CN109807603B - Plunger master cylinder sealing leather cup automatic assembly system - Google Patents

Plunger master cylinder sealing leather cup automatic assembly system Download PDF

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Publication number
CN109807603B
CN109807603B CN201910213171.5A CN201910213171A CN109807603B CN 109807603 B CN109807603 B CN 109807603B CN 201910213171 A CN201910213171 A CN 201910213171A CN 109807603 B CN109807603 B CN 109807603B
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China
Prior art keywords
cup
leather cup
cylinder
leather
feeding mechanism
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CN201910213171.5A
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Chinese (zh)
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CN109807603A (en
Inventor
郭斌
张瑞军
赵静
胡烨桦
田建威
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Hangzhou Wolei Intelligent Technology Co ltd
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Hangzhou Wolei Intelligent Technology Co ltd
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Abstract

The automatic plunger master cylinder sealing cup assembling system comprises a bench, wherein a plunger pump oiling mechanism for oiling a cylinder body, a cup loading mechanism for pushing a cup into the cylinder body and a cup straightening mechanism for straightening the raised edge of the cup in the master cylinder are arranged on the bench; a leather cup feeding mechanism is arranged above the leather cup loading mechanism, and four feeding holes are formed in the leather cup feeding mechanism and are respectively provided with four leather cups to be assembled; the visual system is also arranged on the leather cup feeding mechanism, the visual system performs visual detection when the leather cup feeding mechanism feeds the leather cup to a detection position, the qualified leather cup falls on the leather cup feeding mechanism through the control of the air cylinder, and the unqualified leather cup is blown by the air cylinder to be ejected into the waste box; the front of the leather cup loading mechanism is provided with a cylinder body servo feeding mechanism, and the cylinder body servo feeding mechanism fixes the cylinder body and sends the cylinder body to the installation position.

Description

Plunger master cylinder sealing leather cup automatic assembly system
Technical Field
The invention relates to the field of mechanical testing, in particular to an automatic assembling system for a plunger master cylinder sealing leather cup.
Background
In the braking process of automobiles, in order to lighten the working strength of drivers and improve the braking efficiency and the comfort of braking, a modern automobile braking system widely adopts servo-assisted hydraulic braking and comprises a plunger master cylinder. The assembly efficiency of the sealing cup as a sealing element in the main cylinder is very important. The asymmetric structure requires that the leather cup faces correctly during assembly, and the elasticity of the leather cup leads to the problem that edge curling often occurs when people work, so that the tightness of the main cylinder is affected. And the manual assembly efficiency is quite low. At present, no integral assembly scheme exists at home, so that the design of an automatic plunger master cylinder leather cup mounting mechanism is necessary.
Disclosure of Invention
The invention aims to provide an automatic assembling mechanism for a plunger master cylinder sealing leather cup.
The technical scheme of the invention is as follows:
The automatic plunger master cylinder sealing cup assembling system comprises a bench, wherein a plunger pump oiling mechanism for oiling a cylinder body, a cup loading mechanism for pushing a cup into the cylinder body and a cup straightening mechanism for straightening the raised edge of the cup in the master cylinder are arranged on the bench;
A leather cup feeding mechanism is arranged above the leather cup loading mechanism, and four feeding holes are formed in the leather cup feeding mechanism and are respectively provided with four leather cups to be assembled; the visual system is also arranged on the leather cup feeding mechanism, the visual system performs visual detection when the leather cup feeding mechanism feeds the leather cup to a detection position, the qualified leather cup falls on the leather cup feeding mechanism through the control of the air cylinder, and the unqualified leather cup is blown by the air cylinder to be ejected into the waste box; the front of the leather cup loading mechanism is provided with a cylinder body servo feeding mechanism, and the cylinder body servo feeding mechanism fixes the cylinder body and sends the cylinder body to the installation position.
