CN108658564A - A kind of external wall compound insulating material and its preparation process - Google Patents

A kind of external wall compound insulating material and its preparation process Download PDF

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Publication number
CN108658564A
CN108658564A CN201810557778.0A CN201810557778A CN108658564A CN 108658564 A CN108658564 A CN 108658564A CN 201810557778 A CN201810557778 A CN 201810557778A CN 108658564 A CN108658564 A CN 108658564A
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Prior art keywords
external wall
minutes
insulating material
compound insulating
wall compound
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CN201810557778.0A
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Chinese (zh)
Inventor
汪晓琼
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Hefei Qian Yao Building Decoration Engineering Co Ltd
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Hefei Qian Yao Building Decoration Engineering Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
    • C04B28/147—Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017—Aspects relating to the protection of the environment
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of external wall compound insulating materials and preparation method thereof, and in terms of parts by weight, the thermal insulation material includes mainly following components:22 42 parts of building gypsum, 14 23 parts of organic silicon emulsion, modified 13 26 parts of pulp starch, 3 10 parts of re-dispersible glue powder, 28 parts of inorfil, 1.3 6.5 parts of closed-cell expanded perlite, 0.3 2.2 parts of thickener, 0.5 3.8 parts of coagulant.A kind of external wall compound insulating material of present invention offer and preparation method thereof, which has many advantages, such as that lightweight, high-strength, good heat insulating, water absorption rate is low, sound-absorbing is shockproof, and preparation method is simple, is suitable for large-scale production and application.

Description

A kind of external wall compound insulating material and its preparation process
Technical field
The present invention relates to building material technical fields, and in particular to a kind of external wall compound insulating material and its prepares work Skill.
Background technology
Develop the novel wall material for meeting national code of building energy efficiency, it has also become the mission of material researcher.
Based on this, occurs the heat preserving and insulating material of many walls on the market at present.
In patent CN103723961A, a kind of foamed concrete thermal-insulating material is just disclosed, by weight, the foam Concrete thermal-insulating material includes following components:100-150 parts of cement, 40-60 parts of flyash, 0.4-0.8 parts of foam stabilizer, foaming agent 6-10 parts, 0.3-0.8 parts of lithium carbonate, 1.5-2.5 parts of polypropylene fibre.The foamed concrete thermal-insulating material, not only durability Well, production cost is low, and product has the performances such as excellent insulation, is a kind of novel guarantor that can widely popularize application Adiabator.But foamed concrete thermal-insulating material haves the shortcomings that intensity is low, it is big to shrink and it is many easily to have opened water suction etc..
It is poor in order to solve stability existing for wall heat insulation material, and intensity is low, it is big to shrink and it is scarce easily to have opened water suction etc. Point.
In patent CN106280059A, a kind of plant fiber foamed wall heat insulation material and preparation method thereof is disclosed, Its raw material includes A, 5-15 parts of foaming agents of 100 parts of mixtures, 0-10 portions of nucleating agents and 5-20 parts of surfactants, wherein described Mixture A is made of 20-60 parts of plant fiber liquefaction products and 40-80 parts of paste resins.By the way that plant fiber is added to foam It is poor to solve stability existing for wall heat insulation material in concrete, and intensity is low, it is big to shrink and it is scarce easily to have opened water suction etc. Point.But the plant fiber of addition is not modified processing, influences the durability and mechanical property of thermal insulation material, on the other hand Plant fiber infiltrates Soil Interface and connects not close, cohesiveness deficiency in advance, and then influences the compression strength of thermal insulation material, thermal insulation Energy.
Therefore, it is necessary to a kind of external wall compound insulating material and preparation method thereof be provided, to solve in the prior art There are the problem of.
Invention content
In view of the above-mentioned analysis to the prior art, a kind of external wall compound insulating material of present invention offer and its preparation side Method, which has many advantages, such as that lightweight, high-strength, good heat insulating, water absorption rate is low, sound-absorbing is shockproof, and preparation method is simple, Suitable for mass producing and applying.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of external wall compound insulating material, in terms of parts by weight, the thermal insulation material includes mainly following components:
Preferably, in terms of parts by weight, the thermal insulation material includes mainly following components:
Preferably, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use Jarring formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime): M (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types half after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by water gypsum.
Preferably, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, Wherein, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, the modification choosing Autoxidation is modified, the method for cross-linking modified, esterification modification or graft modification.
Preferably, the re-dispersible glue powder is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene Class, methylcellulose or poly- Propionamides.
Preferably, the inorfil is in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Any one.
Preferably, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, lead Hot coefficient is less than 0.04W/ (mK).
