CN108948313B - Environment-friendly artificial leather for automobile interior and manufacturing method thereof - Google Patents
Environment-friendly artificial leather for automobile interior and manufacturing method thereof Download PDFInfo
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- CN108948313B CN108948313B CN201711229078.0A CN201711229078A CN108948313B CN 108948313 B CN108948313 B CN 108948313B CN 201711229078 A CN201711229078 A CN 201711229078A CN 108948313 B CN108948313 B CN 108948313B
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Images
Classifications
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Abstract
本文提供了用于汽车内部的环保型人造皮革及其制造方法。该环保型产品使用与例如减少温室气体排放的各种环境法规相容的方法进行制造。该人造皮革包括使用从植物组分中提取的衍生自生物质的组分的包含生物聚氨酯的皮表面层、无溶剂生物聚氨酯粘合剂层、和生物纤维基底层。这些层依次堆叠以最小化对人体有害的有机溶剂和组分的使用。
This article provides an eco-friendly artificial leather for automotive interiors and a method of making the same. The environmentally friendly product is manufactured using methods that are compatible with various environmental regulations, such as reducing greenhouse gas emissions. The artificial leather includes a bio-polyurethane-containing skin surface layer using a biomass-derived component extracted from a plant component, a solvent-free bio-polyurethane adhesive layer, and a biofiber base layer. These layers are stacked in sequence to minimize the use of organic solvents and components that are harmful to humans.
Description
技术领域technical field
本发明涉及用于汽车内部的环保型人造皮革及其制造方法。更具体地,本发明涉及用于汽车内部的环保型人造皮革,其构造成为提供适合于减少温室气体排放和各种环境法规的环保型产品。制造人造皮革以使得使用从植物组分中提取的衍生自生物质的组分的包含生物聚氨酯的皮表面层、无溶剂生物聚氨酯粘合剂层和生物纤维基底层依次堆叠,以在其制造方法期间最小化有机溶剂和对人体有害的组分的使用。The present invention relates to an environment-friendly artificial leather used in the interior of an automobile and a manufacturing method thereof. More particularly, the present invention relates to an eco-friendly artificial leather for automobile interiors that is configured to provide an eco-friendly product suitable for reducing greenhouse gas emissions and various environmental regulations. Manufacture of artificial leather such that a bio-polyurethane-containing skin surface layer, a solvent-free bio-polyurethane adhesive layer, and a bio-fiber base layer using a biomass-derived component extracted from a plant component are stacked in this order during the manufacturing method thereof Minimize the use of organic solvents and harmful components.
背景技术Background technique
制造人造皮革的普通方法包括通过施用聚氨酯树脂混合液在表皮表面上形成膜,所述聚氨酯树脂混合液在对人体有害的有机溶剂存在下使用基于石油化学资源的多元醇和扩链剂合成。在一些情况下,所述方法还包括将二甲基甲酰胺(DMF)和甲基乙基酮(MEK)施用到形成有各种图案的剥离纸上,并干燥聚氨酯树脂混合液。A common method of manufacturing artificial leather includes forming a film on the surface of the epidermis by applying a polyurethane resin mixed solution synthesized using a petrochemical resource-based polyol and a chain extender in the presence of an organic solvent harmful to humans. In some cases, the method further includes applying dimethylformamide (DMF) and methyl ethyl ketone (MEK) to the release paper formed with various patterns, and drying the polyurethane resin mixture.
在随后形成的聚氨酯膜上,施用由包含有机溶剂的石油化学原料合成的聚氨酯粘合剂,由此进行交联反应,然后使用将聚氨酯膜与普通纤维基底层压的方法赋予适当的粘性特征。制造人造皮革和设置在产品的中间层上的粘合剂层的方法包括使用大量的有机溶剂(例如DMF和MEK)。可以进行单独的干燥过程以最小化有机溶剂的剩余量,但是难以完全除去残留的有机溶剂。On the subsequently formed polyurethane film, a polyurethane adhesive synthesized from a petrochemical raw material containing an organic solvent is applied, whereby a cross-linking reaction is performed, and then a method of laminating the polyurethane film with a common fiber substrate is used to impart appropriate adhesive characteristics. The method of making artificial leather and the adhesive layer disposed on the intermediate layer of the product involves the use of large amounts of organic solvents (eg DMF and MEK). A separate drying process can be performed to minimize the residual amount of organic solvent, but it is difficult to completely remove the residual organic solvent.
由于现有技术中的人造皮革利用来源于石油化学资源的原料,所以这种人造皮革具有的缺点是难以积极地符合国际环境法规,例如温室气体排放量的减少和对人体有害而又残留在环境中的排放组分的减少。Since the artificial leather in the prior art utilizes raw materials derived from petrochemical resources, such artificial leather has the disadvantage that it is difficult to actively comply with international environmental regulations, such as reduction of greenhouse gas emissions and harmfulness to human body while remaining in the environment reduction of emissions components.
目前正在开发减少有机溶剂量的方法,例如,已经进行涉及用水性聚氨酯或100%固体无溶剂聚氨酯代替有机溶剂的研究。正在开始研究开发利用衍生自生物质的原料的用于汽车内部的人造皮革及其应用情况。Methods to reduce the amount of organic solvents are currently being developed, for example, studies involving the replacement of organic solvents with water-based polyurethanes or 100% solids solvent-free polyurethanes have been carried out. Research and development of artificial leather for automobile interiors using biomass-derived raw materials and applications are being started.
韩国专利第10-0389934号公开了处理人造皮革产品的方法,所述人造皮革产品通过使用水性聚氨酯基粘合剂的水性聚氨酯材料来代替现有技术中的包含有机溶剂的聚氨酯而制造。然而,该水性聚氨酯基粘合剂具有在粘合剂的合成过程中难以调节分子量的缺点,并且由于有限的合成原料,因此耐水解性、粘合强度、耐久性等较弱。另外,在粘合剂原料中包含约50%至60%的水分,其中当干燥粘合剂原料时,能量成本变得过大,并且在粘合剂原料与纤维基底进行层压的过程中难以调节适当的粘性特征。Korean Patent No. 10-0389934 discloses a method of treating an artificial leather product manufactured by using an aqueous polyurethane material of an aqueous polyurethane-based adhesive instead of the polyurethane containing an organic solvent in the related art. However, the aqueous polyurethane-based adhesive has the disadvantage that it is difficult to adjust the molecular weight during the synthesis of the adhesive, and due to limited synthetic raw materials, hydrolysis resistance, adhesive strength, durability, and the like are weak. In addition, about 50% to 60% moisture is contained in the adhesive raw material, wherein the energy cost becomes excessive when the adhesive raw material is dried, and it is difficult to laminate the adhesive raw material with the fibrous substrate. Adjust the appropriate stickiness characteristics.
因此,现有技术方法在生产稳定性、产品再现性和粘合强度方面存在缺陷。例如,与使用含有有机溶剂的聚氨酯粘合剂的方法相比,现有技术的方法明显不足。而且,由于利用了衍生自石油化学资源的原料,所以不希望利用现有技术的方法来减少温室气体的排放。Therefore, the prior art methods have drawbacks in terms of production stability, product reproducibility and bond strength. For example, the methods of the prior art are significantly deficient compared to methods using polyurethane adhesives containing organic solvents. Furthermore, it is not desirable to utilize prior art methods to reduce greenhouse gas emissions due to the utilization of feedstocks derived from petrochemical resources.
公开于该发明背景技术部分的信息仅仅旨在加深对本发明的一般背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本文提供了可以根据本文所述的方法而制造的环保型人造皮革。与现有技术方法相比,下面描述的制造方法提供了温室气体排放的减少并且符合各种环境法规。该人造皮革包括依次堆叠的使用从植物组分中提取的衍生自生物质的组分的包含生物聚氨酯的皮表面层、无溶剂生物聚氨酯粘合剂层、生物纤维基底层。这使得最小化对人体有害的有机溶剂和组分的使用。In order to solve the above problems, this paper provides environmentally friendly artificial leathers that can be manufactured according to the methods described herein. Compared to prior art methods, the manufacturing method described below provides a reduction in greenhouse gas emissions and is compliant with various environmental regulations. The artificial leather includes a bio-polyurethane-containing skin surface layer using a biomass-derived component extracted from a plant component, a solvent-free bio-polyurethane adhesive layer, and a bio-fiber base layer, which are stacked in this order. This minimizes the use of organic solvents and components that are harmful to humans.
因此,本发明的各个方面旨在提供可置于汽车内部的环保型人造皮革。Accordingly, various aspects of the present invention aim to provide environmentally friendly artificial leather that can be placed in the interior of an automobile.
本发明的各个方面旨在提供用于制造可置于汽车内部的环保型人造皮革的方法。Various aspects of the present invention aim to provide a method for manufacturing an eco-friendly artificial leather that can be placed in an automobile interior.
本发明的各个方面旨在提供用于汽车内部的环保型人造皮革,所述用于汽车内部的环保型人造皮革包括依次堆叠的包含生物聚氨酯的皮表面层;无溶剂生物聚氨酯粘合剂层;生物纤维基底层。无溶剂生物聚氨酯粘合剂层包括通过将2重量份至5重量份的异氰酸酯基化合物与100重量份的多元醇混合物聚合而制备的端羟基聚氨酯预聚物。多元醇混合物包含:(1)官能度为2或更大且数均分子量为500至3,000的碳酸酯多元醇,(2)固化温度为18℃至55℃且数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇,以及(3)官能度为3或更大且数均分子量为50至500的衍生自生物质的扩链剂。生物纤维基底层包括包含聚合物树脂和衍生自生物质的聚对苯二甲酸丙二醇酯的复合纺成纤维,其中聚合物树脂选自聚对苯二甲酸乙二醇酯、聚丙烯酸酯、共聚对苯二甲酸乙二醇酯和聚丙交酯,并与衍生自生物质的聚对苯二甲酸丙二醇酯以1:1的重量比混合。Various aspects of the present invention are directed to providing an environmentally friendly artificial leather for an automobile interior, the environmentally friendly artificial leather for an automobile interior comprising a skin surface layer comprising a bio-polyurethane stacked in sequence; a solvent-free bio-polyurethane adhesive layer; Biofiber basal layer. The solvent-free bio-urethane adhesive layer includes a hydroxyl-terminated polyurethane prepolymer prepared by polymerizing 2 to 5 parts by weight of an isocyanate-based compound with 100 parts by weight of a polyol mixture. The polyol mixture comprises: (1) a carbonate polyol having a functionality of 2 or greater and a number average molecular weight of 500 to 3,000, (2) a derivative having a curing temperature of 18°C to 55°C and a number average molecular weight of 1,000 to 3,000 A crystalline ester polyol from biomass, and (3) a chain extender derived from biomass having a functionality of 3 or greater and a number average molecular weight of 50 to 500. The biofiber base layer comprises a composite spun fiber comprising a polymer resin and a biomass-derived polytrimethylene terephthalate, wherein the polymer resin is selected from the group consisting of polyethylene terephthalate, polyacrylate, copolyparaphenylene Ethylene glycol dicarboxylate and polylactide were mixed with biomass-derived polytrimethylene terephthalate in a weight ratio of 1:1.
