CN108917056A - A kind of Novel steam compression refrigerating system - Google Patents
A kind of Novel steam compression refrigerating system Download PDFInfo
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- CN108917056A CN108917056A CN201810683044.7A CN201810683044A CN108917056A CN 108917056 A CN108917056 A CN 108917056A CN 201810683044 A CN201810683044 A CN 201810683044A CN 108917056 A CN108917056 A CN 108917056A
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- 230000006835 compression Effects 0.000 title claims abstract description 17
- 238000007906 compression Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 236
- 238000001816 cooling Methods 0.000 claims abstract description 67
- 238000005057 refrigeration Methods 0.000 claims abstract description 51
- 239000000498 cooling water Substances 0.000 claims abstract description 27
- 239000008234 soft water Substances 0.000 claims description 27
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 11
- 239000008399 tap water Substances 0.000 claims description 9
- 235000020679 tap water Nutrition 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 12
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 230000007704 transition Effects 0.000 abstract description 4
- 239000010802 sludge Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0007—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Sustainable Development (AREA)
- Combustion & Propulsion (AREA)
Abstract
本发明公开一种新型蒸汽压缩制冷系统,包括多个制冷单元和换热装置,每个制冷单元均包括制冷机和冷却塔,制冷机包括制冷部和冷却部,制冷部通过第一出水管、第一回水管与用冷端连接,制冷部、第一出水管、用冷端及第一回水管构成了冷冻水的闭环循环系统,冷却部通过第二出水管、第二回水管与冷却塔连接,冷却部、第二出水管、冷却塔及第二回水管构成了冷却水的闭环循环系统,换热装置包括制冷区和冷却区。本发明在过渡季节室外温度比生产车间工艺要求温度低4℃以上,车间内温度高于工艺要求时,利用室外的换热装置对生产车间进行降温,降低了制冷机运行造成的能耗,节约了能源。
The invention discloses a novel vapor compression refrigeration system, which includes multiple refrigeration units and heat exchange devices, each refrigeration unit includes a refrigerator and a cooling tower, the refrigerator includes a refrigeration unit and a cooling unit, and the refrigeration unit passes through a first water outlet pipe, The first water return pipe is connected to the cold end. The refrigeration unit, the first water outlet pipe, the cold end and the first return water pipe constitute a closed-loop circulation system of chilled water. The cooling unit passes through the second water outlet pipe, the second return water pipe and the cooling tower. Connection, the cooling part, the second water outlet pipe, the cooling tower and the second water return pipe constitute a closed-loop circulation system of cooling water, and the heat exchange device includes a refrigeration zone and a cooling zone. In the present invention, in the transition season, the outdoor temperature is more than 4°C lower than the process requirement of the production workshop, and when the temperature in the workshop is higher than the process requirement, the outdoor heat exchange device is used to cool down the production workshop, which reduces the energy consumption caused by the operation of the refrigerator and saves energy. energy.
Description
技术领域technical field
本发明涉及制冷技术领域,更具体地说是一种新型蒸汽压缩制冷系统。The invention relates to the technical field of refrigeration, and more specifically relates to a novel vapor compression refrigeration system.
背景技术Background technique
卷烟生产工艺对生产环境的温湿度要求相对严格,很多卷烟生产厂区都采用独立设置的制冷机制取冷冻水,利用冷冻水对厂区的各车间及办公部门进行供冷,以确保车间内的温湿度满足工艺要求以及办公和生产区域人员的舒适度。目前,很多厂区采用蒸汽压缩式制冷机来制取冷冻水,这种制冷系统耗能比较严重,特别是在过渡季节如春季和秋季,室内外温差不是特别大,如果开制冷机进行降温,由于制冷机功率非常大,开制冷机会消耗大量电能。因此,如何在过渡季节保证生产的工艺要求及人员舒适度的前提下,使制冷系统节能运行显得尤为重要。The cigarette production process has relatively strict requirements on the temperature and humidity of the production environment. Many cigarette production plants use an independently installed refrigerator to obtain chilled water, and use the chilled water to cool the workshops and office departments in the plant to ensure the temperature and humidity in the workshop. Satisfy process requirements and comfort of personnel in office and production areas. At present, many factories use vapor compression refrigerators to produce chilled water. This kind of refrigeration system consumes a lot of energy, especially in transitional seasons such as spring and autumn, when the temperature difference between indoor and outdoor is not particularly large. If the refrigerator is turned on to cool down, due to The power of the refrigerator is very large, and turning on the refrigerator consumes a lot of electricity. Therefore, how to make the refrigeration system energy-saving operation is particularly important under the premise of ensuring the production process requirements and personnel comfort in the transition season.
