CN108872004A - A kind of measuring method for ultra-pure graphite ash content - Google Patents
A kind of measuring method for ultra-pure graphite ash content Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及超高纯石墨灰分的测定技术领域,具体为一种用于超高纯石墨灰分的测定方法。The invention relates to the technical field of measuring the ash content of ultra-high-purity graphite, in particular to a method for measuring the ash content of ultra-high-purity graphite.
背景技术Background technique
碳和石墨的制品及其材料的灰分,又称为杂质含量的分析试验,一般来说,石墨制品的灰分测定都是按照高纯石墨制品灰分的测定方法YB/T 5146-2000规定的分析试验方法来进行。但是,对于超高纯度石墨中的微量杂质含量的测试,例如合成金刚石用纯化石墨粉,核电站的反应堆用石墨,光谱石墨,电子级单晶硅热场用石墨等,按此方法来分析,就会感到试验结果误差太大,非专业人员往往很难按此方法来提供出准确的分析试验结果。有时甚至于得出数值为负数的试验结果。The ash content of carbon and graphite products and their materials is also called the analysis test of impurity content. Generally speaking, the determination of ash content of graphite products is based on the analysis test specified in YB/T 5146-2000, the determination method of ash content of high-purity graphite products. method to proceed. However, for the test of trace impurity content in ultra-high-purity graphite, such as purified graphite powder for synthetic diamond, graphite for reactors in nuclear power plants, spectral graphite, and graphite for electronic-grade single crystal silicon thermal field, etc., it can be analyzed by this method. It is often difficult for non-professionals to provide accurate analytical test results by this method. Sometimes even test results with negative values are obtained.
测试结果偏差的主要因素有两点,一是试样中的杂质含量特别微小,例如合成金刚石用纯化石墨粉,国内标准要求≤30ppm;欧美标准要求≤20ppm;西格里公司标准要求≤10ppm;核电站的反应堆用石墨,其技术标准数十ppm级别;电子级单晶硅热场用石墨的技术标准要求≤5ppm;其二则是YB/T 5146-2000规定的分析试验方法的试验是针对高纯石墨材料的灰分测定提出的,其并不适用于超高纯度石墨材料灰分的测定,因为标准规定两个平行测试允许10ppm误差,那么在测试小于10ppm或者小于5ppm的石墨将不再适应。而且,在YB/T 5146-2000中,并没有考虑到用于盛装测试样品的铂金皿在测试过程中的热稳定性导致的波动,因此,也导致了超高纯石墨灰分测定过程的误差太大。There are two main factors for the deviation of the test results. One is that the impurity content in the sample is extremely small, such as purified graphite powder for synthetic diamond, the domestic standard requires ≤30ppm; the European and American standards require ≤20ppm; the SGL standard requires ≤10ppm; The technical standard for graphite used in nuclear power plant reactors is tens of ppm; the technical standard for graphite used in electronic grade single crystal silicon thermal field is ≤5ppm; The determination of ash content of pure graphite materials is proposed, and it is not suitable for the determination of ash content of ultra-high-purity graphite materials, because the standard stipulates that two parallel tests allow 10ppm error, then the graphite test of less than 10ppm or less than 5ppm will no longer be suitable. Moreover, in YB/T 5146-2000, the fluctuation caused by the thermal stability of the platinum dish used to hold the test sample during the test process was not considered, therefore, the error in the determination process of ultra-high-purity graphite ash was too large. big.
在专利号为CN201110056199.6(以下简称2011年专利)的中国专利中,公开了一种超高纯度石墨微量杂质的测试方法,其步骤是:A、将试样的母本数量加大到GB/T8133.17-1999规定的试样的母本数量的4~5倍;B、测试盛装试样的陶瓷坩锅在高温灼烧前与灼烧后变动率k,其值由样杯测试得之,温度控制在800~850℃;C、在试验结果的计算公式中加入变动率因子:A=(G1-G2*k)/GX100%。A为灰分或杂质含量;G为试样的母本数量;G1为灼烧后的陶瓷坩锅和试样残留物的重量;G2为盛装试样的陶瓷坩锅的重量;K为灼烧前后的陶瓷坩锅样杯的变动率。In the Chinese patent with the patent number CN201110056199.6 (hereinafter referred to as the 2011 patent), a method for testing trace impurities in ultra-high-purity graphite is disclosed. The steps are: A. Increase the number of parent samples to GB /T8133.17-1999 stipulates 4 to 5 times the number of female parent samples; B. The rate of change k of the ceramic crucible containing the sample before and after high-temperature firing is tested, and its value is obtained from the sample cup test In other words, the temperature is controlled at 800-850°C; C. Add the rate of change factor in the calculation formula of the test results: A=(G1-G2*k)/GX100%. A is the ash or impurity content; G is the parent quantity of the sample; G1 is the weight of the ceramic crucible and sample residue after burning; G2 is the weight of the ceramic crucible containing the sample; K is before and after burning The rate of change of the ceramic crucible-like cup.
