A kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament
Technical field
The present invention relates to textile technology field, specially a kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament.
Background technique
According to the nearly data statistics in 3 years in China, annual carpet consumption figure is about incremented by 25%, China in 2014 it is woven
Carpet yield is even more to reach 1.2 hundred million square metres.Flourishing with tourist industry simultaneously, carpet industry will face huge hair
Exhibition.Over the past two years, international market was persistently expected to rise to China's carpet demand, and the carpet kind of China's production at present is in history
Most abundant, most flourishing period.Meanwhile Asia has become emerging carpet consumption market.China will become master therein
Want one of consumption market.Since the tourist industry of China, real estate are flourished, the living standard of the people is constantly being mentioned
Prosperity is got up in height, Chinese carpet consumption market.Relevant person thinks that North America carpet marketplace is still with annual 2%~3% from now on
Rate increase, but double figures will be reached in the growth rate in Asia.Obviously, Asia is the emerging carpet for having very much development potentiality
Market.
Each carpet manufacturer is to cater to the market demand, meets different hierarchy of consumption needs, improves value-added content of product, is accumulating
All kinds of carpet fabrics are developed and sought in pole.Wherein METHOD FOR POLYPROPYLENE BCF long filament, which has, meets Song Xinghao, comfortable feel, and moderate strength, product is more
With gorgeous color, and it is low in cost, be kind most light in chemical fibre, can be provided preferably for numerous carpet producers
Selection.From international market, the carpet consumption of developed country concentrates on nylon carpet, traces it to its cause nothing more than: resistance tocrocking
Can be good, it is generally available 5~8 years as commercial carpet, service life is long.As China of developing country, economic level is lower, Buddhist nun
The market of dragon only accounts for 8% or so
Water repellent anti-pollution type pp carpet has with nylon similar anti-pollution quality characteristic, while having pp carpet opposite again
Lower price, likes by people, and the production technology of existing water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament is incomplete, so that refusing
Water anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament it is second-rate.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, tools
The standby water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament that splendid water repellent stain resistance can be made, improves water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament
Quality the advantages that, the production technology for solving existing water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament is incomplete, so that water repellent anti-pollution
The second-rate problem of type METHOD FOR POLYPROPYLENE BCF long filament.
(2) technical solution
To realize the above-mentioned water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament that splendid water repellent stain resistance can be made, water repellent is improved
The purpose of the quality of anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, the invention provides the following technical scheme: a kind of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF is long
The production method of silk, comprising the following steps:
S1: silicone oil preparation and spinning oil are stirred at low speed into 1.5h in blender, fill silicone oil preparation with spinning oil
Divide and allotment solution is made after mixing;
S2: the inside that polypropylene chip is added to the first drier is dried, and will be dry by the first drier
The inside that polypropylene chip afterwards is added to main extruder is melted, the first melt is made;
S3: the inside that dirt-resisting dustproof, anti-static function master batch are added to the second drier is dried, and will be by the
The inside that dirt-resisting dustproof, anti-static function master batch after two driers are dry are added to additional extruders is melted, to be made
Second melt;
S4: by the second melt prepared in the first melt and S3 that are prepared in S2 be directed into the inside of 3DD blender into
Row adequately mixing, third melt is made;
S5: being added to the third melt prepared in S4 filter and be filtered by sucking pump, then by filtered the
The inside that three melts are added to spinning manifold carries out spinning;
S6: being cooled down in a manner of cross air blasting to the tow in S5;
S7: the allotment solution in S1 is sprayed by finish constant displacement pump to the surface of as-spun fibre;
S8: the tow after S7 process is wrapped around on the traction draw-off godet with sub-wire roller by thread suction gun, using leading
To double roller, after tow carries out one-off drawing between guiding double roller and traction draw-off godet, and tow is wound in guiding double roller, tow
It by the deformation room that open during repiece, deforms the silk that chamber interior generates and piles up the upper cooling and shaping of cooling drum, and two
Network between a traction draw-off godet, tow are towed to winding head by the last one draw-off godet and are wound.
Preferably, the mass ratio of the dirt-resisting dustproof, anti-static function master batch and polypropylene chip is 0.02:1.
Preferably, the mass ratio of the silicone oil preparation in the allotment solution and spinning oil is 0.2:1.
Preferably, the amount of injection for the allotment solution that the silicone oil preparation and spinning oil are mixed with is as-spun fibre quality
0.9%.
