CN109727800B - Travel switch assembly system - Google Patents

Travel switch assembly system Download PDF

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Publication number
CN109727800B
CN109727800B CN201811574366.4A CN201811574366A CN109727800B CN 109727800 B CN109727800 B CN 109727800B CN 201811574366 A CN201811574366 A CN 201811574366A CN 109727800 B CN109727800 B CN 109727800B
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terminal
base
workpiece
output
cylinder
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CN109727800A (en
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林晔智
金新元
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Wenzhou Medical University
Wenzhou University of Technology
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Wenzhou Medical University
Wenzhou University Oujiang College
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Abstract

本发明涉及行程开关组装系统,其包括机架总成、设置在机架总成上的后组装中心;后组装中心包括第二输送装置,包括纵向设置在机架总成上且用于输送预装的行程开关的第二传送轨道;打标机,设置在第二传送轨道一侧且用于给工件壳体底座的侧壁打标签;触片上料装置,包括设置在机架总成上且位于第二传送轨道一侧且位于打标机后侧且用于输送工件L型触片的触片送料通道、竖直设置在机架总成底部且活塞头顶部将位于触片送料通道输出端的工件L型触片上顶的触片上升推料气缸;本发明设计合理、结构紧凑且使用方便。

Figure 201811574366

The invention relates to a travel switch assembly system, which comprises a frame assembly and a rear assembly center arranged on the frame assembly; the rear assembly center includes a second conveying device, which is longitudinally arranged on the frame assembly and used for conveying pre-assembly. The second conveying track of the installed travel switch; the marking machine, which is arranged on one side of the second conveying track and is used to mark the side wall of the base of the workpiece shell; the contact piece feeding device, including the device arranged on the frame assembly and The contact feed channel, which is located on one side of the second conveying track and on the back side of the marking machine and is used to convey the L-shaped contact piece of the workpiece, is vertically arranged at the bottom of the frame assembly and the top of the piston head will be located at the output end of the contact feed channel. The contact piece on the top of the L-shaped contact piece of the workpiece rises and pushes the material cylinder; the present invention has reasonable design, compact structure and convenient use.

Figure 201811574366

Description

Travel switch assembly system
Technical Field
The invention relates to a travel switch assembly system.
Background
The limit switch is an electrical switch used for limiting the movement limit position of mechanical equipment, the limit switch is widely used for hoisting machinery of various machine tools and used for controlling the stroke of the limit switch and carrying out terminal limit protection, in a control circuit of an elevator, the speed of opening and closing a car door and the limit of a self-actuated switch are controlled by the stroke, the upper limit protection and the lower limit protection of a car are also controlled by the stroke, at the present stage, the assembly of the limit switch is almost manual operation, artificial factors exist in manual assembly, defective products are easy to occur, the assembly period is long, the efficiency is low, the cost is high, and based on the defects and shortcomings of the prior art, a limit switch assembling machine is designed.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a travel switch assembly system; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a travel switch assembly system comprises a rack assembly and a rear assembly center arranged on the rack assembly; the rear assembly center comprises
The second conveying device comprises a second conveying rail which is longitudinally arranged on the rack assembly and is used for conveying a pre-installed travel switch;
the marking machine is arranged on one side of the second conveying track and is used for marking a label on the side wall of the base of the workpiece shell;
contact piece feeding device, including set up on the frame assembly and be located second transfer track one side and be located the marking machine rear side and be used for carrying work piece L type contact's contact pay-off passageway, vertical setting will be located the contact lift of work piece L type contact of contact pay-off passageway output end and push away the material cylinder in frame assembly bottom and piston head top, set up and push away material cylinder in contact lift and push away material cylinder upper end stroke terminal point and be used for holding work piece L type contact's contact ejection of compact guide holder, set up contact ejection of compact guide holder dorsal part and be used for transversely ejecting contact ejection of compact guide holder contact, set up in contact ejection of compact guide holder delivery port and be used for accepting the contact piece L type contact of contact ejection of compact cylinder output, set up on the frame assembly and be connected with contact roll-over holder and drive the contact roll-over holder wobbling contact upset cylinder, set up in second transfer track top and be used for pressing down work piece L type contact in the contact roll-over holder after the mark The contact piece in the travel switch presses the cylinder downwards;
the upper cover feeding device comprises an upper cover feeding channel, an upper cover positioning seat and an upper cover feeding mechanical arm, wherein the upper cover feeding channel is arranged on one side of the second conveying track and used for conveying the upper cover of the workpiece shell, the upper cover positioning seat is arranged at an output terminal of the upper cover feeding channel, and the upper cover feeding mechanical arm is arranged on the rack assembly and used for conveying the upper cover of the workpiece shell in the upper cover positioning seat to a travel switch provided with an L-shaped contact piece of the workpiece;
the riveting press comprises a machine head which is arranged above the second conveying track and is used for loading a positioning pin transmitted by the manipulator into the upper cover of the workpiece shell;
and the wire feeding machine comprises a machine head which is arranged above the second conveying track and used for loading the inner hexagonal bolt transmitted by the manipulator into the travel switch.
As a further improvement of the above technical solution:
a finished product output device or a finished product output conveyor belt is arranged at the terminal of the second conveying track;
the finished product output device comprises an output rack gear shaft turnover mechanism which is arranged on the rack assembly and driven by a linear cylinder, an output turnover arm the root of which is connected with a gear shaft key of the output rack gear shaft turnover mechanism, an output movable clamping plate which is arranged at the cantilever end of the output turnover arm and driven by the cylinder to clamp the travel switch, an output dial-out arm which is arranged on the rack assembly and used for outputting the travel switch positioned at the rotary terminal of the output turnover arm, an output conveyor belt connected with the rotary terminal of the output turnover arm, and a finished product output cylinder arranged on the output conveyor belt.