发明内容Contents of the invention
本发明的目的在于提供一种新型蒸汽压缩制冷系统,在过渡季节室外温度比生产车间工艺要求温度低4℃以上,车间内温度高于工艺要求时,利用室外的换热装置对生产车间进行降温,降低了制冷机运行造成的能耗,节约了能源。The purpose of the present invention is to provide a new type of vapor compression refrigeration system. In the transition season, the outdoor temperature is more than 4°C lower than the process requirement of the production workshop, and when the temperature in the workshop is higher than the process requirement, the outdoor heat exchange device is used to cool the production workshop. , which reduces the energy consumption caused by the operation of the refrigerator and saves energy.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种新型蒸汽压缩制冷系统,包括多个制冷单元和换热装置,每个制冷单元均包括制冷机和冷却塔,制冷机包括制冷部和冷却部,制冷部通过第一出水管、第一回水管与用冷端连接,制冷部、第一出水管、用冷端及第一回水管构成了冷冻水的闭环循环系统,冷却部通过第二出水管、第二回水管与冷却塔连接,冷却部、第二出水管、冷却塔及第二回水管构成了冷却水的闭环循环系统,换热装置包括制冷区和冷却区,制冷区通过第三出水管与第一出水管连通,通过第三回水管与第一回水管连通,冷却区通过第四出水管与第二出水管连通,通过第四回水管与第二回水管连通。A new type of vapor compression refrigeration system, including multiple refrigeration units and heat exchange devices, each refrigeration unit includes a refrigerator and a cooling tower, the refrigerator includes a refrigeration unit and a cooling unit, and the refrigeration unit passes through the first outlet pipe, the first circuit The water pipe is connected to the cold end. The refrigeration unit, the first water outlet pipe, the cold end and the first return pipe constitute a closed-loop circulation system of chilled water. The cooling unit is connected to the cooling tower through the second water outlet pipe and the second return pipe. Department, the second water outlet pipe, the cooling tower and the second water return pipe constitute a closed loop circulation system of cooling water. The heat exchange device includes a cooling zone and a cooling zone. The cooling zone is connected with the first water outlet pipe through the third water outlet pipe, The water return pipe communicates with the first water return pipe, the cooling zone communicates with the second water outlet pipe through the fourth water outlet pipe, and communicates with the second water return pipe through the fourth water return pipe.
所述第一出水管靠近制冷部的位置上依次设有橡胶软接头、压力表、温度计、蝶阀,第一回水管上设有第一循环水泵,制冷部与第一循环水泵之间的第一回水管前部上依次设有橡胶软接头、压力表、温度计、蝶阀、蝶阀、止回阀、压力表、橡胶软接头,第一循环水泵与用冷端之间的第一回水管后部上依次设有橡胶软接头、压力表、Y型过滤器、闸阀;所述第二出水管靠近冷却部的位置上依次设有橡胶软接头、压力表、温度计、蝶阀,第二回水管上设有第二循环水泵,冷却部与第二循环水泵之间的第二回水管前部上依次设有橡胶软接头、压力表、温度计、蝶阀、电子水处理仪、蝶阀、蝶阀、止回阀、压力表、橡胶软接头,第二循环水泵与冷却塔之间的第二回水管后部上依次设有橡胶软接头、压力表、闸阀、Y型过滤器。A soft rubber joint, a pressure gauge, a thermometer, and a butterfly valve are arranged in sequence on the first water outlet pipe close to the refrigeration unit; the first water return pipe is provided with a first circulating water pump; Rubber soft joints, pressure gauges, thermometers, butterfly valves, butterfly valves, check valves, pressure gauges, rubber soft joints are arranged in sequence on the front part of the return pipe, and the rear part of the first return pipe between the first circulating water pump and the cold end A rubber soft joint, a pressure gauge, a Y-type filter, and a gate valve are arranged in sequence; a rubber soft joint, a pressure gauge, a thermometer, and a butterfly valve are arranged in turn on the position of the second outlet pipe close to the cooling part, and the second return pipe is provided with a For the second circulating water pump, rubber soft joints, pressure gauges, thermometers, butterfly valves, electronic water treatment instruments, butterfly valves, butterfly valves, check valves, pressure Table, rubber soft joint, rubber soft joint, pressure gauge, gate valve and Y-type filter are arranged in sequence on the rear part of the second return water pipe between the second circulating water pump and the cooling tower.