The leather cup feeding mechanism comprises four channels for conveying four leather cups respectively, and each channel is provided with a material shortage detection photoelectric device, a material feeding detection photoelectric device and a blocking device for controlling the leather cups to enter a detection area in sequence; after the leather cup reaches the detection area, the photoelectric detection of the leather cup is triggered visually, the visual system automatically detects the positive and negative directions of the leather cup, the light source moves the cylinder to extend out during detection, a light source is provided for the camera, the material blocking cylinder is retracted when the detection is qualified, and the self weight of the leather cup falls; if the detection is unqualified, the air blowing port blows air, the leather cup is blown to the unqualified material box, the pressing plate cylinder presses down, and the leather cup is sent to the leather cup loading mechanism.
Further improvements, the vision system includes a vision sensor for transmitting an image, and a securing mechanism for securing the vision sensor.
The cup filling mechanism comprises a core shaft and a push rod sleeved on the core shaft, wherein the core shaft and the push rod are concentrically arranged, each core shaft and the push rod are driven by a cylinder, a main cylinder is fixed in front of the core shaft and the push rod, a cup groove is formed between the core shaft and the push rod and between the core shaft and the main cylinder, and the cup feeding mechanism feeds a cup into the cup groove; the outer side of the push rod is also sleeved with a sleeve; when the leather cup is installed, the mandrel drives the leather cup to incline into the inner wall of the sleeve to reach the installation position of the leather cup of the main cylinder, and the push rod cylinder advances to push the inclined leather cup to completely enter the installation position of the leather cup of the main cylinder.
Further improvement, a floating pushing core is arranged at the central position of the mandrel.
Further improvement, the plunger pump oiling comprises an oil injection rod, an oil inlet and an air inlet are formed in the bottom of the oil injection rod, and a fixing seat for fixing the cylinder body is arranged above the oil injection rod; when the oil spraying device works, the oil spraying rod enters the main cylinder under the drive of the motor, the oil inlet is used for oil inlet, the air inlet is used for air blowing, so that the oil is sprayed out from the oil spraying hole in a mist form, and in the ascending process of the module, the oil mist is uniformly sprayed on the inner wall of the cylinder body
Further improvement, the cup stroking mechanism comprises a positioning seat for fixing the cylinder body, a cup stroking head is arranged below the positioning seat, and can enter the main cylinder under the drive of a motor to strok the cup which is not assembled in place.
The rubber smoothing bowl mechanism is also provided with a force sensor and an oil injection device.
The beneficial effects of the invention are as follows:
The automatic assembling mechanism for the plunger master cylinder sealing leather cup is compact in structure, fully uses the air cylinder as a power source, is clean and sanitary, and is environment-friendly and pollution-free.
Drawings
The invention, together with a further understanding of the many of its attendant advantages, will be best understood by reference to the following detailed description, when considered in conjunction with the accompanying drawings, which are included to provide a further understanding of the invention, and the accompanying drawings, illustrate and do not constitute a limitation on the invention, and wherein:
FIG. 1 is an overall perspective view of the present invention;
FIG. 2 is an overall front view of the present invention;
FIG. 3 is an overall top view of the present invention;
FIG. 4 is a diagram of a plunger pump oiling machine;
FIG. 5 is a front view of the cup feed mechanism;
FIG. 6 is a side view of a cup feed mechanism;
FIG. 7 is a diagram showing the internal structure of the cup feeding mechanism;
FIG. 8 is a rear view of the cup feed mechanism;
FIG. 9 is a cross-sectional view of the cup filling mechanism;
FIG. 10 is a perspective view of the cup fitting mechanism;
FIG. 11 is a cross-sectional view of a cup stroking mechanism;
Fig. 12 is a diagram of a vision system architecture.
Detailed Description
The automatic plunger master cylinder sealing leather cup assembling mechanism comprises a rack 100 for placing all the mechanisms, a plunger pump oiling mechanism 200 arranged at the left side of the rack 100 for oiling a cylinder body, a cylinder arranged at the bottom of the plunger pump oiling mechanism for oil flushing and controlling, a leather cup feeding mechanism 300 arranged at the middle of the rack 100, and a cylinder servo feeding mechanism servo module mounting assembly 400 comprising a servo motor mechanism and a cylinder servo feeding mechanism 500 matched with each other for completing cylinder displacement feeding. The vision system 700 performs vision inspection after the cup feeding mechanism 300 sends the cup to the inspection position, the qualified cup falls on the cup loading mechanism 600 under the control of the cylinder, and the unqualified cup is blown by the cylinder to be ejected into the waste box. The cup straightening mechanism 800 is installed on the right side of the bench 100, and pushes the straightening rod into the cylinder body through the cylinder to straighten the edge of the cup in the main cylinder.