Preferably, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant choosing One kind from calcium chloride, sodium metasilicate, aluminum sulfate.
The present invention also provides the preparation methods of above-mentioned external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
It is completed preferably, the mixing in step (4) is divided into 4 stages:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Compared with prior art, the present invention the present invention has following advantageous effect:
(1) thermal insulation material of the invention can effectively improve biography by the incorporating modified pulp starch in building gypsum It unites contraction fissure, the problems such as toughness is insufficient existing for foam concrete, realizes the durability and heat-insulating property of thermal insulation material.Separately Outside, the present invention can be effectively improved the interface between modified pulp starch and building gypsum by addition organic silicon emulsion and connect, and one Aspect can increase the cohesiveness between modified pulp starch, and on the other hand, it is solidifying that organic silicon granule can be filled in building gypsum In glue, and building gypsum is made preferably to be cohered with modified pulp starch, to form sealing structure building gypsum of good performance Concrete, improves the compression strength of thermal insulation material, and heat-insulating property reduces water absorption rate.
(2) modification pulp starch of the invention can have preferable compatible by modification with other components in system Property, after heating and melting is molded, modified pulp starch gel solidification so that thermal insulation material has preferable cracking resistance and resists Press performance.
(3) crack resistance, impermeability and frost resistance of thermal insulation material can be improved in the inorfil that the present invention adds, and reduces dry Compression deformation, at the same can apparent thermal insulation material mechanical characteristic.
(4) closed-cell expanded perlite that the present invention uses has the function of heat-insulating sound-insulating insulation, will be filled in thermal insulation material In, it can effectively reduce the thermal coefficient of thermal insulation material, improve the effects that flexural strength.
(5) thermal insulation material preparation process of the invention is simple, industrialized production easy to implement, can be widely applied to building neck Domain has the function that energy-saving and emission-reduction.
Specific implementation mode
Form by the following examples is described in further detail the above of the present invention again, but should not be by this The range for being interpreted as the above-mentioned theme of the present invention is only limitted to following embodiment, all based on the technology realized belonging to the above of the present invention It all belongs to the scope of the present invention.
Embodiment 1
The external wall compound insulating material of the present embodiment, in terms of parts by weight, the thermal insulation material includes mainly following Component:
Wherein, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use jarring Formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):m (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types half after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by water gypsum.
Wherein, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, In, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, and the modification is selected from The method of oxidation modification, cross-linking modified, esterification modification or graft modification.
Wherein, the re-dispersible glue powder is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene kind, first Base cellulose or poly- Propionamides.
Wherein, the inorfil is appointing in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Meaning is a kind of.
Wherein, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, heat conduction system Number is less than 0.04W/ (mK).
Wherein, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant is selected from chlorine Change one kind in calcium, sodium metasilicate, aluminum sulfate.
The present invention also provides a kind of preparation methods of external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
Wherein, the mixing in step (4) is divided into 4 stages completions:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Embodiment 2
The external wall compound insulating material of the present embodiment, in terms of parts by weight, the thermal insulation material includes mainly following Component:
Wherein, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use jarring Formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):m (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types half after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by water gypsum.
Wherein, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, In, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, and the modification is selected from The method of oxidation modification, cross-linking modified, esterification modification or graft modification.
Wherein, the re-dispersible glue powder is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene kind, first Base cellulose or poly- Propionamides.
Wherein, the inorfil is appointing in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Meaning is a kind of.
Wherein, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, heat conduction system Number is less than 0.04W/ (mK).
Wherein, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant is selected from chlorine Change one kind in calcium, sodium metasilicate, aluminum sulfate.
The present invention also provides a kind of preparation methods of external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
Wherein, the mixing in step (4) is divided into 4 stages completions:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Embodiment 3
The external wall compound insulating material of the present embodiment, in terms of parts by weight, the thermal insulation material includes mainly following Component:
Wherein, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use jarring Formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):m (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by semi-hydrated gypsum.
Wherein, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, In, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, and the modification is selected from The method of oxidation modification, cross-linking modified, esterification modification or graft modification.
Wherein, the re-dispersible glue powder is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene kind, first Base cellulose or poly- Propionamides.
Wherein, the inorfil is appointing in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Meaning is a kind of.
Wherein, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, heat conduction system Number is less than 0.04W/ (mK).
Wherein, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant is selected from chlorine Change one kind in calcium, sodium metasilicate, aluminum sulfate.