The device also comprises a pre-installation center arranged on the rack assembly;
the pre-installation center comprises a base feeding device, a base overturning device, a first conveying device, a terminal feeding device, a key feeding device and/or an elastic sheet feeding device, wherein the base feeding device is arranged on the rack assembly and used for conveying a base of a workpiece shell, the base overturning device is arranged at the output end of the base feeding device, the first conveying device is longitudinally arranged and connected with the input end of the base overturning device, and the terminal feeding device, the key feeding device and/or the elastic sheet feeding device are/is sequentially arranged on one side of the first conveying device.
The base feeding device comprises a base conveying belt longitudinally arranged on the rack assembly and a base material blocking cylinder arranged on the base conveying belt and used for blocking the workpiece shell base from moving forwards.
The base overturning device comprises a base longitudinal shifting rod which is arranged on the frame assembly and is driven by an air cylinder to pull out the workpiece shell base at the end of the base conveyor belt, a base overturning bracket which is arranged at the end of the base longitudinal shifting rod stroke and is used for bearing the workpiece shell base pulled out by the base longitudinal shifting rod, and a base overturning arm which is arranged on the frame assembly, is connected with the base overturning bracket and drives the base overturning bracket to overturn for ninety degrees.
The first conveying device comprises a first side opening guide frame which is longitudinally arranged and used for bearing a workpiece shell base on a base overturning arm after overturning, a cylinder which is arranged at the end part of the first side opening guide frame and used for pushing the workpiece shell base on the base overturning arm into the first side opening guide frame, a first pushing cylinder which is arranged on a rack assembly, a first longitudinal traction plate which is longitudinally arranged on the rack assembly and is driven by the first pushing cylinder to longitudinally move in the first side opening guide frame, lateral stroke through grooves which are distributed on the first side opening guide frame, first elastic wedges which are laterally distributed on the first longitudinal traction plate and used for longitudinally pushing the workpiece shell base to move forwards in the lateral stroke through grooves, and a first positioning cylinder which is vertically arranged on the first side opening guide frame and used for downwards pressing and positioning the workpiece shell base.
The terminal feeding device comprises a terminal vibration feeding channel which is transversely arranged on one side of an opening of a first side opening guide frame and is used for conveying a workpiece connecting terminal, a terminal feeding terminal arranged at the outlet of the terminal vibration feeding channel, a terminal overturning and drawing cylinder arranged on one side of the terminal vibration feeding channel, a terminal fan-shaped material guide frame which is driven by the terminal overturning and drawing cylinder to swing on the vertical surface of the terminal vibration feeding channel, the initial end of the terminal fan-shaped material guide frame corresponds to the terminal feeding terminal and is used for swinging and conveying the workpiece connecting terminal, a terminal overturning rotating shaft which is arranged on a frame assembly and is rotatably connected with the terminal fan-shaped material guide frame, a terminal positioning groove which is arranged on the swinging terminal of the terminal fan-shaped material guide frame and is used for receiving the workpiece connecting terminal output by the terminal fan-shaped material guide frame, a terminal output port which is transversely arranged on one side of the terminal positioning groove, and a terminal which is transversely arranged And (3) a plate.
The key feeding device comprises a key vibration feeding channel which is arranged on the frame assembly, transversely arranged on one side of an opening of a first side opening guide frame and used for conveying a workpiece reset key, a key position-out guide frame which is longitudinally arranged at the terminal of the key vibration feeding channel, a key position-out station which is arranged in the key position-out guide frame, a key position-out cylinder which is arranged on one side of the key position-out guide frame and used for longitudinally moving the workpiece reset key to the key position-out station in the key position-out guide frame, a key feeding five-axis manipulator which is arranged on the frame assembly and used for installing the workpiece reset key of the key position-out station on a workpiece shell base, a key feeding workbench arranged on the frame assembly, a key driving arm which is horizontally and telescopically arranged on the key feeding workbench, a key connecting arm with one end hinged to the key driving arm, and a key connecting arm with one end hinged to the other end of the key connecting arm and the middle hinged to the key feeding workbench and used for resetting And the press head is embedded in the press key lower press head in the base of the workpiece shell.
The elastic piece feeding device and the terminal feeding device have the same structure; the elastic piece feeding device comprises an elastic piece vibration feeding channel for conveying the workpiece connecting elastic piece and an elastic piece feeding part for installing the workpiece connecting elastic piece on the workpiece shell base.