The plunger pump oiling mechanism comprises the following mechanisms: the photoelectric sensor 201 detects the condition that the product is in place, the O-shaped rings 202 and 204 and the hard pipe 203 with the cutting sleeve act together to play a sealing role to prevent oil from leaking outwards, the coupler 205, the motor 206 and the linear module 208 push the oil injection rod 215 to displace in the master cylinder together, the positioning pin 207 is used for fixing the master cylinder, the 209 mounting vertical plate, the 210 mounting vertical plate and the 211 mounting plate act as a fixing plate to support, the oil injection base 212 supplies lubricating oil, the module sensing piece 213 detects the displacement condition, the positioning shaft 214 determines the oil injection position, the oil injection channel rod seat 216 fixes the oil injection channel rod 217, the oil injection baffle 218 prevents oil from being sprayed out, and the mounting plate 219, the positioning seat 220 and the residual positioning seat baffle 222 of the positioning sleeve 221 act as fixing roles.
When the automatic oil spraying device works, the cylinder body is placed in the positioning seat, the starting switch is pressed, the existence of the cylinder body is detected by the photoelectric detection, the servo motor drives the module to ascend, the oil spraying rod is driven to enter the main cylinder, the oil inlet is filled with oil, the air inlet is blown, the oil is sprayed out from the oil spraying hole in a mist form, and in the ascending process of the module, the oil mist is uniformly sprayed on the inner wall of the cylinder body.
Referring to fig. 5-8, there is shown a front view, a side view, an interior view, and a detail view of a cup feed mechanism 300, respectively; the cup feeding mechanism 300 comprises a handle 301, positioning pins 302 and 303 are used for fixing, a light source displacement cylinder 304 pushes a light source 314 to a fixed position for illumination, a feeding cylinder 306 delivers a cup 305 downwards, a correlation photoelectric 307 detects the condition of the cup 305 in place, a sliding table pressing cylinder 311 presses down the cup, a material blocking cylinder 312 prevents redundant cups from entering, a needle cylinder 313 blocks the latter cup, the cups are guaranteed to enter in sequence, a cup feeding mechanism supporting structure is formed by a rear plate 315, a lock catch 316, a front plate 317, a rear plate fixing plate 318, a rear plate fixing rib plate 319, a rear plate fixing bottom plate 320 and a stop pin 321, a pressing connection plate 322 is used for connection, an indicator lamp bracket 323 and an indicator lamp bracket cover 324 are used for displaying whether working conditions are normal, a pressing plate 325 is used for fixing the pressing connection plate, a blowing head 326 presses high-pressure gas, unqualified cups are blown into a waste box, a solenoid valve mounting plate 327 is used for mounting a solenoid valve, and a cup guide block 329 sends the cup with correct detection direction to the cup feeding mechanism.
When the leather cup feeding mechanism 300 works, a corresponding leather cup is manually placed from a discharging hole (a discharging hole material blocking cylinder corresponds to a photoelectric signal of a material taking box, the discharging hole can only be placed into the corresponding leather cup), the photoelectric detection of the shortage of materials is carried out, whether the leather cup (material storage) exists or not is judged, the automatic feeding is warned, the leather cup falls down singly (whether the photoelectric detection of the material feeding is carried out or not) after being separated by the material blocking cylinder, a right side air blowing port blows air, the leather cup is blown to a visual detection area, the photoelectric detection of the leather cup is triggered by vision, the visual system automatically detects the positive and negative directions of the leather cup, a light source moving cylinder stretches out during detection, a light source is provided for a camera, the material blocking cylinder retracts when the detection is qualified, and the self weight of the leather cup falls down; if the detection is unqualified, the air blowing port blows air, the leather cup is blown to the unqualified material box, the pressing plate cylinder presses down, and the leather cup is sent to the leather cup loading mechanism.