虽然,2011年专利中在试验结果的计算公式中加入变动率因子(测试盛装试样的陶瓷坩锅在高温灼烧前与灼烧后变动率),但是,并未公布具体测定变动因子的方法,且利用以及经过灼烧的测试盛装试样的陶瓷坩锅进行变动因子测试,其仍存在误差。Although, in the 2011 patent, the rate of change factor was added to the calculation formula of the test results (testing the rate of change of the ceramic crucible containing the sample before and after burning at high temperature), however, no specific method for determining the factor of change was published , and the variable factor test is carried out by using and burning the ceramic crucible containing the test sample, which still has errors.
发明内容Contents of the invention
针对以上问题,本发明提供了一种用于超高纯石墨灰分的测定方法,其通过利用与盛装样品材料同规格型号的空白的铂金皿进行空白试验,测得空白铂金皿在测定过程中的质量变化,进而确定盛装样品材料的铂金皿在测定过程中的质量变化,并将该质量变化加入到计算公式内,解决现有测定方法测定超高纯石墨灰分误差大的技术问题,实现超高纯石墨灰分(<10×10-6)含量的测试,获得精度和重复性较好的结果数据。In view of the above problems, the present invention provides a method for measuring the ash content of ultra-high-purity graphite, which uses a blank platinum dish with the same specifications and models as the sample material to carry out a blank test to measure the ash content of the blank platinum dish during the measurement process. The mass change of the platinum dish containing the sample material is determined during the measurement process, and the mass change is added to the calculation formula to solve the technical problem of large error in the measurement of ultra-high-purity graphite ash content by existing measurement methods, and achieve ultra-high The test of the ash content (<10×10 -6 ) of pure graphite obtains the result data with good accuracy and repeatability.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于超高纯石墨灰分的测定方法,包括以下步骤:A method for determining the ash content of ultra-high-purity graphite, comprising the following steps:
步骤一,称取样品,保持称量室温度恒定,利用分析天平称取用于放置样品的铂金皿的质量m0,并称取样品质量m1;Step 1, weighing the sample, keeping the temperature of the weighing chamber constant, using an analytical balance to weigh the mass m 0 of the platinum dish used to place the sample, and weighing the sample mass m 1 ;
步骤二,高温灼烧,将称取的样品放置于铂金皿中,再将铂金皿放置于高温炉中灼烧,直至样品烧尽形成灰分;Step 2, burning at high temperature, placing the weighed sample in a platinum dish, and then placing the platinum dish in a high-temperature furnace to burn until the sample is burnt out to form ash;
步骤三,干燥冷却,将灼烧后盛有灰分的铂金皿放置于石棉网上冷却1~3min,转入干燥器内冷却至室温;Step 3, dry and cool, place the burnt platinum dish filled with ash on an asbestos net to cool for 1 to 3 minutes, then transfer to a desiccator to cool to room temperature;
步骤四,称量记录,铂金皿内的灰分冷却至常温后,利用分析天平称量并记录铂金皿与其内的灰分的总质量;Step 4, weighing and recording, after the ash in the platinum dish is cooled to normal temperature, use an analytical balance to weigh and record the total mass of the platinum dish and the ash in it;
步骤五,二次测量,将铂金皿再次放入高温炉内灼烧,灼烧完成后,重复步骤四与步骤五,记录铂金皿与其内的灰分的总质量,直至连续两次称量之差≤0.0001g,则为恒重m2;Step 5, the second measurement, put the platinum dish into the high-temperature furnace again and burn it. After the burning is completed, repeat steps 4 and 5 to record the total mass of the platinum dish and the ash in it until the difference between two consecutive weighings ≤0.0001g, it is constant weight m 2 ;
步骤六,空白测试,取同规格空白铂金皿测得该空白铂金皿原始质量m4,并利用该空白铂金皿替代盛有样品的铂金皿,重复步骤三至步骤五的操作,测得灼烧完毕后空白铂金皿质量m3;Step 6, blank test, take a blank platinum dish of the same specification to measure the original mass m 4 of the blank platinum dish, and use this blank platinum dish to replace the platinum dish containing the sample, repeat the operation from step 3 to step 5, and measure the burning After completion, the mass of the blank platinum dish is m 3 ;
步骤七,计算灰分,依据步骤一与步骤六测得数据,计算出样品中的灰分。Step seven, calculate the ash content, and calculate the ash content in the sample according to the data measured in the steps one and six.
