CN108589053A - A kind of hollow spunbonded non-woven manufacturing method of bi-component - Google Patents

A kind of hollow spunbonded non-woven manufacturing method of bi-component Download PDF

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Publication number
CN108589053A
CN108589053A CN201810205521.9A CN201810205521A CN108589053A CN 108589053 A CN108589053 A CN 108589053A CN 201810205521 A CN201810205521 A CN 201810205521A CN 108589053 A CN108589053 A CN 108589053A
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CN
China
Prior art keywords
spinning
hollow
spun
bonded non
subjected
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Pending
Application number
CN201810205521.9A
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Chinese (zh)
Inventor
宋卫民
张恒
王晓娇
甄琪
袁建根
史建宏
季新刚
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New Mstar Technology Ltd In Suzhou
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New Mstar Technology Ltd In Suzhou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by New Mstar Technology Ltd In Suzhou filed Critical New Mstar Technology Ltd In Suzhou
Priority to CN201810205521.9A priority Critical patent/CN108589053A/en
Publication of CN108589053A publication Critical patent/CN108589053A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/24Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/018Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the shape
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/105Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Artificial Filaments (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a kind of hollow spun-bonded non-woven manufacturing methods of two-component, it is characterised in that includes the following steps:A, the thermoplastic copolymer slice of two kinds of unlike materials is dried respectively in proportion, squeezed, melted, filtered;B, two kinds of melts obtained by a steps into main box be conjugated after metering pump accurate measurement it is compound, it is compound after melt hollow spun filament is made in spinning in the air stream;C, spun filament is subjected to air drawing spinning;D, spinning obtained by step c is subjected to sub-wire lapping;E, web obtained by sub-wire lapping is subjected to of short duration needle and pierces consolidation;F, rolling and molding is at cloth;G, vertically and horizontally hot gas spring is carried out in a water bath.This method forms the hollowness of fibre higher of the doughnut of spun-bonded non-woven.

