CN108936891B - Medical gauze mask of antibiotic non-woven fabrics of mite that removes - Google Patents

Medical gauze mask of antibiotic non-woven fabrics of mite that removes Download PDF

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CN108936891B
CN108936891B CN201811097613.6A CN201811097613A CN108936891B CN 108936891 B CN108936891 B CN 108936891B CN 201811097613 A CN201811097613 A CN 201811097613A CN 108936891 B CN108936891 B CN 108936891B
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mask
fibers
mite
parts
polyurethane
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CN108936891A (en
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张海涛
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XIAMEN CHUANFUTANG PHARMACEUTICAL Co.,Ltd.
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Xiamen Chuanfutang Pharmaceutical Co ltd
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1192Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)

Abstract

The invention mainly relates to the technical field of mask processing, and discloses a medical mask made of mite-removing antibacterial non-woven fabric, which is prepared from the following raw materials: 46-48 parts of flax fibers, 20-22 parts of chitosan fibers, 15-17 parts of cotton fibers, 6-8 parts of cuprammonium fibers and 2-4 parts of Ag-polyurethane fibers; the mite-killing antibacterial non-woven medical mask provided by the invention is soft and comfortable, is breathable and skin-friendly, can effectively kill mites and resist bacteria, the mite killing rate reaches 98.2%, the antibacterial rate reaches 96.4%, and the safety and the comfort of the medical mask are improved; firstly, the cotton fibers and the 1/3 chitosan fibers are mixed and then tiled into a net, and then the net is spunlaced and reinforced to be directly contacted with skin as the inner surface of the mask, so that the comfort level and the antibacterial property of the mask can be improved, bacteria generated by breathing and skin are prevented from being bred and accumulated on the inner surface of the mask, and meanwhile, the cotton fibers enhance the air permeability of the mask and prevent stuffiness and feel.

Description

Medical gauze mask of antibiotic non-woven fabrics of mite that removes
Technical Field
The invention mainly relates to the technical field of mask processing, in particular to a medical mask made of mite-removing antibacterial non-woven fabrics.
Background
At present, a mask body of a medical mask is divided into an inner layer, a middle layer and an outer layer, the inner layer is made of a skin-friendly material, the middle layer is an isolation filter layer, the outer layer is an antibacterial layer made of a special material, the mask has certain dustproof and bacterium filtering functions and cannot kill germs, however, the germs in a hospital are more, the mask can show better dustproof and bacterium filtering performances when the mask is just used, but along with the prolonging of wearing time, the more germs on the surface of the mask are accumulated, the weaker and weaker bacterium filtering performance can be achieved, and the protective performance of the mask is lost because the surface of the mask cannot be killed by the mask.
The traditional patent document CN 108308758A discloses a preparation method of an antibacterial mask filter, and specifically discloses that antibacterial powder is filled between two layers of non-woven fabrics forming a mask, wherein the antibacterial powder is composed of honeysuckle, notopterygium root, cassia twig and scutellaria baicalensis, then a fiber surface layer, a first layer of base material non-woven fabric layer and a second layer of base material non-woven fabric layer are sewn or connected in a pressing mode, plant antibacterial powder is directly added into the patent document, the mask can become thick and heavy, ventilation is not facilitated, the added powder is easy to permeate, a respiratory system can be stimulated, and damage to the respiratory system is caused.
Disclosure of Invention
In order to make up the defects of the prior art, the invention aims to provide a mite-killing antibacterial non-woven medical mask.
A medical mask made of mite-killing antibacterial non-woven fabrics is prepared from the following raw materials in parts by weight: 46-48 parts of flax fibers, 20-22 parts of chitosan fibers, 15-17 parts of cotton fibers, 6-8 parts of cuprammonium fibers and 2-4 parts of Ag-polyurethane fibers.