本发明的各个方面涉及用于制造用于汽车内部的环保型人造皮革的方法。所述方法包括(a)在剥离纸上形成生物聚氨酯皮表面层;(b)通过将无溶剂生物聚氨酯组合物施用至生物聚氨酯皮表面层上形成无溶剂生物聚氨酯粘合剂层;以及(c)在无溶剂生物聚氨酯粘合剂层上形成生物纤维基底层,其中所述无溶剂生物聚氨酯粘合剂组合物包括通过将2重量份至5重量份的异氰酸酯基化合物与100重量份的多元醇混合物聚合而制备的端羟基聚氨酯预聚物,所述多元醇混合物包括(1)官能度为2或更大且数均分子量为500至3,000的碳酸酯多元醇,(2)固化温度为18℃至55℃且数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇,以及(3)官能度为3或更大且数均分子量为50至500的衍生自生物质的扩链剂,并且所述生物纤维基底层包括包含聚合物树脂和衍生自生物质的聚对苯二甲酸丙二醇酯的复合纺成纤维。聚合物树脂选自聚对苯二甲酸乙二醇酯、聚丙烯酸酯、共聚对苯二甲酸乙二醇酯和聚丙交酯。聚合物树脂与衍生自生物质的聚对苯二甲酸丙二醇酯以1:1的重量比混合。Various aspects of the present invention relate to methods for making eco-friendly artificial leather for automotive interiors. The method includes (a) forming a bio-polyurethane skin surface layer on a release paper; (b) forming a solvent-free bio-polyurethane adhesive layer by applying a solvent-free bio-polyurethane composition to the bio-polyurethane skin surface layer; and (c) ) forming a biofiber base layer on a solvent-free bio-polyurethane adhesive layer, wherein the solvent-free bio-polyurethane adhesive composition comprises by combining 2 to 5 parts by weight of an isocyanate-based compound with 100 parts by weight of a polyol Hydroxy-terminated polyurethane prepolymer prepared by polymerizing a mixture comprising (1) a carbonate polyol having a functionality of 2 or more and a number average molecular weight of 500 to 3,000, and (2) a curing temperature of 18°C a biomass-derived crystalline ester polyol having a number average molecular weight of 1,000 to 3,000 to 55°C, and (3) a biomass-derived chain extender having a functionality of 3 or greater and a number average molecular weight of 50 to 500, and The biofiber base layer includes composite spun fibers comprising a polymer resin and biomass-derived polytrimethylene terephthalate. The polymer resin is selected from polyethylene terephthalate, polyacrylate, copolyethylene terephthalate and polylactide. The polymer resin was mixed with biomass-derived polytrimethylene terephthalate in a 1:1 weight ratio.
根据本发明的示例性实施方案的用于汽车内部的环保型人造皮革可以根据适合于减少温室气体排放和各种环境法规的方法来制造。所述方法包括将使用从植物组分中提取的衍生自生物质的组分的包含生物聚氨酯的皮表面层,无溶剂生物聚氨酯粘合剂层,生物纤维基底层依次堆叠以生产人造皮革。所述方法的优点是最小化有机溶剂和对人体有害的组分的使用。The eco-friendly artificial leather for an automobile interior according to an exemplary embodiment of the present invention may be manufactured according to a method suitable for reducing greenhouse gas emissions and various environmental regulations. The method includes sequentially stacking a bio-polyurethane-containing skin surface layer using a biomass-derived component extracted from a plant component, a solvent-free bio-polyurethane adhesive layer, and a biofiber base layer to produce artificial leather. The advantage of the method is the minimization of the use of organic solvents and components harmful to the human body.
也能够在需要高耐久性能的汽车内部使用环保产品。在一些实施方案中,汽车是环保型汽车,例如但不限于氢车辆、电动车辆和混合动力车辆。It is also possible to use eco-friendly products in the interior of automobiles that require high durability performance. In some embodiments, the vehicle is an environmentally friendly vehicle, such as, but not limited to, hydrogen vehicles, electric vehicles, and hybrid vehicles.
下面讨论本发明的其它方面和示例性实施方案。Other aspects and exemplary embodiments of the invention are discussed below.
应当理解,此处所使用的术语“车辆”或“车辆的”或其它类似术语一般包括机动车辆,包括运动型多用途车辆(SUV)、大客车、卡车、各种商用车辆的乘用汽车,包括各种舟艇、船舶的船只,航空器等等,并且包括混合动力车辆、电动车辆、可插式混合动力电动车辆、氢动力车辆以及其它替代性燃料车辆(例如源于非石油的能源的燃料)。正如此处所提到的,混合动力车辆是具有两种或更多动力源的车辆,例如汽油动力和电力动力两者的车辆。It should be understood that the terms "vehicle" or "vehicle" or other similar terms as used herein generally include motor vehicles, including sport utility vehicles (SUVs), buses, trucks, passenger cars of various commercial vehicles, including Various boats, marine vessels, aircraft, etc., and includes hybrid vehicles, electric vehicles, pluggable hybrid electric vehicles, hydrogen-powered vehicles, and other alternative fuel vehicles (eg, fuels derived from energy sources other than petroleum). As mentioned herein, a hybrid vehicle is a vehicle having two or more power sources, such as both gasoline-powered and electric-powered vehicles.
本发明的方法和装置具有其它特征和优点,这些特征和优点将在纳入本文的附图以及随后与附图一起用于解释本发明的某些原理的具体实施方式中显现或更详细地阐明。The methods and apparatus of the present invention have other features and advantages that will be apparent from or more elucidated in the accompanying drawings, which are incorporated herein and which together with the detailed description serve to explain certain principles of the invention.
附图说明Description of drawings
图1是说明根据本发明的示例性实施方案的制造人造皮革的方法的示意图。FIG. 1 is a schematic diagram illustrating a method of manufacturing artificial leather according to an exemplary embodiment of the present invention.
图2是通过扫描电子显微镜(SEM)观察本发明的实施例9中制造的人造皮革的横截面的照片。2 is a photograph of observing a cross section of the artificial leather produced in Example 9 of the present invention by a scanning electron microscope (SEM).
图3是利用根据本发明的示例性实施方案的人造皮革的车辆座的示意图。FIG. 3 is a schematic diagram of a vehicle seat using artificial leather according to an exemplary embodiment of the present invention.
应了解,附图并不必须按比例绘制,其示出了某种程度上经过简化了的本发明的基本原理的各个特征。在此所公开的本发明的特定的设计特征,包括例如特定的尺寸、定向、位置和形状,将部分地由特定目的的应用和使用环境加以确定。It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features of the basic principles of the invention. The specific design features of the invention disclosed herein, including, for example, the specific dimensions, orientations, locations, and shapes, will be determined in part by the specific intended application and use environment.
在这些图形中,附图标记在贯穿附图的多幅图形中指代本发明的同样的或等同的部件。In the figures, reference numbers refer to the same or equivalent parts of the invention throughout the several figures of the drawing.
具体实施方式Detailed ways
现在将详细提及本发明的各个实施方案,这些实施方案的示例显示在附图中并描述如下。尽管本发明将与示例性实施方案相结合进行描述,但是应当理解,本说明书并非旨在将本发明限制为那些示例性实施方案。相反,本发明旨在不但覆盖这些示例性实施方案,而且覆盖可以被包括在由所附权利要求所限定的本发明的精神和范围之内的各种选择形式、修改形式、等价形式及其它实施方案。Reference will now be made in detail to various embodiments of the present invention, examples of which are illustrated in the accompanying drawings and described below. While the invention will be described in conjunction with exemplary embodiments, it should be understood that this description is not intended to limit the invention to those exemplary embodiments. On the contrary, the invention is intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and others, which may be included within the spirit and scope of the invention as defined by the appended claims implementation plan.
在下文中,将通过示例性实施方案更详细地描述本发明。Hereinafter, the present invention will be described in more detail by way of exemplary embodiments.
本发明的用于汽车内部的环保型人造皮革具有依次堆叠的包含生物聚氨酯的皮表面层100;无溶剂生物聚氨酯粘合剂层200;生物纤维基底层300。所述无溶剂生物聚氨酯粘合剂层200包括通过将2重量份至5重量份的异氰酸酯基化合物与100重量份的多元醇混合物聚合而制备的端羟基聚氨酯预聚物,所述多元醇混合物包括(1)官能度为2或更大且数均分子量为500至3,000的碳酸酯多元醇,(2)固化温度为18℃至55℃且数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇,以及(3)官能度为3或更大且数均分子量为50至500的衍生自生物质的扩链剂。并且,所述生物纤维基底层300包括由包含聚合物树脂和衍生自生物质的聚对苯二甲酸丙二醇酯的复合纺成长丝构成的复合纺成纤维。聚合物树脂选自聚对苯二甲酸乙二醇酯、聚丙烯酸酯、共聚对苯二甲酸乙二醇酯和聚丙交酯。并且,聚合物树脂与衍生自生物质的聚对苯二甲酸丙二醇酯以1:1的重量比混合。The environment-friendly artificial leather for automobile interior of the present invention has a
在本发明的示例性实施方案中,术语“生物质”是指由从一种或多种可再生植物组分的纤维素中提取的糖合成的生物醇基聚合物聚合原料,所述可再生植物组分选自包括玉米、小麦、大豆和甘蔗的木本植物资源。In an exemplary embodiment of the present invention, the term "biomass" refers to a bioalcohol-based polymer polymeric feedstock synthesized from sugars extracted from the cellulose of one or more renewable plant components, the renewable The plant component is selected from woody plant resources including corn, wheat, soybean and sugar cane.