The present invention also provides a kind of preparation methods of external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
Wherein, the mixing in step (4) is divided into 4 stages completions:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Embodiment 4
The external wall compound insulating material of the present embodiment, in terms of parts by weight, the thermal insulation material includes mainly following Component:
Wherein, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use jarring Formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):m (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types half after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by water gypsum.
Wherein, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, In, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, and the modification is selected from The method of oxidation modification, cross-linking modified, esterification modification or graft modification.
Wherein, it is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene kind, methyl to state re-dispersible glue powder Cellulose or poly- Propionamides.
Wherein, the inorfil is appointing in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Meaning is a kind of.
Wherein, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, heat conduction system Number is less than 0.04W/ (mK).
Wherein, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant is selected from chlorine Change one kind in calcium, sodium metasilicate, aluminum sulfate.
The present invention also provides a kind of preparation methods of external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
Wherein, the mixing in step (4) is divided into 4 stages completions:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Embodiment 5
The external wall compound insulating material of the present embodiment, in terms of parts by weight, the thermal insulation material includes mainly following Component:
Wherein, the building gypsum is made by following preparation method:By ardealite through grinding machine coarse crushing, then use jarring Formula vibrating sieving machine obtains the ardealite powder that diameter is less than 5mm, and 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):m (water)=100:5:15 ratio is mixed evenly after weighing, and ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C Beta-type semi-hydrated gypsum is obtained for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C, dries to obtain ɑ types after being cooled to room temperature in 100 DEG C Beta-type semi-hydrated gypsum is mixed with ɑ type semi-hydrated gypsums, pulverizes, obtain building gypsum by semi-hydrated gypsum.
Wherein, the modified pulp starch is produced by ative starch by pre- sludging process, then modified processing obtains, In, the ative starch is selected from one or more of cornstarch, tapioca, potato starch, and the modification is selected from The method of oxidation modification, cross-linking modified, esterification modification or graft modification.
Wherein, the re-dispersible glue powder is ethene-vinyl acetate combined polymerization species, polyvinyl alcohol, polyethylene kind, first Base cellulose or poly- Propionamides.
Wherein, the inorfil is appointing in alumina silicate fibre, brucite fiber, slag wool fiber, sepiolite fibre Meaning is a kind of.
Wherein, the granularity of the closed-cell expanded perlite is 40-60mu, bulk density 60-80kg/m3, heat conduction system Number is less than 0.04W/ (mK).
Wherein, the thickener is the mixture of one or both of magnesium carbonate, magnesium silicate;The coagulant is selected from chlorine Change one kind in calcium, sodium metasilicate, aluminum sulfate.
The present invention also provides a kind of preparation methods of external wall compound insulating material, include the following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes Enter reaction kettle, add deionized water, mixes 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is protected It holds at 55-60 DEG C;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, wait mixtures molten After melting, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
Wherein, the mixing in step (4) is divided into 4 stages completions:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
Comparative example 1
The thermal insulation material being prepared with reference to patent CN103723961A.
Comparative example 2
The thermal insulation material being prepared with reference to patent CN106280059A.
Comparative example 3
A kind of novel wall thermal insulation material is not both that the comparative example eliminates organic silicon emulsion, other with embodiment 1 Condition is constant.
Comparative example 4
A kind of novel wall thermal insulation material is not both that modified pulp starch number is less than by the comparative example with embodiment 1 Defined lower limiting value, in terms of parts by weight,
Comparative example 5
A kind of novel wall thermal insulation material is not both that the comparative example eliminates closed-cell expanded perlite with embodiment 1, Other conditions are constant.
Experimental example 1
Thermal coefficient experiment, tool are carried out with thermal insulation material obtained prepared by comparative example 1-5 according to 1-5 of the embodiment of the present invention Body the results are shown in Table 1:
1 performance test results of table
As it can be seen from table 1 the thermal coefficient of the thermal insulation material of the present invention is better than comparative example, and in higher temperature 873K feelings Under condition, can also have lower thermal coefficient, the requirement of metope heat preservation can be met.Wherein comparative example 3 is due to eliminating organosilicon Lotion so that building gypsum coheres decline with modified pulp starch, so that thermal insulation material heat-proof quality obtained declines, leads Hot coefficient is higher than embodiment 1-5;In addition, comparative example 4 is reduced due to that will be modified the number of pulp starch, in this way, slurry modified in this way Change starch incorporation to reduce, the defects of causing concrete cracking, collapse, so that under thermal insulation material heat-proof quality obtained Drop, thermal coefficient are higher than embodiment 1-5;Comparative example 5 causes its thermal coefficient due to inorganic thermal insulation filler closed-cell expanded perlite Higher than embodiment 1-5.
