CN109772447B - Composite molecular sieve catalyst for isomerization of carbon octa-arene and preparation method thereof - Google Patents

Composite molecular sieve catalyst for isomerization of carbon octa-arene and preparation method thereof Download PDF

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CN109772447B
CN109772447B CN201910101949.3A CN201910101949A CN109772447B CN 109772447 B CN109772447 B CN 109772447B CN 201910101949 A CN201910101949 A CN 201910101949A CN 109772447 B CN109772447 B CN 109772447B
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张燕挺
刘春滋
梁亚凝
李锦源
窦涛
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Taiyuan Dacheng Environment And Energy Chemical Technology Co ltd
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Abstract

The invention discloses a composite molecular sieve catalyst for isomerizing carbon octa-arene and a preparation method thereof; comprises the following components: EU-1/EU-2 composite molecular sieve, one or more oxides of platinum, palladium, tungsten and molybdenum; the EU-1/EU-2 composite molecular sieve is prepared by mixing sodium hydroxide, ammonium hexamethobromide, white carbon black and sodium metaaluminate, and then adding EU-2 crystal seeds for crystallization; mixing an EU-1/EU-2 composite molecular sieve and an oxide binder, kneading with an inorganic acid solution, drying and roasting to obtain a catalyst carrier; then one or more oxides of platinum, palladium, tungsten and molybdenum and a catalyst carrier are impregnated together and roasted to obtain the catalyst; due to the synergistic effect of the EU-1 and EU-2 molecular sieves forming the cocrystallization, the catalyst has more reasonable acid distribution and good hydrothermal stability, overcomes the limitation of a single component, and has the advantages of high selectivity of p-xylene and less loss of carbon octaarene.

Description

Composite molecular sieve catalyst for isomerization of carbon octa-arene and preparation method thereof
Technical Field
The invention relates to the technical field of chemical catalysts, in particular to a composite molecular sieve catalyst for isomerizing C-eight aromatic hydrocarbons and a preparation method thereof.
Background
The carbon octa-arene mainly comprises a mixture of p-xylene (PX), o-xylene (OX), m-xylene (MX) and Ethylbenzene (EX), wherein the p-xylene (PX) is an important chemical raw material, mainly Produces Terephthalic Acid (PTA) and dimethyl terephthalate (DMT), and has important application in the fields of coatings, dyes, medicaments and the like. At present, China still has the difference between huge demand and insufficient self-supply, and the import of p-xylene gradually increases every year along with the rapid development of economy. Therefore, how to effectively increase the yield of p-xylene by using the catalyst is an important petrochemical project.
At present, the carbon-eight aromatic hydrocarbon mainly comes from naphtha thermal cracking and catalytic reforming, wherein paraxylene, o-xylene, m-xylene and ethylbenzene are isomers, boiling points are close, separation is difficult, and as the application of ethylbenzene is far less extensive than that of paraxylene, how to treat ethylbenzene becomes an important link, and at present, two methods mainly exist for solving the problem: first, ethylbenzene is converted to useful para-xylene using an isomerization catalyst; secondly, ethylbenzene is converted into benzene by using a de-ethyl catalyst, and the benzene is easily separated from the carbon eight aromatic hydrocarbon.
The carbon eight aromatic hydrocarbon isomerization catalyst mainly comprises a metal component and a molecular sieve component, wherein the metal component mainly provides a hydrogenation active center, and the molecular sieve component provides an isomerization center. The research focus of the current catalyst is mainly focused on the application of a novel molecular sieve and the post-modification of the molecular sieve, so as to expect higher activity, higher selectivity and lower carbon eight loss.
To date, researchers have developed various molecular sieves for catalyzing the isomerization of a carbon octaarene to p-xylene, among which EU-1 molecular sieves exhibit excellent catalytic performance in the isomerization of a carbon octaarene, and published patents CN104888848A, CN102909057A, CN102441419A, CN102039161A, US4482773, US4487731, US4939110, US5077254, etc. all use EU-1 molecular sieves as a substrate to catalyze the isomerization of a carbon octaarene.
The EU-1 molecular sieve has a one-dimensional microporous channel structure, contains a 10-membered ring straight channel and a 12-membered ring side bag vertical to the 10-membered ring straight channel, and has an excellent catalytic performance on a xylene isomerization reaction due to the unique channel structure; the EU-2 molecular sieve is composed of one-dimensional 10-membered ring straight channels, and the pore size of the EU-2 molecular sieve is close to that of the EU-1 molecular sieve, so that the EU-2 molecular sieve becomes a preferable molecular sieve for xylene isomerization catalysis. The composite molecular sieve is a co-crystal formed by two or more molecular sieves, has more reasonable acid distribution and good hydrothermal stability, overcomes the limitation of a single component, is a common option for modulating the high activity of a more molecular sieve catalyst, and has wide application potential.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides a carbon octaarene isomerization composite molecular sieve catalyst and a preparation method thereof.