在本发明的示例性实施方案中,术语“绿碳(C14)”是指从植物组分中提取的生物质中存在的碳的同位素作为减少温室气体排放的指标。绿碳(C14)是所有生物中痕量存在的物质,由于其不稳定的特性,随着时间的流逝逐渐衰减并最终消失。绿碳(C14)含量的存在表明绿碳(C14)是来源于生物体的物质,并且碳不存在于从石油中提取的原料合成的物体中。由于此原因,绿碳(C14)存在的证据是作为环保材料的量度的非常重要的因素。In an exemplary embodiment of the present invention, the term "green carbon (C 14 )" refers to an isotope of carbon present in biomass extracted from plant components as an indicator for reducing greenhouse gas emissions. Green carbon (C 14 ) is a substance that is present in trace amounts in all living things, and due to its unstable nature, decays over time and eventually disappears. The presence of green carbon (C 14 ) content indicates that green carbon (C 14 ) is a substance derived from living organisms, and carbon is not present in an object synthesized from raw materials extracted from petroleum. For this reason, evidence of the existence of green carbon (C 14 ) is a very important factor as a measure of an environmentally friendly material.
在下文中,将详细描述根据本发明的示例性实施方案的环保型人造皮革的各构成组分。Hereinafter, each constituent component of the eco-friendly artificial leather according to the exemplary embodiment of the present invention will be described in detail.
(a)包含生物聚氨酯的皮表面层100(a)
在本发明的示例性实施方案中使用的皮表面的聚氨酯可以使用通过使多元醇混合物进行加成反应而获得的生物聚氨酯树脂,所述多元醇混合物包含作为主要原料的聚碳酸酯多元醇并且包含约5至15重量%(例如,约5重量%,6、7、8、9、10、11、12、13、14或约15重量%)的衍生自生物质的酯基多元醇和约1至5重量%(例如,约1重量、2、3、4或约5重量%)的具有脂肪族或脂环族多异氰酸酯的扩链剂,例如六亚甲基二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)和二环己基甲烷二异氰酸酯(H12MDI)。包含生物聚氨酯的皮表面层100可具有5至15重量%(例如,约5重量%、约6重量%、约7重量%、约8重量%、约9重量%、约10重量%、约11重量%、约12重量%、约13重量%、约14重量%或约15重量%)含量的绿碳(C14)。The polyurethane of the skin surface used in the exemplary embodiment of the present invention may use a bio-urethane resin obtained by subjecting a polyol mixture to an addition reaction, the polyol mixture containing polycarbonate polyol as a main raw material and containing About 5 to 15 wt% (eg, about 5 wt%, 6, 7, 8, 9, 10, 11, 12, 13, 14, or about 15 wt%) of the biomass-derived ester polyol and about 1 to 5 % by weight (eg, about 1, 2, 3, 4, or about 5 wt%) of chain extenders with aliphatic or cycloaliphatic polyisocyanates, such as hexamethylene diisocyanate (HDI), isophorone Diisocyanate (IPDI) and dicyclohexylmethane diisocyanate (H 12 MDI). The
(b)无溶剂生物聚氨酯粘合剂层200(b) Solvent-free bio-urethane
本发明的示例性实施方案中的无溶剂生物聚氨酯粘合剂层200以100重量份的端羟基聚氨酯预聚物计可以包括约10至30重量份(例如,约10重量份、11、12、13、14、15、16、17、18、19、20、21、22、23、24、25、26、27、28或约30重量份)的异氰酸酯基化合物和约0.01至5重量份(例如约0.01重量份、约0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9、1、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2、2.1、2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9、3、3.1、3.2、3.3、3.4、3.5、3.6、3.7、3.8、3.9、4.1、4.2、4.3、4.4、4.5、4.6、4.7、4.8、4.9、或约5重量份)的固化催化剂。无溶剂生物聚氨酯粘合剂层200可具有约15至35%(例如约15%、约16%、约17%、约18%、约19%、约20%、约21%、约22%、约23%、约24%、约25%、约26%、约27%、约28%、约29%、约30%、约31%、约32%、约33%、约34%或约35%)的绿碳(C14)。The solvent-free bio-polyurethane
当制备无溶剂生物聚氨酯粘合剂时,其中形成微孔的生物聚氨酯粘合剂层可以通过进一步包括将作为非反应性气体的氮气以约0.01至3L/min(例如,约0.01L/min、0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.1、0.15、0.2、0.25、0.3、0.35、0.4、0.45、0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1、1.2、1.5、1.8、2、2.2、2.5、2.8、或约3L/min)的速率注入至高速搅拌器的同时搅拌反应混合物而形成。微孔无溶剂生物聚氨酯粘合剂层200可以在以优选约0.1至0.5L/min(例如,约0.1、0.11、0.12、0.13、0.14、0.14、0.15、0.16、0.17、0.18、0.19、0.2、0.21、0.22、0.23、0.24、0.24、0.25、0.26、0.27、0.28、0.29、0.3、0.31、0.32、0.33、0.34、0.34、0.35、0.36、0.37、0.38、0.39、0.4、0.41、0.42、0.43、0.44、0.44、0.45、0.46、0.47、0.48、0.49、或约0.5L/min),更优选为0.12L/min的速率注入氮气的同时而形成。When preparing the solvent-free bio-urethane adhesive, the bio-polyurethane adhesive layer in which the micropores are formed can be prepared by further including nitrogen gas as a non-reactive gas at about 0.01 to 3 L/min (for example, about 0.01 L/min, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1, 1.2, 1.5, 1.8, 2, 2.2, 2.5, 2.8, or about 3 L/min) into a high speed stirrer while stirring the reaction mixture to form. The microporous solvent-free bio-polyurethane
(b-1)端羟基聚氨酯预聚物(b-1) Hydroxy-terminated polyurethane prepolymer
在本发明的示例性实施方案中使用的术语“端羟基聚氨酯预聚物”是指以聚氨酯预聚物的总含量计,包含约1至3重量%(例如,约1重量%、约2重量%或约3重量%)的量的羟基(-OH基团)的预聚物,所述羟基为在聚氨酯预聚物的两个端部没有与异氰酸酯反应的剩余羟基的形式。The term "hydroxyl-terminated polyurethane prepolymer" as used in the exemplary embodiment of the present invention refers to a content of about 1 to 3 wt % (eg, about 1 wt %, about 2 wt %) based on the total content of the polyurethane prepolymer % or about 3% by weight) of hydroxyl groups (-OH groups) in the form of residual hydroxyl groups at both ends of the polyurethane prepolymer that have not reacted with isocyanates.
本发明的端羟基聚氨酯预聚物可以通过将约2重量份至5重量份(例如,约2、约3、约4或约5重量份)的异氰酸酯基化合物与100重量份的多元醇混合物聚合而制备,所述多元醇混合物包括官能度为2或更大且数均分子量为500至3,000的碳酸酯多元醇,固化温度为18℃至55℃且数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇,以及官能度为3或更大且数均分子量为50至500的衍生自生物质的扩链剂。The hydroxyl terminated polyurethane prepolymer of the present invention can be polymerized by polymerizing about 2 parts by weight to 5 parts by weight (eg, about 2, about 3, about 4, or about 5 parts by weight) of the isocyanate-based compound with 100 parts by weight of the polyol mixture To prepare, the polyol mixture includes a carbonate polyol having a functionality of 2 or greater and a number average molecular weight of 500 to 3,000, a biomass-derived curing temperature of 18°C to 55°C and a number average molecular weight of 1,000 to 3,000 crystalline ester polyols, and biomass-derived chain extenders having a functionality of 3 or greater and a number average molecular weight of 50 to 500.
多元醇混合物可以包括约65至80重量%(例如,约65重量%、约66重量%、约67重量%、约68重量%、约69重量%、约70重量%、约71重量%、约72重量%、约73重量%、约74重量%、约75重量%、约76重量%、约77重量%、约78重量%、约79重量%、或约80重量%)的碳酸酯多元醇、约18至26重量%(例如,约18重量%、约19重量%、约20重量%、约21重量%、约22重量%、约23重量%、约24重量%、约25重量%、或约26重量%)的衍生自生物质的结晶酯多元醇,和约2至9重量%(例如,约2重量%、约3重量%、约4重量%、约5重量%、约6重量%、约7重量%、约8重量%、或约9重量%)的衍生自生物质的扩链剂。酯多元醇的用量以多元醇混合物的总重量计可以为约18至26重量%(例如、约18重量%、约19重量%、约20重量%、约21重量%、约22重量%、约23重量%、约24重量%、约25重量%或约26重量%),当其含量小于18重量%时,存在绿碳含量降低的问题,当其含量大于26重量%时,存在耐水解性变差的问题。通过如上所述以适当比例调节多元醇混合物的各组分,可以在具有合适的特定熔融温度和粘度的同时表现出刚性和强内聚力。The polyol mixture can include about 65 to 80 wt% (eg, about 65 wt%, about 66 wt%, about 67 wt%, about 68 wt%, about 69 wt%, about 70 wt%, about 71 wt%, about 72%, about 73%, about 74%, about 75%, about 76%, about 77%, about 78%, about 79%, or about 80% by weight) carbonate polyols , about 18 to 26 wt% (eg, about 18 wt%, about 19 wt%, about 20 wt%, about 21 wt%, about 22 wt%, about 23 wt%, about 24 wt%, about 25 wt%, or about 26 wt%) of crystalline ester polyols derived from biomass, and about 2 to 9 wt% (eg, about 2 wt%, about 3 wt%, about 4 wt%, about 5 wt%, about 6 wt%, about 7 wt %, about 8 wt %, or about 9 wt %) of the biomass-derived chain extender. The ester polyol may be used in an amount of about 18 to 26% by weight, based on the total weight of the polyol mixture (eg, about 18% by weight, about 19% by weight, about 20% by weight, about 21% by weight, about 22% by weight, about 23 wt %, about 24 wt %, about 25 wt % or about 26 wt %), when its content is less than 18 wt %, there is a problem of reduced green carbon content, and when its content is more than 26 wt %, there is hydrolysis resistance deteriorating problem. By adjusting the components of the polyol mixture in the proper proportions as described above, rigidity and strong cohesion can be exhibited while having a suitable specific melting temperature and viscosity.