Preferably, the silicone oil preparation is dimethyl silicone polymer.
Preferably, the blender is double planetary mixer.
Preferably, the temperature of the filter interior is 230 degrees Celsius, and the temperature inside the spinning manifold is taken the photograph for 230
Family name's degree.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, have with
It is lower the utility model has the advantages that
The production method of the water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, by the way that dirt-resisting dustproof, anti-static function master batch to be added to
In polypropylene chip, so that long filament no longer needs to have splendid water repellent stain resistance by other processing, it is very suitable to apply
In the flannelette water repellent anti-pollution field of carpet, dirt-resisting dustproof, anti-static function master batch are added to polypropylene by additional extruders
In slice, higher mixing accuracy and bigger differences in viscosity can be reached, to improve entire water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament
Quality, and the first melt and dirt-resisting dustproof, anti-static function master batch being melt into polypropylene chip by 3DD blender
The second melt mixed being melt into entirely is refused so that the first melt and the second melt mixed is more uniform to improve
The quality of water anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
Embodiment 1
A kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, comprising the following steps:
S1: silicone oil preparation and spinning oil are stirred at low speed into 1.5h in blender, fill silicone oil preparation with spinning oil
Divide and allotment solution is made after mixing;
S2: the inside that polypropylene chip is added to the first drier is dried, and will be dry by the first drier
The inside that polypropylene chip afterwards is added to main extruder is melted, the first melt is made;
S3: the inside that dirt-resisting dustproof, anti-static function master batch are added to the second drier is dried, and will be by the
The inside that dirt-resisting dustproof, anti-static function master batch after two driers are dry are added to additional extruders is melted, to be made
Second melt;
S4: by the second melt prepared in the first melt and S3 that are prepared in S2 be directed into the inside of 3DD blender into
Row adequately mixing, third melt is made;
S5: being added to the third melt prepared in S4 filter and be filtered by sucking pump, then by filtered the
The inside that three melts are added to spinning manifold carries out spinning;
S6: being cooled down in a manner of cross air blasting to the tow in S5;
S7: the allotment solution in S1 is sprayed by finish constant displacement pump to the surface of as-spun fibre;
S8: the tow after S7 process is wrapped around on the traction draw-off godet with sub-wire roller by thread suction gun, using leading
To double roller, after tow carries out one-off drawing between guiding double roller and traction draw-off godet, and tow is wound in guiding double roller, tow
It by the deformation room that open during repiece, deforms the silk that chamber interior generates and piles up the upper cooling and shaping of cooling drum, and two
Network between a traction draw-off godet, tow are towed to winding head by the last one draw-off godet and are wound.
The mass ratio of dirt-resisting dustproof, anti-static function master batch and polypropylene chip is 0.02:1, deploys the silicon in solution
The mass ratio of oil formulation and spinning oil is 0.2:1, the injection for the allotment solution that silicone oil preparation and spinning oil are mixed with
Amount is the 0.9% of as-spun fibre quality, and silicone oil preparation is dimethyl silicone polymer, and blender is double planetary mixer, filter
Internal temperature is 230 degrees Celsius, and the temperature inside the spinning manifold is 230 degrees Celsius.
Embodiment 2
A kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, comprising the following steps:
S1: silicone oil preparation and spinning oil are stirred at low speed into 1.5h in blender, fill silicone oil preparation with spinning oil
Divide and allotment solution is made after mixing;
S2: the inside that polypropylene chip is added to the first drier is dried, and will be dry by the first drier
The inside that polypropylene chip afterwards is added to main extruder is melted, the first melt is made;
S3: the inside that dirt-resisting dustproof, anti-static function master batch are added to the second drier is dried, and will be by the
The inside that dirt-resisting dustproof, anti-static function master batch after two driers are dry are added to additional extruders is melted, to be made
Second melt;
S4: by the second melt prepared in the first melt and S3 that are prepared in S2 be directed into the inside of 3DD blender into
Row adequately mixing, third melt is made;
S5: being added to the third melt prepared in S4 filter and be filtered by sucking pump, then by filtered the
The inside that three melts are added to spinning manifold carries out spinning;
S6: being cooled down in a manner of cross air blasting to the tow in S5;
S7: the allotment solution in S1 is sprayed by finish constant displacement pump to the surface of as-spun fibre;
S8: the tow after S7 process is wrapped around on the traction draw-off godet with sub-wire roller by thread suction gun, using leading
To double roller, after tow carries out one-off drawing between guiding double roller and traction draw-off godet, and tow is wound in guiding double roller, tow
It by the deformation room that open during repiece, deforms the silk that chamber interior generates and piles up the upper cooling and shaping of cooling drum, and two
Network between a traction draw-off godet, tow are towed to winding head by the last one draw-off godet and are wound.