A composite molecular sieve catalyst for isomerizing a carbon octa-arene comprises the following components in percentage by weight: 10-70% of EU-1/EU-2 composite molecular sieve; 0.01-6.0% of one or more oxides of platinum, palladium, tungsten and molybdenum; the balance of oxide binder, which meets the total weight of 100%.
The preparation method of the EU-1/EU-2 composite molecular sieve comprises the steps of mixing deionized water, sodium hydroxide, ammonium hexamethobromide, white carbon black and sodium metaaluminate, adding EU-2 crystal seeds, fully stirring, placing in a crystallization kettle, and crystallizing at 180 ℃ for 80 hours to obtain the EU-1/EU-2 composite molecular sieve; SiO in the EU-1/EU-2 composite molecular sieve2With Al2O3In a molar ratio of 30 to 120: 1.
preferably, the weight percentage of the EU-1/EU-2 composite molecular sieve is 30-60%.
Preferably, the EU-1/EU-2 composite molecular sieve contains SiO2With Al2O3In a molar ratio of 40-80: 1.
preferably, the weight percentage of one or more oxides of platinum, palladium, tungsten and molybdenum is 0.5-5.0%.
Preferably, the oxide binder is alumina or silica or a mixture of both.
A preparation method of a composite molecular sieve catalyst for isomerizing a carbon octaarene comprises the following steps:
1) mixing 5.5-6.5 parts by weight of deionized water, 0.2-0.23 part by weight of sodium hydroxide, 0.45-0.55 part by weight of hexamethonium bromide, 1-1.4 parts by weight of white carbon black and 0.12-0.16 part by weight of sodium metaaluminate, adding 0.35-0.37 part by weight of EU-2 seed crystal, fully stirring for 2-2.5h, placing in a crystallization kettle, crystallizing at 160-; SiO in the EU-1/EU-2 composite molecular sieve2With Al2O3In a molar ratio of 30 to 120: 1.
2) uniformly mixing the EU-1/EU-2 composite molecular sieve and an oxide binder, adding an inorganic acid solution with the mass concentration of 0.5-6.0% of the total mass of 40%, kneading and molding, drying at the temperature of 100 ℃ and 120 ℃ for 4-24h, and roasting at the temperature of 400 ℃ and 600 ℃ for 6-24h to obtain the catalyst carrier.
3) One or more oxides of platinum, palladium, tungsten and molybdenum and the catalyst carrier are placed in an impregnation liquid together, the mass ratio of the catalyst carrier to the impregnation liquid is 1:3-5, the mixture is kept stand for 20 hours at normal temperature, then the liquid is separated out, the catalyst carrier is dried for 4-24 hours at the temperature of 100-120 ℃, and then the catalyst is roasted for 6-24 hours at the temperature of 400-600 ℃ to obtain the catalyst.
Preferably, the inorganic acid is hydrochloric acid or nitric acid with the mass concentration of 1-5%.
Preferably, the platinum-containing compound is one or two of chloroplatinic acid or ammonium chloroplatinate; the palladium-containing compound is one or two of palladium chloride or palladium nitrate; the tungsten-containing compound is tungsten nitrate and the molybdenum-containing compound is ammonium molybdate.
The EU-1 molecular sieve has a one-dimensional microporous channel structure, contains a 10-membered ring straight channel and a 12-membered ring side bag vertical to the 10-membered ring straight channel, and has an excellent catalytic performance on a xylene isomerization reaction due to the unique channel structure; the EU-2 molecular sieve is composed of one-dimensional 10-membered ring straight channels, and the pore size of the EU-2 molecular sieve is close to that of the EU-1 molecular sieve, so that the EU-2 molecular sieve becomes a preferable molecular sieve for xylene isomerization catalysis. According to the invention, EU-1 and EU-2 are crystallized, so that the composite molecular sieve formed by combining the EU-1 and the EU-2 has more reasonable acid distribution and good hydrothermal stability, the limitation of a single component is overcome, the synergistic effect of the EU-1 and EU-2 molecular sieves is exerted, the concentration of p-xylene in a product is close to a thermodynamic equilibrium value, the ethylbenzene conversion rate and the p-xylene selectivity are higher, and the loss amount of C8 aromatic hydrocarbon is lower.
Compared with the prior art, the invention has the beneficial effects that.