Experimental example 2
1-5 of the embodiment of the present invention is used to carry out compressive strength test, tool with thermal insulation material obtained prepared by comparative example 1-5 Body the results are shown in Table 2:
2 performance test results of table
Sample Compression strength (MPa)
Embodiment 1 1.19
Embodiment 2 1.12
Embodiment 3 1.16
Embodiment 4 1.14
Embodiment 5 1.12
Comparative example 1 0.86
Comparative example 2 1.00
Comparative example 3 0.74
Comparative example 4 0.80
Comparative example 5 0.70
From table 2 it can be seen that the intensity of the wall heat insulation material of the present invention is higher than comparative example, wherein comparative example 3 is due to saving Organic silicon emulsion is removed so that building gypsum coheres decline with modified pulp starch, so that thermal insulation material intensity obtained Performance declines, its intensity is caused to be less than embodiment 1-5;In addition, comparative example 4 is reduced due to that will be modified the component of pulp starch, in this way, Pulp starch incorporation modified in this way is reduced, and causes concrete to combine and defect occurs, so that thermal insulation material intensity obtained Decline, intensity is less than embodiment 1-5.
Experimental example 3
It is carried out using wall heat insulation material obtained in wall heat insulation material made from embodiment 1-5 and comparative example 1-5 Performance test in terms of sound-absorbing, water suction, it is as shown in table 3 below to obtain result:
3 performance test results of table
Project Sound-absorption coefficient Water absorption rate (%)
Embodiment 1 0.73 2.2
Embodiment 2 0.69 2.5
Embodiment 3 0.67 1.9
Embodiment 4 0.65 1.8
Embodiment 5 0.71 2.7
Comparative example 1 0.33 6.7
Comparative example 2 0.53 5.4
Comparative example 3 0.61 5.0
Comparative example 4 0.56 4.7
Comparative example 5 0.42 4.3
As shown in Table 3, the sound-absorbing effect of wall heat insulation material made from the embodiment of the present invention, water absorption rate are superior to compare Example.
In conclusion a kind of external wall compound insulating material of present invention offer and preparation method thereof, thermal insulation material tool Have the advantages that lightweight, high-strength, good heat insulating, water absorption rate is low, sound-absorbing is shockproof, and preparation method is simple, is suitable for large-scale production And application.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although with reference to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution recorded in example is modified or equivalent replacement of some of the technical features.All essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (10)

1. a kind of external wall compound insulating material, which is characterized in that in terms of parts by weight, the thermal insulation material include mainly with Lower component:
2. external wall compound insulating material according to claim 1, which is characterized in that in terms of parts by weight, the guarantor Adiabator includes mainly following components:
3. external wall compound insulating material according to claim 1, which is characterized in that the building gypsum by with Lower preparation method is made:By ardealite through grinding machine coarse crushing, then with jarring formula vibrating sieving machine obtain diameter be less than 5mm phosphogypsum powder End, 60 DEG C drying to constant weight, with m (ardealite):M (quick lime):M (water)=100:5:15 ratio is mixed equal after weighing Even, ageing for 24 hours, after ageing, is placed in baking oven at 150 DEG C and obtains beta-type semi-hydrated gypsum for 24 hours;Ardealite is placed in still kettle 5h at 140 DEG C dries to obtain ɑ type semi-hydrated gypsums in 100 DEG C, beta-type semi-hydrated gypsum and ɑ type semi-hydrated gypsums is mixed after being cooled to room temperature It closes, pulverizes, obtain building gypsum.
4. external wall compound insulating material according to claim 1, which is characterized in that the modified pulp starch is by original Starch by pre- sludging process produce, then it is modified processing obtain, wherein the ative starch be selected from cornstarch, tapioca, One or more of potato starch, the modification are selected from oxidation modification, cross-linking modified, esterification modification or graft modification Method.
5. external wall compound insulating material according to claim 1, which is characterized in that the re-dispersible glue powder is second Alkene-vinyl acetate copolymer class, polyvinyl alcohol, polyethylene kind, methylcellulose or poly- Propionamides.
6. external wall compound insulating material according to claim 1, which is characterized in that the inorfil is alumina silicate Any one in fiber, brucite fiber, slag wool fiber, sepiolite fibre.
7. external wall compound insulating material according to claim 1, which is characterized in that the closed-cell expanded perlite Granularity is 40-60mu, bulk density 60-80kg/m3, thermal coefficient is less than 0.04W/ (mK).
8. external wall compound insulating material according to claim 1, which is characterized in that the thickener be magnesium carbonate, The mixture of one or both of magnesium silicate;The one kind of the coagulant in calcium chloride, sodium metasilicate, aluminum sulfate.