The middle transition device comprises a middle rotary dividing head which is arranged at the terminal of the first conveying device and is driven by a motor to rotate, a middle bearing channel which is distributed on the middle rotary dividing head and is used for bearing a pre-installed travel switch output by the first conveying device, a middle discharging station and a subsequent output station which are arranged on the middle rotary dividing head;
a middle discharging station cylinder is arranged at one end of the middle discharging station, and a middle discharging channel is obliquely arranged at the other end of the middle discharging station;
and one end of the subsequent output station is provided with a middle output shifting plate driven by the cylinder. The advantages of the invention are not limited to this description, but are described in more detail in the detailed description for better understanding.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural view of a base loading device according to the present invention;
FIG. 3 is a schematic view of the first conveyor of the present invention;
FIG. 4 is a schematic structural view of a terminal loading device according to the present invention;
fig. 5 is another view structure diagram of the terminal loading device of the present invention;
FIG. 6 is a schematic structural diagram of a key loading device according to the present invention;
FIG. 7 is a schematic view of the structure of the pellet loading apparatus of the present invention;
FIG. 8 is a schematic view of the construction of the intermediate transition apparatus of the present invention;
FIG. 9 is a schematic view of a portion of the present invention;
FIG. 10 is a schematic illustration of a partial explosion configuration of the present invention;
FIG. 11 is a schematic structural view of a loading device for upper covers of the present invention;
wherein: 1. a workpiece housing base; 2. a workpiece wiring terminal; 3. a workpiece reset key; 4. the workpiece is connected with the elastic sheet; 5. a workpiece L-shaped contact plate; 6. an upper cover of the workpiece shell; 7. a frame assembly; 8. a base feeding device; 9. a base turning device; 10. a first conveying device; 11. a terminal feeding device; 12. a key feeding device; 13. a tab loading device; 14. an intermediate transition device; 15. a second conveying device; 16. marking machine; 17. a contact sheet feeding device; 18. riveting machine; 19. covering a feeding device; 20. feeding a silk machine; 21. a finished product output device; 22. a base conveyor; 23. a base material blocking cylinder; 24. a base longitudinal deflector rod; 25. a base overturning arm; 26. a base overturning bracket; 27. the first side is provided with an opening guide frame; 28. a first push cylinder; 29. a first positioning cylinder; 30. a first resilient wedge; 31. a first longitudinal traction plate; 32. a terminal vibration feeding channel; 33. a terminal feeding terminal; 34. a terminal overturning and drawing cylinder; 35. a terminal fan-shaped material guide frame; 36. the terminal overturning rotating shaft; 37. a terminal positioning groove; 38. a terminal transverse push plate; 39. a terminal output port; 40. a key vibration feeding channel; 41. a key out-position guide frame; 42. a key position-out cylinder; 43. a key position-out station; 44. a key feeding five-axis manipulator; 45. a key driving arm; 46. a key connecting arm; 47. a key press-down head; 48. the elastic sheet vibrates the feeding channel; 49. an elastic sheet feeding part; 50. an intermediate discharge station cylinder; 51. a middle discharge channel; 52. a middle rotary dividing head; 53. a middle output dial plate; 54. a second transfer rail; 55. a contact plate feeding channel; 56. the contact piece ascends to push the material cylinder; 57. a contact piece discharging guide seat; 58. a contact piece discharging cylinder; 59. a wafer roll-over stand; 60. a contact piece overturning cylinder; 61. the contact piece presses the cylinder downwards; 62. an upper cover feeding channel; 63. an upper cover positioning seat; 64. an upper cover feeding manipulator; 65. an output overturning arm; 66. outputting a movable clamping plate; 67. an output rack gear shaft turnover mechanism; 68. an output dial-out arm; 69. and (5) outputting a finished product to a cylinder.
Detailed Description
As shown in all the figures, the travel switch comprises a workpiece shell base 1, a workpiece wiring terminal 2 installed on the workpiece shell base 1, a workpiece reset key 3, a workpiece connecting elastic sheet 4, a workpiece L-shaped contact sheet 5 and a workpiece shell upper cover 6, and then positioning and fastening are carried out through a positioning pin and a bolt, and a marking machine is adopted, wherein a feeding device or a manipulator of the bolt and the positioning pin is omitted in the figures, which is common knowledge.
As shown in all the figures, the travel switch assembly system of the present embodiment includes a rack assembly 7, and a rear assembly center disposed on the rack assembly 7; the rear assembly center comprises
A second transport device 15, which comprises a second transport rail 54 arranged longitudinally on the frame assembly 7 and used for transporting the pre-loaded travel switches;
a marking machine 16 disposed on one side of the second conveying rail 54 and configured to mark a side wall of the work housing base 1;
the contact piece feeding device 17 comprises a contact piece feeding channel 55 which is arranged on the rack assembly 7, is positioned on one side of the second conveying rail 54, is positioned on the rear side of the marking machine 16 and is used for conveying L-shaped contact pieces 5 of workpieces, a contact piece ascending and pushing cylinder 56 which is vertically arranged at the bottom of the rack assembly 7 and pushes up the L-shaped contact pieces 5 of the workpieces positioned at the output end of the contact piece feeding channel 55 at the top of a piston head, a contact piece discharging guide seat 57 which is arranged at the stroke end of the upper end of the contact piece ascending and pushing cylinder 56 and is used for accommodating the L-shaped contact pieces 5 of the workpieces, a contact piece discharging cylinder 58 which is arranged on the back side of the contact piece discharging guide seat 57 and is used for transversely pushing out the contact piece discharging guide seat 57, a contact piece overturning frame 59 which is arranged at the output port of the contact piece discharging guide seat 57 and is used for receiving the L-shaped contact pieces 5 output by the contact piece discharging cylinder 58, a contact pressing cylinder 61 which is arranged above the second conveying track 54 and is used for pressing the L-shaped contact 5 of the workpiece in the contact turnover frame 59 after turnover into the stroke switch after marking;
the upper cover feeding device 19 comprises an upper cover feeding channel 62, an upper cover positioning seat 63 and an upper cover feeding mechanical arm 64, wherein the upper cover feeding channel 62 is arranged on one side of the second conveying track 54 and is used for conveying the upper cover 6 of the workpiece shell, the upper cover positioning seat 63 is arranged at the output terminal of the upper cover feeding channel 62, and the upper cover feeding mechanical arm is arranged on the rack assembly 7 and is used for conveying the upper cover 6 of the workpiece shell in the upper cover positioning seat 63 to a travel switch of the L-shaped contact 5 of the mounted workpiece;
a riveting press 18 including a head disposed above the second transfer rail 54 and loading a positioning pin transferred from a robot into the work housing upper cover 6;
the wire feeding machine 20 includes a head which is disposed above the second transfer rail 54 and loads the hexagonal socket bolt transferred from the robot arm onto the stroke switch.
