CN109015258A - Lead screw transmission cable covers shielding layer grinding device - Google Patents
Lead screw transmission cable covers shielding layer grinding device Download PDFInfo
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- CN109015258A CN109015258A CN201810968556.8A CN201810968556A CN109015258A CN 109015258 A CN109015258 A CN 109015258A CN 201810968556 A CN201810968556 A CN 201810968556A CN 109015258 A CN109015258 A CN 109015258A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims description 134
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000005498 polishing Methods 0.000 abstract 3
- 238000009413 insulation Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
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- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 239000004576 sand Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及电气用具领域,尤其涉及一种丝杆传动电缆蔽屏层打磨装置。The invention relates to the field of electrical appliances, in particular to a device for grinding the shielding layer of a screw drive cable.
背景技术Background technique
110kV及以上电压等级高压电缆线路由于线路长度长,电缆需通过接续才能满足线路的长度要求,因此需要通过电缆中间接头将一段段的高压电缆进行连接,高压电缆线路的两端要接入电网,则两端需制作电缆终端头。110kV and above voltage level high-voltage cable lines have long line lengths, and the cables need to be spliced to meet the length requirements of the lines. Therefore, sections of high-voltage cables need to be connected through cable intermediate joints. Both ends of the high-voltage cable lines must be connected to the grid. Then both ends need to make cable terminals.
制作高压电缆中间接头和终端头,则需要将高压电缆中间接头及终端头处的高压电缆绝缘屏蔽层进行剥削和/打磨处理。现有技术中,剥削/打磨处理作业均采用人工的办法进行,例如:通常采用玻璃片对高压电缆绝缘屏蔽层进行人工剥削作业,作业花费时间长。这种作业对人员技能水平要求高,一般作业人员剥削高压电缆绝缘屏蔽层不容易达到工艺要求,剥削作业过程中容易在高压电缆绝缘层产生划痕、波浪纹、深浅不一、超深度剥削、过度剥削造成电缆绝缘不完整等缺陷,给高压电缆中间接头和终端头的安装质量带来隐患,同时也给高压电缆线路的安全可靠运行带来风险。To make high-voltage cable intermediate joints and terminal heads, it is necessary to strip and/or polish the high-voltage cable insulation shielding layer at the high-voltage cable intermediate joints and terminal heads. In the prior art, the stripping/grinding operations are all performed manually, for example, glass sheets are usually used to manually strip the insulating shielding layer of high-voltage cables, and the operation takes a long time. This kind of operation requires a high level of personnel skills. It is not easy for ordinary operators to exploit the insulation shielding layer of high-voltage cables to meet the process requirements. During the exploitation process, it is easy to produce scratches, waves, different shades, ultra-deep exploitation, etc. on the insulation layer of high-voltage cables. Excessive exploitation causes defects such as incomplete cable insulation, which brings hidden dangers to the installation quality of high-voltage cable intermediate joints and terminal heads, and also brings risks to the safe and reliable operation of high-voltage cable lines.
此外,现有电缆蔽屏层打磨的装置存在如下技术问题:1、结构繁琐,不利于控制成本,且在维修和维护上存在较大的难度。2、结构不紧凑,导致体积过大,无法在小空间的场合进行作业。In addition, the existing device for grinding the cable shielding layer has the following technical problems: 1. The structure is cumbersome, which is not conducive to cost control, and there is great difficulty in repair and maintenance. 2. The structure is not compact, resulting in too large volume, which makes it impossible to work in small spaces.
发明内容Contents of the invention
本发明所要解决的技术问题在于,提供一种丝杆传动电缆蔽屏层打磨装置,在实现电缆传动以及电缆打磨功能的基础上,精简结构,减小体积,使结构布置更为紧凑。The technical problem to be solved by the present invention is to provide a screw drive cable shield grinding device, which simplifies the structure, reduces the volume and makes the structural arrangement more compact on the basis of realizing the functions of cable transmission and cable grinding.