The Ag-polyurethane fiber is prepared by heating polyurethane particles to be fully melted, stirring for 10-15 min under heat preservation, adding pentaerythritol accounting for 2-3% of the weight of polyurethane, stirring for 8-10 min under heat preservation at 110-130 r/min, improving the flexibility of polyurethane, adding nano silver while stirring, wherein the adding amount is 0.5-0.7% of the weight of polyurethane, adjusting the vacuum degree to-57 to-59 kPa, stirring for 20-30 min under heat preservation, improving the antibacterial activity and strength of polyurethane, enabling a mask to be more skin-friendly, enhancing the antibacterial activity, avoiding the bacteria on the outer surface of the traditional mask from being merely filtered, enhancing the protection effect of the mask on a human body, carrying out melt spinning, and enabling the linear density to be 1.22-1.28 dtex.
A preparation method of a mite-killing antibacterial non-woven medical mask comprises the following steps:
(1) placing cotton fibers and 1/3 chitosan fibers in distilled water, fully and uniformly stirring, laying the cotton fibers and the 1/3 chitosan fibers into a net by a lapping machine, and carrying out spunlace, so that the comfort level and the antibacterial property of the mask can be improved, bacteria generated by respiration and skin are prevented from breeding and accumulating on the inner surface of the mask, meanwhile, the cotton fibers enhance the air permeability of the mask, and stuffy feeling is avoided, and the inner layer of the mask is obtained;
(2) flax fiber, 2/3 chitosan fiber, cotton fiber, copper ammonia fiber and Ag-polyurethane fiber are mixed and then placed in the Senecio scandens extract, so that the mask non-woven fabric is of an integral structure, the phenomenon that germs can be hidden in gaps left among layers of a traditional mask is avoided, various fibers are mixed, the air permeability, the flexibility and the antibacterial property of the mask can be improved, the practicability of the mask are enhanced, the mask is fully and uniformly stirred, the mixed fibers are flatly paved on the surface of the inner layer of the mask through a lapping machine, then spunlace reinforcement is carried out, the mask non-woven fabric fully absorbs the Senecio scandens extract, the lasting antibacterial property of the mask is enhanced, the infection of germs is reduced, the practicability and the safety of the mask are improved, and the mask non-woven fabric can be;
(3) and (4) drying, finishing, adding all-plastic nose bridge strips and ear bands, sterilizing and drying to obtain the mite-removing antibacterial non-woven fabric medical mask.
And (2) carrying out spunlace in the step (1), wherein distilled water is used, and the water pressure is 110-130 Bar.
And (3) cleaning and crushing the whole groundsel herb of the groundsel herb extract obtained in the step (2), adding an alcohol solution with the volume fraction of 83-85% and the weight of 40-60 times of the groundsel herb, carrying out ultrasonic treatment at 30-32 kHz for 20-30 min, filtering, adding distilled water with the weight of 90-100 times of the groundsel herb into filter residues, decocting until the volume of the filter residues is 1/2 of the original volume, filtering and removing residues, combining all filter solutions, concentrating the filter solutions without alcohol, and carrying out ultrafiltration through an ultra-micro filter membrane with the diameter of 0.45 mu m to obtain the groundsel herb extract.
And (3) carrying out spunlace reinforcement in the step (2), and carrying out high-pressure injection on the senecio scandens extract, wherein the water pressure is 160-180 Bar.
The use method of the mite-killing antibacterial non-woven medical mask is that the inner layer of the mask faces inwards when the mask is worn, the mask directly contacts with skin, and the mask can be cleaned for 3-4 times and recycled.
