Specifically, the oxide layer brush is lowered to 3mm below the tin outlet nozzle 11 plane, and the oxide layer removal effect is the best.

下降装置5主要实现驱动氧化层清除刷2下降的目的,可选用伺服电机与丝杆配合的方式驱动,本实施例中,所述下降装置5选用行程气缸,在达到驱动下降目的的公式,制造成本更低。The descending device 5 mainly realizes the purpose of driving the oxidation layer removal brush 2 to descend, and can be driven by the cooperation of a servo motor and a screw mandrel. In this embodiment, the descending device 5 uses a stroke cylinder, and the formula for driving the descending purpose is achieved. The cost is lower.

本实施例中,所述助焊剂供料装置3通过特氟龙管道与氧化层清除刷2连接;在清除氧化层的过程中,助焊剂通过特氟龙管道不断地输往氧化层清洁刷处,输送方式简单,而且特氟龙管道耐腐蚀性能好,不会出现漏液的情况。In this embodiment, the flux feeding device 3 is connected to the oxide layer cleaning brush 2 through a Teflon pipeline; during the process of removing the oxide layer, the flux is continuously transported to the oxide layer cleaning brush through the Teflon pipeline , the transportation method is simple, and the Teflon pipeline has good corrosion resistance, and there will be no leakage.

工作原理:当出锡咀自动清洗装置需要对出锡咀进行清洗时,包括以下步骤: A、当人工或者电子检测到产品处锡膏的高度与工艺要求不符合时,所述XY输送平台带动所述焊锡炉运动至氧化层清除刷的正下方; B、下降装置驱动氧化层清除刷竖直向下移动,使氧化层清除刷下降至所述出锡咀平面下3mm; C、XY输送平台带动焊锡炉来回移动,使出锡咀氧化层清除刷与出锡咀之间相互摩擦,清除出锡咀处的氧化层,在清除过程中,助焊剂供料装置不断提供阻焊剂至氧化层清除刷处。Working principle: When the tin nozzle automatic cleaning device needs to clean the tin nozzle, it includes the following steps: A. When it is detected manually or electronically that the height of the solder paste at the product does not meet the process requirements, the XY conveying platform drives The solder furnace moves to directly below the oxide layer removal brush; B. The descending device drives the oxide layer removal brush to move vertically downwards, so that the oxide layer removal brush drops to 3mm below the tin nozzle plane; C. XY conveying platform Drive the solder furnace to move back and forth, so that the oxide layer removal brush of the tin nozzle and the tin nozzle rub against each other to remove the oxide layer at the tin nozzle. During the cleaning process, the flux supply device continuously provides solder resist until the oxide layer is removed. brush office.

以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limits.

Claims (7)

1.一种出锡咀自动清洗装置,包括焊锡炉,焊锡炉上设有至少一出锡咀,其特征在于:包括氧化层清除刷,与出锡咀对应设置,用于清除出锡咀处的氧化层;1. An automatic cleaning device for tin nozzles, including a solder furnace, at least one tin nozzle is provided on the solder furnace, and it is characterized in that: it includes an oxide layer removal brush, which is set corresponding to the tin nozzle, and is used to remove the tin nozzle. the oxide layer; 助焊剂供料装置,内装有助焊剂,并与氧化层清除刷连接,以实现将助焊剂输送到氧化层清除刷处;The flux feeding device is equipped with flux and is connected with the oxide layer removal brush to deliver the flux to the oxide layer removal brush; XY输送平台,与焊锡炉驱动连接,用于带动焊锡炉运动移动至氧化层清除刷处,并与氧化层清除刷进行相对运动,以实现清除氧化层;The XY conveying platform is connected with the drive of the solder furnace, which is used to drive the solder furnace to move to the oxide layer removal brush, and make relative movement with the oxide layer removal brush to remove the oxide layer; 控制系统,与助焊剂供料装置和XY输送平台电连接,以实现控制XY输送平台运动,将焊锡炉上的出锡咀运送至氧化层清除刷处,清理出锡咀处的氧化层,在清理过程中控制助焊剂供料装置不断向氧化层清除刷处输送助焊剂。The control system is electrically connected with the flux feeding device and the XY conveying platform to realize the control of the movement of the XY conveying platform, transport the tin nozzle on the solder furnace to the oxide layer removal brush, and clean the oxide layer at the tin nozzle. During the cleaning process, the flux supply device is controlled to continuously deliver flux to the oxide layer removal brush. 2.根据权利要求1所述的一种出锡咀自动清洗装置,其特征在于:所述氧化层清除刷选用不锈钢毛刷。2. The automatic tin nozzle cleaning device according to claim 1, characterized in that: the oxide layer removal brush is a stainless steel brush. 3.根据权利要求1或2所述的一种出锡咀自动清洗装置,其特征在于:包括毛刷固定架,所述氧化层清除刷固定或活动插设于毛刷固定架,毛刷固定架的上方设置与之驱动连接的下降装置,以实现驱动毛刷固定架和氧化层清除刷下降,与出锡咀接触。3. A tin nozzle automatic cleaning device according to claim 1 or 2, characterized in that: it includes a brush holder, the oxide layer removal brush is fixed or movably inserted in the brush holder, and the brush is fixed The top of the frame is provided with a lowering device driven and connected to it, so as to realize the lowering of the driving brush fixing frame and the oxide layer removal brush, and contact with the tin nozzle. 4.根据权利要求3所述的一种出锡咀自动清洗装置,其特征在于:所述下降装置选用行程气缸。4. An automatic tin nozzle cleaning device according to claim 3, characterized in that: the descending device is a stroke cylinder. 5.根据权利要求1所述的一种出锡咀自动清洗装置,其特征在于:所述助焊剂供料装置通过管道与氧化层清除刷连接。5. The automatic tin nozzle cleaning device according to claim 1, characterized in that the flux supply device is connected to the oxide layer removal brush through a pipeline. 6.根据权利要求5所述的一种出锡咀自动清洗装置,其特征在于:所述管道为特氟龙管道。6. The automatic tin nozzle cleaning device according to claim 5, wherein the pipeline is a Teflon pipeline. 7.一种如权利要求3所述的出锡咀自动清洗装置的清洗方法,其特征在于,包括以下步骤:7. A cleaning method of an automatic cleaning device for tin nozzles as claimed in claim 3, characterized in that, comprising the following steps: A、当人工或者电子检测到产品处锡膏的高度与工艺要求不符合时,所述XY输送平台带动所述焊锡炉运动至氧化层清除刷的正下方; A. When it is manually or electronically detected that the height of the solder paste at the product does not meet the process requirements, the XY conveying platform drives the solder furnace to move directly below the oxide layer removal brush; B、下降装置驱动氧化层清除刷竖直向下移动,使氧化层清除刷下降至所述出锡咀平面下3mm; B. The descending device drives the oxide layer removal brush to move vertically downward, so that the oxide layer removal brush drops to 3mm below the tin nozzle plane; C、XY输送平台带动焊锡炉来回移动,使出锡咀氧化层清除刷与出锡咀之间相互摩擦,清除出锡咀处的氧化层,在清除过程中,助焊剂供料装置不断提供阻焊剂至氧化层清除刷处。C. The XY conveying platform drives the solder furnace to move back and forth, so that the oxide layer removal brush of the tin nozzle and the tin nozzle rub against each other to remove the oxide layer at the tin nozzle. During the cleaning process, the flux feeding device continuously provides resistance. Flux to oxide layer removal brush.
CN201810483959.3A 2018-05-19 2018-05-19 A kind of tin outputting mouth automatic flushing device and its cleaning method Pending CN108543732A (en)

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