为了解决上述技术问题,本发明的实施例提供了一种丝杆传动电缆蔽屏层打磨装置,包括:滑轨组件和装设在所述滑轨组件上的电缆抱紧组件以及打磨机构,滑轨组件包括:底座;分别设置在底座上的第一固定座、第二固定座以及第三固定座,第一固定座、第二固定座以及第三固定座之间设有至少一根导杆;装设在第一固定座上的行进驱动电机;通过一连轴单元连接在行进驱动电机上的丝杆,连轴单元装在第一固定座和第二固定座之间,丝杆装设在第二固定座和第三固定座之间,连接在丝杆上且可由导杆进行导向的滑台;打磨机构包括:打磨机构底座;装设在打磨机构底座上的打磨机构导杆;套接在打磨机构导杆上的打磨机构固定架,打磨机构固定架可沿打磨机构导杆移动;装设在打磨机构固定架一侧的打磨机构电机;装设在打磨机构固定架另一侧的打磨机构导轮支撑架,导轮支撑架上固定有多个导轮;打磨机构电机穿过打磨机构导轮支撑架连接至一打磨机构传动轮,打磨机构传动轮和多个导轮之间连接有用以进行打磨的砂带纸;其中:行进驱动电机通过驱动连轴单元和丝杆旋转,联动丝杆上的滑台往复移动;打磨机构电机通过打磨机构传动轮联动砂带纸在打磨机构传动轮和多个导轮之间绕转,以对电缆绝缘屏蔽层进行打磨作业。In order to solve the above technical problems, an embodiment of the present invention provides a grinding device for the shielding layer of a screw drive cable, including: a slide rail assembly, a cable holding assembly installed on the slide rail assembly and a grinding mechanism, the slide rail The assembly includes: a base; a first fixed seat, a second fixed seat and a third fixed seat respectively arranged on the base, and at least one guide rod is arranged between the first fixed seat, the second fixed seat and the third fixed seat; The travel drive motor installed on the first fixed seat; the screw rod connected to the travel drive motor through a coupling unit, the shaft connection unit is installed between the first fixed seat and the second fixed seat, and the screw rod is installed on the second fixed seat Between the second fixed seat and the third fixed seat, a slide table connected to the screw rod and guided by a guide rod; the grinding mechanism includes: a grinding mechanism base; a grinding mechanism guide rod installed on the grinding mechanism base; The grinding mechanism fixing frame on the grinding mechanism guide rod, the grinding mechanism fixing frame can move along the grinding mechanism guide rod; the grinding mechanism motor installed on one side of the grinding mechanism fixing frame; the grinding mechanism installed on the other side of the grinding mechanism fixing frame The guide wheel support frame has a plurality of guide wheels fixed on the guide wheel support frame; the grinding mechanism motor passes through the grinding mechanism guide wheel support frame and is connected to a grinding mechanism transmission wheel, and the connection between the grinding mechanism transmission wheel and the plurality of guide wheels is used to Abrasive belt paper for grinding; wherein: the driving drive motor rotates through the drive coupling unit and the screw rod, and the slide table on the linkage screw rod reciprocates; the grinding mechanism motor links the abrasive belt paper through the grinding mechanism transmission wheel and the grinding mechanism transmission wheel Rotate between multiple guide wheels to polish the cable insulation and shielding layer.
其中,打磨机构固定架上装设有用以改变砂带纸打磨压力状况的砂带纸打磨压力控制单元。Wherein, the grinding mechanism fixing frame is equipped with a sanding paper grinding pressure control unit for changing the grinding pressure of the sanding belt paper.
其中,砂带纸打磨压力控制单元包括:套接在打磨机构导杆上的压力控制弹性件;使压力控制弹性件抵压在打磨机构固定架上的压力控制调节件,其中:调节压力控制调节件在打磨机构导杆上的位置,改变压力控制弹性件对打磨机构固定架的压紧程度。Wherein, the abrasive belt paper grinding pressure control unit includes: a pressure control elastic member sleeved on the guide rod of the grinding mechanism; The position of the part on the guide rod of the grinding mechanism changes the compression degree of the pressure control elastic part to the fixing frame of the grinding mechanism.
其中,滑台包括:滑台本体;装设在滑台本体上的承台,承台与丝杆可传动连接;承台的相对两侧装设有直线轴承,导杆穿过直线轴承,其中:丝杆旋转,将传动力传递给承台,承台联动滑台本体沿导杆的延伸方向往复移动。Wherein, the sliding platform includes: the sliding platform body; the bearing platform installed on the sliding platform body, the bearing platform and the screw rod can be connected in transmission; the opposite sides of the bearing platform are equipped with linear bearings, and the guide rod passes through the linear bearings, wherein : The screw rod rotates to transmit the transmission force to the bearing platform, and the bearing platform is linked with the sliding platform body to reciprocate along the extension direction of the guide rod.
其中,轴套和中间体之间无回转间隙。Among them, there is no turning gap between the shaft sleeve and the intermediate body.
实施本发明的丝杆传动电缆蔽屏层打磨装置,具有如下的有益效果:打磨机构包括:打磨机构底座;打磨机构导杆;打磨机构固定架;打磨机构电机;打磨机构导轮支撑架,导轮支撑架上固定有多个导轮;打磨机构电机穿过打磨机构导轮支撑架连接至一打磨机构传动轮,打磨机构传动轮和多个导轮之间连接有用以进行打磨的砂带纸;其中:打磨机构电机通过打磨机构传动轮联动砂带纸在打磨机构传动轮和多个导轮之间绕转,以对电缆绝缘屏蔽层进行打磨作业.滑轨组件包括: 底座;分别设置在底座上的第一固定座、第二固定座以及第三固定座;导杆;装设在第一固定座上的行进驱动电机;通过一连轴单元连接在行进驱动电机上的丝杆,连接在丝杆上且可由导杆进行导向的滑台,其中:行进驱动电机通过驱动连轴单元和丝杆旋转,联动丝杆上的滑台往复移动;在实现电缆传动以及电缆打磨功能的基础上,精简结构,减小体积,使结构布置更为紧凑。Implementing the grinding device for the shielding layer of the screw drive cable of the present invention has the following beneficial effects: the grinding mechanism includes: the base of the grinding mechanism; the guide rod of the grinding mechanism; the fixing frame of the grinding mechanism; the motor of the grinding mechanism; A plurality of guide wheels are fixed on the wheel support frame; the motor of the grinding mechanism passes through the support frame of the guide wheel of the grinding mechanism and is connected to a transmission wheel of the grinding mechanism, and an abrasive belt paper for grinding is connected between the transmission wheel of the grinding mechanism and the plurality of guide wheels ; Wherein: the motor of the grinding mechanism rotates between the driving wheel of the grinding mechanism and a plurality of guide wheels through the linkage of the abrasive belt paper through the transmission wheel of the grinding mechanism, so as to perform grinding operations on the cable insulation shielding layer. The slide rail assembly includes: a base; The first fixed seat, the second fixed seat and the third fixed seat on the base; the guide rod; the traveling drive motor installed on the first fixed seat; The sliding table on the screw rod and can be guided by the guide rod, wherein: the traveling drive motor drives the coupling unit and the screw rod to rotate, and the sliding table on the linked screw rod moves back and forth; on the basis of realizing the functions of cable transmission and cable grinding, The structure is simplified, the volume is reduced, and the structure arrangement is more compact.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例滑轨组件的爆破结构示意图。Fig. 1 is a schematic diagram of the blasting structure of the slide rail assembly according to the embodiment of the present invention.