Referring to fig. 7, the cup filling mechanism 600 is composed of a cylinder servo feed mechanism-slide table assembly 500 and a servo module mounting assembly 400. Which contains an O-ring 601; spring 602 serves as a buffer; the oilless bushing 603 plays a role in guiding and centering, ensures concentricity of the mandrel and the push rod and smoothness of each other; the hydraulic buffer 604 is used for reducing the impact force when the cylinder is pushed to the bottom quickly, and plays a role of buffering; hydraulic quick plug 605; the attached magnetic wiring aviation plug 606 is used for connecting a magnetic switch on the air cylinder, can be quickly plugged and unplugged, and plays a role in quick-change tooling; the slider 615 is integral with the linear slide 607; a multi-tube nipple 608 is used to inflate the cylinder; 613. 614 is a cylinder; the displacement springs 612 and 619 play a role of buffering; a handle 622; a positioning pin 618; a roller 621; cushion pad 616; a straight tracheal tube fitting 624; a cup mounting mechanism positioning base 623; a sleeve adaptor 624; an end plate 625; a sleeve 626; a needle cylinder seat 627; a cup ejector 628 for ejecting the cup into the master cylinder; a snubber mount 629; a positioning base 630; a push rod adaptor 631; a pushrod 632; a shutter 633; mandrel 634; a cylinder fixing plate 635; a pushrod cylinder mount 636; push rod cylinder joint 637; spring limit seat 638; mandrel cylinder joint 639; a spindle cylinder block 640; a guide top plate 641; a mandrel adaptor 642; a mandrel articulation rod 643; a plaque 644; small plaques 645, 646; the leather cup positioning seat 647; quick-change plug mounting plate 648; a limit buffer 649; a limit buffer rod 650; a floating push core 651; a barrier pad 652; and a limit buffer.
When the leather cup is assembled, the leather cup feeding mechanism firstly sends the leather cup into the leather cup groove of the leather cup assembling mechanism, the mandrel cylinder leaks, the spring limiting seat is driven by spring force to push the mandrel out, the leather cup penetrates through the mandrel, the thimble cylinder pushes up, the leather cup is pushed up in the mandrel groove, the mandrel cylinder pushes out, drives the leather cup to obliquely enter the inner wall of the sleeve and reach the main cylinder leather cup groove, and the push rod cylinder advances to push the inclined leather cup into the main cylinder leather cup groove completely.
Referring to fig. 8, a vision system 700 includes 701 vision sensor transmission images; the 702 vision installation block is fixedly provided with devices such as a sensor and the like; 703 sliding the base plate; 704 sliding the end plate; 705 hand wheel; 706, tightly holding the block; 707 deep groove ball bearings; 708 a bearing mount; 709 screw; 710 nut seat; 711 oilless bushing; a 712 nut; 713 guide bar; 714 sliding end plates; 715 a rail base plate; 716 a sensor mounting plate; 717 small handle; 718 handle grommet; 719 a sensor shroud; 720 sliding the cover plate; 721 sliding the side uprights; 722 a support block;
the visual sensing system is used for collecting the leather cup image and judging the direction through the upper computer.
Referring to fig. 9, a stroking cup mechanism 800 includes 801 a photosensor; an 802O-ring; 803 with ferrule hard tube; 804O-ring; 805 a coupling; 806 a module; 807 motor; 808 a force sensor; 809 locating pins; 810 plunger pump master cylinder; 811U-type photovoltaic; 812 mounting a vertical plate; 813 mounting rib plates; 814 mounting plates; 815 oiling the base; 816 module sensing piece; 817 locating the shaft; 818 oiling channel rod seat; 819 oil channel bars; 820 oiling baffle; 821 oiling the correction rod; 822 a stop collar; 823 force sensor plug; 824 mounting a metal plate; 825 plunger pump oiling positioning seat; 826 nylon sleeve; 827 plunger pump oiling positioning seat baffle; 828 coated block.
When the cup stroking mechanism 800 works, firstly, a cylinder body after the cup is assembled is placed in a positioning seat, a starting switch is pressed, the existence of the cylinder body is detected by photoelectricity, a servo motor driving module rises to drive a cup stroking head to enter the main cylinder, the cup stroking head stroks the cup which is not assembled in place, a force sensor monitors a force value, if the force value exceeds a limit, a motor stops acting, equipment alarms, the cylinder body is taken out for reworking treatment, and meanwhile, oil is fed into an oil inlet and blown into an air inlet, so that oil mist is sprayed on the surface of the cup.