所述第三出水管与第一出水管的连接处位于第一出水管蝶阀后,所述第三回水管与第一回水管的连接处位于第一回水管前部两个蝶阀之间,所述第四出水管与第二出水管的连接处位于第二出水管蝶阀后,所述第四回水管与第二回水管的连接处位于第二回水管前部的电子水处理仪与靠近冷却部的蝶阀之间,所述第三出水管、第三回水管、第四出水管、第四回水管上均依次设有橡胶软接头、压力表、温度计、蝶阀。The connection between the third water outlet pipe and the first water outlet pipe is behind the butterfly valve of the first water outlet pipe, and the connection between the third water return pipe and the first water return pipe is located between the two butterfly valves at the front of the first water return pipe. The connection between the fourth water outlet pipe and the second water outlet pipe is located behind the butterfly valve of the second water outlet pipe, and the connection between the fourth water return pipe and the second water return pipe is located at the front of the second water return pipe. Between the butterfly valves at the top, the third water outlet pipe, the third water return pipe, the fourth water outlet pipe, and the fourth water return pipe are sequentially provided with rubber soft joints, pressure gauges, thermometers, and butterfly valves.
所述Y型过滤器的下斜部连接有蝶阀、电动阀,第二出水管上靠近冷却塔的位置上设有温度计和蝶阀。The downward slope of the Y-shaped filter is connected with a butterfly valve and an electric valve, and a thermometer and a butterfly valve are arranged on the second outlet pipe close to the cooling tower.
所述第一出水管与用冷端之间设有冷冻水分水器,第一回水管与用冷端之间设有冷冻水集水器。A chilled water collector is provided between the first water outlet pipe and the cold end, and a chilled water collector is arranged between the first water return pipe and the cold end.
所述冷冻水集水器的补水端连接有补水装置,所述补水装置包括依次设置的全自动软水器、软水箱和落地式膨胀水箱,全自动软水器进水端与自来水连通,出水端通过软水管与软水箱连通,软水箱和落地式膨胀水箱之间通过软水管连接,落地式膨胀水箱通过软水管与冷冻水集水器的补水端连接。The water replenishment end of the chilled water collector is connected with a water replenishment device, and the water replenishment device includes a fully automatic water softener, a soft water tank and a floor-standing expansion water tank arranged in sequence. The soft water pipe is connected with the soft water tank, and the soft water tank and the floor-standing expansion tank are connected through the soft water pipe, and the floor-type expansion water tank is connected with the replenishment end of the chilled water collector through the soft water pipe.
冷冻水分水器通过冷却水出管与用冷端的入口连接,冷冻水集水器通过冷却水回管与用冷端的出口连接。The chilled water water tank is connected to the inlet of the cold end through the cooling water outlet pipe, and the chilled water collector is connected to the outlet of the cold end through the cooling water return pipe.
冷冻水分水器和冷冻水集水器之间设有平衡支路、与平衡支路并联的补水支路,平衡支路上设有蝶阀和平衡阀,补水支路上设有蝶阀;冷冻水分水器和冷冻水集水器上均设有压力表、温度计,冷冻水分水器和冷冻水集水器的下部均连接有柱塞阀。A balance branch and a water supply branch connected in parallel with the balance branch are arranged between the chilled water water tank and the chilled water collector, a butterfly valve and a balance valve are arranged on the balance branch road, and a butterfly valve is arranged on the water supply branch road; the chilled water tank and the The chilled water collector is provided with a pressure gauge and a thermometer, and the chilled water collector and the lower part of the chilled water collector are connected with plunger valves.
不同制冷单元的第二出水管之间、第二回水管之间均连接有平衡阀。Balance valves are connected between the second water outlet pipes and the second water return pipes of different refrigeration units.
所述冷却塔连接有自来水补水管和软水补水管,自来水补水管和软水补水管上均设有截止阀。The cooling tower is connected with a tap water replenishment pipe and a soft water replenishment pipe, and both the tap water replenishment pipe and the soft water replenishment pipe are provided with stop valves.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
一、在过渡季节室外温度比生产车间工艺要求温度低4℃以上,车间内温度高于工艺要求时,利用室外的换热装置对生产车间进行降温,这样就节省了制冷机运行造成的能耗,有效节约了能源;1. In the transitional season, the outdoor temperature is more than 4°C lower than the process requirement of the production workshop, and when the temperature in the workshop is higher than the process requirement, use the outdoor heat exchange device to cool down the production workshop, which saves energy consumption caused by the operation of the refrigerator , effectively saving energy;
二、在第二回水管上设置Y型过滤器,Y型过滤器的下斜部连接有蝶阀、电动阀,水垢及污泥在Y型过滤器处被过滤,通过Y型过滤器下斜部连接的蝶阀、电动阀排出,可以有效避免水垢及污泥在制冷机冷凝器换热管壁,提高换热效率;2. Install a Y-type filter on the second return pipe. The lower slope of the Y-type filter is connected with a butterfly valve and an electric valve. Scale and sludge are filtered at the Y-type filter and pass through the lower slope of the Y-type filter. The connected butterfly valve and electric valve are discharged, which can effectively avoid scale and sludge on the heat exchange tube wall of the condenser condenser of the refrigerator, and improve heat exchange efficiency;
三、本发明未设置冷却水循环水池,第二循环水泵在使冷却水循环运行时,只需克服管路系统中管网、阀门、弯头及冷却塔等处的管网阻力,而不需要提供将冷却水从水池水面输送至冷却塔的能耗,节省了能源。3. The present invention is not equipped with a cooling water circulation pool. When the second circulating water pump circulates the cooling water, it only needs to overcome the pipe network resistance at the pipe network, valves, elbows and cooling towers in the pipeline system, and does not need to provide Energy is saved by transporting cooling water from the surface of the pool to the cooling tower.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1中A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3是图1中B处放大图;Figure 3 is an enlarged view at B in Figure 1;
图4是图1中C处放大图。Fig. 4 is an enlarged view of point C in Fig. 1 .