A finished product output device 21 or a finished product output conveyor belt is arranged at the end of the second conveying track 54;
the finished product output device 21 comprises an output rack gear shaft turnover mechanism 67 which is arranged on the rack assembly 7 and driven by a linear cylinder, an output turnover arm 65 the root of which is connected with a gear shaft key of the output rack gear shaft turnover mechanism 67, an output movable clamping plate 66 which is arranged at the cantilever end of the output turnover arm 65 and is driven by a cylinder to clamp a travel switch, an output dial-out arm 68 which is arranged on the rack assembly 7 and is used for outputting the travel switch positioned at the rotating terminal of the output turnover arm 65, an output conveyor belt which is connected with the rotating terminal of the output turnover arm 65, and a finished product output cylinder 69 arranged on the output conveyor belt.
The device also comprises a pre-installation center arranged on the frame assembly 7;
the pre-installation center comprises a base feeding device 8, a base overturning device 9, a first conveying device 10, a terminal feeding device 11, a key feeding device 12 and/or an elastic sheet feeding device 13, wherein the base feeding device 8 is arranged on the rack assembly 7 and used for conveying the workpiece shell base 1, the base overturning device 9 is arranged at the output end of the base feeding device 8, the first conveying device 10 is longitudinally arranged and connected with the input end of the base overturning device 9, and the terminal feeding device 11, the key feeding device 12 and/or the elastic sheet feeding device 13 are sequentially arranged on one side of the first conveying device 10.
The base feeding device 8 comprises a base conveyor belt 22 longitudinally arranged on the rack assembly 7 and a base material blocking cylinder 23 arranged on the base conveyor belt 22 and used for blocking the workpiece shell base 1 from moving forwards.
The base overturning device 9 comprises a base longitudinal shifting rod 24 which is arranged on the frame assembly 7 and is driven by an air cylinder to pull out the workpiece shell base 1 at the terminal of the base conveyor belt 22, a base overturning bracket 26 which is arranged at the stroke terminal of the base longitudinal shifting rod 24 and is used for bearing the workpiece shell base 1 pulled out by the base longitudinal shifting rod 24, and a base overturning arm 25 which is arranged on the frame assembly 7, is connected with the base overturning bracket 26 and drives the base overturning bracket 26 to overturn for ninety degrees.
The first conveying device 10 comprises a first side opening guide frame 27 which is longitudinally arranged and used for receiving the workpiece shell base 1 on the base overturning arm 25 after overturning, an air cylinder which is arranged at the end part of the first side opening guide frame 27 and used for pushing the workpiece shell base 1 on the base overturning arm 25 into the first side opening guide frame 27, a first pushing air cylinder 28 which is arranged on the rack assembly 7, a first longitudinal traction plate 31 which is longitudinally arranged on the rack assembly 7 and is pulled by the first pushing air cylinder 28 to longitudinally move in the first side opening guide frame 27, a lateral travel channel distributed on the first side-opening guide frame 27, a first resilient wedge 30 laterally distributed on the first longitudinal traction plate 31 and used for longitudinally pushing the workpiece housing base 1 forward in the lateral travel channel, and a first positioning cylinder 29 vertically arranged on the first side-opening guide frame 27 and used for press-positioning the workpiece housing base 1.
The terminal loading device 11 comprises a terminal vibration feeding channel 32 transversely arranged on one side of the opening of the first side opening guide frame 27 and used for conveying the workpiece wiring terminal 2, a terminal feeding terminal 33 arranged at the outlet of the terminal vibration feeding channel 32, a terminal overturning traction cylinder 34 arranged on one side of the terminal vibration feeding channel 32, a terminal fan-shaped material guide frame 35 driven by the terminal overturning traction cylinder 34 to swing on the vertical surface of the terminal vibration feeding channel 32, the initial end of the terminal fan-shaped material guide frame corresponds to the terminal feeding terminal 33 and used for conveying the workpiece wiring terminal 2 in a swinging mode, a terminal overturning rotating shaft 36 arranged on the frame assembly 7 and rotatably connected with the terminal fan-shaped material guide frame 35, a terminal positioning groove 37 arranged on the swinging terminal of the terminal fan-shaped material guide frame 35 and used for receiving the workpiece wiring terminal 2 output by the terminal fan-shaped material guide frame 35, a terminal output port 39 transversely, And a terminal transverse pushing plate 38 which is transversely arranged at the other side of the terminal positioning groove 37 and is used for outputting the workpiece wiring terminal 2 in the terminal positioning groove 37 to the workpiece shell base 1 from a terminal output port 39.
The key feeding device 12 comprises a key vibration feeding channel 40 which is arranged on the frame assembly 7 and transversely arranged on one side of the opening of the first side opening guide frame 27 and used for conveying the workpiece reset key 3, a key out-position guide frame 41 which is longitudinally arranged at the terminal of the key vibration feeding channel 40, a key out-position station 43 which is arranged in the key out-position guide frame 41, a key out-position cylinder 42 which is arranged on one side of the key out-position guide frame 41 and used for longitudinally moving the workpiece reset key 3 in the key out-position guide frame 41 to the key out-position station 43, a key feeding five-axis manipulator 44 which is arranged on the frame assembly 7 and used for installing the workpiece reset key 3 of the key out-position station 43 on the workpiece shell base 1, a key feeding workbench which is arranged on the frame assembly 7, a key driving arm 45 which is horizontally and telescopically arranged on the key feeding workbench, a key connecting arm 46 one end of which is hinged with the key 45, And a key lower pressing head 47 with one end hinged with the other end of the key connecting arm 46 and the middle part hinged on the key feeding workbench and used for embedding the workpiece reset key 3 in the workpiece shell base 1.