其中,所述步骤一中,铂金皿的容积为50ml~80ml,分析天平的量程为81g,感量为0.01mg,通过分析天平称取50g的样品,精确至0.01mg。Wherein, in the step 1, the volume of the platinum dish is 50ml-80ml, the measuring range of the analytical balance is 81g, and the sensitivity is 0.01mg, and a 50g sample is weighed by the analytical balance, accurate to 0.01mg.
所述步骤一中,样品经过研磨处理全部通过0.28mm筛孔,装入试料袋,在110℃干燥箱中烘干2h;或样品通过锯、车削、铣削,研磨或压碎从其中得到多个固体碎片或粉末,装入试样袋,在110℃±2℃的干燥箱中干燥大于16h,减小样品的湿度对测试结果的影响,并且,样品需要在处理前需要刮去表层,表层已经发生氧化,进行测试会影响测试结果;In the first step, the samples are ground and passed through a 0.28mm sieve, put into a sample bag, and dried in a drying oven at 110°C for 2 hours; or the samples are obtained by sawing, turning, milling, grinding or crushing. A solid fragment or powder, put it into a sample bag, and dry it in a drying oven at 110°C ± 2°C for more than 16 hours to reduce the influence of the humidity of the sample on the test results, and the surface layer of the sample needs to be scraped off before processing. Oxidation has occurred, the test will affect the test results;
干燥箱优选为鼓风干燥箱,可控温度为室温~200℃。The drying oven is preferably a blast drying oven, and the controllable temperature is from room temperature to 200°C.
所述步骤二中,样品在高温炉中的灼烧温度为950℃±20℃,且保持炉门开启距离25mm,保持炉门开启是为了使空气自然进入炉内充分氧化样品;In the second step, the burning temperature of the sample in the high-temperature furnace is 950°C ± 20°C, and the furnace door is kept open at a distance of 25mm. The purpose of keeping the furnace door open is to allow air to naturally enter the furnace to fully oxidize the sample;
高温炉,优选为带有调温装置,附有热电偶和温度指示仪表,能保持950℃±20℃,高温炉后壁有一个插入热电偶的圆孔,孔的位置应使热电偶热接点在高温炉的恒温区。The high-temperature furnace is preferably equipped with a temperature regulating device, with a thermocouple and a temperature indicating instrument, which can maintain a temperature of 950°C ± 20°C. There is a round hole for inserting a thermocouple on the rear wall of the high-temperature furnace. The position of the hole should be such that the hot junction of the thermocouple In the constant temperature zone of the high temperature furnace.
所述步骤三中,灼烧后盛有灰分的铂金皿优选冷却时间为1~2min,灼烧后盛有灰分的铂金皿冷却1~2min是为了降低温度,避免进入干燥器时温度过高;In said step 3, the preferred cooling time of the platinum dish containing ash after burning is 1-2 minutes, and the reason for cooling the platinum dish containing ash after burning for 1-2 minutes is to reduce the temperature and avoid excessive temperature when entering the dryer;
干燥器优选为玻璃干燥器,直径200~250mm,内装变色硅胶干燥剂。The desiccator is preferably a glass desiccator with a diameter of 200-250 mm and a color-changing silica gel desiccant inside.
所述步骤四中,分析天平的量程为200g,感量为0.1mg。In said step 4, the measuring range of the analytical balance is 200g, and the sensitivity is 0.1mg.
