CN108917552A - Workpiece surface profile on-position measure system and method - Google Patents

Workpiece surface profile on-position measure system and method Download PDF

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Publication number
CN108917552A
CN108917552A CN201810765399.0A CN201810765399A CN108917552A CN 108917552 A CN108917552 A CN 108917552A CN 201810765399 A CN201810765399 A CN 201810765399A CN 108917552 A CN108917552 A CN 108917552A
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workpiece
measured
surface profile
measured workpiece
profile
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CN108917552B (en
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李学崑
陈占营
张云
蒋昇
杜海涛
王立平
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Huachen Precision Equipment (kunshan) Ltd By Share Ltd
Tsinghua University
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Huachen Precision Equipment (kunshan) Ltd By Share Ltd
Tsinghua University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/20Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures

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  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

本发明公开了一种工件表面轮廓在位测量系统及方法,其中,系统包括:位移测量模块,包括两个位移传感器,用于测量被测量工件表面轮廓的变化量;固定支撑模块,包括两个测量臂,用于夹持位移传感器,以使位移传感器垂直工件表面沿所述被测量工件轴线方向滑动;数据采集模块,用于获取被测量工件表面轮廓的变化量;数据处理模块,用于根据被测量工件表面轮廓的变化量得到被测量工件的当前轮廓,并实时存储被测量工件的当前轮廓。该系统测量过程简单快捷,测量精度高且价格低廉,安装方便且开放性好。

The invention discloses an in-situ measurement system and method for the surface contour of a workpiece, wherein the system includes: a displacement measurement module including two displacement sensors for measuring the variation of the surface contour of the workpiece to be measured; a fixed support module including two The measuring arm is used to clamp the displacement sensor so that the displacement sensor slides along the axis of the measured workpiece perpendicular to the surface of the workpiece; the data acquisition module is used to obtain the variation of the surface profile of the measured workpiece; the data processing module is used to The variation of the surface profile of the measured workpiece is used to obtain the current profile of the measured workpiece, and the current profile of the measured workpiece is stored in real time. The measurement process of the system is simple and quick, the measurement accuracy is high, the price is low, the installation is convenient and the openness is good.