In summary, the overall working flow of the invention is as follows:
Firstly, a main cylinder is placed on a plunger pump oiling mechanism, an oiling block connected with an oiling rod is conveyed to the position of a main cylinder groove through a module motor in the plunger pump oiling mechanism, and a photoelectric sensor detects whether the oiling block is right in position or not. The oil pump transmits oil to the oiling channel rod and sends the oil to the oiling block to finish oiling. The O-shaped ring completes sealing work in the whole process, so that oil leakage is avoided during oil delivery; the redundant oil is discharged from the oil-consuming outlet, and the oiling baffle ensures that the oil cannot be sprayed outwards. And after finishing oiling, the master cylinder is placed to a cylinder servo feeding mechanism to prepare for assembling the leather cup.
The cup in the cup feeding mechanism is manually distributed, the cup direction is adjusted at the moment, and the misplaced cup is detected by a vision system and blown into the waste box. The leather cup feeding is provided with four channels corresponding to the four positions of the main cylinder groove respectively. The distance between the front plate and the rear plate is slightly larger than the width of the leather cup, so that the leather cup is orderly arranged in the vertical channel without overlapping. And each channel is internally provided with an upper stop pin rod and a lower stop pin rod, and the upper stop pin rod is sleeved into a second leather cup for blocking the second leather cup and the later leather cups, so that only one leather cup can fall down each time. The lower stop pin rod is sleeved into the leather cup to be fed, when the position of the main cylinder groove corresponds to the channel number, the system sends out a signal, and the cylinder withdraws the stop pin rod to enable the leather cup to fall to the visual detection mechanism. Two pairs of correlation photoelectricity are designed in each channel and are arranged in an up-down mode, and whether a leather cup falls down or not is detected after the leather cup and the lower stop pin rod are retracted. When a leather cup falls to the visual sensing mechanism, the correlation photoelectric in-place detection is carried out, the light source displacement cylinder sends the light source to the appointed position, the visual detection mechanism is started to carry out photographing treatment, the leather cup is qualified through software analysis, the pin rod is retracted, the leather cup falls to the leather cup loading mechanism, and the waste box is blown in if the leather cup is unqualified.
After the leather cup enters the leather cup loading mechanism, the leather cup falls into a gap between the sleeve connecting seat and the leather cup positioning seat, and the upper pressing plate presses down the leather cup to convey the leather cup into place. The rubber cup is pushed out by the mandrel cylinder, and is driven to incline into the rubber cup groove of the main cylinder. The push rod cylinder advances after the push rod is in place, so that the inclined leather cup is pushed to completely enter the leather cup groove of the main cylinder.
The assembled main cylinder is placed in a cup stroking mechanism, a cup can be turned over after the cup is automatically assembled, a shaft is stretched into the cup to strok the cup, and meanwhile oil is sprayed to the main cylinder again. And after the assembly of the master cylinder leather cup is completed, the assembly of the master cylinder leather cup is completed.