图2为本发明实施例滑轨组件的装配结构示意图。Fig. 2 is a schematic diagram of the assembly structure of the slide rail assembly according to the embodiment of the present invention.
图3为本发明实施例电缆抱紧组件的结构示意图。Fig. 3 is a schematic structural diagram of a cable clamping assembly according to an embodiment of the present invention.
图4为本发明实施例打磨机构的爆破结构示意图。Fig. 4 is a schematic diagram of the blasting structure of the grinding mechanism of the embodiment of the present invention.
图5为本发明实施例打磨机构装配后第一视角的结构示意图。Fig. 5 is a structural schematic diagram of the first viewing angle after the grinding mechanism of the embodiment of the present invention is assembled.
图6为本发明实施例打磨机构装配后第二视角的结构示意图。Fig. 6 is a structural schematic diagram of a second viewing angle after the grinding mechanism of the embodiment of the present invention is assembled.
图7为本发明实施例丝杆传动电缆蔽屏层打磨装置的结构示意图。Fig. 7 is a schematic structural diagram of a grinding device for a shielding layer of a screw drive cable according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1-图7所示,为本发明丝杆传动电缆蔽屏层打磨装置的实施例一。As shown in Fig. 1-Fig. 7, it is Embodiment 1 of the device for grinding the shielding layer of the screw drive cable of the present invention.
如图7所示,本实施例中的丝杆传动电缆蔽屏层打磨装置,包括:滑轨组件1和装设在滑轨组件1上的打磨机构6以及电缆抱紧组件4。As shown in FIG. 7 , the device for grinding the shielding layer of the screw drive cable in this embodiment includes: a slide rail assembly 1 , a grinding mechanism 6 installed on the slide rail assembly 1 , and a cable holding assembly 4 .
结合参见图1-图2所示,滑轨组件1包括:底座11;分别设置在底座11上的第一固定座12a、第二固定座12b以及第三固定座12c,第一固定座12a、第二固定座12b以及第三固定座12c之间设有至少一根导杆13;装设在第一固定座12a上的行进驱动电机14;通过一连轴单元15连接在行进驱动电机14上的丝杆16,连轴单元15装在第一固定座12a和第二固定座12b之间,丝杆16装设在第二固定座12b和第三固定座12c之间;连接在丝杆16上且可由导杆13进行导向的滑台17,其中:行进驱动电机14通过驱动连轴单元15和丝杆16旋转,联动丝杆16上的滑台17往复移动。1-2, the slide rail assembly 1 includes: a base 11; a first fixed seat 12a, a second fixed seat 12b and a third fixed seat 12c respectively arranged on the base 11; the first fixed seat 12a, At least one guide rod 13 is arranged between the second fixed seat 12b and the third fixed seat 12c; the traveling drive motor 14 installed on the first fixed seat 12a; The screw mandrel 16, the coupling unit 15 is installed between the first fixed seat 12a and the second fixed seat 12b, the screw mandrel 16 is installed between the second fixed seat 12b and the third fixed seat 12c; connected to the screw mandrel 16 And the sliding table 17 that can be guided by the guide rod 13, wherein: the traveling drive motor 14 drives the coupling shaft unit 15 and the screw rod 16 to rotate, and the sliding table 17 on the linkage screw rod 16 moves back and forth.
底座11为板状,由铝合金材料制成,如此以减轻重量,也能使设备在装配结构上更为集约。The base 11 is plate-shaped and made of aluminum alloy material, so as to reduce the weight and make the assembly structure of the equipment more intensive.
第一固定座12a、第二固定座12b以及第三固定座12c的结构大致相同,分别呈板块状,其分别固定在底座11的相对两侧端部,其中,第一固定座12a、第二固定座12b相邻而设,位于底座11的一端,第三固定座12c位于底座11的另一端。具体实施时,第一固定座12a、第二固定座12b以及第三固定座12c同样由铝合金材料制成,如此以减轻重量,利于加工和成型。The structures of the first fixed seat 12a, the second fixed seat 12b and the third fixed seat 12c are roughly the same, and they are plate-shaped respectively, which are respectively fixed on opposite side ends of the base 11, wherein the first fixed seat 12a, the second fixed seat 12c The fixing seat 12 b is adjacently located at one end of the base 11 , and the third fixing seat 12 c is located at the other end of the base 11 . In practice, the first fixing seat 12a, the second fixing seat 12b and the third fixing seat 12c are also made of aluminum alloy material, so as to reduce weight and facilitate processing and forming.
优选的,第二固定座12b和第三固定座12c的相对两端分别设有紧固连接处理装置的其它零构件的装配位122。Preferably, the opposite ends of the second fixing seat 12b and the third fixing seat 12c are respectively provided with assembly positions 122 for fastening and connecting other components of the processing device.