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。须知,本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the structures, proportions, sizes, etc. shown in the drawings of this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the conditions for the implementation of the present invention , so it has no technical substantive meaning, and any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of the disclosure of the present invention without affecting the functions and objectives of the present invention. within the range covered by the technical content. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.
如图1至图4所示,一种新型蒸汽压缩制冷系统,包括多个制冷单元和换热装置2,每个制冷单元均包括制冷机1和冷却塔3,制冷机1包括制冷部4和冷却部5。制冷部4通过第一出水管6、第一回水管7与用冷端连接,制冷部4、第一出水管6、用冷端及第一回水管7构成了冷冻水的闭环循环系统。冷却部5通过第二出水管8、第二回水管9与冷却塔3连接,冷却部5、第二出水管8、冷却塔3及第二回水管9构成了冷却水的闭环循环系统。换热装置2包括制冷区和冷却区,制冷区通过第三出水管10与第一出水管6连通,通过第三回水管11与第一回水管7连通,冷却区通过第四出水管12与第二出水管8连通,通过第四回水管13与第二回水管9连通。As shown in Figures 1 to 4, a novel vapor compression refrigeration system includes a plurality of refrigeration units and heat exchange devices 2, each refrigeration unit includes a refrigerator 1 and a cooling tower 3, and the refrigerator 1 includes a refrigeration unit 4 and Cooling section 5. The refrigeration unit 4 is connected to the cold end through the first water outlet pipe 6 and the first water return pipe 7. The refrigeration unit 4, the first water outlet pipe 6, the cold end and the first water return pipe 7 constitute a closed-loop circulation system of chilled water. The cooling part 5 is connected to the cooling tower 3 through the second water outlet pipe 8 and the second water return pipe 9, and the cooling part 5, the second water outlet pipe 8, the cooling tower 3 and the second water return pipe 9 constitute a closed-loop circulation system of cooling water. The heat exchange device 2 includes a cooling zone and a cooling zone. The cooling zone communicates with the first water outlet pipe 6 through the third water outlet pipe 10, communicates with the first water return pipe 7 through the third water return pipe 11, and communicates with the cooling zone through the fourth water outlet pipe 12. The second water outlet pipe 8 communicates with the second water return pipe 9 through the fourth water return pipe 13 .
所述第一出水管6靠近制冷部4的位置上依次设有橡胶软接头14、压力表15、温度计16、蝶阀17,第一回水管7上设有第一循环水泵18,制冷部4与第一循环水泵18之间的第一回水管前部上依次设有橡胶软接头14、压力表15、温度计16、蝶阀17、蝶阀17、止回阀23、压力表15、橡胶软接头14,第一循环水泵18与用冷端之间的第一回水管后部上依次设有橡胶软接头14、压力表15、Y型过滤器19、闸阀20。所述第二出水管8靠近冷却部5的位置上依次设有橡胶软接头14、压力表15、温度计16、蝶阀17,第二回水管9上设有第二循环水泵21,冷却部5与第二循环水泵21之间的第二回水管前部上依次设有橡胶软接头14、压力表15、温度计16、蝶阀17、电子水处理仪22、蝶阀17、蝶阀17、止回阀23、压力表15、橡胶软接头14,第二循环水泵21与冷却塔3之间的第二回水管后部上依次设有橡胶软接头14、压力表15、闸阀20、Y型过滤器19。The position of the first outlet pipe 6 close to the refrigeration unit 4 is provided with a rubber soft joint 14, a pressure gauge 15, a thermometer 16, and a butterfly valve 17 in sequence, and the first return pipe 7 is provided with a first circulating water pump 18. The refrigeration unit 4 and The front part of the first return pipe between the first circulating water pumps 18 is provided with a rubber soft joint 14, a pressure gauge 15, a thermometer 16, a butterfly valve 17, a butterfly valve 17, a check valve 23, a pressure gauge 15, a rubber soft joint 14, A rubber soft joint 14, a pressure gauge 15, a Y-type filter 19, and a gate valve 20 are arranged in sequence on the rear part of the first water return pipe between the first circulating water pump 18 and the cold end. The position of the second outlet pipe 8 close to the cooling part 5 is provided with a rubber soft joint 14, a pressure gauge 15, a thermometer 16, and a butterfly valve 17 in sequence; the second return pipe 9 is provided with a second circulating water pump 21, and the cooling part 5 and The front portion of the second return pipe between the second circulating water pumps 21 is sequentially provided with a rubber soft joint 14, a pressure gauge 15, a thermometer 16, a butterfly valve 17, an electronic water treatment instrument 22, a butterfly valve 17, a butterfly valve 17, a check valve 23, Pressure gauge 15, rubber soft joint 14, rubber soft joint 14, pressure gauge 15, gate valve 20, Y-type filter 19 are arranged successively on the rear part of the second return pipe between the second circulating water pump 21 and cooling tower 3.