The mass ratio of dirt-resisting dustproof, anti-static function master batch and polypropylene chip is 0.028:1, deploys the silicon in solution
The mass ratio of oil formulation and spinning oil is 0.2:1, the injection for the allotment solution that silicone oil preparation and spinning oil are mixed with
Amount is the 0.9% of as-spun fibre quality, and silicone oil preparation is dimethyl silicone polymer, and blender is double planetary mixer, filter
Internal temperature is 230 degrees Celsius, and the temperature inside the spinning manifold is 230 degrees Celsius.
Embodiment 3
A kind of production method of water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, comprising the following steps:
S1: silicone oil preparation and spinning oil are stirred at low speed into 1.5h in blender, fill silicone oil preparation with spinning oil
Divide and allotment solution is made after mixing;
S2: the inside that polypropylene chip is added to the first drier is dried, and will be dry by the first drier
The inside that polypropylene chip afterwards is added to main extruder is melted, the first melt is made;
S3: the inside that dirt-resisting dustproof, anti-static function master batch are added to the second drier is dried, and will be by the
The inside that dirt-resisting dustproof, anti-static function master batch after two driers are dry are added to additional extruders is melted, to be made
Second melt;
S4: by the second melt prepared in the first melt and S3 that are prepared in S2 be directed into the inside of 3DD blender into
Row adequately mixing, third melt is made;
S5: being added to the third melt prepared in S4 filter and be filtered by sucking pump, then by filtered the
The inside that three melts are added to spinning manifold carries out spinning;
S6: being cooled down in a manner of cross air blasting to the tow in S5;
S7: the allotment solution in S1 is sprayed by finish constant displacement pump to the surface of as-spun fibre;
S8: the tow after S7 process is wrapped around on the traction draw-off godet with sub-wire roller by thread suction gun, using leading
To double roller, after tow carries out one-off drawing between guiding double roller and traction draw-off godet, and tow is wound in guiding double roller, tow
It by the deformation room that open during repiece, deforms the silk that chamber interior generates and piles up the upper cooling and shaping of cooling drum, and two
Network between a traction draw-off godet, tow are towed to winding head by the last one draw-off godet and are wound.
The mass ratio of dirt-resisting dustproof, anti-static function master batch and polypropylene chip is 0.035:1, deploys the silicon in solution
The mass ratio of oil formulation and spinning oil is 0.2:1, the injection for the allotment solution that silicone oil preparation and spinning oil are mixed with
Amount is the 0.9% of as-spun fibre quality, and silicone oil preparation is dimethyl silicone polymer, and blender is double planetary mixer, filter
Internal temperature is 230 degrees Celsius, and the temperature inside the spinning manifold is 230 degrees Celsius.
In conclusion the production method of the water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament, by by dirt-resisting dustproof, anti-static function
Master batch is added in polypropylene chip, so that long filament no longer needs to have splendid water repellent stain resistance by other processing, it is non-
It is often suitably applied the flannelette water repellent anti-pollution field of carpet, is added dirt-resisting dustproof, anti-static function master batch by additional extruders
It adds in polypropylene chip, higher mixing accuracy and bigger differences in viscosity can be reached, to improve entire water repellent anti-pollution type
The quality of METHOD FOR POLYPROPYLENE BCF long filament, and the first melt and dirt-resisting dustproof, anti-being melt into polypropylene chip by 3DD blender
The second melt mixed that electrostatic function master batch is melt into, so that the first melt and the second melt mixed is more uniform, thus
Improve the quality of entire water repellent anti-pollution type METHOD FOR POLYPROPYLENE BCF long filament.
It should be noted that the terms "include", "comprise" or its any other variant are intended to the packet of nonexcludability
Contain, so that the process, method, article or equipment for including a series of elements not only includes those elements, but also including
Other elements that are not explicitly listed, or further include for elements inherent to such a process, method, article, or device.
In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including the element
Process, method, article or equipment in there is also other identical elements.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.