The invention has the advantages that: the mite-killing antibacterial non-woven medical mask provided by the invention is soft and comfortable, is breathable and skin-friendly, can effectively kill mites and resist bacteria, the mite killing rate reaches 98.2%, the antibacterial rate reaches 96.4%, and the safety and the comfort of the medical mask are improved; firstly, mixing cotton fibers and 1/3 chitosan fibers, then tiling the mixture into a net, and then carrying out spunlace reinforcement to ensure that the inner surface of the mask is in direct contact with skin, so that the comfort level and the antibacterial property of the mask can be improved, bacteria generated by respiration and skin are prevented from breeding and accumulating on the inner surface of the mask, and meanwhile, the cotton fibers enhance the air permeability of the mask and prevent stuffiness and feel; then flax fiber, 2/3 chitosan fiber, cotton fiber, copper ammonia fiber and Ag-polyurethane fiber are mixed and then are laid on the inner layer of the mask, so that the non-woven fabric of the mask is of an integral structure, the phenomenon that germs can be hidden in gaps left among layers of the traditional mask is avoided, a plurality of fibers are mixed, the air permeability, the flexibility and the antibacterial property of the mask can be improved, the practicability of the mask is enhanced, the Ag-polyurethane fiber is prepared by fully melting polyurethane, adding pentaerythritol, quickly preserving heat and stirring to enable pentaerythritol and polyurethane to be branched, improving the flexibility of polyurethane, adding nano-silver for grafting modification, improving the antibacterial activity and strength of polyurethane, enabling a mask to be more skin-friendly, enhancing the antibacterial activity, avoiding the bacteria on the outer surface from breeding due to the fact that the traditional mask only has a simple filtering effect on the bacteria, and enhancing the protection effect of the mask on a human body; the fiber is added into the groundsel extracting solution after mixing, the groundsel extracting solution is rapidly stirred and mixed, and then the groundsel extracting solution is used for carrying out spunlace reinforcement on the mixed fiber, so that the mask non-woven fabric fully absorbs the groundsel extracting solution, the lasting antibacterial property of the mask is enhanced, the germ infection is reduced, the practicability and the safety of the mask are improved, and the mask can be repeatedly used after being washed.
Detailed Description
The invention is illustrated by the following specific examples.
Example 1
A medical mask made of mite-killing antibacterial non-woven fabrics is prepared from the following raw materials in parts by weight: flax fiber 46, chitosan fiber 20, cotton fiber 15, copper ammonia fiber 6 and Ag-polyurethane fiber 2.
Ag-polyurethane fiber, heat polyurethane particle to abundant melting, keep warm and stir 10min, add pentaerythritol of polyurethane weight 2%, stir 8min in 110r/min keeps warm, improve the compliance of polyurethane, add nano silver while stirring again, the addition is 0.5% of polyurethane weight, adjust the vacuum to-57 kPa, keep warm and stir 20min, improve the antibacterial nature and the intensity of polyurethane, make the gauze mask more close skin, reinforcing antibacterial nature, avoid traditional gauze mask only play simple filter action and the bacterial growing of surface to the bacterium, reinforcing gauze mask is to the guard action of human body, melt spinning, linear density is at 1.22~1.28dtex, obtain Ag-polyurethane fiber.
A preparation method of a mite-killing antibacterial non-woven medical mask comprises the following steps:
(1) placing cotton fibers and 1/3 chitosan fibers in distilled water, fully and uniformly stirring, flatly paving a net by a net paving machine, carrying out spunlace, using distilled water, wherein the water pressure is 110Bar, the comfort level and the antibacterial property of the mask can be improved, bacteria generated by breathing and skin are prevented from breeding and accumulating on the inner surface of the mask, meanwhile, the cotton fibers enhance the air permeability of the mask, and stuffy feeling is prevented from being generated, so that the inner layer of the mask is obtained;
(2) flax fiber, 2/3 chitosan fiber, cotton fiber, copper ammonia fiber and Ag-polyurethane fiber are mixed and then placed in the Senecio scandens extract, so that the mask non-woven fabric is of an integral structure, the phenomenon that germs can be hidden in gaps left among layers of a traditional mask is avoided, multiple fibers are mixed, the air permeability, the flexibility and the antibacterial property of the mask can be improved, the practicability of the mask are enhanced, the mask is fully and uniformly stirred, the mixed fibers are flatly paved on the surface of the inner layer of the mask through a lapping machine and then reinforced, the Senecio scandens extract is used for high-pressure injection, the water pressure is 160Bar, the Senecio scandens extract is fully absorbed by the mask non-woven fabric, the lasting antibacterial property of the mask is enhanced, the infection of the germs is reduced, the practicability and the safety of the mask are improved, and the mask; the groundsel herb extract is prepared by cleaning and crushing the whole groundsel herb, adding 83% alcohol solution in an amount which is 40-60 times the weight of the groundsel herb, performing ultrasonic treatment at 30kHz for 20min, filtering, adding 90 times of distilled water in the weight of the groundsel herb into filter residue, decocting to 1/2 of the original volume, filtering and removing residues, combining all the filtrate, concentrating the filtrate without alcohol, and performing ultrafiltration through an ultramicro filter membrane of 0.45 mu m to obtain the groundsel herb extract;
(3) and (4) drying, finishing, adding all-plastic nose bridge strips and ear bands, sterilizing and drying to obtain the mite-removing antibacterial non-woven fabric medical mask.