Description

A kind of hollow spunbonded non-woven manufacturing method of bi-component
Technical field
The present invention relates to a kind of hollow spunbonded non-woven manufacturing methods of bi-component.
Background technology
The principle of spun-bond process is the method using synthetic fiber spinning, by high polymer spinning, drawing-off, laying networking, most afterwards through needle The methods of thorn, hot rolling or itself bonding, which are reinforced, forms non-woven material.The technique of spun-bond process is substantially:Polymer chips → slice Drying → melt extruded → spinning → cooling → → drawing-off → sub-wire → lapping → reinforcing → trimming → winding spunbond process one As use single-screw extrusion machine, be mainly made of screw rod, sleeve, transmission system, feeding device, heater and cooler device etc..
The non-woven cloth gas permeability of bi-component doughnut composition, flexibility, excelling in weight lightness, therefore acquisition makes extensively With.
Invention content
The technical problem to be solved by the present invention is to:A kind of pair obtaining the superior spun-bonded non-woven of light weight is provided The hollow spunbonded non-woven manufacturing method of component, makes the hollowness of fibre higher for the doughnut to form spun-bonded non-woven.
In order to solve the above technical problems, the technical solution adopted in the present invention is:A kind of hollow spunbonded nonwoven of two-component Cloth manufacturing method, it is characterised in that include the following steps:
A, the thermoplastic copolymer slice of two kinds of unlike materials is dried respectively in proportion, squeezed, melted, filtered;
B, two kinds of melts obtained by a steps into main box be conjugated after metering pump accurate measurement it is compound, it is compound Hollow spun filament is made in spinning to melt afterwards in the air stream;
C, spun filament is subjected to air drawing spinning;
D, spinning obtained by step c is subjected to sub-wire lapping;
E, web obtained by sub-wire lapping is subjected to of short duration needle and pierces consolidation;
F, rolling and molding is at cloth;
G, vertically and horizontally hot gas spring is carried out in a water bath.
As a preferred solution, the conjugation combined temp described in the step b is 265 DEG C~295 DEG C, and spinning is hollow For air-cooled cross air blasting wind-warm syndrome it is 10 DEG C~20 DEG C when spun filament, wind speed is 0.3m/s~0.8m/s, and ambient humidity range is 30%~95%.
As a preferred solution, the air drawing wind pressure described in step c is 0.1Mpa~0.3Mpa, and wind speed is 4000m/s~5000m/s.
As a preferred solution, the frequency of the pendulum wire device pendulum of the sub-wire process described in step d be 300 times/min~ 1400 times/min, the speed of lapping lace curtaining is 21m/min~100m/min.
As a preferred solution, the bath temperature described in step g is 50-70 DEG C, and hydrophilic reagent is added in a water bath. Anionic, cationic, nonionic or amphoteric surfactant can be used in hydrophilic reagent.
As a preferred solution, the described thermoplastic copolymer slice be PP slices or PET slices or PE slices or Two kinds in PLA slices, one of which accounting by weight percentage is 20%~80%, and another accounting is 80%~20%.
As a preferred solution, negative pressure is close to 0 when spun filament being carried out air drawing spinning in the step c.
The beneficial effects of the invention are as follows:Since in step g, bath temperature is 50-70 DEG C, and hydrophilic examination is added in a water bath Agent makes cloth soak completely, and water enters the hollow the inside of fiber, and keeps in the fibre to provide support so that the finished product after drawing-off Larger degree of hollowness is kept, in the case of unit area same thickness, the hollow spunbonded nonwoven of bi-component of present invention gained Object is lighter than common hollow spunbonded non-woven, a can be widely used in the necks such as high density felt for artificial leather and automotive trim Domain.
Specific implementation mode
Specific embodiments of the present invention are described below in detail.
Embodiment 1:A kind of method of the hollow spunbonded non-woven of bi-component, includes the following steps:
PET and PP slices are sent to respective drier, are sent after dry to two spiral shell cup extruders and are melted respectively, gained melt Preparation is filtered metering, the auxiliary box body that PP is introduced into, then is imported into main box by auxiliary box body melt pipe, PET It is then directly entered main box or another auxiliary box body is introduced into according to production requirement, enter back into main box melt;Melt is through spinning It after component is compound, is sprayed from spinneret orifice, the melt stream of ejection is quickly cooled to spun filament through Crosswind type air cooler, and conjugation is compound It is 280 DEG C to melt temperature, is 15 DEG C, wind speed 0.45m/s for air-cooled cross air blasting wind-warm syndrome, ambient humidity range 50%, just Raw silk becomes filament fiber after pipe type air flow drawing device stretches, and air drawing wind pressure is 0.2Mpa, wind speed 4000m/s; Fiber under the high speed swinging of pendulum wire device and pendulum wire device by fabric thrashing after be uniformly layered on lapper, the frequency of pendulum wire device goods of furniture for display rather than for use Rate is 800 times/min, and the speed of lapping lace curtaining is 67m/min;Lapper lace curtaining send web to needing machine, pierces and consolidates through needle After send to hot-rolling mill rolling and molding.Hydrophilic reagent is added in the water-bath that temperature is 60 DEG C, so that cloth is soaked completely, water enters fiber Hollow the inside, and keep providing support in the fibre, to keep larger degree of hollowness.
The wherein described PP and PET slices, by weight percentage PP are 80%, PET 20%.PET is sliced melt temperature 255 DEG C, the melting temperature of PP is 170 DEG C.
Embodiment 2:A kind of method of the hollow spunbonded non-woven of bi-component, includes the following steps:
PET and PE slices are sent to respective drier, are sent after dry to two spiral shell cup extruders and are melted respectively, gained melt Preparation is filtered metering, the auxiliary box body that PP is introduced into, then is imported into main box by auxiliary box body melt pipe, PET It is then directly entered main box or another auxiliary box body is introduced into according to production requirement, enter back into main box melt;Melt is through spinning It after component is compound, is sprayed from spinneret orifice, the melt stream of ejection is quickly cooled to spun filament through Crosswind type air cooler, and conjugation is compound It is 290 DEG C to melt temperature, is 18 DEG C, wind speed 0.6m/s for air-cooled cross air blasting wind-warm syndrome, and ambient humidity range 80% is come into being Silk becomes filament fiber after pipe type air flow drawing device stretches, and air drawing wind pressure is 0.3Mpa, wind speed 4550m/s;It is fine Dimension under the high speed swinging of pendulum wire device and pendulum wire device by fabric thrashing after be uniformly layered on lapper, the frequency of pendulum wire device goods of furniture for display rather than for use Speed for 800 times/min, lapping lace curtaining is 66m/min;Lapper lace curtaining send web to needing machine, after needle thorn consolidation It send to hot-rolling mill rolling and molding.Hydrophilic reagent is added in the water-bath that temperature is 60 DEG C, so that cloth is soaked completely, water enters in fiber Empty the inside, and keep providing support in the fibre, to keep larger degree of hollowness.
The wherein described PE and PET slices, by weight percentage PE are 80%, PET 20%.
Embodiment 3:A kind of method of the hollow spunbonded non-woven of bi-component, includes the following steps:
PET and PLA slices are sent to respective drier, are sent after dry to two spiral shell cup extruders and are melted, gained melt system It is standby to be filtered metering, the auxiliary box body that PP is introduced into, then imported into main box by auxiliary box body melt pipe, PET is then It is directly entered main box or another auxiliary box body is introduced into according to production requirement, enter back into main box melt;Melt is through spinning group It after part is compound, is sprayed from spinneret orifice, the melt stream of ejection is quickly cooled to spun filament through Crosswind type air cooler, and conjugation is compound to melt Temperature is 290 DEG C, is 18 DEG C, wind speed 0.6m/s for air-cooled cross air blasting wind-warm syndrome, ambient humidity range 80%, spun filament Become filament fiber after pipe type air flow drawing device stretches, air drawing wind pressure is 0.3Mpa, wind speed 4550m/s;Fiber Under the high speed swinging of pendulum wire device and pendulum wire device by fabric thrashing after be uniformly layered on lapper, the frequency of pendulum wire device goods of furniture for display rather than for use is 800 times/min, the speed of lapping lace curtaining is 66m/min;Lapper lace curtaining send web to needing machine, is sent after needle thorn consolidation To hot-rolling mill rolling and molding.Hydrophilic reagent is added in the water-bath that temperature is 60 DEG C, so that cloth is soaked completely, it is hollow that water enters fiber The inside, and keep providing support in the fibre, to keep larger degree of hollowness.
The principles and effects of the invention are only illustrated in the above embodiments, and the implementation that part uses Example, and is not intended to limit the present invention;It should be pointed out that for those of ordinary skill in the art, not departing from wound of the present invention Under the premise of making design, various modifications and improvements can be made, these are all within the scope of protection of the present invention.