作为碳酸酯多元醇,可以使用官能度为2或更大,数均分子量为500至3,000的碳酸酯多元醇。具体地,碳酸酯多元醇可以通过一种或多种选自乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇和环己二醇的羟基化合物与一种或多种选自碳酸亚烷基酯、碳酸二芳基酯和碳酸二烷基酯的酯化合物的酯交换反应和缩合反应而合成。使用碳酸酯多元醇合成的聚氨酯在耐化学性、耐水解性、耐候性、耐热性方面显示优异的特性,因此可以作为耐久性高的聚氨酯的主要原料使用。As the carbonate polyol, a carbonate polyol having a functionality of 2 or more and a number average molecular weight of 500 to 3,000 can be used. Specifically, carbonate polyols can be prepared by one or more selected from the group consisting of ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, and cyclic It is synthesized by transesterification and condensation reaction of a hydroxyl compound of hexanediol with one or more ester compounds selected from the group consisting of alkylene carbonate, diaryl carbonate and dialkyl carbonate. Polyurethanes synthesized using carbonate polyols exhibit excellent properties in chemical resistance, hydrolysis resistance, weather resistance, and heat resistance, and thus can be used as main raw materials for polyurethanes with high durability.
数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇可以通过一种或多种选自乙二醇、1,3-丙二醇、1,4-丁二醇和1,6-己二醇的二醇与一种或多种选自己二酸(AA)、癸二酸(SA)和对苯二甲酸的酸的缩聚反应而合成,所述二醇是从作为生物质原料组分的玉米中提取和生产的。使用来源于生物质的多元醇合成的聚氨酯的弹性、复原力、尺寸稳定性、耐寒性、挠性优异,因此可以用作二氧化碳减少性环保型聚氨酯的主要原料。Biomass-derived crystalline ester polyols with number average molecular weights of 1,000 to 3,000 can be prepared by one or more compounds selected from the group consisting of ethylene glycol, 1,3-propanediol, 1,4-butanediol, and 1,6-hexanediol. Synthesized by polycondensation of diols with one or more acids selected from adipic acid (AA), sebacic acid (SA) and terephthalic acid, the diols being derived from corn as a biomass feedstock component Extracted and produced. Polyurethanes synthesized using biomass-derived polyols are excellent in elasticity, resilience, dimensional stability, cold resistance, and flexibility, and thus can be used as main raw materials for carbon dioxide-reducing environmentally friendly polyurethanes.
数均分子量为50至500的衍生自生物质的扩链剂可以是选自1,3-丙二醇、乙二醇、1,2-丙二醇、1,4-丁二醇、1,6-己二醇、甲基戊二醇和二甘醇的一种或多种,其从作为原料的生物质原料组分的玉米中提取。扩链剂可用于通过增加交联固化程度来设计具有优异刚度的聚氨酯结构。The biomass-derived chain extender having a number average molecular weight of 50 to 500 may be selected from the group consisting of 1,3-propanediol, ethylene glycol, 1,2-propanediol, 1,4-butanediol, 1,6-hexanediol , one or more of methylpentanediol and diethylene glycol extracted from corn as a biomass feedstock component of the feedstock. Chain extenders can be used to design polyurethane structures with excellent stiffness by increasing the degree of cross-linking cure.
异氰酸酯基化合物是用于合成端羟基聚氨酯预聚物的异氰酸酯,可以是选自六亚甲基二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)、二环己基甲烷二异氰酸酯(H12MDI)、二甲苯二异氰酸酯(XDI)和4,4-二苯基甲烷二异氰酸酯(MDI)的一种或多种。Isocyanate-based compounds are isocyanates used for synthesizing hydroxyl-terminated polyurethane prepolymers, and can be selected from hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), dicyclohexylmethane diisocyanate (H 12 MDI) ), one or more of xylene diisocyanate (XDI) and 4,4-diphenylmethane diisocyanate (MDI).
当要改善人造皮革的缓冲(填充感)时,以100重量份的端羟基聚氨酯预聚物计,可以进一步包含约5至20重量份(例如,约5、约6、约7、约8、约9、约10、约11、约12、约13、约14、约15、约16、约17、约18、约19或约20重量份)的无机填料。作为无机填料的种类,可以使用一种或多种平均直径为约1μm或更小并选自碳酸钙、氢氧化铝、氧化铝、氧化镁、滑石和二氧化硅的填料,但是无机填料并不限于此。When the cushioning (filling feeling) of artificial leather is to be improved, based on 100 parts by weight of the hydroxyl-terminated polyurethane prepolymer, about 5 to 20 parts by weight (for example, about 5, about 6, about 7, about 8, about 9, about 10, about 11, about 12, about 13, about 14, about 15, about 16, about 17, about 18, about 19, or about 20 parts by weight) of inorganic filler. As the kind of inorganic filler, one or more fillers having an average diameter of about 1 μm or less and selected from calcium carbonate, aluminum hydroxide, alumina, magnesium oxide, talc, and silica can be used, but inorganic fillers are not limited to this.
端羟基聚氨酯预聚物在室温下以结晶固体形式存在,但是可以通过使多元醇混合物与异氰酸酯基化合物进一步反应而在60℃或更低下熔融,并且可以是由衍生自生物质的原料合成的100%固体反应物,所述原料设计用于形成刚性聚氨酯键,并提高生产稳定性,再现性等,同时显示合适的粘度。Hydroxy-terminated polyurethane prepolymers exist as crystalline solids at room temperature, but can be melted at 60°C or lower by further reacting the polyol mixture with an isocyanate-based compound, and can be 100% synthesized from biomass-derived feedstocks Solid reactants that are designed to form rigid polyurethane bonds and improve production stability, reproducibility, etc., while exhibiting suitable viscosity.
端羟基聚氨酯预聚物在60℃下的熔体粘度可以为2,000至8,000cPs,并且以端羟基聚氨酯预聚物的总重量计可以具有约1至3重量%(例如,约1重量%、约2重量%或约3重量%)的羟基含量。端羟基聚氨酯预聚物在60℃下的熔体粘度可以为3,500至6,500cPs。如果60℃下的熔体粘度小于2,000cPs,则难以调整均匀的厚度,交联固化反应慢使得所有物理性能变差,因此这不优选。对比之下,如果在60℃下的熔体粘度超过8,000cPs,则在高速反应成型机中均匀地混合端羟基聚氨酯预聚物存在限制的问题,因此生产稳定性降低。考虑到生产稳定性、生产效率、凝胶时间、反应性等,将端羟基聚氨酯预聚物在40至70℃(例如,约40℃、约41℃、约42℃、约43℃、约44℃、约45℃、约46℃、约47℃、约48℃、约49℃、约50℃、约50℃、约51℃、约52℃、约53℃、约54℃、约55℃、约56℃、约57℃、约58℃、约59℃、约60℃、约61℃、约62℃、约63℃、约64℃、约65℃、约66℃、约67℃、约68℃、约69℃,或约70℃)的温度下进行熔融和反应是有效的。The hydroxyl-terminated polyurethane prepolymer may have a melt viscosity at 60° C. of 2,000 to 8,000 cPs, and may have about 1 to 3 wt. % (eg, about 1 wt. 2 wt % or about 3 wt %) hydroxyl content. The hydroxyl terminated polyurethane prepolymer may have a melt viscosity at 60°C of 3,500 to 6,500 cPs. If the melt viscosity at 60° C. is less than 2,000 cPs, it is difficult to adjust a uniform thickness, and a slow cross-linking curing reaction deteriorates all physical properties, so this is not preferable. In contrast, if the melt viscosity at 60°C exceeds 8,000 cPs, there is a problem of limitation in uniformly mixing the hydroxyl-terminated polyurethane prepolymer in a high-speed reaction molding machine, and thus the production stability decreases. In consideration of production stability, production efficiency, gel time, reactivity, etc., the hydroxyl-terminated polyurethane prepolymer is heated at 40 to 70°C (for example, about 40°C, about 41°C, about 42°C, about 43°C, about 44°C) ℃, about 45℃, about 46℃, about 47℃, about 48℃, about 49℃, about 50℃, about 50℃, about 51℃, about 52℃, about 53℃, about 54℃, about 55℃, about 56°C, about 57°C, about 58°C, about 59°C, about 60°C, about 61°C, about 62°C, about 63°C, about 64°C, about 65°C, about 66°C, about 67°C, about 68°C C, about 69 C, or about 70 C) are effective for melting and reacting.
当端羟基聚氨酯预聚物的熔融温度低于40℃时,熔融预聚物需要很长时间,相反,当预聚物具有低于70℃的熔融温度时,由于聚氨酯反应溶液的高温,交联和固化反应在涂布过程中迅速发生,其中凝胶时间可能变得太短。因此,难以获得均匀的涂布,结果,由于形成了不均匀的无溶剂生物聚氨酯粘合剂层200,因此存在产品均匀性变差的问题。When the melting temperature of the hydroxyl-terminated polyurethane prepolymer is lower than 40°C, it takes a long time to melt the prepolymer. On the contrary, when the prepolymer has a melting temperature lower than 70°C, the cross-linking occurs due to the high temperature of the polyurethane reaction solution. and curing reactions occur rapidly during the coating process, where the gel time may become too short. Therefore, it is difficult to obtain uniform coating, and as a result, since the non-uniform solvent-free bio-urethane
(b-2)异氰酸酯基交联剂化合物(b-2) Isocyanate-based crosslinking agent compound
作为用作端羟基聚氨酯预聚物的交联剂的异氰酸酯基交联剂化合物,可以使用端异氰酸酯基预聚物、碳二亚胺改性的MDI、滴定管型HDI、异氰脲酸酯HDI等,单独或以其两种或更多种的混合物,其可以与作为反应物的低分子量多元醇和异氰酸酯的分子结构中的羟基的活性氢反应。As the isocyanate-based crosslinking agent compound used as the crosslinking agent of the hydroxyl-terminated polyurethane prepolymer, an isocyanate-terminated prepolymer, carbodiimide-modified MDI, burette type HDI, isocyanurate HDI, etc. can be used , alone or in a mixture of two or more thereof, which can react with the active hydrogens of the hydroxyl groups in the molecular structure of low molecular weight polyols and isocyanates as reactants.