Description

Workpiece surface profile on-position measure system and method
Technical field
The present invention relates to mechanical measurement technique field, in particular to a kind of workpiece surface profile on-position measure system and side Method.
Background technique
It is essential for measuring surface profile precision for there is the shaft-like workpiece of surface profile required precision, after machining 's.Currently to workpiece surface profile measurement, there are mainly two types of method, on-position measure and off-line measurements.On-position measure, which refers to, utilizes machine The included measuring system of bed, workpiece surface profile measurement is carried out when workpiece is without departing from lathe.This measurement method measuring speed Fastly, dismounting workpiece is not had to when measurement, but measurement accuracy is limited, initial data is not easy to extract, and systemic openness is poor, cannot be with other Machining state signal (process vibration, power signal etc.) synchro measure.And the workpiece surface profile measurement that lathe is included System price is expensive, therefore machine tool does not have workpiece surface profile measuring system.Workpiece is mounted on specially by off-line measurement Synthesis measuring profilometer on carry out surface profile measurement.This measurement method precision is high, but time of measuring is long, and instrument sheet Body is expensive.For large-sized workpiece, can not generally be measured using surface profiler.Therefore it is low to develop a kind of price Honest and clean, easy for installation, open good workpiece surface profile on-position measure system, is of great significance for field of machining.
Summary of the invention
The present invention is directed to solve at least some of the technical problems in related technologies.
For this purpose, having and measuring an object of the present invention is to provide a kind of workpiece surface profile on-position measure system Journey is simple and fast, measurement accuracy height and cheap, easy for installation and open good advantage.
It is another object of the present invention to propose a kind of workpiece surface profile on-position measure method.
In order to achieve the above objectives, one aspect of the present invention embodiment proposes a kind of workpiece surface profile on-position measure system, Including:Displacement measurement module, institute's displacement measurement module include two displacement sensors, for measuring measured workpiece surface wheel Wide variable quantity;Fixed supporting module, the fixed supporting module include two measurement arms, are passed for clamping two displacements Sensor, so that two institute displacement sensors vertical workpiece surfaces are slided along the measured workpiece axis direction;Data acquisition Module, for obtaining the variable quantity of the measured workpiece surface profile;Data processing module, for according to the measured work The variable quantity of part surface profile obtains the current outline of the measured workpiece, and measured workpiece described in real-time storage is current Profile.
The workpiece surface profile on-position measure system of the embodiment of the present invention clamps two displacement sensings by two measurement arms Device is simultaneously slided perpendicular to workpiece surface along the measured workpiece axis direction, and is taken turns by collected measured workpiece surface Wide variable quantity obtains the current outline of measured workpiece, and real-time storage, has measurement process simple and fast, and measurement accuracy is high And cheap, easy for installation and open good advantage.
In addition, workpiece surface profile on-position measure system according to the above embodiment of the present invention can also have following add Technical characteristic:
Further, in one embodiment of the invention, the measurement part of described two displacement sensors is according to The variation of measured workpiece surface profile and stretch, to obtain the variable quantity of the measured workpiece surface profile.
Further, in one embodiment of the invention, described two measurement arms include:Pedestal is used for magnetic absorption In lathe, and stretches and fix in any direction.
Further, in one embodiment of the invention, the workpiece surface profile on-position measure system, is also wrapped It includes:Power supply module, for powering.
Further, in one embodiment of the invention, it to be tested with described when described two displacement sensors are installed Workpiece surface perpendicular contact is measured, with the variation of the measured workpiece surface profile, the measurement of described two displacement sensors Part can stretch, to guarantee that measurement part can be with the measured workpiece intimate surface contact.
Further, in one embodiment of the invention, the data processing module is also used to calculate described be measured The cylindricity of the circularity of workpiece interface and the measured workpiece, and display and save the section circularity and it is described be measured The cylindricity of workpiece.