导杆13在本实施例中为钢制光杆,其设置为两根,其贯穿第二固定座12b且两端分别紧固在第一固定座12a和第三固定座12c上,导杆13的作用是对滑台17的移动进行导向,对其上的滑台17提供平稳的支撑,确保滑台17能够正确工作。The guide rod 13 is a steel polished rod in this embodiment, and it is arranged as two, which pass through the second fixing seat 12b and are respectively fastened on the first fixing seat 12a and the third fixing seat 12c at both ends. The function is to guide the movement of the slide table 17, provide stable support for the slide table 17 on it, and ensure that the slide table 17 can work correctly.
行进驱动电机14固定在第一固定座12a上,其作用是为滑台17的滑动提供驱动动力。The traveling driving motor 14 is fixed on the first fixing seat 12a, and its function is to provide driving power for the sliding of the slide table 17.
连轴单元15起到将行进驱动电机14和联动丝杆16连接的作用。The connecting shaft unit 15 plays a role of connecting the traveling drive motor 14 and the linkage screw rod 16 .
具体实施时,连轴单元15包括:轴承151;将轴承151紧固在第二固定座12b中的轴承外环挡件152;紧固在轴承外环挡件152上的紧固螺母153;轴套154;通过轴套154连接在轴承151上的中间体155,中间体155与行进驱动电机14相连。During specific implementation, the shaft coupling unit 15 includes: a bearing 151; a bearing outer ring stopper 152 for fastening the bearing 151 in the second fixed seat 12b; a fastening nut 153 fastened on the bearing outer ring stopper 152; Sleeve 154 ; an intermediate body 155 connected to the bearing 151 through the shaft sleeve 154 , and the intermediate body 155 is connected with the traveling drive motor 14 .
优选的实施方式中,轴套154和中间体155之间无回转间隙。如此设置的作用是:适用于小扭矩/小空间场合、抗油及电气绝缘、顺时针和逆时针回转特性完全相同、超强的弹性扭矩可吸收振动、补偿径向和角向偏差。In a preferred embodiment, there is no backlash between the shaft sleeve 154 and the intermediate body 155 . The functions of such settings are: suitable for small torque/small space occasions, oil resistance and electrical insulation, identical clockwise and counterclockwise rotation characteristics, super elastic torque can absorb vibration, and compensate radial and angular deviations.
丝杆16在本实施例中为钢珠丝杆,其作用是通过其旋转转动,驱动滑台17往复移动。本实施例中的丝杆166装设在第二固定座12b和第三固定座12c之间,且位于两导杆13之间。其中,第三固定座12c中设有用以装配丝杆16的定位轴承121。丝杆16装配在定位轴承121和轴承151之间,且与中间体155相连。具体实施时,行进驱动电机14通过中间体155、轴套154进而联动丝杆16转动。The screw mandrel 16 is a steel ball screw mandrel in the present embodiment, and its function is to drive the slide table 17 to move back and forth through its rotation. The threaded rod 166 in this embodiment is installed between the second fixing base 12 b and the third fixing base 12 c, and is located between the two guide rods 13 . Wherein, a positioning bearing 121 for assembling the screw rod 16 is disposed in the third fixing seat 12c. The screw rod 16 is assembled between the positioning bearing 121 and the bearing 151 , and is connected with the intermediate body 155 . During specific implementation, the traveling drive motor 14 passes through the intermediate body 155 , the bushing 154 , and then drives the screw rod 16 to rotate.
滑台17在往复移动的过程中为处理装置的其它零构件提供支撑和往复运动的平台。本实施例中的滑台17包括:滑台本体171;装设在滑台本体171上的承台172,承台172与丝杆16可传动连接;承台171的相对两侧装设有直线轴承173,导杆13穿过直线轴承173,其中:丝杆16旋转,将传动力传递给承台172,承台172联动滑台本体171沿导杆13的延伸方向往复移动。The slide table 17 provides support and a reciprocating platform for other components of the processing device during the reciprocating movement. The sliding table 17 in this embodiment includes: a sliding table body 171; a bearing platform 172 installed on the sliding platform body 171, the bearing platform 172 is connected to the screw rod 16 in a transmission manner; the opposite sides of the bearing platform 171 are equipped with straight lines The bearing 173 and the guide rod 13 pass through the linear bearing 173 , wherein: the screw rod 16 rotates to transmit the transmission force to the bearing platform 172 , and the bearing platform 172 moves back and forth along the extension direction of the guide rod 13 in conjunction with the sliding platform body 171 .
在具体实施时,行进驱动电机14与连轴单元15、丝杆16、及导杆13与滑台17直线连接,通过行进驱动电机14的转动,使连轴单元15驱动丝杆16旋转,从而驱动滑台17滑动;通过行进驱动电机14的正反转运和不同转速,实现滑台17往复和快慢滑动。双导杆13在这一工作过程起到稳定滑台17,为滑台17提供支撑,确保滑台17能正确工作的作用。滑台17在往复移动的过程中为处理装置的其它零构件提供支撑和往复运动的平台。During specific implementation, the traveling drive motor 14 is linearly connected with the connecting shaft unit 15, the screw mandrel 16, and the guide rod 13 and the slide table 17. By the rotation of the traveling driving motor 14, the connecting shaft unit 15 drives the screw mandrel 16 to rotate, thereby The slide table 17 is driven to slide; the slide table 17 is reciprocated and slides fast and slowly through forward and reverse movement and different speeds of the driving motor 14 . The double guide rods 13 play a role in stabilizing the slide table 17 in this working process, providing support for the slide table 17, and ensuring that the slide table 17 can work correctly. The slide table 17 provides support and a reciprocating platform for other components of the processing device during the reciprocating movement.