以1当量的端羟基聚氨酯预聚物计,异氰酸酯基化合物的用量可以为约1.05至2.5当量(例如,约1.05、1.06、1.07、1.08、1.09、1.20、1.21、1.22、1.23、1.24、1.25、1.26、1.27、1.28、1.29、1.30、1.31、1.32、1.33、1.34、1.35、1.36、1.37、1.38、1.39、1.4、1.41、1.42、1.43、1.44、1.45、1.46、1.47、1.48、1.49、1.5、1.51、1.52、1.53、1.54、1.55、1.56、1.57、1.58、1.59、1.6、1.61、1.62、1.63、1.64、1.65、1.66、1.67、1.68、1.69、1.7、1.71、1.72、1.73、1.74、1.75、1.76、1.77、1.78、1.79、1.8、1.81、1.82、1.83、1.84、1.85、1.86、1.87、1.88、1.89、1.9、1.91、1.92、1.93、1.94、1.95、1.96、1.97、1.98、1.99、2.0、2.01、2.02、2.03、2.04、2.05、2.06、2.07、2.08、2.09、2.1、2.11、2.12、2.13、2.14、2.15、2.16、2.17、2.18、2.19、2.2、2.21、2.22、2.23、2.24、2.25、2.26、2.27、2.28、2.29、2.3、2.31、2.32、2.33、2.34、2.35、2.36、2.37、2.38、2.39、2.4、2.41、2.42、2.43、2.44、2.45、2.46、2.47、2.48、2.49、或约2.5当量)。以1当量的端羟基聚氨酯预聚物计,当其含量小于1.05当量时,交联和固化度不足,使得粘合强度和所有物理性能变差,当其含量超过2.5当量时,剩余的未反应的异氰酸酯的量较大使得可能发生耐水解性、耐化学性、粘合强度等变差而同时产品均匀性变差的问题。The isocyanate-based compound may be used in an amount of about 1.05 to 2.5 equivalents (eg, about 1.05, 1.06, 1.07, 1.08, 1.09, 1.20, 1.21, 1.22, 1.23, 1.24, 1.25, 1.26,1.27,1.28,1.29,1.30,1.31,1.32,1.33,1.34,1.35,1.36,1.37,1.38,1.39,1.4,1.41,1.42,1.43,1.44,1.45,1.46,1.47,1.48,1.49,1.5, 1.51,1.52,1.53,1.54,1.55,1.56,1.57,1.58,1.59,1.6,1.61,1.62,1.63,1.64,1.65,1.66,1.67,1.68,1.69,1.7,1.71,1.72,1.73,1.74,1.75, 1.76, 1.77, 1.78, 1.79, 1.8, 1.81, 1.82, 1.83, 1.84, 1.85, 1.86, 1.87, 1.88, 1.89, 1.9, 1.91, 1.92, 1.93, 1.94, 1.95, 1.96, 1.97, 1.98, 1.99, 2.0, 2.01, 2.02, 2.03, 2.04, 2.05, 2.06, 2.07, 2.08, 2.09, 2.1, 2.11, 2.12, 2.13, 2.14, 2.15, 2.16, 2.17, 2.18, 2.19, 2.2, 2.21, 2.22, 2.23, 2.24, 2.25, 2.26,2.27,2.28,2.29,2.3,2.31,2.32,2.33,2.34,2.35,2.36,2.37,2.38,2.39,2.4,2.41,2.42,2.43,2.44,2.45,2.46,2.47,2.48,2.49, or about 2.5 equivalents). Based on 1 equivalent of hydroxyl-terminated polyurethane prepolymer, when its content is less than 1.05 equivalents, the degree of crosslinking and curing is insufficient, resulting in poor adhesive strength and all physical properties, and when its content exceeds 2.5 equivalents, the remaining unreacted The larger amount of the isocyanate is such that problems such as hydrolysis resistance, chemical resistance, adhesive strength, etc. may be deteriorated while the product uniformity may be deteriorated.
(b-3)固化催化剂(b-3) Curing catalyst
聚氨酯化的固化催化剂,可以使用公共已知的固化催化剂而没有特别地限制。例如,固化催化剂为三乙胺(商品名:Dabco 33LV),双(二甲基氨基醚)(商品名:Dabco BL-11),N,N-二甲基环已胺(Polycat-8),三-二甲基氨基丙胺(Polycat-9),二乙酸正丁基锡,1,8-双环(5,4,0)十一烷(DBU),DBU-辛酸盐等,这些固化催化剂可以单独使用或组合使用。As the curing catalyst for urethaneization, publicly known curing catalysts can be used without particular limitation. For example, the curing catalyst is triethylamine (trade name: Dabco 33LV), bis(dimethylamino ether) (trade name: Dabco BL-11), N,N-dimethylcyclohexylamine (Polycat-8), Tris-dimethylaminopropylamine (Polycat-9), n-butyltin diacetate, 1,8-bicyclo(5,4,0)undecane (DBU), DBU-octanoate, etc. These curing catalysts can be used alone or used in combination.
(c)生物纤维基底层300(c)
用于本发明的示例性实施方案中的生物纤维基底层300可以由包含约30至50重量%(例如、约30重量%、约31重量%、约32重量%、约33重量%、约34重量%、约35重量%、约36重量%、约37重量%、约38重量%、约39重量%、约40重量%、约41重量%、约42重量%、约44重量%、约45重量%、约46重量%、约47重量%、约48重量%、约49重量%或约50重量%)的复合纺成纤维、约25至35重量%(例如约25重量%、约26重量%、约27重量%、约28重量%、约29重量%、约30重量%、约31重量%、约32重量%、约33重量%、约34重量%或约35重量%)的尼龙纤维、和约25至35重量%(例如约25重量%、约26重量%、约27重量%、约28重量%、约29重量%、约30重量%、约31重量%、约32重量%、约33重量%、约34重量%或约35重量%)的聚酯纤维的非织造织物层构成、或者由其中在非织造织物层上形成有包含衍生自生物质的聚对苯二甲酸丙二醇酯的增强层的复合非织造织物层构成。The biofiber base layer 300 used in the exemplary embodiment of the present invention may comprise about 30 to 50 wt % (eg, about 30 wt %, about 31 wt %, about 32 wt %, about 33 wt %, about 34 wt %) wt%, about 35 wt%, about 36 wt%, about 37 wt%, about 38 wt%, about 39 wt%, about 40 wt%, about 41 wt%, about 42 wt%, about 44 wt%, about 45 wt% wt %, about 46 wt %, about 47 wt %, about 48 wt %, about 49 wt %, or about 50 wt %) composite spun fibers, about 25 to 35 wt % (eg, about 25 wt %, about 26 wt %) %, about 27%, about 28%, about 29%, about 30%, about 31%, about 32%, about 33%, about 34%, or about 35% by weight) nylon fibers , and about 25 to 35% by weight (e.g., about 25%, about 26%, about 27%, about 28%, about 29%, about 30%, about 31%, about 32%, about 33 wt %, about 34 wt % or about 35 wt %) of a non-woven fabric layer of polyester fibers, or consisting of a reinforcement comprising a biomass-derived polytrimethylene terephthalate formed on the non-woven fabric layer Layers of composite nonwoven fabric layers.
作为衍生自生物质的聚对苯二甲酸丙二醇酯,可以使用衍生自生物质的1,3-丙二醇与对苯二甲酸缩聚而形成的衍生自生物质的聚对苯二甲酸丙二醇酯。As the biomass-derived polytrimethylene terephthalate, biomass-derived polytrimethylene terephthalate obtained by polycondensation of biomass-derived 1,3-propylene glycol and terephthalic acid can be used.
复合纺成纤维可以包括复合纺成长丝纱线,其中将选自聚对苯二甲酸乙二醇酯(PET)、聚丙烯酸酯(PA)、共聚对苯二甲酸乙二醇酯(co-PET)和聚丙交酯(PLA)中的一种聚合物树脂与衍生自生物质的聚对苯二甲酸丙二醇酯(PTT)以1:1的重量比混合。更具体地,复合纺成纤维可以是包括选自PTT/PA、PTT/Co-PET和PTT/PLA的一种或多种的生物PPT/PET复合纺成长丝纱线或海岛型或分割型长丝纱线。复合纺成纤维可具有2至3旦(例如,约2旦、2.1、2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9或约3旦)和约40至60mm(例如,约40mm、41、42、43、44、45、46、47、48、49、50、51、52、53、54、55、56、57、58、59或约60mm)的平均纤维长度。Composite spun fibers may include composite spun filament yarns, which will be selected from polyethylene terephthalate (PET), polyacrylate (PA), copolyethylene terephthalate (co-PET) ) and a polymer resin of polylactide (PLA) mixed with biomass-derived polytrimethylene terephthalate (PTT) in a weight ratio of 1:1. More specifically, the composite spun fibers may be bio-PPT/PET composite spun filament yarns or islands-in-the-sea or split long yarns comprising one or more selected from PTT/PA, PTT/Co-PET, and PTT/PLA. silk yarn. The composite spun fibers can have 2 to 3 denier (eg, about 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, or about 3 denier) and about 40 to 60 mm (eg, about 40 mm, 41 , 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59 or about 60 mm).
非织造织物层可以包括非织造织物,其中将具有1至2.5旦(例如约1旦,1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2.0、2.1、2.2,2.3,2.4,2.5旦)且平均纤维长度为40至60mm(例如,约40mm、41、42、43、44、45、46、47、48、49、50、51、52、53、54、55、56、57、58、59或约60mm)的尼龙短切纤维和聚酯纤维与复合纺成纤维混合。由于尼龙纤维具有高弹性和良好的吸音性能,并且聚酯纤维具有优异的热收缩特性,所以纤维基底密度得到提高,其中缓冲和质地得到改善。The nonwoven fabric layer may comprise a nonwoven fabric, which will have 1 to 2.5 denier (eg, about 1 denier, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4 , 2.5 denier) and an average fiber length of 40 to 60 mm (e.g., about 57, 58, 59 or about 60 mm) nylon chopped fibers and polyester fibers mixed with composite spun fibers. Since nylon fibers have high elasticity and good sound absorption properties, and polyester fibers have excellent thermal shrinkage properties, the fiber base density is increased, wherein cushioning and texture are improved.
复合非织造层可以以下述形式构成,其中在非织造织物层上堆叠包括包含衍生自生物质的聚对苯二甲酸丙二醇酯的增强织物的增强层。当额外进一步形成上述增强层时,在人造皮革的加工过程中可以预期更好的灵敏度和可拉伸性的改善。The composite nonwoven layer may be constructed in a form in which a reinforcement layer comprising a reinforcement fabric comprising a biomass-derived polytrimethylene terephthalate is stacked on the nonwoven fabric layer. When the above-mentioned reinforcing layer is additionally further formed, better sensitivity and stretchability improvement can be expected during the processing of artificial leather.