所述步骤五中,高温炉内的灼烧时间优选为20min,灼烧温度为950℃±20℃,再次灼烧20min是为了确定样品中的杂质是否全部灼烧干净。In the fifth step, the burning time in the high-temperature furnace is preferably 20 minutes, and the burning temperature is 950°C±20°C, and burning for another 20 minutes is to determine whether all the impurities in the sample are burned clean.
所述步骤七中,计算灰分的公式为:In the step 7, the formula for calculating the ash content is:
A:试样灰分,10-6;A: Sample ash content, 10 -6 ;
m0:测试用空铂金坩埚的质量,g;m 0 : the mass of the empty platinum crucible for testing, g;
m1:试样原始质量,g;m 1 : original mass of sample, g;
m2:灼烧完毕后样品灰分和铂金坩埚的质量之和,g;m 2 : the sum of the ash content of the sample and the mass of the platinum crucible after burning, g;
m3:灼烧完毕后空白铂金坩埚的质量,g;m 3 : the mass of the blank platinum crucible after burning, g;
m4:空白铂金坩埚原始质量,g。m 4 : original mass of blank platinum crucible, g.
所述超高纯石墨灰分的测定方法中,同种石墨样品需平行测定两次,平行测定两次是取测试平均值,可以有效的减小测试误差。In the method for measuring the ash content of ultra-high-purity graphite, the same type of graphite sample needs to be measured twice in parallel, and the average value of the two parallel measurements is taken, which can effectively reduce the test error.
1、本发明提供的制备方法具有以下优点:1. The preparation method provided by the invention has the following advantages:
(1)采用与盛装样品材料同规格型号的空白的铂金皿进行空白试验,测得空白铂金皿在测定过程中的质量变化,进而确定盛装样品材料的铂金皿在测定过程中的质量变化,并将该质量变化加入到计算公式内,实现超高纯石墨灰分(<10×10-6)含量的测试,获得精度和重复性较好的结果数据;(1) Carry out a blank test with a blank platinum dish of the same specification and model as that containing the sample material, measure the mass change of the blank platinum dish during the measurement process, and then determine the mass change of the platinum dish containing the sample material during the measurement process, and Add this mass change into the calculation formula to realize the test of ultra-high-purity graphite ash content (<10×10 -6 ), and obtain the result data with good accuracy and repeatability;
(2)对同一测试样品,增加了平行测试,通过平行测试,获取测试平均值,通过测试结果的精度;(2) For the same test sample, increase the parallel test, obtain the test average value through the parallel test, and pass the precision of the test result;
(3)通过在称量室内设置除湿机与空调,控制称量室内的温度与湿度,降低温湿度变化对测试结果的影响;(3) By installing a dehumidifier and an air conditioner in the weighing room, the temperature and humidity in the weighing room are controlled to reduce the impact of temperature and humidity changes on the test results;
(4)在称取样品以及称取灰分时,分别选用了最大称量200g,感量0.1mg,最大量程81g,感量0.01mg的分析天平,提高了称量的精度。(4) When weighing the sample and weighing the ash, an analytical balance with a maximum weighing capacity of 200g, a sensing capacity of 0.1 mg, a maximum measuring range of 81 g, and a sensing capacity of 0.01 mg was selected to improve the accuracy of weighing.