9. according to the preparation method of claim 1-8 any one of them external wall compound insulating materials, which is characterized in that packet Include following steps:
(1) each raw material is weighed according to regulation weight;
(2) building gypsum, modified pulp starch, re-dispersible glue powder, closed-cell expanded perlite are added successively in 5 minutes anti- Kettle is answered, deionized water is added, is mixed 10-20 minutes;
(3) organic silicon emulsion, thickener, coagulant is added to reaction kettle again, is then mixed 4-8 minutes, kettle temperature is maintained at 55-60℃;
(4) inorfil is added in 10-12 minutes, is then mixed 8 minutes;
(5) when kettle temperature drops to 30-35 DEG C, kettle discharging is opened, base-material is sent into electrothermal furnace and is heated, mixtures is waited to melt Afterwards, open electric furnace discharge valve, material is pipelined to mold forming production line, open mold feeding valve carry out at Type;
(6) after being molded, mold is opened, finished product is taken out and is cooled down to get the external wall compound insulating material.
10. the preparation method of external wall compound insulating material according to claim 9, which is characterized in that in step (4) Mixing be divided into 4 stages and complete:
1st stage:Reaction kettle sets pressure as 135mbar, and temperature is 55 DEG C, incorporation time 2 minutes;
2nd stage:Reaction kettle sets pressure as 115mbar, and temperature is 51 DEG C, incorporation time 2 minutes;
3rd stage:Reaction kettle sets pressure as 100mbar, and temperature is 47 DEG C, incorporation time 2 minutes;
4th stage:Reaction kettle sets pressure as 95mbar, and temperature is 42 DEG C, incorporation time 2 minutes.
CN201810557778.0A 2018-06-01 2018-06-01 A kind of external wall compound insulating material and its preparation process Withdrawn CN108658564A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109734402A (en) * 2019-03-15 2019-05-10 江苏镇江建筑科学研究院集团股份有限公司 A kind of method of titanium gypsum preparation building bottom gypsum mortar
CN114149275A (en) * 2021-11-09 2022-03-08 安徽科博建材科技有限公司 Method for producing assembly type building material by using solid waste
CN117225539A (en) * 2023-09-22 2023-12-15 硅宝石(武汉)高新装备股份有限公司 Preparation method of large-aperture silica gel honeycomb dehumidifying material
CN117735940A (en) * 2024-02-20 2024-03-22 山东信泰节能科技股份有限公司 Light sound insulation gypsum board

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CN102503333A (en) * 2011-10-26 2012-06-20 王有 Siliceous heat-insulation composite material for wall
CN107056210A (en) * 2017-04-01 2017-08-18 华东理工大学 A kind of enhanced Thistle board of energy storage, its preparation method and application
CN107298456A (en) * 2017-05-24 2017-10-27 天津市建筑工程质量检测中心 One kind foaming desulphurization building gypsum based sizing and its precast light composite partition wall plate

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Publication number Priority date Publication date Assignee Title
CN1962530A (en) * 2006-11-09 2007-05-16 赵云龙 Thermal insulation material and its preparing process and usage
CN102503333A (en) * 2011-10-26 2012-06-20 王有 Siliceous heat-insulation composite material for wall
CN107056210A (en) * 2017-04-01 2017-08-18 华东理工大学 A kind of enhanced Thistle board of energy storage, its preparation method and application
CN107298456A (en) * 2017-05-24 2017-10-27 天津市建筑工程质量检测中心 One kind foaming desulphurization building gypsum based sizing and its precast light composite partition wall plate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109734402A (en) * 2019-03-15 2019-05-10 江苏镇江建筑科学研究院集团股份有限公司 A kind of method of titanium gypsum preparation building bottom gypsum mortar
CN114149275A (en) * 2021-11-09 2022-03-08 安徽科博建材科技有限公司 Method for producing assembly type building material by using solid waste
CN117225539A (en) * 2023-09-22 2023-12-15 硅宝石(武汉)高新装备股份有限公司 Preparation method of large-aperture silica gel honeycomb dehumidifying material
CN117225539B (en) * 2023-09-22 2024-04-05 硅宝石(武汉)高新装备股份有限公司 Preparation method of large-aperture silica gel honeycomb dehumidifying material
CN117735940A (en) * 2024-02-20 2024-03-22 山东信泰节能科技股份有限公司 Light sound insulation gypsum board
CN117735940B (en) * 2024-02-20 2024-04-23 山东信泰节能科技股份有限公司 Light sound insulation gypsum board

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Application publication date: 20181016