生物纤维基底层300可以具有约200至300g/m2的单位面积重量(例如,约200、205、210、215、220、225、230、235、240、245、250、255、260、265、270、275、280、285、290、295、或约300g/m2)和含量为1至20重量%(例如,约1重量%、约2重量%、约3重量%、约4重量%、约5重量%、约6重量%、约7重量%、约8重量%、约9重量%、约10重量%、约11重量%、约12重量%、约13重量%、约14重量%、约15重量%、约16重量%、约17重量%、约18重量%、约19重量%、或约20重量%)的绿碳(C14)。目前,当单位面积重量小于200g/m2时,密度太低使得粘合剂大量地吸收在织物材料中,因此,品质和灵敏度可能变差,并且当单位面积重量超过300g/m2时,非织造织物太硬使得无法实现优异的弹性和柔软的质感。The
在本发明的一些方面中,本发明的制造用于汽车内部的环保型人造皮革的方法包括:(a)在剥离纸上形成生物聚氨酯皮表面层;(b)通过将无溶剂生物聚氨酯组合物施用至生物聚氨酯皮表面层上形成无溶剂生物聚氨酯粘合剂层200;以及(c)在无溶剂生物聚氨酯粘合剂层200上形成生物纤维基底层300,其中所述无溶剂生物聚氨酯粘合剂组合物包括通过将约2重量份至5重量份(例如,约2、3、4、或约5重量份)的异氰酸酯基化合物与100重量份的多元醇混合物聚合而制备的端羟基聚氨酯预聚物,所述多元醇混合物包括官能度为2或更大且数均分子量为500至3,000的碳酸酯多元醇,固化温度为约18℃至55℃(例如,约18℃、约19℃、约20℃、约21℃、约22℃、约23℃、约24℃、约25℃、约26℃、约27℃、约28℃、约29℃、约30℃、约31℃、约32℃、约33℃、约34℃、约35℃、约36℃、约37℃、约38℃、约39℃、约40℃、约41℃、约42℃、约43℃、约44℃、约45℃、约46℃、约47℃、约48℃、约49℃、约50℃、约51℃、约52℃、约53℃、约54℃、或约55℃)且数均分子量为1,000至3,000的衍生自生物质的结晶酯多元醇,和官能度为3或更大且数均分子量为50至500的衍生自生物质的扩链剂,并且所述生物纤维基底层300包括复合纺成纤维,其中选自聚对苯二甲酸乙二醇酯、聚丙烯酸酯、共聚对苯二甲酸乙二醇酯和聚丙交酯的一种聚合物树脂与衍生自生物质的聚对苯二甲酸丙二醇酯以重量比1:1混合。In some aspects of the present invention, the method of manufacturing an eco-friendly artificial leather for automobile interiors of the present invention comprises: (a) forming a bio-polyurethane skin surface layer on a release paper; (b) by mixing a solvent-free bio-polyurethane composition Applying to the bio-polyurethane skin surface layer to form a solvent-free bio-polyurethane
步骤(b)可以进一步包括通过将作为非反应性气体的氮气以约0.01至3L/min(例如,约0.01、0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.1、0.15、0.2、0.25、0.3、0.35、0.4、0.45、0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1、1.2、1.5、1.8、2、2.2、2.5、2.8、或约3L/min)的速率注入高速搅拌器中来制备其中形成有微孔的无溶剂生物聚氨酯粘合剂层200。Step (b) may further comprise adding nitrogen gas as a non-reactive gas at about 0.01 to 3 L/min (eg, about 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.15, 0.2 L /min) into a high-speed mixer to prepare a solvent-free bio-polyurethane
因此,根据本发明示例性实施方案的用于汽车内部的环保型人造皮革通过依次堆叠使用从植物组分中提取的衍生自生物质的组分的包含生物聚氨酯的皮表面层100、无溶剂生物聚氨酯粘合剂层200、和生物纤维基底层300以最小化有机溶剂和对人体有害的组分的使用,从而可制造适合用于减少温室气体排放和各种环境法规的环保型产品。Therefore, the eco-friendly artificial leather for automobile interior according to the exemplary embodiment of the present invention is formed by sequentially stacking the bio-polyurethane-containing
也可以将该环保型产品用作需要高耐久性能的环保型汽车如氢气车辆,电动车辆以及使用其的混合动力车辆的汽车内部。The eco-friendly product can also be used as an interior of an eco-friendly vehicle requiring high durability performance such as a hydrogen vehicle, an electric vehicle, and a hybrid vehicle using the same.
实施例Example
以下实施例例示了本发明,并且并非旨在限制本发明。The following examples illustrate the invention and are not intended to limit the invention.
端羟基聚氨酯预聚物的合成Synthesis of hydroxyl terminated polyurethane prepolymer
[合成实施例1][Synthesis Example 1]
将70重量%的数均分子量为2,000的碳酸酯多元醇(Ube Industries,Ltd.,UH-200)、26重量%的衍生自生物质的结晶酯多元醇(数均分子量为2,000,Songwon化学有限公司SS-236)和4重量%的生物1,3-丙二醇(Susterra,DuPont Tate&Lyle Bio Products)置于反应器中,并将所得混合物在70℃至80℃下均匀混合30分钟。考虑到放热反应,将反应器冷却至约65℃后,将4.5重量份的4,4-二苯基甲烷二异氰酸酯(MDI,商品名:Cosmonate,由Kumho Mitsui Chemicals Corp制造的产品)加入至100重量份的多元醇混合物中,然后所得混合物反应约3小时以获得端羟基预聚物-1(OH基团含量为2.67重量%)。70% by weight carbonate polyol (Ube Industries, Ltd., UH-200) with a number average molecular weight of 2,000, 26% by weight crystalline ester polyol derived from biomass (number average molecular weight 2,000, Songwon Chemical Co., Ltd. SS-236) and 4 wt% bio-1,3-propanediol (Susterra, DuPont Tate & Lyle Bio Products) were placed in a reactor and the resulting mixture was mixed homogeneously at 70°C to 80°C for 30 minutes. In consideration of the exothermic reaction, after cooling the reactor to about 65° C., 4.5 parts by weight of 4,4-diphenylmethane diisocyanate (MDI, trade name: Cosmonate, product manufactured by Kumho Mitsui Chemicals Corp) was added to the 100 parts by weight of the polyol mixture, and then the resulting mixture was reacted for about 3 hours to obtain a hydroxyl-terminated prepolymer-1 (with an OH group content of 2.67% by weight).
[合成实施例2][Synthesis Example 2]
在与合成实施例1相同的条件下制备多元醇混合物,考虑到放热反应,将反应器冷却至约60℃的温度。之后,将3重量份的4,4-二苯基甲烷二异氰酸酯(MDI,商品名:Cosmonate,由Kumho Mitsui Chemicals Corp制造的产品)加入至100重量份的多元醇混合物中,然后所得混合物反应约3小时以获得端羟基预聚物-1(OH基团含量为2.9重量%)。The polyol mixture was prepared under the same conditions as in Synthesis Example 1, and the reactor was cooled to a temperature of about 60°C to account for the exothermic reaction. After that, 3 parts by weight of 4,4-diphenylmethane diisocyanate (MDI, trade name: Cosmonate, a product manufactured by Kumho Mitsui Chemicals Corp) was added to 100 parts by weight of the polyol mixture, and then the resulting mixture was reacted for about 3 hours to obtain hydroxyl-terminated prepolymer-1 (OH group content of 2.9% by weight).
[合成实施例3][Synthesis Example 3]
除了将异氰酸酯变为二环己基甲烷二异氰酸酯(H12MDI)以外,通过与合成实施例1相同的方式进行反应而获得端羟基预聚物-3(OH基团含量为2.7重量%)。A hydroxyl-terminated prepolymer-3 (OH group content: 2.7% by weight) was obtained by reacting in the same manner as in Synthesis Example 1 except that the isocyanate was changed to dicyclohexylmethane diisocyanate (H 12 MDI).
无溶剂聚氨酯型粘合剂膜的制备Preparation of Solvent-Free Polyurethane Adhesive Film
实施例1Example 1
将100重量份的合成实施例1中的端羟基聚氨酯预聚物-1在60℃下加热并熔融,然后在60℃下保持在绝热容器中。随后,将26重量份的异氰酸酯基化合物(商品名:CosmonateLL,Kumho Mitsui Chemicals Corp.,Modified MDI,NCO含量为28.5重量%)和0.5重量份的固化催化剂(Polycat-8,Air products)混合液体在高速搅拌机中以约3,000rpm的高速搅拌2秒钟以获得反应混合物。将反应混合物以250μm的厚度涂布并施用至剥离纸上,在110至135℃的温度下加热3分钟,然后进行干燥。然后,反应混合物进行交联和固化,然后将剥离纸在大约70℃下放置24小时以制备无溶剂生物聚氨酯粘合剂膜。100 parts by weight of the hydroxyl-terminated polyurethane prepolymer-1 in Synthesis Example 1 was heated and melted at 60°C, and then kept in a heat insulating container at 60°C. Subsequently, 26 parts by weight of an isocyanate-based compound (trade name: CosmonateLL, Kumho Mitsui Chemicals Corp., Modified MDI, NCO content of 28.5% by weight) and 0.5 parts by weight of a curing catalyst (Polycat-8, Air products) were mixed in a liquid The reaction mixture was obtained by stirring at a high speed of about 3,000 rpm in a high speed mixer for 2 seconds. The reaction mixture was coated and applied to release paper at a thickness of 250 μm, heated at a temperature of 110 to 135° C. for 3 minutes, and then dried. Then, the reaction mixture was cross-linked and cured, and then the release paper was left at about 70° C. for 24 hours to prepare a solvent-free bio-urethane adhesive film.
实施例2Example 2
使用合成实施例1中的端羟基预聚物-1,在与实施例1相同的条件下,以0.12L/min的速率将作为非反应性气体的氮气注入高速搅拌机中的同时搅拌,以制备其中形成有微孔的无溶剂生物聚氨酯粘合剂膜。Using the hydroxyl-terminated prepolymer-1 in Synthesis Example 1, under the same conditions as in Example 1, nitrogen as a non-reactive gas was injected into a high-speed mixer while stirring at a rate of 0.12 L/min to prepare A microporous solvent-free bio-polyurethane adhesive film is formed therein.