进一步的,请参见图3所示,电缆抱紧组件4包括:电缆抱紧固定板41,电缆抱紧固定板41为对称布置的两块;可转动的连接在电缆抱紧固定板41上的电缆抱紧压力支撑架42,两根电缆抱紧压力支撑架42对称布置;以及可转动的连接在电缆抱紧压力支撑架42上的电缆抱紧脚架单元43,电缆抱紧脚架单元43至少包括:电缆抱紧活动脚架431和设置在电缆抱紧活动脚架431相对两端部的电缆抱紧轴承432;其中:两根电缆抱紧压力支撑架42之间设有电缆抱紧压力调节单元44,通过电缆抱紧压力调节单元44调节两根电缆抱紧压力支撑架42之间的距离,使改变电缆抱紧脚架单元43的电缆抱紧轴承432对待处理电缆线路的抱紧压力。Further, as shown in FIG. 3 , the cable clamping assembly 4 includes: a cable clamping fixing plate 41 , and the cable clamping fixing plate 41 is two symmetrically arranged pieces; The cable hugs the pressure support frame 42, and the two cables hug the pressure support frame 42 symmetrically; It at least includes: a cable-holding movable tripod 431 and cable-holding bearings 432 arranged at opposite ends of the cable-holding movable tripod 431; wherein: a cable-holding pressure is provided between two cable-holding pressure support frames 42 The adjusting unit 44 adjusts the distance between the two cable holding pressure support frames 42 through the cable holding pressure adjusting unit 44, so as to change the holding pressure of the cable holding bearing 432 of the cable holding tripod unit 43 to be processed .
固定板41呈块状,其上设有用以连接电缆抱紧压力支撑架42的开槽411,电缆抱紧压力支撑架42的一端部以及开槽411外部的固定板41上分别设有位置相适配的装配孔N,螺钉M依次穿过上述装配孔N将电缆抱紧压力支撑架42可转动的连接在固定板41的开槽411中。The fixed plate 41 is block-shaped, and it is provided with a slot 411 for connecting the cable to hold the pressure support frame 42. One end of the cable to hold the pressure support frame 42 and the fixed plate 41 outside the slot 411 are respectively provided with positions corresponding to each other. Adapted assembly holes N, the screws M sequentially pass through the above assembly holes N to tighten the cable and press the support frame 42 to be rotatably connected to the slot 411 of the fixing plate 41 .
电缆抱紧压力支撑架42呈杆状,电缆抱紧压力支撑架42连接开槽411一端相对的另一端连接电缆抱紧脚架单元43,电缆抱紧压力支撑架42的中部开设螺孔421,电缆抱紧压力调节单元44装配在螺孔421中。The cable-holding pressure support frame 42 is rod-shaped, and the cable-holding pressure support frame 42 is connected to the opposite end of the slot 411 to connect the cable-holding tripod unit 43, and the middle part of the cable-holding pressure support frame 42 is provided with a screw hole 421, The cable clamping pressure adjustment unit 44 is fitted in the screw hole 421 .
电缆抱紧脚架单元43包括:电缆抱紧活动脚架431、设置在电缆抱紧活动脚架431相对两端部的电缆抱紧轴承432以及活动铰轴433. 电缆抱紧脚架单元43通过活动铰轴433连接在电缆抱紧压力支撑架42上,使电缆抱紧脚架单元43能沿电缆抱紧压力支撑架42的延伸方向进行小幅转动。如此以调整电缆抱紧脚架单元43与电缆的贴合面积。The cable-holding tripod unit 43 includes: a cable-holding movable tripod 431, a cable-holding bearing 432 and a movable hinge shaft 433 arranged at opposite ends of the cable-holding movable tripod 431. The cable-holding tripod unit 43 passes The movable hinge shaft 433 is connected to the cable-holding pressure support frame 42 , so that the cable-holding tripod unit 43 can rotate slightly along the extending direction of the cable-holding pressure support frame 42 . In this way, the bonding area between the cable-holding tripod unit 43 and the cable can be adjusted.
进一步说,电缆抱紧活动脚架431呈弧板状,电缆抱紧活动脚架431为电缆抱紧轴承432提供支撑平台,电缆抱紧活动脚架431与活动铰轴433活动连接,确保电缆抱紧轴承432可以良好的与电缆贴付接触;电缆抱紧轴承432实现整个剥削装置可以沿电缆进行圆周活动,从而实现对电缆绝缘屏蔽层进行完整剥削作业中的辅助。Further, the cable-holding movable tripod 431 is in the shape of an arc plate, and the cable-holding movable tripod 431 provides a support platform for the cable-holding bearing 432, and the cable-holding movable tripod 431 is movably connected with the movable hinge shaft 433 to ensure that the cable holds The tight bearing 432 can be in good contact with the cable; the cable tight bearing 432 enables the entire exploiting device to move in a circle along the cable, thereby realizing the assistance in the complete exploitation of the cable insulation shielding layer.
优选的,电缆抱紧活动脚架431相对两端部的电缆抱紧轴承432的可转动角度设为相同。如此以提高贴合电缆的贴合速度,提高适配的效率。Preferably, the rotatable angles of the cable-holding bearings 432 at opposite ends of the cable-holding movable tripod 431 are set to be the same. In this way, the fitting speed of the fitting cable is improved, and the efficiency of fitting is improved.