The invention provides a carbon octaarene isomerization catalyst taking an EU-1/EU-2 composite molecular sieve as a matrix, which has more reasonable acid distribution and good hydrothermal stability due to the synergistic effect of cocrystallization formed by the EU-1 molecular sieve and the EU-2 molecular sieve, overcomes the limitation of a single component, and ensures that the generated catalyst has the advantages of high selectivity to xylene and less loss of carbon octaarene.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail with reference to the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The technical solutions of the present invention are described in detail below with reference to examples, but the scope of protection is not limited thereto.
Comparative example 1
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 40: 1, 500g of EU-1 molecular sieve and 500g of alumina powder, 400ml of a 5% hydrochloric acid aqueous solution was added and kneaded, and a cylindrical bar having a diameter of 2.0mm was extruded, dried at 100 ℃ for 12 hours, and calcined at 600 ℃ for 6 hours.
2) Preparation of the catalyst
Taking 100g of the sample in the step 1), adding the sample into a dipping solution containing 0.5g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of the solid to the liquid of 1:3, collecting the solid after separating the liquid, drying for 12 hours at 100 ℃, and roasting for 12 hours at 580 ℃ to obtain a catalyst, wherein the catalyst is marked as E1.
Comparative example 2
1) Preparing an EU-1/EU-2 composite molecular sieve: 5.5g of deionized water, 0.2g of sodium hydroxide, 0.55g of hexamethonium bromide, 1.4g of white carbon black (92 mass percent) and 0.16g of sodium metaaluminate (the mass fraction of aluminum oxide is 41 percent) are mixed, 0.37g of EU-2 seed crystal is added, the mixture is stirred for 2.5 hours and is placed in a crystallization kettle for 80 hours at the temperature of 160 ℃. Obtaining the EU-1/EU-2 composite molecular sieve.
2) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 80: 300g of EU-1/EU-2 composite molecular sieve 1 and 700g of alumina powder are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 2% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, drying is carried out for 4 hours at 120 ℃, and roasting is carried out for 6 hours at 600 ℃.
3) Preparation of the catalyst
Taking 100g of the sample prepared in the step 2), adding the sample into a dipping solution containing 5.0g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of solid to liquid of 1:5, collecting the solid after separating the liquid, drying for 6 hours at 120 ℃, and roasting for 15 hours at 550 ℃ to obtain a catalyst, wherein the catalyst is marked as E2.
The preparation method of the EU-1/EU-2 composite molecular sieve described in the following examples 1 to 7 comprises the following steps: 6g of deionized water, 0.22g of sodium hydroxide, 0.5g of hexamethonium bromide, 1.2g of white carbon black (92 mass percent) and 0.14g of sodium metaaluminate (the mass fraction of aluminum oxide is 41 percent) are mixed, 0.36g of EU-2 seed crystal is added, the mixture is stirred for 2 hours and is placed in a crystallization kettle for 80 hours at the temperature of 170 ℃. Obtaining the EU-1/EU-2 composite molecular sieve.
Example 1
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 40: 1 EU-1/EU-2 composite molecular sieve 500g and alumina powder 500g are fully mixed, 400ml of hydrochloric acid aqueous solution with the mass concentration of 5% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, drying is carried out at 100 ℃ for 12 hours, and roasting is carried out at 600 ℃ for 6 hours.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 0.5g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of the solid to the liquid of 1:3, collecting the solid after separating the liquid, drying for 12 hours at 100 ℃, and roasting for 12 hours at 580 ℃ to obtain a catalyst which is marked as C1.
Example 2
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 80: 300g of EU-1/EU-2 composite molecular sieve 1 and 700g of alumina powder are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 2% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, drying is carried out for 4 hours at 120 ℃, and roasting is carried out for 6 hours at 600 ℃.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 5.0g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of solid to liquid of 1:5, collecting the solid after separating the liquid, drying for 6 hours at 120 ℃, and roasting for 15 hours at 550 ℃ to obtain a catalyst which is marked as C2.
Example 3
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 60: 600g of EU-1/EU-2 composite molecular sieve 1 and 400g of alumina powder are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 5% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, the cylindrical strips are dried at the temperature of 110 ℃ for 12 hours, and the cylindrical strips are roasted at the temperature of 400 ℃ for 24 hours.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into an impregnation solution containing 3.0g of chloroplatinic acid and 0.5g of palladium chloride, standing the mixture at room temperature for 20 hours according to the mass ratio of the solid to the liquid of 1:4, collecting the solid after separating the liquid, drying the solid at 110 ℃ for 12 hours, and roasting the solid at 450 ℃ for 20 hours to obtain a catalyst C3.