所述第三出水管10与第一出水管6的连接处位于第一出水管6蝶阀17后,所述第三回水管11与第一回水管7的连接处位于第一回水管前部两个蝶阀17之间,所述第四出水管12与第二出水管8的连接处位于第二出水管8蝶阀17后,所述第四回水管13与第二回水管9的连接处位于第二回水管前部的电子水处理仪22与靠近冷却部5的蝶阀17之间,所述第三出水管10、第三回水管11、第四出水管12、第四回水管13上均依次设有橡胶软接头14、压力表15、温度计16、蝶阀17。The connection between the third water outlet pipe 10 and the first water outlet pipe 6 is located behind the butterfly valve 17 of the first water outlet pipe 6, and the connection between the third water return pipe 11 and the first water return pipe 7 is located at two fronts of the first water return pipe. Between the two butterfly valves 17, the connection between the fourth water outlet pipe 12 and the second water outlet pipe 8 is behind the butterfly valve 17 of the second water outlet pipe 8, and the connection between the fourth water return pipe 13 and the second water return pipe 9 is located at the first water return pipe 9. Between the electronic water treatment instrument 22 at the front of the two return pipes and the butterfly valve 17 close to the cooling unit 5, the third water outlet pipe 10, the third water return pipe 11, the fourth water outlet pipe 12, and the fourth water return pipe 13 are all in order A rubber soft joint 14, a pressure gauge 15, a thermometer 16, and a butterfly valve 17 are provided.
所述Y型过滤器19的下斜部连接有蝶阀17、电动阀24,第二出水管8上靠近冷却塔3的位置上设有温度计16和蝶阀17。The downward slope of the Y-shaped filter 19 is connected with a butterfly valve 17 and an electric valve 24 , and a thermometer 16 and a butterfly valve 17 are arranged on the second outlet pipe 8 near the cooling tower 3 .
所述第一出水管6与用冷端之间设有冷冻水分水器25,第一回水管7与用冷端之间设有冷冻水集水器26。A chilled water collector 25 is provided between the first water outlet pipe 6 and the cold end, and a chilled water collector 26 is arranged between the first water return pipe 7 and the cold end.
所述冷冻水集水器26的补水端连接有补水装置,所述补水装置包括依次设置的全自动软水器27、软水箱28和落地式膨胀水箱29,全自动软水器27进水端与自来水连通,出水端通过软水管与软水箱28连通,软水箱28和落地式膨胀水箱29之间通过软水管连接,落地式膨胀水箱29通过软水管与冷冻水集水器26的补水端连接。The water replenishment end of the chilled water collector 26 is connected with a water replenishment device, and the water replenishment device includes a fully automatic water softener 27, a soft water tank 28 and a floor-standing expansion water tank 29 arranged in sequence, and the water inlet end of the fully automatic water softener 27 is connected with tap water. Connected, the water outlet is communicated with the soft water tank 28 through the soft water pipe, the soft water tank 28 and the floor-type expansion tank 29 are connected by the soft water tube, and the floor-type expansion tank 29 is connected with the replenishment end of the chilled water collector 26 through the soft water tube.
冷冻水分水器25通过冷却水出管与用冷端的入口连接,冷冻水集水器26通过冷却水回管与用冷端的出口连接。The chilled water water tank 25 is connected to the inlet of the cold end through the cooling water outlet pipe, and the chilled water collector 26 is connected to the outlet of the cold end through the cooling water return pipe.