The use method of the mite-killing antibacterial non-woven medical mask is that the inner layer of the mask faces inwards when the mask is worn, the mask directly contacts with skin, and the mask can be cleaned for 3-4 times and recycled.
Example 2
A medical mask made of mite-killing antibacterial non-woven fabrics is prepared from the following raw materials in parts by weight: flax fiber 47, chitosan fiber 21, cotton fiber 16, copper ammonia fiber 7 and Ag-polyurethane fiber 3.
Ag-polyurethane fiber, heat polyurethane granule to abundant melting, keep warm and stir 13min, add the pentaerythritol of 2.5% of polyurethane weight again, keep warm and stir 9min at 120r/min, improve the compliance of polyurethane, add nano silver while stirring again, the addition is 0.6% of polyurethane weight, adjust the vacuum to-58 kPa, keep warm and stir 25min, improve the antibacterial nature and the intensity of polyurethane, make the gauze mask more close to the skin, reinforcing antibacterial nature, avoid traditional gauze mask to only play simple filter action and the bacterial growing of surface to the bacterium, reinforcing gauze mask is to the guard action of human body, melt spinning, linear density is at 1.26dtex, obtain Ag-polyurethane fiber.
A preparation method of a mite-killing antibacterial non-woven medical mask comprises the following steps:
(1) placing cotton fibers and 1/3 chitosan fibers in distilled water, fully and uniformly stirring, flatly paving a net by using a lapping machine, carrying out spunlace, using distilled water, wherein the water pressure is 120Bar, so that the comfort level and the antibacterial property of the mask can be improved, bacteria generated by breathing and skin are prevented from breeding and accumulating on the inner surface of the mask, meanwhile, the cotton fibers enhance the air permeability of the mask, and stuffy feeling is prevented from being generated, so that the inner layer of the mask is obtained;
(2) flax fiber, 2/3 chitosan fiber, cotton fiber, copper ammonia fiber and Ag-polyurethane fiber are mixed and then placed in the Senecio scandens extract, so that the mask non-woven fabric is of an integral structure, the phenomenon that germs can be hidden in gaps left among layers of a traditional mask is avoided, various fibers are mixed, the air permeability, the flexibility and the antibacterial property of the mask can be improved, the practicability of the mask are enhanced, the mask is fully and uniformly stirred, the mixed fibers are flatly paved on the surface of the inner layer of the mask through a lapping machine and then reinforced, the Senecio scandens extract is used for high-pressure injection, the water pressure is 170Bar, so that the mask non-woven fabric fully absorbs the Senecio scandens extract, the lasting antibacterial property of the mask is enhanced, the infection of the germs is reduced, the practicability and the safety of the mask are improved, and the mask; cleaning the whole plant of groundsel, crushing, adding an alcohol solution with the volume fraction of 84% which is 50 times of the weight of groundsel, carrying out ultrasonic treatment at 31kHz for 25min, filtering, adding distilled water with the weight of 95 times of the weight of groundsel into filter residue, decocting to 1/2 with the volume of the original filter residue, filtering and removing residues, combining all filtrates, concentrating without alcohol, and carrying out ultrafiltration through an ultramicro filter membrane with the diameter of 0.45 mu m to obtain the groundsel extract;
(3) and (4) drying, finishing, adding all-plastic nose bridge strips and ear bands, sterilizing and drying to obtain the mite-removing antibacterial non-woven fabric medical mask.
The use method of the mite-killing antibacterial non-woven medical mask is that the inner layer of the mask faces inwards when the mask is worn, the mask directly contacts with skin, and the mask can be cleaned for 3-4 times and recycled.