实施例3Example 3
使用合成实施例2中的端羟基预聚物-2在与实施例1相同的条件下制备无溶剂生物聚氨酯粘合剂膜。A solvent-free bio-polyurethane adhesive film was prepared under the same conditions as in Example 1 using the hydroxyl-terminated prepolymer-2 in Synthesis Example 2.
实施例4Example 4
使用合成实施例3中的端羟基预聚物-3在与实施例1相同的条件下制备无溶剂生物聚氨酯粘合剂膜。A solvent-free bio-polyurethane adhesive film was prepared under the same conditions as in Example 1 using the hydroxyl-terminated prepolymer-3 in Synthesis Example 3.
实施例5Example 5
使用合成实施例3中的端羟基预聚物-3,并且将异氰酸酯基化合物与18重量份的六亚甲基二异氰酸酯(HDI)和0.8重量份的固化催化剂(Polycat-8,Air products)混合溶液在高速搅拌器中以大约3,000rpm的速率混合2秒钟以获得反应混合物。在随后的过程中,在与实施例1中相同的条件下制备无溶剂生物聚氨酯粘合剂膜。The hydroxyl-terminated prepolymer-3 in Synthesis Example 3 was used, and the isocyanate-based compound was mixed with 18 parts by weight of hexamethylene diisocyanate (HDI) and 0.8 parts by weight of a curing catalyst (Polycat-8, Air products) The solution was mixed in a high speed stirrer at approximately 3,000 rpm for 2 seconds to obtain a reaction mixture. In the subsequent process, a solvent-free bio-polyurethane adhesive film was prepared under the same conditions as in Example 1.
对比实施例1Comparative Example 1
将100重量份的端异氰酸酯基聚氨酯预聚物(PTMG-2000,HG/AA-2000,XDI型预聚物,NCO含量为2.1重量%)在120℃下加热并熔融,将0.8重量份固化催化剂(Polycat-8重量份着色剂和2重量份稀释剂)在高速搅拌成型机中以5,000rpm的高速搅拌2秒以获得反应混合物。将反应混合物排出至剥离纸上,涂布厚度为250μm,在室温下在65%相对湿度的气氛下放置72小时,得到粘合剂膜。100 parts by weight of isocyanate group-terminated polyurethane prepolymer (PTMG-2000, HG/AA-2000, XDI type prepolymer, NCO content of 2.1% by weight) was heated and melted at 120°C, and 0.8 parts by weight of curing catalyst was added. (Polycat-8 parts by weight of colorant and 2 parts by weight of diluent) was stirred in a high-speed stirring molding machine at a high speed of 5,000 rpm for 2 seconds to obtain a reaction mixture. The reaction mixture was discharged onto release paper, and the coating thickness was 250 μm, and it was left to stand at room temperature in an atmosphere of 65% relative humidity for 72 hours to obtain an adhesive film.
测试实施例Test Example
参考本发明的示例性实施方案详细描述了本发明。然而,应理解,下本领域技术人员可以对这些示例性实施方案作出改变而不脱离本发明的原理和精神,本发明的范围限定在所附权利要求其等同方案中。The present invention has been described in detail with reference to the exemplary embodiments of the present invention. It should be understood, however, that changes may be made to these exemplary embodiments by those skilled in the art without departing from the principles and spirit of the invention, the scope of which is to be defined in the appended claims and their equivalents.
测试实施例1:无溶剂生物聚氨酯粘合剂膜的物理性能的测量Test Example 1: Measurement of Physical Properties of Solvent-Free Bio-Polyurethane Adhesive Films
熔体粘度的测量Measurement of melt viscosity
使用锥板式粘度计在给定的测量温度下观察实施例1至5和对比实施例1中的粘合剂膜。The adhesive films in Examples 1 to 5 and Comparative Example 1 were observed at a given measurement temperature using a cone and plate viscometer.
拉伸特性Tensile properties
对于实施例1至5和对比实施例1中的粘合剂膜,根据KS M 6782、ASTM D-412和JISK7311测量拉伸特性。For the adhesive films in Examples 1 to 5 and Comparative Example 1, tensile properties were measured according to KS M 6782, ASTM D-412 and JISK7311.
耐水解性Hydrolysis resistance
对于实施例1至5和对比实施例1中的粘合剂膜,在110℃,99%相对湿度和48小时的实验条件下的耐水解测试后,观察到外观变化。For the adhesive films in Examples 1 to 5 and Comparative Example 1, changes in appearance were observed after the hydrolysis resistance test under the experimental conditions of 110° C., 99% relative humidity and 48 hours.
剥离强度peel strength
根据KS M 0533和JIS K 6854,通过在实施例1至5和对比实施例1中的粘合剂膜的双侧表面上在130℃下加热熔融宽度为25mm的热熔体布带5秒钟来测量片材的层间剥离强度。According to KS M 0533 and JIS K 6854, a hot melt cloth tape having a width of 25 mm was melted by heating on both side surfaces of the adhesive films in Examples 1 to 5 and Comparative Example 1 at 130° C. for 5 seconds to measure the interlaminar peel strength of the sheet.
绿碳含量Green carbon content
绿碳含量测量方法ASTM-D6866-12(%生物基碳含量)通过放射性碳分析技术测量实施例1至5和对比实施例1中的粘合剂膜的生物质含量。Green carbon content measurement method ASTM-D6866-12 (% bio-based carbon content) The biomass content of the adhesive films in Examples 1 to 5 and Comparative Example 1 was measured by radiocarbon analysis techniques.
[表1][Table 1]
注意1)绿碳含量是基于碳的重量的值。Note 1) Green carbon content is a value based on the weight of carbon.
根据表1中的结果,确认了在对比实施例1的情况下,使用包含2.1重量%的NCO含量的端异氰酸酯基聚氨酯预聚物,其结果是,由于由湿气固化引起的气泡大量产生,老化时间长,剥离强度降低。此外,确认了由于使用了使用石油化学原料制备的聚氨酯,因此未检测到绿碳含量。From the results in Table 1, it was confirmed that in the case of Comparative Example 1, the isocyanate group-terminated urethane prepolymer containing an NCO content of 2.1% by weight was used, as a result, due to the large generation of air bubbles caused by moisture curing, The longer the aging time, the lower the peel strength. In addition, it was confirmed that the green carbon content was not detected due to the use of polyurethane prepared using petrochemical raw materials.
相比之下,确认了在实施例1至5的情况下,从作为温室气体排放减少的指标的绿碳含量相对于总碳量增加的观察结果来看,使用生物质原料成功地处理了人造皮革,而同时通过使用从生物质提取的聚酯多元醇、扩链剂等制备的无溶剂聚氨酯粘合剂膜而保持包括拉伸强度、伸长率和剥离强度在内的优异物理性能。In contrast, in the cases of Examples 1 to 5, it was confirmed that, from the observation of an increase in the green carbon content relative to the total carbon amount, which is an indicator of reduction in greenhouse gas emissions, the use of biomass feedstocks was successful in treating artificial leather, while maintaining excellent physical properties including tensile strength, elongation and peel strength by using a solvent-free polyurethane adhesive film prepared from biomass-extracted polyester polyols, chain extenders, and the like.
观察制备试样的老化时间。制备实施例1至5的试样的老化时间比对比实施例1快得多。可以看出,由于聚氨酯粘结剂具有优异的交联固化性并且由于快速固化速率而具有优异的尺寸稳定性,因此加工过程的时间减少。The aging time of the prepared samples was observed. The aging time of the samples of Preparation Examples 1 to 5 was much faster than that of Comparative Example 1. It can be seen that the processing time is reduced due to the excellent cross-linking curability of the polyurethane binder and the excellent dimensional stability due to the fast curing rate.
纤维基底层的制备Preparation of fibrous base layer
实施例6Example 6
根据用于制备干燥非织造织物的典型方法,将35重量%的2.5旦且纤维长度为51mm的复合纺成纤维(组成:50重量%的PET/50重量%的生物PTT)、30重量%的2旦且纤维长度为51mm的典型尼龙(PA)短切纤维、和35重量%的1.4旦且纤维长度为51mm和热收缩特性的高收缩性聚酯(PET)短切纤维混合以制备非织造织物网。According to a typical method for making dry nonwoven fabrics, 35 wt % of 2.5 denier and 51 mm fiber length composite spun fibers (composition: 50 wt % PET/50 wt % bio-PTT), 30 wt % of Typical nylon (PA) chopped fibers of 2 denier and fiber length of 51 mm, and 35% by weight of high shrinkage polyester (PET) chopped fibers of 1.4 denier and fiber length of 51 mm and heat shrink properties were mixed to make a nonwoven fabric net.
制成经过梳理处理的混合纤维网和混合纤维绒,然后在每平方厘米(PPSC)穿孔为约1200次/cm2的条件下进行针刺,并将纤维合并以制备由单位面积重量为约240至250g/m2,厚度为约1.0mm,以及绿碳(C14)含量为7重量%的非织造层构成的纤维基底层。The carded mixed web and mixed fiber fleece were made and then needle punched at about 1200 perforations per square centimeter (PPSC) per cm, and the fibers were combined to produce a weight per unit area of about 240. to 250 g/m 2 , a fibrous base layer composed of a non-woven layer with a thickness of about 1.0 mm and a green carbon (C 14 ) content of 7% by weight.
实施例7Example 7
根据用于制备干燥非织造织物的典型方法,将45重量%的2.5旦和纤维长度为51mm的复合纺成纤维(组成:50重量%的PET/50重量%的生物PTT)、30重量%的2旦且纤维长度为51mm的典型尼龙(PA)短切纤维、和25重量%的1.4旦且纤维长度为51mm和热收缩特性的高收缩性聚酯(PET)短切纤维混合以制备非织造织物网。According to a typical method for the preparation of dry nonwoven fabrics, 45 wt % of a composite of 2.5 denier and a fiber length of 51 mm was spun into fibers (composition: 50 wt % PET/50 wt % bio-PTT), 30 wt % of Typical nylon (PA) chopped fibers of 2 denier and fiber length of 51 mm, and 25 wt % of high shrinkage polyester (PET) chopped fibers of 1.4 denier and fiber length of 51 mm and heat shrink properties were mixed to make a nonwoven fabric net.