冷冻水分水器25和冷冻水集水器26之间设有平衡支路、与平衡支路并联的补水支路,平衡支路上设有蝶阀17和平衡阀30,补水支路上设有蝶阀17;冷冻水分水器25和冷冻水集水器26上均设有压力表15、温度计16,冷冻水分水器25和冷冻水集水器26的下部均连接有柱塞阀31。Between the chilled water water tank 25 and the chilled water collector 26, a balance branch and a water supply branch connected in parallel with the balance branch are provided. A butterfly valve 17 and a balance valve 30 are arranged on the balance branch, and a butterfly valve 17 is provided on the water supply branch; The chilled water water tank 25 and the chilled water water collector 26 are provided with a pressure gauge 15 and a thermometer 16, and the lower parts of the frozen water water tank 25 and the frozen water water tank 26 are connected with a plunger valve 31.
不同制冷单元的第二出水管之间、第二回水管之间均连接有平衡阀30。Balance valves 30 are connected between the second outlet pipes and the second return pipes of different refrigeration units.
所述冷却塔3连接有自来水补水管和软水补水管,自来水补水管和软水补水管上均设有截止阀。The cooling tower 3 is connected with a tap water replenishment pipe and a soft water replenishment pipe, and both the tap water replenishment pipe and the soft water replenishment pipe are provided with stop valves.
具体工作原理如下:The specific working principle is as follows:
一、夏天温度较高时,利用制冷机1制冷1. When the temperature is high in summer, use the refrigerator 1 to cool
1、冷冻水循环路径:1. Chilled water circulation path:
在第一循环水泵18的作用下,冷冻水从制冷机1的制冷部4流入第一出水管6,然后流经橡胶软接头14、压力表15、温度计16、蝶阀17,接着不同制冷机1的冷冻水汇集到一起后共同流入冷冻水分水器25,冷冻水从冷冻水分水器25的多个分流支路流向用冷端,冷冻水经过用冷端时温度升高,从用冷端流出的冷冻水汇集到冷冻水集水器26内,然后从冷冻水集水器26流入到第一回水管7,流经闸阀20、Y型过滤器19、压力表15、橡胶软接头14进入第一循环水泵18,从第一循环水泵18流出的冷冻水经橡胶软接头14、压力表15、止回阀23、蝶阀17、蝶阀17、温度计16、压力表15、橡胶软接头14后流回制冷部4内。Under the action of the first circulating water pump 18, chilled water flows into the first water outlet pipe 6 from the cooling part 4 of the refrigerator 1, and then flows through the rubber soft joint 14, the pressure gauge 15, the thermometer 16, and the butterfly valve 17, and then the different refrigerators 1 After the chilled water is collected together, it flows into the chilled water tank 25. The chilled water flows from multiple branches of the chilled water tank 25 to the cold end. When the chilled water passes through the cold end, the temperature increases and flows out from the cold end The chilled water is collected into the chilled water collector 26, and then flows from the chilled water collector 26 into the first return pipe 7, flows through the gate valve 20, the Y-shaped filter 19, the pressure gauge 15, and the rubber soft joint 14 into the first return pipe 7. A circulating water pump 18, the chilled water flowing out from the first circulating water pump 18 flows back through the rubber soft joint 14, the pressure gauge 15, the check valve 23, the butterfly valve 17, the butterfly valve 17, the thermometer 16, the pressure gauge 15, and the rubber soft joint 14 Inside the refrigeration unit 4.
2、冷却水循环路径:2. Cooling water circulation path:
在第二循环水泵21的作用下,冷却水从制冷机1的冷却部5流入第二出水管8,然后流经橡胶软接头14、压力表15、温度计16、蝶阀17,接着流入相对应的冷却塔3中,从冷却塔3流出的冷却水汇集后进入第二回水管9内,依次流经Y型过滤器19、蝶阀17、橡胶软接头14进入第二循环水泵21,从第二循环水泵21流出的冷冻水经橡胶软接头14、压力表15、止回阀23、蝶阀17、蝶阀17、电子水处理仪22、蝶阀17、温度计16、压力表15、橡胶软接头14后流回冷却部5内。Under the action of the second circulating water pump 21, the cooling water flows into the second outlet pipe 8 from the cooling part 5 of the refrigerator 1, then flows through the rubber soft joint 14, the pressure gauge 15, the thermometer 16, and the butterfly valve 17, and then flows into the corresponding In the cooling tower 3, the cooling water flowing out from the cooling tower 3 is collected and enters the second return water pipe 9, and flows through the Y-shaped filter 19, butterfly valve 17, and rubber soft joint 14 in sequence to enter the second circulating water pump 21, and from the second circulating water The chilled water flowing out of the water pump 21 flows back through the rubber soft joint 14, pressure gauge 15, check valve 23, butterfly valve 17, butterfly valve 17, electronic water treatment instrument 22, butterfly valve 17, thermometer 16, pressure gauge 15, and rubber soft joint 14. Inside the cooling unit 5.