Claims (6)

1. a kind of hollow spun-bonded non-woven manufacturing method of two-component, it is characterised in that include the following steps:
A, the thermoplastic copolymer slice of two kinds of unlike materials is dried respectively in proportion, squeezed, melted, filtered;
B, two kinds of melts obtained by a steps into main box be conjugated after metering pump accurate measurement it is compound, after compound Hollow spun filament is made in spinning to melt in the air stream;
C, spun filament is subjected to air drawing spinning;
D, spinning obtained by step c is subjected to sub-wire lapping;
E, web obtained by sub-wire lapping is subjected to of short duration needle and pierces consolidation;
F, rolling and molding is at cloth;
G, vertically and horizontally hot gas spring is carried out in a water bath.
2. the hollow spun-bonded non-woven manufacturing method of a kind of two-component according to claim 1, it is characterised in that:Step b The conjugation combined temp is 265 DEG C~295 DEG C, when spinning hollow spun filament for air-cooled cross air blasting wind-warm syndrome be 10 DEG C~ 20 DEG C, wind speed is 0.3m/s~0.8m/s, and ambient humidity range is 30%~95%.
3. the hollow spun-bonded non-woven manufacturing method of a kind of two-component according to claim 1, it is characterised in that:Step c The air drawing wind pressure is 0.1Mpa~0.3Mpa, and wind speed is 4000m/s~5000m/s.
4. the hollow spun-bonded non-woven manufacturing method of a kind of two-component according to claim 1, it is characterised in that:Step d The frequency of the pendulum wire device pendulum of the sub-wire process is 300 times/min~1400 time/min, and the speed of lapping lace curtaining is 21m/ Min~100m/min.
5. the hollow spun-bonded non-woven manufacturing method of a kind of two-component according to claim 1, it is characterised in that:Step g The bath temperature is 50-70 DEG C, and hydrophilic reagent is added in a water bath.
6. the hollow spun-bonded non-woven manufacturing method of two-component according to claim 1, it is characterised in that:The thermoplastic Property copolymer slice be PP be sliced or PET slice PE slice or PLA slice in two kinds, one of which accounts for by weight percentage Than being 20%~80%, another accounting is 80%~20%.
CN201810205521.9A 2018-03-13 2018-03-13 A kind of hollow spunbonded non-woven manufacturing method of bi-component Pending CN108589053A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113373597A (en) * 2021-06-02 2021-09-10 四川亿耐特新材料有限公司 Method for manufacturing non-woven felt by pure PET composite long fiber
CN113403753A (en) * 2021-05-21 2021-09-17 南通大学 Processing method of two-component spinning/devillicate lapping two-step method non-woven material
CN116575182A (en) * 2023-07-14 2023-08-11 江苏富之岛美安纺织品科技有限公司 PLA (polylactic acid) bi-component super-expansion super-elastic pearl cotton ball, processing equipment and manufacturing method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5590611A (en) * 1978-12-27 1980-07-09 Teijin Ltd Hygroscopic synthetic fibers and their preparation
CN1171463A (en) * 1996-06-17 1998-01-28 卡尔·弗罗伊登伯格公司 Non-woven fabrics made of super-fine continuous fibre
JPH11131352A (en) * 1997-10-31 1999-05-18 Unitika Ltd Nonwoven fabric for draining filtration
JPH11222728A (en) * 1998-02-02 1999-08-17 Toray Ind Inc Polyester-based conjugate hollow fiber of uneven thickness
CN101818413A (en) * 2010-03-18 2010-09-01 吉安市三江超纤无纺有限公司 Manufacturing method and device for two-component hollow spun-bonded spunlace non-woven fabrics
CN102296426A (en) * 2011-08-09 2011-12-28 温州朝隆纺织机械有限公司 Equipment used for producing double-compound spunbonded nonwoven fabric and manufacture method thereof
CN102733094A (en) * 2012-07-20 2012-10-17 浙江金三发非织造布有限公司 PET/PA6 (Polyethylene Terephthalate/Poly Amide 6) double-component hollow orange peel fiber and production process thereof
CN103370464A (en) * 2011-02-15 2013-10-23 三井化学株式会社 Spunbonded nonwoven fabric
CN105200664A (en) * 2015-09-25 2015-12-30 佛山市南海必得福无纺布有限公司 Spun-bonded hollow double-component non-woven fabric