2、发明人在实验之初就进行了文献的检索,发现了关于一种超高纯度石墨微量杂质的测试方法即CN201110056199.6,发明人为了得到以粗颗粒焦炭骨料制备的超细孔径石墨,在该专利的基础上进行了改进:2. The inventor searched the literature at the beginning of the experiment, and found a test method for trace impurities in ultra-high-purity graphite, namely CN201110056199.6. In order to obtain ultra-fine-pore graphite prepared from coarse-grained coke aggregates, the inventor , improved on the basis of the patent:
1)在样品称取上:2011年专利仅限定了样品质量加大到JB/T8133.17—1999规定的试样的母本数量的4~5倍,没有限定样品称取时的精确单位,并且没有限定样品在测试之前的预处理,而本发明限定了样品的称取质量,且对样品进行预处理,降低样品的湿度,且除去了样品表层的氧化部分;1) In terms of sample weighing: the 2011 patent only limited the sample mass to 4 to 5 times the number of parent samples specified in JB/T8133.17-1999, and did not limit the precise unit for sample weighing. And there is no limit to the pretreatment of the sample before the test, but the present invention limits the weight of the sample, and the pretreatment of the sample reduces the humidity of the sample and removes the oxidized part of the surface layer of the sample;
2)在样品测试上:2011年专利没有对样品灼烧程度进行任何限定,而本发明则限定,样品连续两次灼烧后,两次称量之差不大于0.0001g,则为铂金皿与灰分的恒重,精度更高;2) In terms of sample testing: the 2011 patent did not set any limits on the burning degree of the sample, but the present invention defines that after the sample is burned twice in a row, the difference between the two weighings is not more than 0.0001g, then the platinum dish and the Constant weight of ash, higher precision;
3)在空白试验上:2011年专利仅提出了测试盛装试样的陶瓷坩锅在高温灼烧前与灼烧后变动率k的概念,并未具体提出变动率k的测试与计算方法,本发明则限定了使用与盛装样品材料同规格型号的空白的铂金皿进行空白测试,空白的铂金皿在灼烧前后的质量差就是盛装样品材料的铂金皿在测试过程中的质量差,明确了变动率的概念与测试方法;3) In the blank test: the 2011 patent only proposed the concept of the change rate k of the ceramic crucible containing the sample before and after high-temperature burning, and did not specifically propose the test and calculation method of the change rate k. The invention limits the use of a blank platinum dish of the same specification and model as that containing the sample material for the blank test. The poor quality of the blank platinum dish before and after burning is the poor quality of the platinum dish containing the sample material during the test process. The concept and test method of rate;
且采用空白的铂金皿进行空白测试,较采用盛装样品材料的铂金皿进行测试,空白铂金皿避免了样品材料灰分残留的影响,且盛装样品材料的铂金皿已经经过高温灼烧,损失一部分质量,再用以进行空白测试,已经产生了误差,不可取;And using a blank platinum dish for the blank test, compared with the platinum dish containing the sample material for the test, the blank platinum dish avoids the influence of the ash residue of the sample material, and the platinum dish containing the sample material has been burnt at high temperature, losing part of its quality. It is not advisable to use it for a blank test, which has already produced errors;
4)在平行测试上:2011年专利没有提出平行测试,而本发明提出了平行测试,利用平行测试,获取平均测试结果与平行样品偏差,提高测试结果的精确度。4) Parallel testing: the 2011 patent did not propose parallel testing, but the present invention proposes parallel testing, using parallel testing to obtain the deviation between the average test result and the parallel samples, and improve the accuracy of the test results.
3、与传统方法YB/T 5146-2000比较3. Compared with the traditional method YB/T 5146-2000
1)在样品称取上:YB/T 5146-2000仅规定称取15g(精确至±0.0002g)干基试料,对于超高纯石墨材料来说,15g质量的样品,其内的杂质含量过于微小,影响测试结果,而本发明则提高了样品的称取质量,将称取质量提高到50g,使样品灼烧前后的质量变化更加明显,利于测试;1) In terms of sample weighing: YB/T 5146-2000 only stipulates to weigh 15g (accurate to ±0.0002g) dry-based sample. For ultra-high-purity graphite materials, the impurity content in a 15g sample is Too small will affect the test results, but the present invention improves the weighing quality of the sample, and increases the weighing quality to 50g, so that the quality change of the sample before and after burning is more obvious, which is beneficial to the test;
2)在空白测试上:YB/T 5146-2000没有提出空白测试,也没有考虑到铂金皿在高温灼烧过程中质量损失对灰分测试结果的影响,而本发明充分考虑了铂金皿对测试结果的影响,选取看同规格型号的空白铂金皿进行了空白测试,去除了铂金皿质量变化对测试结果的影响;2) On the blank test: YB/T 5146-2000 does not propose a blank test, nor does it take into account the impact of the mass loss of the platinum dish on the ash test results during the high-temperature burning process, but the present invention fully considers the impact of the platinum dish on the test results In order to avoid the impact of the influence of the platinum dish, a blank platinum dish of the same specification and model was selected for a blank test, and the influence of the quality change of the platinum dish on the test results was removed;
3)在平行测试上:YB/T 5146-2000没有提出平行测试,而本发明提出了平行测试,利用平行测试,获取平均测试结果与平行样品偏差,提高测试结果的精确度。3) Parallel testing: YB/T 5146-2000 does not propose parallel testing, but the present invention proposes parallel testing, using parallel testing to obtain the deviation between the average test result and parallel samples, and improve the accuracy of the test results.