优选的,电缆抱紧固定板41、电缆抱紧压力支撑架42、电缆抱紧活动脚架431以及活动铰轴433由铝合金材料制成。如此以减轻重量,使设备在装配结构上更为集约。Preferably, the cable-holding fixed plate 41 , the cable-holding pressure support frame 42 , the cable-holding movable tripod 431 and the movable hinge shaft 433 are made of aluminum alloy. In this way, the weight is reduced and the assembly structure of the equipment is more intensive.
进一步的,电缆抱紧压力调节单元44包括:分别旋拧在两根电缆抱紧压力支撑架42的螺孔421中的双头螺栓441和分别装配在双头螺栓441相对两端部的弹簧442和螺母套件443。Further, the cable clamping pressure adjusting unit 44 includes: stud bolts 441 respectively screwed in the screw holes 421 of the two cable clamping pressure support frames 42 and springs 442 respectively assembled on opposite ends of the stud bolts 441 and nut kit 443.
具体实施时,通过旋拧螺母套件443联动双头螺栓441旋转,双头螺栓441During specific implementation, the stud bolt 441 is rotated in conjunction with the screw nut set 443, and the stud bolt 441
调节改变两根电缆抱紧压力支撑架42间的距离(双头螺栓441与电缆抱紧压力支撑架42上螺孔421的螺纹连接的力传递),从而实现电缆抱紧脚架单元43的电缆抱紧轴承432对待处理电缆线路的抱紧压力进行调整的目的。Adjust and change the distance between the two cables holding the pressure support frame 42 (the force transmission of the threaded connection between the stud bolt 441 and the screw hole 421 on the cable holding the pressure support frame 42), so as to realize the cable holding the cable of the tripod unit 43 The purpose of the clamping bearing 432 is to adjust the clamping pressure of the cable line to be processed.
其中,弹簧442的作用是:在电缆抱紧脚架单元43的电缆抱紧轴承432对电缆的抱紧和松开动作,并提供一定的抱紧力的基础上,弹簧442能够起到一定的缓冲效果,达到不损伤电缆绝缘性的目的;Wherein, the function of the spring 442 is: on the basis of the cable holding bearing 432 of the cable holding tripod unit 43 tightening and loosening the cable and providing a certain holding force, the spring 442 can play a certain role. Buffer effect, to achieve the purpose of not damaging the insulation of the cable;
具体实施时,电缆抱紧活动脚架431为电缆抱紧轴承432提供支撑平台,电缆抱紧活动脚架431与活动铰轴433活动连接,确保电缆抱紧轴承432可以良好的与电缆贴付接触。电缆抱紧压力支撑架42在电缆抱紧压力调节单元44的双头螺栓441、螺母套件443以及弹簧442的配合下,实现电缆抱紧脚架单元43的电缆抱紧轴承432对电缆的抱紧和松开动作,并提供一定的抱紧力。由于电缆抱紧轴承432能够辅助电缆做圆周活动,从而实现对电缆绝缘屏蔽层进行完整的剥削作业。During specific implementation, the cable-holding movable tripod 431 provides a support platform for the cable-holding bearing 432, and the cable-holding movable tripod 431 is movably connected with the movable hinge shaft 433 to ensure that the cable-holding bearing 432 can be in good contact with the cable. . The cable clamping pressure support frame 42, under the cooperation of the stud bolt 441, the nut set 443 and the spring 442 of the cable clamping pressure adjustment unit 44, realizes the cable clamping bearing 432 of the cable clamping tripod unit 43 to clamp the cable And release action, and provide a certain amount of holding force. Since the cable holding bearing 432 can assist the cable to perform circular motion, the complete exploitation of the cable insulation and shielding layer can be realized.
进一步的,结合参见图4-图6所示,打磨机构6包括:打磨机构底座61,装设在打磨机构底座上61的打磨机构导杆62;套接在打磨机构导杆62上的打磨机构固定架63,打磨机构固定架63可沿打磨机构导杆62上下移动;装设在打磨机构固定架63一侧的打磨机构电机64;装设在打磨机构固定架63另一侧打磨机构导轮支撑架65,导轮支撑架65上固定有多个导轮66a、66b、66c、66d,打磨机构电机64穿过打磨机构导轮支撑架65连接至一打磨机构传动轮67,打磨机构传动轮67和多个导轮66a、66b、66c、66d之间连接有用以进行打磨的砂带纸68,其中:打磨机构电机64通过打磨机构传动轮67联动砂带纸68在打磨机构传动轮67和多个导轮66a、66b、66c、66d之间绕转,以对电缆绝缘屏蔽层进行打磨作业。Further, referring to FIGS. 4-6 , the grinding mechanism 6 includes: a grinding mechanism base 61, a grinding mechanism guide rod 62 installed on the grinding mechanism base 61; a grinding mechanism sleeved on the grinding mechanism guide rod 62 Fixed mount 63, the grinding mechanism fixed mount 63 can move up and down along the grinding mechanism guide rod 62; The grinding mechanism motor 64 installed on the grinding mechanism fixed mount 63 one side; Support frame 65, a plurality of guide wheels 66a, 66b, 66c, 66d are fixed on the guide wheel support frame 65, the grinding mechanism motor 64 passes through the grinding mechanism guide wheel support frame 65 and is connected to a grinding mechanism transmission wheel 67, the grinding mechanism transmission wheel 67 and a plurality of guide wheels 66a, 66b, 66c, 66d are connected with abrasive paper 68 for grinding, wherein: the grinding mechanism motor 64 links the abrasive belt paper 68 through the grinding mechanism transmission wheel 67 in the grinding mechanism transmission wheel 67 and A plurality of guide wheels 66a, 66b, 66c, 66d rotate among each other, so as to polish the cable insulation shielding layer.