Example 3
A medical mask made of mite-killing antibacterial non-woven fabrics is prepared from the following raw materials in parts by weight: flax fiber 48, chitosan fiber 22, cotton fiber 17, copper ammonia fiber 8 and Ag-polyurethane fiber 4.
Ag-polyurethane fiber, heat polyurethane particle to abundant melting, keep warm and stir 15min, add the pentaerythritol of 3% of polyurethane weight again, keep warm and stir 10min in 130r/min, improve the compliance of polyurethane, add nano silver while stirring again, the addition is 0.7% of polyurethane weight, adjust the vacuum to-59 kPa, keep warm and stir 30min, improve the antibacterial nature and the intensity of polyurethane, make the gauze mask more close to the skin, reinforcing antibacterial nature, avoid traditional gauze mask only to play simple filter action and the bacterial growing of surface to the bacterium, reinforcing gauze mask is to the guard action of human body, melt spinning, linear density is at 1.22~1.28dtex, obtain Ag-polyurethane fiber.
A preparation method of a mite-killing antibacterial non-woven medical mask comprises the following steps:
(1) placing cotton fibers and 1/3 chitosan fibers in distilled water, fully and uniformly stirring, flatly paving a net by a net paving machine, carrying out spunlace, using distilled water, wherein the water pressure is 130Bar, so that the comfort level and the antibacterial property of the mask can be improved, bacteria generated by breathing and skin are prevented from breeding and accumulating on the inner surface of the mask, meanwhile, the cotton fibers enhance the air permeability of the mask, and stuffy feeling is prevented from being generated, so that the inner layer of the mask is obtained;
(2) flax fiber, 2/3 chitosan fiber, cotton fiber, copper ammonia fiber and Ag-polyurethane fiber are mixed and then placed in the Senecio scandens extract, so that the mask non-woven fabric is of an integral structure, the phenomenon that germs can be hidden in gaps left among layers of a traditional mask is avoided, multiple fibers are mixed, the air permeability, the flexibility and the antibacterial property of the mask can be improved, the practicability of the mask are enhanced, the mask is fully and uniformly stirred, the mixed fibers are flatly paved on the surface of the inner layer of the mask through a lapping machine and then reinforced, the Senecio scandens extract is used for high-pressure injection, the water pressure is 180Bar, so that the mask non-woven fabric fully absorbs the Senecio scandens extract, the lasting antibacterial property of the mask is enhanced, the infection of the germs is reduced, the practicability and the safety of the mask are improved, and the mask; the groundsel herb extract is prepared by cleaning and crushing the whole groundsel herb, adding 85% alcohol solution with volume fraction of 60 times of the weight of the groundsel herb, carrying out ultrasonic treatment at 32kHz for 30min, filtering, adding 100 times of distilled water to filter residue, decocting to 1/2 with the original volume, filtering to remove residues, combining all filtrates, concentrating without alcohol, and carrying out ultrafiltration through an ultramicro filter membrane of 0.45 mu m to obtain the groundsel herb extract;
(3) and (4) drying, finishing, adding all-plastic nose bridge strips and ear bands, sterilizing and drying to obtain the mite-removing antibacterial non-woven fabric medical mask.
The use method of the mite-killing antibacterial non-woven medical mask is that the inner layer of the mask faces inwards when the mask is worn, the mask directly contacts with skin, and the mask can be cleaned for 3-4 times and recycled.
Comparative example 1
Flax fibers were prepared according to the same method as in example 1.
Comparative example 2
The chitosan fiber was removed and the preparation was carried out in the same manner as in example 1.
Comparative example 3
The cotton fibers were removed and the procedure was the same as in example 1.
Comparative example 4
The preparation method is the same as that of example 1 except that the copper ammonia fiber is removed.
Comparative example 5
The Ag-polyurethane fiber was removed and the preparation was carried out in the same manner as in example 1.
Comparative example 6
Step (1) was removed and all the fibers were added in step (2), and the preparation was otherwise the same as in example 1.
Comparative example 7
The preparation method is the same as that of example 1 except that the groundsel herb extracting solution in the step (2) is changed into water.