3、软水补水过程:3. Soft water replenishment process:
自来水先进入全自动软水器27进行软化,软化后的水依次进入软水箱28、落地式膨胀水箱29,落地式膨胀水箱29内的水通过软水管进入冷冻水集水器26。Tap water first enters fully automatic water softener 27 to soften, and the water after softening enters soft water tank 28, floor type expansion water tank 29 successively, and the water in the floor type expansion water tank 29 enters chilled water water collector 26 through soft water pipe.
二、过渡季节时,过渡季节室外温度比生产车间工艺要求温度低4℃以上时,而生产车间内由于设备、人员等散热,造成车间内温度高于工艺要求的温度,这时利用换热装置2来制冷2. During the transitional season, when the outdoor temperature in the transitional season is more than 4°C lower than the temperature required by the production workshop process, and the temperature in the workshop is higher than the temperature required by the process due to the heat dissipation of equipment and personnel in the production workshop, then use the heat exchange device 2 for refrigeration
1、冷冻水循环路径:1. Chilled water circulation path:
在第一循环水泵18的作用下,冷冻水从换热装置2的制冷区流入第三出水管10,然后流经橡胶软接头14、压力表15、温度计16、蝶阀17后流入第一出水管6,接着不同制冷机1的冷冻水汇集到一起后共同流入冷冻水分水器25,冷冻水从冷冻水分水器25的多个分流支路流向用冷端,从用冷端流出的冷冻水汇集到冷冻水集水器26内,然后从冷冻水集水器26流入到第一回水管7,流经闸阀20、Y型过滤器19、压力表15、橡胶软接头14进入第一循环水泵18,从第一循环水泵18流出的冷冻水经橡胶软接头14、压力表15、止回阀23、蝶阀17后流入第三回水管11,接着流经蝶阀17、温度计16、压力表15、橡胶软接头14后流回换热装置2的制冷区内。Under the action of the first circulating water pump 18, chilled water flows into the third outlet pipe 10 from the cooling zone of the heat exchange device 2, then flows through the rubber soft joint 14, pressure gauge 15, thermometer 16, and butterfly valve 17, and then flows into the first outlet pipe 6. Then the chilled water from different refrigerators 1 is collected together and then flows into the chilled water tank 25 together. The chilled water flows from the multiple branches of the chilled water tank 25 to the cold end, and the chilled water flowing out from the cold end is collected. into the chilled water collector 26, then flow into the first return pipe 7 from the chilled water collector 26, flow through the gate valve 20, Y-shaped filter 19, pressure gauge 15, rubber soft joint 14 and enter the first circulating water pump 18 , the chilled water flowing out from the first circulating water pump 18 flows into the third return pipe 11 after passing through the rubber flexible joint 14, pressure gauge 15, check valve 23, and butterfly valve 17, and then flows through the butterfly valve 17, thermometer 16, pressure gauge 15, rubber The flexible joint 14 then flows back into the cooling zone of the heat exchange device 2 .
2、冷却水循环路径:2. Cooling water circulation path:
在第二循环水泵21的作用下,冷却水从换热装置2的冷却区流入第四出水管12,然后流经橡胶软接头14、压力表15、温度计16、蝶阀17后流入第二出水管8,接着流入相对应的冷却塔3中,从冷却塔3流出的冷却水汇集后进入第二回水管9内,依次流经Y型过滤器19、蝶阀17、橡胶软接头14进入第二循环水泵21,从第二循环水泵21流出的冷冻水经橡胶软接头14、压力表15、止回阀23、蝶阀17、蝶阀17、电子水处理仪22后流入第四回水管13,流经蝶阀17、温度计16、压力表15、橡胶软接头14后流回换热装置2的冷却区内。Under the action of the second circulating water pump 21, the cooling water flows into the fourth water outlet pipe 12 from the cooling area of the heat exchange device 2, then flows through the rubber soft joint 14, pressure gauge 15, thermometer 16, butterfly valve 17, and then flows into the second water outlet pipe 8. Then it flows into the corresponding cooling tower 3, and the cooling water flowing out from the cooling tower 3 is collected and enters the second return pipe 9, and then flows through the Y-shaped filter 19, butterfly valve 17, and rubber soft joint 14 to enter the second cycle. Water pump 21, the frozen water flowing out from the second circulating water pump 21 flows into the fourth return pipe 13 after passing through the rubber soft joint 14, pressure gauge 15, check valve 23, butterfly valve 17, butterfly valve 17, and electronic water treatment instrument 22, and flows through the butterfly valve 17. The thermometer 16, the pressure gauge 15, and the soft rubber joint 14 flow back into the cooling zone of the heat exchange device 2.