进一步的,打磨机构固定架63上装设有用以改变砂带纸打磨压力状况的砂带纸打磨压力控制单元。通过砂带纸打磨压力控制单元对打磨机构固定架63相较于打磨机构导杆62的位置进行调节,以改变打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的砂带纸68的张力。Further, a sanding paper grinding pressure control unit for changing the sanding paper grinding pressure is installed on the grinding mechanism fixing frame 63 . The position of the grinding mechanism fixed mount 63 relative to the grinding mechanism guide rod 62 is adjusted by the abrasive belt paper grinding pressure control unit to change the sand between the grinding mechanism drive wheel 67 and a plurality of guide wheels 66a, 66b, 66c, 66d. Tension of tape 68.
具体实施时,打磨机构导杆62设为两根,其一端紧固在打磨机构底座61上。打磨机构固定架63套接在两根打磨机构导杆62上,其根据实际需要开设有多个贯通装配孔。During specific implementation, there are two grinding mechanism guide rods 62, one end of which is fastened on the grinding mechanism base 61. The grinding mechanism fixing frame 63 is sleeved on the two grinding mechanism guide rods 62, which are provided with a plurality of through assembly holes according to actual needs.
打磨机构电机64的作用是带动打磨机构传动轮67旋转,从而使套接在打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的砂带纸68同步绕转,对电缆的绝缘屏蔽层进行打磨作业。The effect of grinding mechanism motor 64 is to drive the rotation of grinding mechanism drive wheel 67, thereby the abrasive belt paper 68 synchronously revolving between the grinding mechanism drive wheel 67 and a plurality of guide wheels 66a, 66b, 66c, 66d, to cable The insulation shielding layer is polished.
本实施例中,打磨机构导轮支撑架65一端紧固在打磨机构底座61上,其与打磨机构固定架63设为相邻。打磨机构电机64装设在打磨机构固定架63的一侧,打磨机构传动轮67位于打磨机构导轮支撑架65的一侧,且打磨机构电机64和打磨机构传动轮67保持连接,当打磨机构固定架63沿打磨机构导杆62上下移动时,打磨机构电机64能够联动打磨机构传动轮67进行位置调整,以改变打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的砂带纸68的张力。In this embodiment, one end of the grinding mechanism guide wheel support frame 65 is fastened on the grinding mechanism base 61 , and it is set adjacent to the grinding mechanism fixing frame 63 . The grinding mechanism motor 64 is installed on one side of the grinding mechanism fixed mount 63, the grinding mechanism transmission wheel 67 is positioned at the one side of the grinding mechanism guide wheel support frame 65, and the grinding mechanism motor 64 and the grinding mechanism transmission wheel 67 remain connected, when the grinding mechanism When the fixed mount 63 moved up and down along the grinding mechanism guide rod 62, the grinding mechanism motor 64 could link the grinding mechanism transmission wheel 67 to adjust the position, so as to change the distance between the grinding mechanism transmission wheel 67 and a plurality of guide wheels 66a, 66b, 66c, 66d. Tension of abrasive paper 68.
优选的,打磨机构导轮支撑架65的整体呈Y状,其中部开设用以供打磨机构电机64穿过的装配通孔651,多个导轮66a、66b、66c、66d对称排布在打磨机构导轮支撑架65上,同时位于打磨机构传动轮67的相对两侧。如此设置的作用是:使为砂带纸68绕转提供均衡的支撑力,均衡的支点排布利于对砂带纸68打磨压力的调节控制。Preferably, the whole of the grinding mechanism guide wheel support frame 65 is Y-shaped, the middle part of which is provided with an assembly through hole 651 for the grinding mechanism motor 64 to pass through, and a plurality of guide wheels 66a, 66b, 66c, 66d are symmetrically arranged in the grinding On the mechanism guide wheel bracing frame 65, be positioned at the opposite two sides of grinding mechanism drive wheel 67 simultaneously. The effect of such setting is: to provide a balanced supporting force for the rotation of the abrasive paper 68, and the balanced fulcrum arrangement is conducive to the adjustment and control of the grinding pressure of the abrasive paper 68.
优选的,导轮66a、66b、66c、66d中装设打磨机构导轮轴承69,打磨机构导轮轴承69由钢制材料制成,如此不易变形,提供均衡的支撑力。Preferably, the grinding mechanism guide wheel bearing 69 is installed in the guide wheels 66a, 66b, 66c, 66d, and the grinding mechanism guide wheel bearing 69 is made of steel material, which is not easily deformed and provides a balanced supporting force.
优选的,打磨机构底座61、打磨机构固定架63、打磨机构导轮支撑架65、多个导轮66a、66b、66c、66d以及打磨机构传动轮67由铝合金材料制成。如此以减轻重量,也能使设备在装配结构上更为集约。Preferably, the grinding mechanism base 61, the grinding mechanism fixing frame 63, the grinding mechanism guide wheel support frame 65, a plurality of guide wheels 66a, 66b, 66c, 66d and the grinding mechanism drive wheel 67 are made of aluminum alloy. In this way, the weight can be reduced, and the assembly structure of the equipment can also be more intensive.
进一步的,砂带纸打磨压力控制单元的作用是:改变打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的砂带纸68的张力。Further, the role of the abrasive paper grinding pressure control unit is to change the tension of the abrasive paper 68 between the grinding mechanism drive wheel 67 and the plurality of guide wheels 66a, 66b, 66c, 66d.