Further, in one embodiment of the invention, the data processing module is calculating the measured workpiece When the circularity in section, the position of institute's displacement sensors is fixed on the position in a certain section of the measured workpiece, and workpiece revolves It circles.
Further, in one embodiment of the invention, the data processing module is calculating the measured workpiece When the cylindricity of surface profile and the measured workpiece, institute's displacement sensors are along the measured workpiece axis direction from institute It states measured workpiece one end and is moved to the other end, while the measured workpiece rotates.
Further, in one embodiment of the invention, described two displacement sensors are mounted on hangs down with axis of workpiece In straight same plane, and the angle between two displacement sensors is 90 degree.
Further, in one embodiment of the invention, the distance between the measurement part of described two displacement sensors By survey workpiece circumference a quarter.
In order to achieve the above objectives, another aspect of the present invention embodiment proposes a kind of workpiece surface profile on-position measure side Method.
The workpiece surface profile on-position measure method of the embodiment of the present invention, including:Two displacement sensor vertical workpiece tables Face is slided along the measured workpiece axis direction, while rotating measured workpiece, to measure the measured workpiece surface wheel Wide variable quantity;The current outline of the measured workpiece is obtained according to the variable quantity of the measured workpiece surface profile, and The current outline of measured workpiece described in real-time storage.
The workpiece surface profile on-position measure method of the embodiment of the present invention clamps two displacement sensings by two measurement arms Device is simultaneously slided perpendicular to workpiece surface along the measured workpiece axis direction, and by collected measured workpiece surface profile Variable quantity obtain the current outline and real-time storage of measured workpiece, have measurement process simple and fast, measurement accuracy it is high and It is cheap, easy for installation and open good advantage.
The additional aspect of the present invention and advantage will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect and advantage of the invention will become from the following description of the accompanying drawings of embodiments Obviously and it is readily appreciated that, wherein:
Fig. 1 is the structural schematic diagram according to the workpiece surface profile on-position measure system of one embodiment of the invention;
Fig. 2 is the flow chart according to the workpiece surface profile on-position measure method of the embodiment of the present invention.
Description of symbols:
Lathe 1;Axis 2;Power supply module 3;Fixed supporting module 4;Measure arm 41;Measure arm 42;Displacement measurement module 5;Position Displacement sensor 51;Displacement sensor 52;Data acquisition module 6;Data processing module 7;Head frame 11;Lathe bed 12;Supporting plate 13;Guide rail 14;Tailstock 15.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of embodiment is shown in the accompanying drawings, wherein identical from beginning to end Or similar label indicates same or similar element or element with the same or similar functions.It is retouched below with reference to attached drawing The embodiment stated is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
The workpiece surface profile on-position measure system and method proposed according to embodiments of the present invention is described with reference to the accompanying drawings, The workpiece surface profile on-position measure system proposed according to embodiments of the present invention is described with reference to the accompanying drawings first.
Fig. 1 is the structural schematic diagram according to the workpiece surface profile on-position measure system of the embodiment of the present invention.
As shown in Figure 1, the workpiece surface profile on-position measure system includes:Fixed supporting module 4, displacement measurement module 5, Power supply module 3, data acquisition module 6 and data processing module 7.
In one embodiment of the invention, in conjunction with Fig. 1, head frame 11, guide rail 14, tailstock 15 are mounted on lathe 1.Supporting plate 13 are mounted on guide rail 14, and can move back and forth on guide rail 14.Axis 2 is mounted on lathe by head frame 11 and tailstock 15, And it can be rotated under the action of head frame 11.
Wherein, displacement measurement module 5 includes displacement sensor 51, displacement sensor 52;Power supply module 3 and displacement sensor 51, displacement sensor 52 is connected, and is displacement sensing 51, the power supply of displacement sensor 52.
Further, fixed supporting module 4 includes measurement arm 41, measurement arm 42.Wherein, measurement arm 41 is for clamping displacement Sensor 51, measurement arm 41 has magnetic absorption pedestal, can be adsorbed on supporting plate 13, and moves back and forth with supporting plate 13.Measurement Arm 41 can be stretched and be fixed in any direction.Measurement arm 42 has magnetic inhale for clamping displacement sensor 52, measurement arm 42 Attached pedestal can be adsorbed on supporting plate 13, and be moved back and forth with supporting plate 13.Measurement arm 42 can stretch in any direction and consolidate It is fixed.