Comparative example 8
The prior patent document CN 108308758A discloses a method for preparing an antibacterial mask filter.
Performance of the example and comparative masks:
33 mask pieces of the masks of the examples and the comparative examples are randomly selected and are randomly divided into 11 groups, 3 mask pieces of each group are tested, the mite removing rate of the masks of the examples and the comparative examples before washing, 3 times after washing and 5 times after washing is tested according to the standard of FZ/T62012-2009 mite-proof bedding article, and the national standard GB/T20944.3-2008 part 3 of evaluation of antibacterial performance of textiles is adopted: the shaking method is used for quantitatively testing the antibacterial property of staphylococcus aureus before washing, 3 times of washing and 5 times of washing the masks of the examples and the comparative examples, and the performances of the masks of the examples and the comparative examples are shown in table 1.
Table 1: performance of the example and comparative example masks
Figure DEST_PATH_IMAGE001
As can be seen from table 1, in the embodiment of the medical mask made of mite-killing antibacterial non-woven fabric, as the number of times of cleaning is increased, the mite killing rate and the antibacterial rate are reduced slowly, and long-term mite killing and antibiosis can be performed, which indicates that the medical mask made of mite-killing antibacterial non-woven fabric provided by the invention has better mite killing antibacterial performance.

Claims (2)

1. The medical mask is characterized by being prepared from the following raw materials in parts by weight: 46-48 parts of flax fibers, 20-22 parts of chitosan fibers, 15-17 parts of cotton fibers, 6-8 parts of cuprammonium fibers and 2-4 parts of Ag-polyurethane fibers;
heating polyurethane particles to be fully melted, stirring for 10-15 min under heat preservation, adding pentaerythritol accounting for 2-3% of the weight of polyurethane, stirring for 8-10 min under heat preservation at a speed of 110-130 r/min, adding nano silver under stirring, wherein the adding amount is 0.5-0.7% of the weight of the polyurethane, adjusting the vacuum degree to-57 to-59 kPa, stirring for 20-30 min under heat preservation, and carrying out melt spinning, wherein the linear density is 1.22-1.28 dtex, so as to obtain the Ag-polyurethane fiber;
the preparation method of the mite-killing antibacterial non-woven medical mask comprises the following steps:
(1) placing cotton fiber and 1/3 chitosan fiber in distilled water, stirring thoroughly, laying into net by lapping machine, and spunlacing to obtain inner layer of the mask;
(2) mixing flax fibers, 2/3 chitosan fibers, cotton fibers, copper ammonia fibers and Ag-polyurethane fibers, then placing the mixture into the Senecio scandens extract, fully and uniformly stirring, flatly paving the mixed fibers on the surface of the inner layer of the mask through a lapping machine, and then carrying out spunlace reinforcement to obtain mask non-woven fabric;
(3) drying, finishing, adding all-plastic nose bridge strips and ear bands, sterilizing and drying to obtain the mite-removing antibacterial non-woven medical mask;
in the step (1), distilled water is used for spunlacing, and the water pressure is 110-130 Bar;
cleaning and crushing the whole groundsel herb in the step (2), adding an alcohol solution with the volume fraction of 83-85% and the weight of 40-60 times of the groundsel herb, carrying out ultrasonic treatment at 30-32 kHz for 20-30 min, filtering, adding distilled water with the weight of 90-100 times of the groundsel herb into filter residues, decocting until the volume is 1/2 of the original volume, filtering and removing residues, combining all filtrates, concentrating the filtrate without alcohol, and carrying out ultrafiltration through an ultra-micro filter membrane with the diameter of 0.45 mu m to obtain the groundsel herb extract;
and (3) carrying out spunlace reinforcement in the step (2), and carrying out high-pressure injection on the senecio scandens extract, wherein the water pressure is 160-180 Bar.
2. The use method of the medical mask made of mite-killing and antibacterial non-woven fabric according to claim 1, wherein the inner layer of the mask is facing inwards when the mask is worn, and the mask is in direct contact with skin, can be washed for 3-4 times and is recycled.
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