总体来说,本发明方法思路清晰,尽可能去除了对测试结果产生影响的诸多外在因素,提高了测试结果的精度,尤其适用于超高纯石墨灰分的测试。Generally speaking, the method of the present invention has a clear idea, removes as many external factors as possible that affect the test results, improves the accuracy of the test results, and is especially suitable for the test of ultra-high-purity graphite ash.
附图说明Description of drawings
图1为本发明一种用于超高纯石墨灰分的测定方法的工艺流程示意图。Fig. 1 is a schematic process flow diagram of a method for measuring the ash content of ultra-high-purity graphite according to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
实施例:Example:
如图1所示,一种用于超高纯石墨灰分的测定方法,包括以下步骤:As shown in Figure 1, a kind of assay method for ultra-high purity graphite ash, comprises the following steps:
步骤一,称取样品,保持称量室温度恒定,利用分析天平称取用于放置样品的铂金皿的质量m0,并称取样品质量m1;Step 1, weighing the sample, keeping the temperature of the weighing chamber constant, using an analytical balance to weigh the mass m 0 of the platinum dish used to place the sample, and weighing the sample mass m 1 ;
步骤二,高温灼烧,将称取的样品放置于铂金皿中,再将铂金皿放置于高温炉中灼烧,直至样品烧尽形成灰分;Step 2, burning at high temperature, placing the weighed sample in a platinum dish, and then placing the platinum dish in a high-temperature furnace to burn until the sample is burnt out to form ash;
步骤三,干燥冷却,将灼烧后盛有灰分的铂金皿放置于石棉网上冷却1~3min,转入干燥器内冷却至室温;Step 3, dry and cool, place the burnt platinum dish filled with ash on an asbestos net to cool for 1 to 3 minutes, then transfer to a desiccator to cool to room temperature;
步骤四,称量记录,铂金皿内的灰分冷却至常温后,利用分析天平称量并记录铂金皿与其内的灰分的总质量;Step 4, weighing and recording, after the ash in the platinum dish is cooled to normal temperature, use an analytical balance to weigh and record the total mass of the platinum dish and the ash in it;
步骤五,二次测量,将铂金皿再次放入高温炉内灼烧,灼烧完成后,重复步骤四与步骤五,记录铂金皿与其内的灰分的总质量,直至连续两次称量之差≤0.0001g,则为恒重m2;Step 5, the second measurement, put the platinum dish into the high-temperature furnace again and burn it. After the burning is completed, repeat steps 4 and 5 to record the total mass of the platinum dish and the ash in it until the difference between two consecutive weighings ≤0.0001g, it is constant weight m 2 ;
步骤六,空白测试,取同规格空白铂金皿测得该空白铂金皿原始质量m4,并利用该空白铂金皿替代盛有样品的铂金皿,重复步骤三至步骤五的操作,测得灼烧完毕后空白铂金皿质量m3;Step 6, blank test, take a blank platinum dish of the same specification to measure the original mass m4 of the blank platinum dish, and use the blank platinum dish to replace the platinum dish containing the sample, repeat the operation from step 3 to step 5, and measure that the burning is complete The mass of the rear blank platinum dish m 3 ;
步骤七,计算灰分,依据步骤一与步骤六测得数据,计算出样品中的灰分。Step seven, calculate the ash content, and calculate the ash content in the sample according to the data measured in the steps one and six.
所述步骤一中,铂金皿的容积为50ml~80ml,分析天平的量程为81g,感量为0.01mg,铂金皿用于盛装样品,样品质量m1优选为50g,使样品灼烧前后的质量差变得明显。In said step one, the volume of the platinum dish is 50ml-80ml, the measuring range of the analytical balance is 81g, and the sensitivity is 0.01mg. The platinum dish is used to hold the sample, and the sample mass m1 is preferably 50g, so that the quality of the sample before and after burning is poor. become apparent.
进一步,样品需经过研磨处理全部通过0.28mm筛孔,装入试料袋,在110℃干燥箱中烘干2h;或样品通过锯、车削、铣削,研磨或压碎从其中得到多个固体碎片或粉末,装入试样袋,在110℃±2℃的干燥箱中干燥大于16h。Further, the samples need to be ground and pass through a 0.28mm sieve, put into a sample bag, and dry in a drying oven at 110°C for 2 hours; or the samples can be sawed, turned, milled, ground or crushed to obtain multiple solid fragments Or powder, put it into a sample bag, and dry it in a drying oven at 110℃±2℃ for more than 16h.