In one embodiment of the invention, displacement sensor 51, displacement sensor 52 are mounted on vertical with 2 line of axis same In one plane, and the angle between displacement sensor 51, displacement sensor 52 is 90 degree.
Further, displacement sensor 51, displacement sensor 52 measurement part between distance by 2 circumference of survey axis four / mono-.
In one embodiment of the invention, displacement sensor 51, displacement sensor 52 measurement part be can elasticity Flexible.Displacement sensor 51, displacement sensor 52 install when will with 2 surface perpendicular contact of axis, with the change of 2 surface profile of axis Change, displacement sensor 51, the measurement portion branch of displacement sensor 52 are flexible, to guarantee that measurement part can closely connect with 2 surface of axis Touching.Displacement sensor 51, displacement sensor 52 can be slided with 2 surface of vertical axis.
It should be understood that data acquisition module 6 is connected with the signal output end of displacement sensor 51, displacement sensor 52, For acquiring the output signal of displacement sensor 51, displacement sensor 52.
Data processing module 7 is connected with the output end of data acquisition module 6, and acquisition module 6 acquires for receiving data Signal, and 2 surface profile of axis is calculated using the signal received.Data processing module 7 can be received with real-time storage and display Signal and 2 surface profile of axis that is calculated.
Data processing module 7 can also calculate the circularity in a certain section of axis 2 and the cylindricity of axis 2, and display and save The circularity in a certain section of the axis 2 of calculating and the cylindricity of axis 2.
Data processing module 7 is when calculating the circularity in a certain section of axis 2, displacement sensor 51, institute's rheme when acquiring signal The position of displacement sensor 52 is fixed on the position in a certain section of axis 2, while axis 2 rotates a circle.
Data processing module 7 when calculating the cylindricity of 2 surface profile of axis and axis 2, displacement sensor 51 when acquiring signal, Institute's displacement sensors 52 are moved to the other end from 2 one end of axis along 2 axis direction of axis, while axis 2 rotates.
The workpiece surface profile on-position measure system of the embodiment of the present invention clamps displacement sensor and vertical by measurement arm It is slided in workpiece surface along the measured workpiece axis direction, and by the variable quantity of collected measured workpiece surface profile The current outline and real-time storage of measured workpiece are obtained, has measurement process simple and fast, measurement accuracy is high and cheap, Easy for installation and open good advantage.
The workpiece surface profile on-position measure method proposed according to embodiments of the present invention is described referring next to attached drawing.
Fig. 2 is the flow chart of the workpiece surface profile on-position measure method of one embodiment of the invention.
As shown in Fig. 2, the workpiece surface profile on-position measure method includes the following steps:
In step s101, displacement sensor vertical workpiece surface is slided along the measured workpiece axis direction, simultaneously Measured workpiece is rotated, to measure the variable quantity of the measured workpiece surface profile.
In step s 102, the current outline of measured workpiece is obtained according to the variable quantity of measured workpiece surface profile, And the current outline of real-time storage measured workpiece.
It should be noted that the aforementioned explanation to workpiece surface profile on-position measure system embodiment is also applied for this The workpiece surface profile on-position measure method of embodiment, details are not described herein again.
The workpiece surface profile on-position measure method of the embodiment of the present invention clamps displacement sensor and vertical by measurement arm It is arbitrarily slided in workpiece surface, and working as measured workpiece is obtained by the variable quantity of collected measured workpiece surface profile Front profile, and real-time storage have measurement process simple and fast, and measurement accuracy is high and cheap, easy for installation and open Good advantage.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or Positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the system of indication or suggestion meaning or element must There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary The interaction relationship of the connection in portion or two elements, unless otherwise restricted clearly.For those of ordinary skill in the art For, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the present invention unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below " One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiment or examples.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned Embodiment is changed, modifies, replacement and variant.