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5590611A (en) * 1978-12-27 1980-07-09 Teijin Ltd Hygroscopic synthetic fibers and their preparation
CN1171463A (en) * 1996-06-17 1998-01-28 卡尔·弗罗伊登伯格公司 Non-woven fabrics made of super-fine continuous fibre
JPH11131352A (en) * 1997-10-31 1999-05-18 Unitika Ltd Nonwoven fabric for draining filtration
JPH11222728A (en) * 1998-02-02 1999-08-17 Toray Ind Inc Polyester-based conjugate hollow fiber of uneven thickness
CN101818413A (en) * 2010-03-18 2010-09-01 吉安市三江超纤无纺有限公司 Manufacturing method and device for two-component hollow spun-bonded spunlace non-woven fabrics
CN103370464A (en) * 2011-02-15 2013-10-23 三井化学株式会社 Spunbonded nonwoven fabric
CN102296426A (en) * 2011-08-09 2011-12-28 温州朝隆纺织机械有限公司 Equipment used for producing double-compound spunbonded nonwoven fabric and manufacture method thereof
CN102733094A (en) * 2012-07-20 2012-10-17 浙江金三发非织造布有限公司 PET/PA6 (Polyethylene Terephthalate/Poly Amide 6) double-component hollow orange peel fiber and production process thereof
CN105200664A (en) * 2015-09-25 2015-12-30 佛山市南海必得福无纺布有限公司 Spun-bonded hollow double-component non-woven fabric

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113403753A (en) * 2021-05-21 2021-09-17 南通大学 Processing method of two-component spinning/devillicate lapping two-step method non-woven material
CN113373597A (en) * 2021-06-02 2021-09-10 四川亿耐特新材料有限公司 Method for manufacturing non-woven felt by pure PET composite long fiber
CN116575182A (en) * 2023-07-14 2023-08-11 江苏富之岛美安纺织品科技有限公司 PLA (polylactic acid) bi-component super-expansion super-elastic pearl cotton ball, processing equipment and manufacturing method thereof
CN116575182B (en) * 2023-07-14 2023-09-19 江苏富之岛美安纺织品科技有限公司 PLA (polylactic acid) bi-component super-expansion super-elastic pearl cotton ball processing equipment and manufacturing method thereof

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Application publication date: 20180928