The elastic piece feeding device 13 and the terminal feeding device 11 have the same structure; the elastic piece feeding device 13 comprises an elastic piece vibration feeding channel 48 for conveying the workpiece connecting elastic piece 4 and an elastic piece feeding part 49 for mounting the workpiece connecting elastic piece 4 on the workpiece shell base 1.
The intermediate transition device 14 comprises an intermediate rotary dividing head 52 which is arranged at the end of the first conveying device 10 and is driven by a motor to rotate, an intermediate receiving channel which is distributed on the intermediate rotary dividing head 52 and is used for receiving a pre-installed travel switch output by the first conveying device 10, and an intermediate discharging station and a subsequent outputting station which are arranged on the intermediate rotary dividing head 52;
a middle discharging station cylinder 50 is arranged at one end of the middle discharging station, and a middle discharging channel 51 is obliquely arranged at the other end of the middle discharging station;
and one end of the subsequent output station is provided with a middle output shifting plate 53 driven by an air cylinder.
When the invention is used, the frame assembly 7 is used as a reference, intermediate inspection is realized through pre-installation and post-installation, and the control is convenient.
Base loading attachment 8 realizes, and base turning device 9 realizes the material loading to work piece housing base 1, and first conveyor 10 realizes that the process links up, realizes automatic equipment, and terminal loading attachment 11, button loading attachment 12, shell fragment loading attachment 13 assemble work piece binding post 2, work piece button 3 that resets, work piece connection shell fragment 4 that correspond respectively to work piece housing base 1 on, realize installing in advance. And the intermediate transition device 14 realizes the output or continuous installation of the pre-installed travel switch. The base conveyor belt 22 continuously and stably conveys the workpiece to be machined, and the base material blocking cylinder 23 accurately feeds the workpiece shell base 1 one by one. The base longitudinal deflector 24 detaches the workpiece housing base 1 from the base conveyor 22 and into the base inversion bracket 26, which is rotated by 90 degrees by the base inversion arm 25 and then detached from the base inversion bracket 26 by the air cylinder. The side and top openings of the first open-sided guide frame 27 facilitate installation. The first positioning cylinder 29 realizes positioning installation, when feeding, the first pushing cylinder 28, the first longitudinal traction plate 31 and the first elastic wedge 30 drive the workpiece shell base 1 to move forward for one station in the process through groove, then the first positioning cylinder 29 realizes positioning, next, the first elastic wedge 30 retreats and overcomes the spring force to pass through the workpiece shell base 1 and then reach the back side, and then the base is pushed to move forward for one station.
The vibration basket, the vibrating motor drive work piece binding post 2 and export to terminal pay-off terminal 33 at terminal vibration pay-off passageway 32, and terminal upset traction cylinder 34 drives the fan-shaped guide frame 35 of terminal and revolves the pivot 36 rotation around the terminal, will be located the work piece binding post 2 of terminal pay-off terminal 33 and enter into terminal constant head tank 37, and finally, the horizontal push pedal 38 of terminal installs this work piece binding post 2 in work piece casing base 1 from terminal delivery outlet 39.
Similarly, the button vibration feeding channel 40 outputs the workpiece reset button 3 to the button locating guide frame 41, the button locating cylinder 42 pushes the workpiece reset button 3 to the button locating position 43, the button feeding five-axis manipulator 44 mounts the workpiece reset button 3 on the workpiece housing base 1, and the button driving arm 45 drives the button pressing head 47 to swing and press down through the button connecting arm 46 to press the workpiece reset button 3 to a correct position.
The workpiece connecting elastic sheet 4 is similar to the workpiece connecting terminal 2, and the elastic sheet vibrates the feeding channel 48 and the elastic sheet feeding part 49 to install the feeding of the elastic sheet into the workpiece shell base 1. And pre-installation is realized.
The pre-installed switch enters the middle rotary dividing head 52, and can meet different requirements at corresponding stations, for example, the switch is sent to the middle discharging channel 51 through the middle discharging station air cylinder 50 to be subjected to sampling inspection or inserted into a corresponding process; or the switch is sent to a post-mounting process through the intermediate output dial plate 53.
After the second conveying device 15 receives the switch which is pre-installed, the marking machine 16 is used as standard equipment for marking the job number, the date or the word head by means of laser or spray painting and the like. The contact piece feeding device 17 realizes subsequent feeding and installation of the L-shaped contact piece 5 of the workpiece, the upper cover feeding device 19 realizes cover buckling, the riveting press 18 inserts a positioning pin into the drawing, which is not shown, and the thread feeding machine 20 realizes bolt connection, and all the bolt connection is realized through common equipment such as a mechanical arm and the like, and the equipment is standard equipment. The finished product output device 21 outputs the finished product finally. The contact piece feeding channel 55 realizes feeding, the contact piece ascending pushing cylinder 56 realizes output, the contact piece discharging guide seat 57 realizes transfer, the contact piece discharging cylinder 58 realizes single output, the contact piece overturning cylinder 60 drives the contact piece overturning frame 59 to rotate by 90 degrees to install the L-shaped contact piece 5 of the workpiece, and the contact piece pressing cylinder 61 presses the L-shaped contact piece 5 of the workpiece to a corresponding position.
The upper cover feeding channel 62 sends the workpiece shell upper cover 6 to the upper cover positioning seat 63, and the upper cover feeding manipulator 64 realizes feeding. And a second transfer rail 54 for transferring the subsequent process.