在过渡季节室外温度比生产车间工艺要求温度低4℃以上,车间内温度高于工艺要求时,利用室外的换热装置2对生产车间进行降温,这样就降低了制冷机1运行造成的能耗,节约了能源。In the transition season, the outdoor temperature is more than 4°C lower than the process requirement of the production workshop, and when the temperature in the workshop is higher than the process requirement, the outdoor heat exchange device 2 is used to cool the production workshop, thus reducing the energy consumption caused by the operation of the refrigerator 1 , saving energy.
由于冷却水循环系统中的冷却水含有一定量的水垢,再加上冷却水在冷却塔3中与室外空气进行热湿交换时,大气中的灰尘和杂质以及细菌大量地进入冷却水循环系统。随着冷却水在冷却塔中不断地向室外散失,需要对系统中的水量连续不断地进行补充,造成系统中的水垢及污泥量不断地累积。系统中水垢及污泥会附着在制冷机1冷凝器的换热管管壁上。由于碳酸钙的导热系数为0.05w/mk,紫铜的导热系数为14.6w/mk,1mm厚的水垢,就可使能耗上升10~16%。随着换热管上水垢及污泥厚度的增加,冷凝器的换热效果急剧恶化,最终造成制冷量急剧下降。在第二回水管9上设置Y型过滤器19,Y型过滤器19的下斜部连接有蝶阀17、电动阀24,水垢及污泥在Y型过滤器19处被过滤,通过Y型过滤器19下斜部连接的蝶阀17、电动阀24排出,可以有效避免水垢及污泥在制冷机1冷凝器换热管壁。Because the cooling water in the cooling water circulation system contains a certain amount of scale, and when the cooling water exchanges heat and moisture with the outdoor air in the cooling tower 3, a large number of dust, impurities and bacteria in the atmosphere enter the cooling water circulation system. As the cooling water is continuously lost to the outside in the cooling tower, the water in the system needs to be continuously replenished, resulting in the continuous accumulation of scale and sludge in the system. Scale and sludge in the system will adhere to the heat exchange tube wall of the condenser 1 condenser. Since the thermal conductivity of calcium carbonate is 0.05w/mk and the thermal conductivity of copper is 14.6w/mk, 1mm thick scale can increase energy consumption by 10-16%. With the increase of scale and sludge thickness on the heat exchange tubes, the heat exchange effect of the condenser deteriorates sharply, which eventually leads to a sharp drop in cooling capacity. A Y-shaped filter 19 is installed on the second return pipe 9, and the downward slope of the Y-shaped filter 19 is connected with a butterfly valve 17 and an electric valve 24. Scale and sludge are filtered at the Y-shaped filter 19 and passed through the Y-shaped filter The butterfly valve 17 and the electric valve 24 connected to the lower slope of the device 19 are discharged, which can effectively avoid scale and sludge on the heat exchange tube wall of the condenser of the refrigerator 1.
本发明采用无水池型冷却水循环,第二循环水泵21在使冷却水循环运行时,只需克服管路系统中管网、阀门、弯头及冷却塔3等处的管网阻力,而不需要提供将冷却水从水池水面输送至冷却塔3内出水口的能耗。The present invention adopts the waterless pool type cooling water circulation. When the second circulating water pump 21 circulates the cooling water, it only needs to overcome the pipe network resistance at the pipe network, valves, elbows and cooling towers 3 in the pipeline system, and does not need to provide Energy consumption for transporting cooling water from the water surface of the pool to the water outlet in the cooling tower 3 .
不同制冷单元的第二出水管8之间、第二回水管9之间均连接有平衡阀30,当其中的一路或几路由于水流量的变化而造成支路压力的变化时,平衡阀30自动调节该支路的水流压力,确保每个支路水流压力保持波动的幅度不大,有效避免各支路冷热不均匀的现象出现。Balance valves 30 are connected between the second water outlet pipes 8 and the second return water pipes 9 of different refrigeration units. Automatically adjust the water flow pressure of the branch to ensure that the fluctuation of the water flow pressure of each branch is not large, and effectively avoid the phenomenon of uneven heating and cooling of each branch.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
Claims (10)
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| CN201810683044.7A CN108917056A (en) | 2018-06-28 | 2018-06-28 | A kind of Novel steam compression refrigerating system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113639348A (en) * | 2021-07-30 | 2021-11-12 | 北京宝川科技有限公司 | Chilled water circulating system is introduced to central air conditioning refrigerating water system's cooling water |
| CN115773548A (en) * | 2022-11-23 | 2023-03-10 | 河南中烟工业有限责任公司 | A cooling system for a cigarette factory |
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| CN115773548A (en) * | 2022-11-23 | 2023-03-10 | 河南中烟工业有限责任公司 | A cooling system for a cigarette factory |
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