样品研磨处理是为了方便后续灼烧处理,而在测试之前进行干燥,是为了去除样品内含有的水分,避免样品内的水分对测试结果产生影响,并且样品在进行研磨处理之前,需要去除样品表层的氧化层,避免表层氧化层对测试结果产生影响。The grinding treatment of the sample is to facilitate the subsequent burning treatment, and the drying before the test is to remove the moisture contained in the sample, so as to avoid the influence of the moisture in the sample on the test result, and the surface layer of the sample needs to be removed before the sample is ground. Oxide layer, to avoid the impact of the surface oxide layer on the test results.
所述步骤二中,样品在高温炉中的灼烧温度为950℃±20℃,且保持炉门开启距离25mm。In the second step, the burning temperature of the sample in the high-temperature furnace is 950°C±20°C, and the opening distance of the furnace door is kept at 25mm.
炉门保持开启距离25mm,是为了使空气自然进入炉内氧化试样。The furnace door is kept open at a distance of 25 mm to allow air to naturally enter the furnace to oxidize the sample.
所述步骤三中,灼烧后盛有灰分的铂金皿优选冷却时间为1~2min,且干燥器优选为玻璃干燥器,直径200~250mm,内装变色硅胶干燥剂。In the third step, the cooling time of the platinum dish containing the ash after burning is preferably 1-2 minutes, and the desiccator is preferably a glass desiccator with a diameter of 200-250 mm and a color-changing silica gel desiccant inside.
灼烧后的灰分与铂金皿的温度高达900℃,直接将灰分与铂金皿放置于玻璃干燥器内进行冷却至室温吗,会因为温度过高,对玻璃干燥器造成损害。The temperature of the burned ash and platinum dish is as high as 900°C. If the ash and platinum dish are directly placed in a glass desiccator to cool to room temperature, the glass desiccator will be damaged due to the high temperature.
所述步骤四中,分析天平的量程为200g,感量为0.1mg。In said step 4, the measuring range of the analytical balance is 200g, and the sensitivity is 0.1mg.
所述步骤五中,高温炉内的灼烧时间优选为20min,灼烧温度为950℃±20℃。In the fifth step, the burning time in the high-temperature furnace is preferably 20 minutes, and the burning temperature is 950°C±20°C.
如何判定样品是否完全灼烧,通过重复灼烧,测量相邻两侧灼烧后灰分的质量变化,当质量变化≤0.0001g,则为完全灼烧。How to determine whether the sample is completely burnt, through repeated burning, measure the mass change of the ash on the adjacent two sides after burning, when the mass change is ≤0.0001g, it is completely burned.
所述步骤七中,计算灰分的公式为:In the step 7, the formula for calculating the ash content is:
A:试样灰分,10-6;A: Sample ash content, 10 -6 ;
m0:测试用空铂金坩埚的质量,g;m 0 : the mass of the empty platinum crucible for testing, g;
m1:试样原始质量,g;m 1 : original mass of sample, g;
m2:灼烧完毕后样品灰分和铂金坩埚的质量之和,g;m 2 : the sum of the ash content of the sample and the mass of the platinum crucible after burning, g;
m3:灼烧完毕后空白铂金坩埚的质量,g;m 3 : the mass of the blank platinum crucible after burning, g;
m4:空白铂金坩埚原始质量,g。m 4 : original mass of blank platinum crucible, g.
其中,m2-m0中已经除去了铂金皿在灼热过程中,铂金皿被灼烧损失的质量,通过增加坩埚失重,将这部分铂金皿被灼烧损失的质量补回,使灰分的质量测量的更为准确。Among them, m 2 -m 0 has removed the mass lost by the burning of the platinum dish during the burning process. By increasing the weight loss of the crucible, the mass lost by the burning of this part of the platinum dish is replaced, so that the mass of the ash The measurement is more accurate.