The output turnover arm 65 realizes the output of a finished product process, the output movable clamping plate 66 realizes the clamping of a finished product switch, the output rack gear shaft turnover mechanism 67 drives the output turnover arm 65 to rotate by 90 degrees, the output poking-out arm 68 sends a finished product onto a conveyor belt, and the finished product output cylinder 69 realizes auxiliary adjustment.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure, convenient use, shortened assembly line, intellectualization and capability of realizing worker intervention.

Claims (9)

1.一种行程开关组装系统,其特征在于:包括机架总成(7)、设置在机架总成(7)上的后组装中心;后组装中心包括1. A travel switch assembly system, characterized in that: it comprises a frame assembly (7) and a rear assembly center arranged on the frame assembly (7); the rear assembly center includes 第二输送装置(15),包括纵向设置在机架总成(7)上且用于输送预装的行程开关的第二传送轨道(54);a second conveying device (15), comprising a second conveying track (54) longitudinally arranged on the frame assembly (7) and used for conveying the pre-installed travel switches; 打标机(16),设置在第二传送轨道(54)一侧且用于给工件壳体底座(1)的侧壁打标签;a marking machine (16), arranged on one side of the second conveying track (54) and used for marking the side wall of the workpiece housing base (1); 触片上料装置(17),包括设置在机架总成(7)上且位于第二传送轨道(54)一侧且位于打标机(16)后侧且用于输送工件L型触片(5)的触片送料通道(55)、竖直设置在机架总成(7)底部且活塞头顶部将位于触片送料通道(55)输出端的工件L型触片(5)上顶的触片上升推料气缸(56)、设置在触片上升推料气缸(56)上端行程终点且用于容纳工件L型触片(5)的触片出料导向座(57)、设置在触片出料导向座(57)背侧且用于将触片出料导向座(57)横向顶出的触片出料气缸(58)、设置在触片出料导向座(57)输出口处且用于承接触片出料气缸(58)输出的工件L型触片(5)的触片翻转架(59)、设置在机架总成(7)上且与触片翻转架(59)连接且带动触片翻转架(59)摆动的触片翻转气缸(60)、设置在第二传送轨道(54)上方且用于将翻转后的触片翻转架(59)中的工件L型触片(5)下压入打标后的行程开关中的触片下压气缸(61);A contact sheet feeding device (17), comprising an L-shaped contact sheet (L-shaped contact sheet ( 5) The contact sheet feeding channel (55) is vertically arranged at the bottom of the frame assembly (7) and the top of the piston head will be located at the output end of the contact sheet feeding channel (55). The sheet rising and pushing cylinder (56), a contact piece discharging guide seat (57) arranged at the stroke end point of the upper end of the contact piece rising and pushing cylinder (56) and used for accommodating the L-shaped contact piece (5) of the workpiece, is arranged on the contact piece A contact piece discharge cylinder (58) on the back side of the discharge guide seat (57) and used for laterally ejecting the contact piece discharge guide seat (57), is arranged at the output port of the contact piece discharge guide seat (57) and A contact piece turning frame (59) for receiving the workpiece L-shaped contact piece (5) output by the contact piece discharging cylinder (58) is arranged on the frame assembly (7) and connected with the contact piece turning frame (59) A contact piece turning cylinder (60) that drives the contact piece turning frame (59) to swing, is arranged above the second conveying track (54) and is used to turn the workpiece L-shaped contact piece in the turned contact piece turning frame (59) (5) Press down the contact piece in the marked travel switch to press down the cylinder (61); 上盖上料装置(19),包括设置在第二传送轨道(54)一侧且用于输送工件壳体上盖(6)的上盖上料通道(62)、设置在上盖上料通道(62)输出终端的上盖定位座(63)、以及设置在机架总成(7)上且用于将上盖定位座(63)中的工件壳体上盖(6)输送到已安装工件L型触片(5)的行程开关中的上盖上料机械手(64);The upper cover feeding device (19) comprises an upper cover feeding channel (62) arranged on one side of the second conveying track (54) and used for conveying the upper cover (6) of the workpiece casing, and an upper cover feeding channel (62) arranged on the upper cover feeding channel (62) The upper cover positioning seat (63) of the output terminal, and the upper cover (6) of the workpiece housing in the upper cover positioning seat (63), which is arranged on the frame assembly (7) and is used for conveying to the installed The upper cover feeding manipulator (64) in the travel switch of the L-shaped contact piece (5) of the workpiece; 铆压机(18),包括设置在第二传送轨道(54)上方且将机械手传来的定位销装入到工件壳体上盖(6)中的机头;A riveting press (18), comprising a machine head that is arranged above the second conveying track (54) and that loads the positioning pins transmitted from the manipulator into the upper cover (6) of the workpiece housing; 上丝机(20),包括设置在第二传送轨道(54)上方且将机械手传来的内六方螺栓装入到行程开关上的机头。A wire feeding machine (20) includes a machine head which is arranged above the second conveying track (54) and installs the hexagonal socket bolts transmitted from the manipulator onto the travel switch. 2.根据权利要求1所述的行程开关组装系统,其特征在于:在第二传送轨道(54)的终端设置有成品输出装置(21);2. travel switch assembly system according to claim 1, is characterized in that: be provided with finished product output device (21) at the terminal of the second conveying track (54); 成品输出装置(21)包括设置在机架总成(7)上且由直线气缸驱动的输出齿条齿轮轴翻转机构(67)、根部与输出齿条齿轮轴翻转机构(67)的齿轮轴键连接的输出翻转臂(65)、设置在输出翻转臂(65)悬臂端且由气缸驱动夹持行程开关的输出活动夹板(66)、设置在机架总成(7)上且用于将位于输出翻转臂(65)旋转终端的行程开关输出的输出拨出臂(68)、与输出翻转臂(65)旋转终端连接的输出传送带、以及设置在输出传送带上的成品输出气缸(69)。