Claims (10)

1.一种工件表面轮廓在位测量系统,其特征在于,包括:1. A workpiece surface profile in-situ measurement system, characterized in that, comprising: 位移测量模块,,所述位移测量模块包括两个位移传感器,用于测量被测量工件表面轮廓的变化量;A displacement measurement module, wherein the displacement measurement module includes two displacement sensors for measuring the variation of the surface profile of the workpiece to be measured; 固定支撑模块,所述固定支撑模块包括两个测量臂,用于夹持所述两个位移传感器,以使所述两个位移传感器垂直工件表面沿所述被测量工件轴线方向滑动;A fixed support module, the fixed support module includes two measuring arms for clamping the two displacement sensors, so that the two displacement sensors slide perpendicular to the surface of the workpiece along the axis of the workpiece to be measured; 数据采集模块,用于获取所述被测量工件表面轮廓的变化量;以及a data acquisition module, configured to acquire the variation of the surface profile of the measured workpiece; and 数据处理模块,用于根据所述被测量工件表面轮廓的变化量得到所述被测量工件的当前轮廓,并实时存储所述被测量工件的当前轮廓。The data processing module is used to obtain the current profile of the measured workpiece according to the change amount of the surface profile of the measured workpiece, and store the current profile of the measured workpiece in real time. 2.根据权利要求1所述的工件表面轮廓在位测量系统,其特征在于,所述两个位移传感器的测量部分根据所述被测量工件表面轮廓的变化而伸缩,以得到所述被测量工件表面轮廓的变化量。2. The workpiece surface contour in-situ measurement system according to claim 1, wherein the measuring parts of the two displacement sensors expand and contract according to the change of the measured workpiece surface contour, so as to obtain the measured workpiece The amount of change in the surface profile. 3.根据权利要求1所述的工件表面轮廓在位测量系统,其特征在于,所述两个测量臂包括:3. The workpiece surface profile in-situ measurement system according to claim 1, wherein the two measuring arms comprise: 底座,用于磁性吸附于机床,并且在任意方向伸展及固定。The base is used for magnetic adsorption on the machine tool, and can be extended and fixed in any direction. 4.根据权利要求1所述的工件表面轮廓在位测量系统,其特征在于,还包括:4. The workpiece surface profile in-situ measurement system according to claim 1, further comprising: 供电模块,用于供电。The power supply module is used for power supply. 5.根据权利要求1所述的工件表面轮廓在位测量系统,其特征在于,所述数据处理模块还用于计算所述被测量工件截面的圆度和所述被测量工件的圆柱度,并显示和保存所述截面的圆度和所述被测量工件的圆柱度。5. The workpiece surface profile in-situ measurement system according to claim 1, wherein the data processing module is also used to calculate the roundness of the section of the measured workpiece and the cylindricity of the measured workpiece, and Displaying and saving the circularity of the section and the cylindricity of the measured workpiece. 6.根据权利要求5所述的工件表面轮廓在位测量系统,其特征在于,所述数据处理模块在计算所述被测量工件截面的圆度时,所述两个位移传感器的位置固定在所述被测量工件某一截面的位置,且工件旋转一周。6. The workpiece surface profile in-situ measurement system according to claim 5, characterized in that, when the data processing module calculates the roundness of the measured workpiece section, the positions of the two displacement sensors are fixed at the Describe the position of a section of the workpiece to be measured, and the workpiece rotates once. 7.根据权利要求6所述的工件表面轮廓在位测量系统,其特征在于,所述数据处理模块在计算所述被测量工件表面轮廓和所述被测量工件的圆柱度时,所述两个位移传感器沿所述被测量工件轴线方向从所述被测量工件一端移动到另一端,同时所述被测量工件旋转。7. The workpiece surface profile in-situ measurement system according to claim 6, characterized in that, when the data processing module calculates the surface profile of the measured workpiece and the cylindricity of the measured workpiece, the two The displacement sensor moves along the axial direction of the measured workpiece from one end of the measured workpiece to the other end, while the measured workpiece rotates. 8.根据权利要求1所述的工件表面轮廓在位测量系统,其特征在于,所述两个位移传感器安装在与工件轴线垂直的同一平面内,并且两个位移传感器间的角度是90度。8. The workpiece surface profile in-situ measurement system according to claim 1, wherein the two displacement sensors are installed in the same plane perpendicular to the axis of the workpiece, and the angle between the two displacement sensors is 90 degrees. 9.根据权利要求8所述的工件表面轮廓在位测量系统,其特征在于,所述两个位移传感器的测量部分间的距离为所测工件圆周的四分之一。9. The in-situ measuring system for workpiece surface contour according to claim 8, characterized in that the distance between the measuring parts of the two displacement sensors is 1/4 of the circumference of the measured workpiece. 10.一种工件表面轮廓在位测量方法,其特征在于,包括以下步骤:10. An in-situ measuring method for a workpiece surface profile, comprising the following steps: 两个位移传感器垂直工件表面沿所述被测量工件轴线方向滑动,同时旋转被测量工件,以测量所述被测量工件表面轮廓的变化量;The two displacement sensors slide vertically along the axis of the measured workpiece while rotating the measured workpiece to measure the change in the surface profile of the measured workpiece; 根据所述被测量工件表面轮廓的变化量得到所述被测量工件的当前轮廓,并实时存储所述被测量工件的当前轮廓。The current profile of the measured workpiece is obtained according to the change amount of the surface profile of the measured workpiece, and the current profile of the measured workpiece is stored in real time.
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CN108253906A (en) * 2018-03-20 2018-07-06 齐鲁工业大学 A kind of axle housing circularity cylindricity detection device axis of workpiece location error compensation method
CN208547320U (en) * 2018-07-12 2019-02-26 清华大学 Workpiece surface profile on-position measure system

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KR20200142893A (en) * 2019-06-14 2020-12-23 (주)대호테크 A measurement device and method of an forming device
KR102204895B1 (en) * 2019-06-14 2021-01-19 (주)대호테크 A measurement device and method of an forming device
CN110823165A (en) * 2019-11-19 2020-02-21 文登恒润锻造有限公司 Platform, method and device for measuring straightness of forged crankshaft blank and electronic equipment
CN110823165B (en) * 2019-11-19 2022-03-25 文登恒润锻造有限公司 Platform, method and device for measuring straightness of forged crankshaft blank and electronic equipment
US20220349916A1 (en) * 2021-05-03 2022-11-03 Optipro Systems, LLC Nanoscale imaging systems and methods thereof

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