Example 4
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 40: 1 EU-1/EU-2 composite molecular sieve 400g and alumina powder 600g are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 1% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, drying is carried out for 6 hours at 100 ℃, and roasting is carried out for 10 hours at 600 ℃.
2) Preparation of the catalyst
Taking 100g of the sample in the step 1), adding the sample into an impregnation solution containing 0.5g of chloroplatinic acid and 2.5 g of tungsten nitrate, standing the mixture at room temperature for 20 hours according to the mass ratio of the solid to the liquid of 1:3.5, collecting the solid after separating the liquid, drying the solid at 100 ℃ for 6 hours, and roasting the solid at 400 ℃ for 24 hours to obtain a catalyst C4.
Example 5
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 60: 1 EU-1/EU-2 composite molecular sieve 500g and alumina powder 500g are fully mixed, 400ml of hydrochloric acid aqueous solution with the mass concentration of 4% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, drying is carried out at 100 ℃ for 16 hours, and roasting is carried out at 450 ℃ for 20 hours.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 1.5g of chloroplatinic acid and 1.5g of ammonium chloroplatinate, standing at room temperature for 20 hours according to the mass ratio of solid to liquid of 1:4.5, collecting the solid after separating the liquid, drying at 120 ℃ for 16 hours, and roasting at 550 ℃ for 10 hours to obtain a catalyst C5.
Example 6
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 80: 1 EU-1/EU-2 composite molecular sieve 500g and alumina powder 500g are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 2.0% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, the drying is carried out for 24 hours at the temperature of 100 ℃, and the roasting is carried out for 10 hours at the temperature of 500 ℃.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 0.5g of chloroplatinic acid and 3.0g of ammonium molybdate, standing the sample at room temperature for 20 hours according to the mass ratio of the solid to the liquid of 1:3.5, collecting the solid after separating the liquid, drying the solid at 100 ℃ for 24 hours, and roasting the solid at 500 ℃ for 10 hours to obtain a catalyst C6.
Example 7
1) Preparation of catalyst support
Taking the molar ratio of silicon to aluminum as 60: 1, 400g of EU-1/EU-2 composite molecular sieve, 500g of alumina powder and 100g of silicon dioxide powder are fully mixed, 400ml of nitric acid aqueous solution with the mass concentration of 3.0% is added for kneading, cylindrical strips with the diameter of 2.0mm are extruded, the cylindrical strips are dried at the temperature of 110 ℃ for 12 hours, and the cylindrical strips are roasted at the temperature of 600 ℃ for 10 hours.
2) Preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 2.0g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of solid to liquid of 1:5, collecting the solid after separating the liquid, drying for 16 hours at 110 ℃, and roasting for 15 hours at 500 ℃ to obtain a catalyst C7.
The catalysts of comparative examples 1-2 and examples 1-7 used fixed bed reactors fed with 15% ethylbenzene and 85% meta-xylene, hydrogen pressure 0.5MP, flow rate 70mL/min, reaction temperature 360 ℃, molar ratio of hydrogen to oil 2.0, mass space velocity 4.5h-, and reactor sampling for 6 hours, and the results are shown in the following table.
Figure DEST_PATH_IMAGE001
While the invention has been described in further detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (1)

1. A preparation method of a composite molecular sieve catalyst for isomerizing a carbon octaarene is characterized by comprising the following steps:
1) mixing 6g of deionized water, 0.22g of sodium hydroxide, 0.5g of hexamethonium bromide, 1.2g of white carbon black with the mass ratio of 92% and 0.14g of sodium metaaluminate, adding 0.36g of EU-2 seed crystal, stirring for 2 hours, placing in a crystallization kettle at 170 ℃ for 80 hours to obtain the EU-1/EU-2 composite molecular sieve; wherein the mass fraction of aluminum oxide in the sodium metaaluminate is 41 percent;
2) taking the molar ratio of silicon to aluminum as 60: 1, fully mixing 400g of EU-1/EU-2 composite molecular sieve, 500g of alumina powder and 100g of silicon dioxide powder, adding 400ml of nitric acid aqueous solution with the mass concentration of 3.0%, kneading, extruding into cylindrical strips with the diameter of 2.0mm, drying at 110 ℃ for 12 hours, and roasting at 600 ℃ for 10 hours;
3) preparation of the catalyst
Taking 100g of the sample prepared in the step 1), adding the sample into a dipping solution containing 2.0g of chloroplatinic acid, standing for 20 hours at room temperature according to the mass ratio of solid to liquid of 1:5, collecting the solid after separating the liquid, drying for 16 hours at 110 ℃, and roasting for 15 hours at 500 ℃.
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