The finished product output device (21) comprises an output rack and pinion shaft turning mechanism (67) arranged on the frame assembly (7) and driven by a linear cylinder, and a gear shaft key between the root and the output rack and pinion shaft turning mechanism (67). The connected output turning arm (65), the output movable splint (66), which is arranged at the cantilever end of the output turning arm (65) and is driven by the cylinder to clamp the travel switch, is arranged on the frame assembly (7) and used to The output pull-out arm (68) output by the travel switch at the rotary terminal of the output turning arm (65), the output conveyor belt connected with the rotary terminal of the output turning arm (65), and the finished product output cylinder (69) arranged on the output conveyor belt. 3.根据权利要求1所述的行程开关组装系统,其特征在于:还包括设置在机架总成(7)上的预安装中心;3. travel switch assembly system according to claim 1, is characterized in that: also comprise the pre-installation center that is arranged on the rack assembly (7); 预安装中心包括设置在机架总成(7)上且用于输送工件壳体底座(1)的底座上料装置(8)、设置在底座上料装置(8)输出端处的底座翻转装置(9)、纵向设置且与底座翻转装置(9)输入端连接的第一输送装置(10)、以及依次设置在第一输送装置(10)一侧的端子上料装置(11)、按键上料装置(12)、和/或弹片上料装置(13)。The pre-installation center includes a base loading device (8) arranged on the frame assembly (7) and used for conveying the workpiece shell base (1), and a base turning device arranged at the output end of the base loading device (8). (9), a first conveying device (10) arranged longitudinally and connected to the input end of the base turning device (9), and a terminal feeding device (11), which are sequentially arranged on one side of the first conveying device (10), on the buttons A feeding device (12), and/or an elastic sheet feeding device (13). 4.根据权利要求3所述的行程开关组装系统,其特征在于:底座上料装置(8)包括纵向设置在机架总成(7)上的底座传送带(22)、以及设置在底座传送带(22)上且用于阻挡工件壳体底座(1)前行的底座挡料气缸(23)。4. travel switch assembly system according to claim 3, is characterized in that: the base feeding device (8) comprises the base conveyor belt (22) longitudinally arranged on the frame assembly (7) and the base conveyor belt (22) arranged on the base conveyor belt ( 22) and the base stopper cylinder (23) used to block the forward movement of the workpiece housing base (1). 5.根据权利要求4所述的行程开关组装系统,其特征在于:底座翻转装置(9)包括设置在机架总成(7)上且由气缸驱动将底座传送带(22)终端的工件壳体底座(1)拨出的底座纵向拨杆(24)、设置在底座纵向拨杆(24)行程终端且用于承接底座纵向拨杆(24)拨出的工件壳体底座(1)的底座翻转托座(26)、以及设置在机架总成(7)上且与底座翻转托座(26)连接且带动底座翻转托座(26)翻转九十度的底座翻转臂(25)。5. travel switch assembly system according to claim 4, is characterized in that: base overturning device (9) comprises and is arranged on the frame assembly (7) and is driven by the air cylinder to end the workpiece housing of the base conveyor belt (22) The base longitudinal lever (24) pulled out from the base (1), and the base of the workpiece housing base (1) that is arranged at the stroke end of the base longitudinal lever (24) and used to receive the base longitudinal lever (24) is turned over. A bracket (26), and a base turning arm (25) arranged on the frame assembly (7) and connected to the base turning bracket (26) and driving the base turning bracket (26) to turn ninety degrees. 6.根据权利要求5所述的行程开关组装系统,其特征在于:第一输送装置(10)包括纵向设置且用于承接翻转后的底座翻转臂(25)上的工件壳体底座(1)的第一侧开口导向架(27)、设置在第一侧开口导向架(27)端部且用于将底座翻转臂(25)上的工件壳体底座(1)推送到第一侧开口导向架(27)中的气缸、设置在机架总成(7)上的第一推送气缸(28)、纵向设置在机架总成(7)上且由第一推送气缸(28)牵动在第一侧开口导向架(27)中纵向移动的第一纵向牵引板(31)、分布在第一侧开口导向架(27)上的侧向行程通槽、侧向分布在第一纵向牵引板(31)上且用于在侧向行程通槽中纵向推送工件壳体底座(1)前行的第一弹性斜楔(30)、以及竖直设置在第一侧开口导向架(27)上且用于下压定位工件壳体底座(1)的第一定位气缸(29)。6. travel switch assembly system according to claim 5, is characterized in that: the first conveying device (10) comprises the workpiece housing base (1) that is longitudinally arranged and is used to receive the base turning arm (25) after turning over The first side opening guide frame (27) is arranged at the end of the first side opening guide frame (27) and is used to push the workpiece housing base (1) on the base turning arm (25) to the first side opening guide frame The cylinder in the frame (27), the first push cylinder (28) arranged on the frame assembly (7), longitudinally arranged on the frame assembly (7) and pulled by the first push cylinder (28) in the first push cylinder (28) The first longitudinal traction plate (31) that moves longitudinally in the side opening guide frame (27), the lateral travel through grooves distributed on the first side opening guide frame (27), and the first longitudinal traction plate (31) distributed laterally on the first longitudinal traction plate (27). 31) and used for longitudinally pushing the workpiece housing base (1) forward in the lateral travel through groove, and a first elastic wedge (30) vertically arranged on the first side opening guide frame (27) and The first positioning cylinder (29) used for pressing down and positioning the workpiece housing base (1). 7.