Claims (5)

1. The automatic plunger master cylinder sealing cup assembling system comprises a bench, wherein a plunger pump oiling mechanism for oiling a cylinder body, a cup loading mechanism for pushing a cup into the cylinder body and a cup straightening mechanism for straightening the raised edge of the cup in the master cylinder are arranged on the bench;
A leather cup feeding mechanism is arranged above the leather cup loading mechanism, and four feeding holes are formed in the leather cup feeding mechanism and are respectively provided with four leather cups to be assembled; the visual system is also arranged on the leather cup feeding mechanism, the visual system performs visual detection when the leather cup feeding mechanism feeds the leather cup to a detection position, the qualified leather cup falls on the leather cup feeding mechanism through the control of the air cylinder, and the unqualified leather cup is blown by the air cylinder to be ejected into the waste box; a cylinder servo feeding mechanism is arranged in front of the leather cup loading mechanism, and is used for fixing the cylinder and conveying the cylinder to the installation position;
The leather cup feeding mechanism comprises four channels for conveying four leather cups respectively, and each channel is provided with a material shortage detection photoelectric device, a material feeding detection photoelectric device and a blocking device for controlling the leather cups to enter a detection area in sequence; after the leather cup reaches the detection area, the photoelectric detection of the leather cup is triggered visually, the visual system automatically detects the positive and negative directions of the leather cup, the light source moves the cylinder to extend out during detection, a light source is provided for the camera, the material blocking cylinder is retracted when the detection is qualified, and the self weight of the leather cup falls; if the detection is unqualified, the air blowing port blows air, the leather cup is blown to an unqualified material box, the pressing plate cylinder presses down, and the leather cup is sent to the leather cup loading mechanism;
The cup filling mechanism comprises a core shaft and a push rod sleeved on the core shaft, wherein the core shaft and the push rod are concentrically arranged, each core shaft and the push rod are driven by a cylinder, a main cylinder is fixed in front of the core shaft and the push rod, a cup groove is formed between the core shaft and the push rod and between the core shaft and the main cylinder, and the cup feeding mechanism feeds a cup into the cup groove; the outer side of the push rod is also sleeved with a sleeve; when the leather cup is installed, the mandrel drives the leather cup to incline into the inner wall of the sleeve to reach the installation position of the leather cup of the main cylinder, and the push rod cylinder advances to push the inclined leather cup to completely enter the installation position of the leather cup of the main cylinder.
2. An automatic plunger master cylinder sealing cup assembly system as recited in claim 1 wherein said vision system includes a vision sensor for transmitting an image and a securing mechanism for securing the vision sensor.
3. An automatic assembling system for a plunger master cylinder sealing cup as claimed in claim 1, wherein a floating pushing core is arranged at the center of the mandrel.
4. The automatic plunger master cylinder sealing leather cup assembly system according to claim 1, wherein the plunger pump oiling comprises an oil injection rod, an oil inlet and an air inlet are arranged at the bottom of the oil injection rod, and a fixing seat for fixing a cylinder body is arranged above the oil injection rod; when the oil spraying device works, the oil spraying rod enters the main cylinder under the drive of the motor, the oil inlet is used for oil inlet, the air inlet is used for air blowing, so that oil is sprayed out from the oil spraying hole in a mist form, and in the ascending process of the module, the oil mist is uniformly sprayed on the inner wall of the cylinder body.
5. The automatic plunger master cylinder sealing cup assembling system according to claim 1, wherein the cup stroking mechanism comprises a positioning seat for fixing the cylinder body, a cup stroking head is arranged below the positioning seat, and can enter the master cylinder under the driving of a motor to strok the cup which is not assembled in place; the rubber smoothing bowl mechanism is also provided with a force sensor and an oil injection device.
CN201910213171.5A 2019-03-20 2019-03-20 Plunger master cylinder sealing leather cup automatic assembly system Active CN109807603B (en)

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CN211306122U (en) * 2019-09-16 2020-08-21 东莞道元自动化技术有限公司 Battery capping device
CN111922657B (en) * 2020-06-24 2022-03-25 宁波工程学院 Automatic assembling device for brake master cylinder leather cup
CN111890294A (en) * 2020-08-05 2020-11-06 合肥华集汽车部件有限公司 Sealing leather cup assembling tool of plunger type brake master cylinder and using method thereof
CN113547479B (en) * 2020-09-28 2026-04-07 湖北盛达动力科技有限公司 A plunger-type brake master cylinder cup assembly device and assembly method
CN113199227B (en) * 2021-04-23 2022-03-08 杭州沃镭智能科技股份有限公司 Automatic press fitting equipment of plunger pump
CN113664777A (en) * 2021-08-04 2021-11-19 江西江铃集团深铃汽车零部件有限公司 Device for installing brake master cylinder and brake wheel cylinder leather cup and identifying whether reverse installation is performed or not
CN115122091B (en) * 2022-07-22 2023-09-22 瑞立集团瑞安汽车零部件有限公司 Automatic assembly system for leather cup assembly of dryer
CN115816024B (en) * 2022-09-30 2024-05-14 陕西法士特齿轮有限责任公司 Flexible press-fitting device and press-fitting method for oil pump assembly based on servo press
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