YB/T 5146-2000中,计算灰分的公式为:In YB/T 5146-2000, the formula for calculating ash content is:
式中:In the formula:
A——试样灰分,单位为10-6;A——the ash content of the sample, the unit is 10 -6 ;
m1——试样灼烧后残余物质量,单位为g;m 1 ——mass of residue after burning the sample, unit is g;
m——称取试样质量,单位为g;m—weigh the mass of the sample, in g;
10-6——换算成10-6的倍率;10 -6 - converted into 10 -6 magnification;
2011年专利中记载的灰分计算公式为:The ash calculation formula recorded in the 2011 patent is:
A=(G1-G2*k)/GX 100%A=(G1-G2*k)/GX 100%
式中:A——灰分或杂质含量;In the formula: A——ash or impurity content;
G——试样的母本重量;G - the parent weight of the sample;
G1——灼烧后的陶瓷坩锅和试样残留物的重量;G1 - the weight of the ceramic crucible and sample residue after firing;
G2——盛装试样的陶瓷坩锅的重量;G2 - the weight of the ceramic crucible containing the sample;
K——灼烧前后的陶瓷坩锅样杯的变动率。K——The change rate of the ceramic crucible sample cup before and after burning.
与YB/T 5146-2000相比,本发明的灰分计算公式比较,可以明显分辨出,本发明的灰分计算公式中,充分考虑了铂金皿在灼烧过程中的质量变化,其将铂金皿灼烧过程中的失重计算到了公式中(坩埚失重)。Compared with YB/T 5146-2000, the ash content calculation formula of the present invention can be clearly distinguished, the ash content calculation formula of the present invention fully considers the quality change of the platinum dish during the burning process, and it will burn the platinum dish The weight loss during firing is calculated into the formula (crucible weight loss).
与2011年专利相比,本发明的灰分计算公式,明确了铂金皿灼烧前后质量变动的测定方式与计算方式,使测试与计算的结果更为精确。Compared with the 2011 patent, the ash calculation formula of the present invention clarifies the measurement method and calculation method of the mass change of the platinum dish before and after burning, making the test and calculation results more accurate.
其中,所述超高纯石墨灰分的测定方法中,同种石墨样品需平行测定两次。Wherein, in the method for measuring the ash content of ultra-high-purity graphite, the same graphite sample needs to be measured twice in parallel.
选取同一种编号纯度较高的石墨制备平行样品20个,分别由2人在相同条件下完成测试,结果如下表1:20 parallel samples were prepared from graphite with the same number and high purity, and the tests were completed by two persons under the same conditions. The results are shown in Table 1 below:
表1不同人员试验结果Table 1 Test results of different personnel
选取20个不同编号不同纯度的石墨样品进行测试,测试结果如下表2:20 graphite samples with different numbers and different purity were selected for testing, and the test results are shown in Table 2:
表2不同样品试验结果Table 2 Test results of different samples
由上表1与表2可知,本发明的灰分测定方法,测定出的试样灰分精确到了10-6,且通过进行平行测试,求取测试平均值,使灰分测试结果更加精确。It can be known from Table 1 and Table 2 that the ash content determination method of the present invention can measure the ash content of the sample accurately to 10 -6 , and the ash content test result is more accurate by conducting parallel tests and calculating the test average value.
且当平行测试样品灰分偏差大于10ppm时,表示测试结果出现偏差,测试结果不准确,需要重新称取样品再次进行测试,重新计算灰分,对测试结果的精确性,提供了检验的途径。And when the deviation of the ash content of the parallel test sample is greater than 10ppm, it means that the test result is deviated and the test result is inaccurate. It is necessary to re-weigh the sample and perform the test again, and recalculate the ash content, which provides a way to test the accuracy of the test result.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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| CN113295573B (en) * | 2021-05-21 | 2024-01-16 | 深圳市金质金银珠宝检验研究中心有限公司 | A method for detecting gold content of electroformed hard gold products |
| CN113916713A (en) * | 2021-09-28 | 2022-01-11 | 苏州中材非金属矿工业设计研究院有限公司 | Separation and determination method of graphite impurities |
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| CN114136836A (en) * | 2022-01-04 | 2022-03-04 | 和平县粤深钢实业有限公司 | Method for measuring content of pure graphite in earthy graphite |
| CN120820399A (en) * | 2025-09-17 | 2025-10-21 | 内蒙古京航特碳科技股份有限公司 | A method for measuring the ash content of high-purity graphite using a ceramic ark |
| CN120820399B (en) * | 2025-09-17 | 2025-11-25 | 内蒙古京航特碳科技股份有限公司 | A method for determining the ash content of high-purity graphite using a ceramic boat |
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