根据权利要求6所述的行程开关组装系统,其特征在于:端子上料装置(11)包括横向设置在第一侧开口导向架(27)开口一侧且用于输送工件接线端子(2)的端子振动送料通道(32)、设置在端子振动送料通道(32)出口处的端子送料终端(33)、设置在端子振动送料通道(32)一侧的端子翻转牵引气缸(34)、由端子翻转牵引气缸(34)驱动在端子振动送料通道(32)垂直面摆动且始端与端子送料终端(33)对应且用于摆动输送工件接线端子(2)的端子扇形导料架(35)、设置在机架总成(7)上且与端子扇形导料架(35)转动连接的端子翻转转轴(36)、设置在端子扇形导料架(35)摆动终端且承接端子扇形导料架(35)输出工件接线端子(2)的端子定位槽(37)、横向设置在端子定位槽(37)一侧的端子输出口(39)、横向设置在端子定位槽(37)另一侧且用于将端子定位槽(37)中的工件接线端子(2)从端子输出口(39)输出到工件壳体底座(1)中的端子横向推板(38)。7. travel switch assembly system according to claim 6, is characterized in that: terminal feeding device (11) comprises and is laterally arranged on one side of the opening of first side opening guide frame (27) and is used for conveying workpiece terminal (2 ), a terminal feeding terminal (33) arranged at the outlet of the terminal vibrating feeding channel (32), a terminal turning and pulling cylinder (34) arranged on one side of the terminal vibrating feeding channel (32), The terminal overturning and pulling cylinder (34) drives the terminal fan-shaped guide frame (35), which swings on the vertical plane of the terminal vibrating feeding channel (32) and whose start end corresponds to the terminal feeding terminal (33) and is used for oscillating and conveying the workpiece terminal (2), The terminal turning shaft (36), which is arranged on the rack assembly (7) and is rotatably connected to the terminal fan-shaped material guide frame (35), is arranged at the swing terminal of the terminal fan-shaped material guide frame (35) and receives the terminal fan-shaped material guide frame (35). 35) The terminal positioning slot (37) of the output workpiece terminal (2), the terminal output port (39) laterally arranged on one side of the terminal positioning slot (37), and the terminal positioning slot (37) laterally arranged on the other side and using The workpiece connection terminal (2) in the terminal positioning groove (37) is output from the terminal output port (39) to the terminal lateral push plate (38) in the workpiece housing base (1). 8.根据权利要求7所述的行程开关组装系统,其特征在于:按键上料装置(12)包括设置在机架总成(7)上且横向设置在第一侧开口导向架(27)开口一侧且用于输送工件复位按键(3)的按键振动送料通道(40)、纵向设置在按键振动送料通道(40)终端的按键出位导向架(41)、设置在按键出位导向架(41)中的按键出位工位(43)、设置在按键出位导向架(41)一侧且用于将工件复位按键(3)在按键出位导向架(41)中纵向移动到按键出位工位(43)的按键出位气缸(42)、设置在机架总成(7)上且用于将按键出位工位(43)的工件复位按键(3)安装在工件壳体底座(1)上的按键上料五轴机械手(44)、设置在机架总成(7)上的按键上料工作台、水平伸缩设置在按键上料工作台上的按键驱动臂(45)、一端与按键驱动臂(45)铰接的按键连接臂(46)、以及一端与按键连接臂(46)另一端铰接且中部铰接在按键上料工作台上且用于将工件复位按键(3)嵌装在工件壳体底座(1)中的按键下压头(47)。8. travel switch assembly system according to claim 7, it is characterized in that: key feeding device (12) comprises and is arranged on the frame assembly (7) and is laterally arranged on the first side opening guide frame (27) opening A key vibration feeding channel (40) on one side and used for conveying the workpiece reset key (3), a key exit guide frame (41) longitudinally arranged at the end of the key vibration feed channel (40), and a key exit guide frame ( In 41), the button exit station (43) is arranged on one side of the button exit guide frame (41) and is used to move the workpiece reset button (3) longitudinally in the button exit guide frame (41) to the button exit guide frame (41). The button-out position cylinder (42) of the button-out station (43) is arranged on the frame assembly (7) and used to install the workpiece reset button (3) of the button-out station (43) on the workpiece housing base The five-axis manipulator (44) for button feeding on (1), the button feeding table set on the frame assembly (7), the button driving arm (45) horizontally telescopically arranged on the button feeding table, A key connecting arm (46) hinged at one end to the key driving arm (45), and one end hinged to the key connecting arm (46) at the other end, and the middle part is hinged on the key feeding worktable and used for embedding the workpiece reset key (3) The button pressing head (47) installed in the workpiece housing base (1). 9.根据权利要求8所述的行程开关组装系统,其特征在于:弹片上料装置(13)与端子上料装置(11)结构相同;弹片上料装置(13)用于输送工件连接弹片(4)与用于将工件连接弹片(4)安装到工件壳体底座(1)上。9. travel switch assembly system according to claim 8, is characterized in that: shrapnel feeding device (13) and terminal feeding device (11) have the same structure; shrapnel feeding device (13) is used for conveying workpiece connection shrapnel ( 4) with the spring piece (4) used to connect the workpiece to the workpiece housing base (1).
CN201811574366.4A 2018-12-21 2018-12-21 Travel switch assembly system Active CN109727800B (en)

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CN105990053B (en) * 2016-06-28 2018-06-22 乐清市华田电力科技有限公司 Travel switch kludge
CN108453500B (en) * 2017-02-17 2024-02-23 浙江正泰电器股份有限公司 Switch lower seat assembly equipment and assembly method
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CN206877876U (en) * 2017-07-11 2018-01-12 东莞市益诚自动化设备有限公司 Shrapnel waterproof switch automatic assembly machine
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