砂带纸打磨压力控制单元包括:套接在打磨机构导杆62上的压力控制弹性件P;使压力控制弹性件P抵压在打磨机构固定架63上的压力控制调节件Q,其中:调节压力控制调节件Q在打磨机构导杆62上的位置,改变压力控制弹性件P对打磨机构固定架63的压紧程度.其中:压力控制弹性件P在具体实施时可以是弹簧,压力控制调节件Q在具体实施使可以是垫片和螺母。The abrasive paper grinding pressure control unit includes: a pressure control elastic member P sleeved on the guide rod 62 of the grinding mechanism; a pressure control adjustment member Q that makes the pressure control elastic member P press against the grinding mechanism fixing frame 63, wherein: adjust The position of the pressure control adjusting part Q on the guide rod 62 of the grinding mechanism changes the degree of compression of the pressure controlling elastic part P to the fixing frame 63 of the grinding mechanism. Wherein: the pressure controlling elastic part P can be a spring in specific implementation, and the pressure controlling and adjusting Part Q can be a washer and a nut in specific implementation.
可以理解的是:通过旋拧压力控制调节件Q,能够改变压力控制弹性件P的压缩力,当压力控制弹性件P的压缩形变量增大时,打磨机构固定架63沿打磨机构导杆62的活动量越小,打磨机构传动轮67距离打磨机构底座61的距离变化幅度越小。因此,打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的相对距离处于相较而言较大的距离,砂带纸68被相对的拉紧,打磨压力也越大。当压力控制弹性件P的压缩形变量变小时,打磨机构固定架63沿打磨机构导杆62的活动范围增大,打磨机构传动轮67和多个导轮66a、66b、66c、66d之间的相对距离处于相较而言较小的距离,砂带纸68被相对的放松,打磨压力较小,通过砂带纸打磨压力控制单元的上述调节方法能够改变对砂带纸68的张紧程度,实现最合适的打磨压力控制。It can be understood that the compression force of the pressure control elastic member P can be changed by screwing the pressure control adjustment member Q. When the compression deformation of the pressure control elastic member P increases, the grinding mechanism fixing frame 63 moves along the grinding mechanism guide rod 62 The smaller the amount of activity, the smaller the range of change in the distance between the grinding mechanism transmission wheel 67 and the grinding mechanism base 61. Therefore, the relative distance between the grinding mechanism driving wheel 67 and the plurality of guide wheels 66a, 66b, 66c, 66d is relatively large, and the abrasive belt paper 68 is relatively tightened, and the grinding pressure is also greater. When the compression deformation of the pressure control elastic member P becomes smaller, the movable range of the grinding mechanism fixed mount 63 along the grinding mechanism guide rod 62 increases, and the distance between the grinding mechanism transmission wheel 67 and a plurality of guide wheels 66a, 66b, 66c, 66d The relative distance is relatively small, the abrasive paper 68 is relatively relaxed, and the grinding pressure is small, and the tension of the abrasive paper 68 can be changed by the above-mentioned adjustment method of the abrasive paper grinding pressure control unit. Realize the most suitable sanding pressure control.
本发明的丝杆传动电缆蔽屏层打磨装置在具体操作时,通过电缆抱紧组件4使电缆R牢固的安装到剥削装置上,并且可以圆周方向至转动自如;将打磨机构6与电缆R的压力调节到适中, 打磨机构6实现不同转速下电缆绝缘打磨。通过滑轨组件1的行进驱动步进电机的转向、转速、步进数等控制参数,从而实现打磨机构6对高压电缆绝缘屏蔽层的打磨作业。When the screw drive cable shielding layer grinding device of the present invention is in specific operation, the cable R is firmly installed on the exploiting device through the cable holding assembly 4, and it can be rotated freely in the circumferential direction; the grinding mechanism 6 is connected to the cable R The pressure is adjusted to a moderate level, and the grinding mechanism 6 realizes grinding of cable insulation at different rotational speeds. The movement of the slide rail assembly 1 drives the control parameters of the stepper motor, such as steering, rotation speed, and number of steps, so as to realize the grinding operation of the grinding mechanism 6 on the insulation and shielding layer of the high-voltage cable.
实施本发明的丝杆传动电缆蔽屏层打磨装置,具有如下有益效果:打磨装置包括:滑轨组件和装设在所述滑轨组件上的打磨机构以及电缆抱紧组件。在实现电缆传动以及电缆打磨功能的基础上,精简结构,减小体积,使结构布置更为紧凑。The grinding device for the shielding layer of the screw drive cable according to the present invention has the following beneficial effects: the grinding device includes: a slide rail assembly, a grinding mechanism installed on the slide rail assembly, and a cable holding assembly. On the basis of realizing the function of cable transmission and cable grinding, the structure is simplified, the volume is reduced, and the structure arrangement is more compact.
Claims (5)
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| CN110509147A (en) * | 2019-07-15 | 2019-11-29 | 深圳供电局有限公司 | polishing device |
| CN110518437A (en) * | 2019-07-15 | 2019-11-29 | 深圳供电局有限公司 | cable cutting device |
| CN111531439A (en) * | 2020-05-13 | 2020-08-14 | 刘伟良 | Stainless steel spare adjustment grinding device |
| CN114871922A (en) * | 2022-05-25 | 2022-08-09 | 深圳供电局有限公司 | Texturing device |
| CN115042025A (en) * | 2022-05-27 | 2022-09-13 | 深圳供电局有限公司 | Cable grinding device |
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