此后,将通过捻合17股具有2.5旦的生物PTT长纤维而获得的纱线以无导线的形式使用,以将每英寸50根经线和50根纬线的织造密度平织编织且单位重量为28g/m2的增强织物结合并引入至非织造织物网的底部,在每平方厘米穿孔(PPSC)为约1,300次/cm2的条件下进行针刺,合并纤维以制备包括复合非织造层的纤维基底层。所制备的纤维基底层的单位面积重量为约240至250g/m2,厚度为约1.0mm,绿碳(C14)含量为13重量%。Thereafter, the yarn obtained by twisting 17 strands of bio-PTT long fibers having 2.5 denier was used in a wire-free form to plain weave with a weaving density of 50 warps and 50 wefts per inch and a basis weight of 28 g The reinforcing fabric/m2 is bonded and introduced to the bottom of the nonwoven web, needle punched at about 1,300 perforations per square centimeter (PPSC)/ cm2 , and the fibers are combined to produce fibers comprising a composite nonwoven layer basal layer. The prepared fibrous base layer had a basis weight of about 240 to 250 g/m 2 , a thickness of about 1.0 mm, and a green carbon (C 14 ) content of 13 wt %.
人造皮革产品的制备Preparation of artificial leather products
实施例8Example 8
通过将用于表面涂布的生物聚氨酯树脂(D-Ace-7000B,由Dongsung ChemicalCo.,Ltd制造)、二甲基甲酰胺(DMF)、甲基乙基酮(MEK)和其它添加剂(颜料和增稠剂)以各自为60重量%、5重量%、30重量%和5重量%的比例混合而制备的共混液体以80μm的厚度施加至剥离纸上。立即将所得的剥离纸在80℃下预干燥1分钟,然后在130℃下干燥3分钟以形成生物聚氨酯皮表面层膜。By combining bio-urethane resin (D-Ace-7000B, manufactured by Dongsung Chemical Co., Ltd), dimethylformamide (DMF), methyl ethyl ketone (MEK) and other additives (pigments and Thickener) The blended liquid prepared by mixing in proportions of 60 wt %, 5 wt %, 30 wt % and 5 wt %, respectively, was applied to a release paper at a thickness of 80 μm. The resulting release paper was immediately pre-dried at 80°C for 1 minute and then dried at 130°C for 3 minutes to form a bio-polyurethane skin surface layer film.
将实施例1中制备的反应混合物以250μm的厚度涂布并施用至聚氨酯皮表面层膜上,在110至135℃的温度下加热3分钟,然后进行干燥。然后,反应混合物进行交联和固化,然后将剥离纸在大约70℃下放置24小时以制备无溶剂生物聚氨酯粘合剂层200的膜。The reaction mixture prepared in Example 1 was coated and applied to a polyurethane skin surface layer film at a thickness of 250 μm, heated at a temperature of 110 to 135° C. for 3 minutes, and then dried. Then, the reaction mixture was cross-linked and cured, and then the release paper was left at about 70° C. for 24 hours to prepare a film of the solvent-free bio-urethane
然后,将实施例6中制备的生物纤维基底层300与聚氨酯粘合剂层进行层压,并将该层合物在大约70℃下固化24小时,从而制造用于汽车内部的环保型人造皮革产品。Then, the
实施例9Example 9
除了使用实施例2中的无溶剂生物聚氨酯粘合剂层200的膜以外,以与实施例8相同的方式制造人造皮革产品。An artificial leather product was produced in the same manner as in Example 8, except that the film of the solvent-free bio-urethane
实施例10Example 10
除了使用实施例3中的无溶剂生物聚氨酯粘合剂层200的膜以外,以与实施例8相同的方式制造人造皮革产品。An artificial leather product was produced in the same manner as in Example 8, except that the film of the solvent-free bio-urethane
实施例11Example 11
除了使用实施例3中的无溶剂生物聚氨酯粘合剂层200的膜以外,以与实施例8相同的方式制造人造皮革产品。An artificial leather product was produced in the same manner as in Example 8, except that the film of the solvent-free bio-urethane
实施例12Example 12
除了将实施例7中制备的生物纤维基底层300层压之外,以与实施例8相同的方式制造人造皮革产品。An artificial leather product was produced in the same manner as in Example 8, except that the
对比实施例2Comparative Example 2
将100重量份的端异氰酸酯基聚氨酯预聚物(PTMG-2000,HG/AA-2000,XDI型预聚物,NCO含量为2.1重量%)在12℃下加热并熔融并保持在120℃的绝热槽中,将12重量份的PPG-5,000(Kumho Petrochemical)、8重量份的着色剂和2重量份的稀释剂在高速搅拌成型机中以5,000rpm的高速搅拌3秒以获得反应混合物。将所制备的反应混合物在涂布有聚氨酯树脂的剥离纸上排出至150μm的厚度并干燥,然后在100至140℃的温度梯度下加热约3分钟,然后进行干燥。之后,使包含可湿气固化的聚氨酯热溶体树脂的粘结剂层交联和固化,与包含短切纤维非织造织物的纤维基底层层压以制造人造皮革。随后,人造皮革在70℃下固化24小时以获得用于汽车内部的人造皮革产品。100 parts by weight of isocyanate group-terminated polyurethane prepolymer (PTMG-2000, HG/AA-2000, XDI type prepolymer, NCO content of 2.1 wt%) was heated and melted at 12°C and kept at 120°C adiabatic In the tank, 12 parts by weight of PPG-5,000 (Kumho Petrochemical), 8 parts by weight of a colorant and 2 parts by weight of a diluent were stirred in a high-speed stirring molding machine at a high speed of 5,000 rpm for 3 seconds to obtain a reaction mixture. The prepared reaction mixture was discharged to a thickness of 150 μm on a release paper coated with a polyurethane resin and dried, then heated at a temperature gradient of 100 to 140° C. for about 3 minutes, and then dried. After that, the binder layer comprising the moisture-curable polyurethane hot melt resin is cross-linked and cured, and laminated with the fibrous base layer comprising the chopped fiber nonwoven fabric to manufacture artificial leather. Subsequently, the artificial leather was cured at 70° C. for 24 hours to obtain an artificial leather product for automobile interior.
对比实施例3Comparative Example 3
将100重量份的端异氰酸酯基聚氨酯预聚物(NCO预聚物/PTMG-2000,PPG-6000(三官能团)-型预聚物和NCO含量为12.5重量%)、70.46重量份交联剂(PPG-2000/PPG-6000(三官能团)/1,4-BG/催化剂,重量比为70/15/15/0.06)和2重量份稀释剂在高速搅拌成型机中以5,000rpm搅拌3秒钟通过独立线路获得反应混合物。之后,以与对比实施例2中相同的方式制造人造皮革。100 parts by weight of isocyanate group-terminated polyurethane prepolymer (NCO prepolymer/PTMG-2000, PPG-6000 (trifunctional group)-type prepolymer and NCO content of 12.5% by weight), 70.46 parts by weight of crosslinking agent ( PPG-2000/PPG-6000 (trifunctional group)/1,4-BG/catalyst, with a weight ratio of 70/15/15/0.06) and 2 wt. The reaction mixture was obtained through a separate line. After that, artificial leather was produced in the same manner as in Comparative Example 2.
测试实施例2:人造皮革产品的物理性能的测量Test Example 2: Measurement of Physical Properties of Artificial Leather Products
对于实施例8至12和对比实施例2至3中制造的人造皮革,以与测试实施例1相同的方式测量物理性能。For the artificial leathers produced in Examples 8 to 12 and Comparative Examples 2 to 3, physical properties were measured in the same manner as in Test Example 1.
[表2][Table 2]
根据表2中的结果,确认了当在对比实施例2和3的情况下施用通过使用石油化学原料而制备的聚氨酯时,总体机械性能显示出比实施例8至12更低的数值。此外,由于挥发性有机化合物的浓度非常高,可以看出由于使用有机溶剂,人造皮革中残留有害成分。From the results in Table 2, it was confirmed that when the polyurethane prepared by using petrochemical raw materials was applied in the case of Comparative Examples 2 and 3, the overall mechanical properties showed lower values than Examples 8 to 12. In addition, since the concentration of volatile organic compounds is very high, it can be seen that harmful components remain in the artificial leather due to the use of organic solvents.
相比之下,确认了在实施例8至12的情况下,包括耐光性、摩擦着色性和剥离强度的物理性能整体优异,挥发性有机化合物的浓度显著降低。此外,由于绿碳含量为15重量%以上,可以确认使用生物质原料成功地处理了生物质PU人造皮革。In contrast, in the cases of Examples 8 to 12, it was confirmed that the overall physical properties including light resistance, rubbing colorability, and peel strength were excellent, and the concentration of volatile organic compounds was significantly reduced. In addition, since the green carbon content was 15% by weight or more, it was confirmed that biomass PU artificial leather was successfully processed using biomass raw materials.
为了便于解释和精确限定所附权利要求,术语“上部”、“下部”、“上”、“下”、“向上”、“向下”、“内部”、“外部”、“内部的”、“外部的”、“向内”、“向外”、“里面的”、“外面的”“前面”、“后面”、“背面”、“向前”、“向后”用于参考附图中显示的这些特征的位置来描述示例性实施方案的特征。For ease of explanation and precise definition of the appended claims, the terms "upper," "lower," "upper," "lower," "upper," "downward," "internal," "external," "internal," "outer", "inward", "outward", "inside", "outer", "front", "rear", "rear", "forward", "rear" are used with reference to the drawings The positions of these features are shown in the description to describe the features of the exemplary embodiments.
前面对本发明具体示例性实施方案所呈现的描述是出于说明和描述的目的。它们并不会毫无遗漏,也不会将本发明限制为所公开的精确形式,显然,根据上述教导很多修改和变化都是可能的。选择示例性实施方案并进行描述是为了解释本发明的特定原理及其它们的实际应用,从而使得本领域的其它技术人员能够实现并利用其不同的选择形式和修改形式。本发明的范围旨在由所附权利要求书及其等同方案加以限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not exhaustive and do not limit the invention to the precise form disclosed, obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical application, to thereby enable others skilled in the art to make and utilize various alternatives and modifications thereof. The scope of the invention is intended to be limited by the appended claims and their equivalents.
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| KR1020170061497A KR102406170B1 (en) | 2017-05-18 | 2017-05-18 | Eco-friendly artificial leather for interior of automobile and manufacturing method thereof |
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| KR20180126735A (en) | 2018-11-28 |
| US10676863B2 (en) | 2020-06-09 |
| US20180334773A1 (en) | 2018-11-22 |
| CN108948313A (en) | 2018-12-07 |
| KR102406170B1 (en) | 2022-06-07 |
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