CN110031610B - Test device for silkworm cocoon bidirectional moisture permeability - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及检测技术领域,具体涉及一种蚕茧双向透湿性的测试装置。The invention relates to the field of detection technology, and in particular to a testing device for the bidirectional moisture permeability of silk cocoons.
背景技术Background Art
经过数千年的进化,蚕茧内部形成了独特多尺度、多形态的结构,以保护蚕蛹抵御外界极冷和极热环境,同时又不会阻碍蚕蛹与外界环境的氧气交换以及水汽和二氧化碳的透过性能。构建蚕茧内部结构与其热物性和通透性等物理传递性能的关系,揭示关键结构参数以指导仿生纺织品的设计是非常重要的课题。通过实验测试获取蚕茧物理传递性能是研究的必要手段。After thousands of years of evolution, a unique multi-scale and multi-morphological structure has been formed inside the cocoon to protect the silkworm pupa from extreme cold and heat without hindering the oxygen exchange between the silkworm pupa and the outside environment, as well as the permeability of water vapor and carbon dioxide. It is a very important topic to establish the relationship between the internal structure of the cocoon and its physical transfer properties such as thermal properties and permeability, and to reveal key structural parameters to guide the design of bionic textiles. Acquiring the physical transfer properties of the cocoon through experimental testing is a necessary means of research.
然而,由于蚕茧尺度小且形状不规则,因此采用常规装置很难对蚕茧的物理传递性能进行测量。目前有现有技术对蚕茧的隔热性能进行测试,中国专利(公告号为CN205958131 U)公布了一种蚕茧内部温度变化测量装置,其包括温箱、监测蚕茧内部温度的数据采集单元以及与数据采集单元通过通信接口连接的数据存储器;蚕茧内引出有一组导线,且一组导线连接形成封闭回路,并在蚕茧内部形成一内部结点,在温箱外部形成一外部结点,导线上设置有一电流互感器。蚕茧内部结点温度随温箱温度变化而产生相应的变化,外部结点温度为环境温度,当内部结点与外部结点间存在温度差时,则会形成电流,通过电流互感器检测到的电流变化反馈蚕茧内部温度变化,实现对蚕茧内部温度的实时监测,可准确检测蚕茧内部的温度变化,由温差表达蚕茧的隔热性能。However, due to the small size and irregular shape of silk cocoons, it is difficult to measure the physical transfer properties of silk cocoons using conventional devices. At present, there is an existing technology for testing the thermal insulation performance of silk cocoons. A Chinese patent (publication number CN205958131 U) discloses a device for measuring the temperature change inside a silk cocoon, which includes a temperature chamber, a data acquisition unit for monitoring the temperature inside the silk cocoon, and a data storage device connected to the data acquisition unit through a communication interface; a group of wires are led out of the silk cocoon, and a group of wires are connected to form a closed loop, and an internal node is formed inside the silk cocoon, and an external node is formed outside the temperature chamber, and a current transformer is arranged on the wire. The temperature of the internal node of the silk cocoon changes accordingly with the temperature of the temperature chamber, and the temperature of the external node is the ambient temperature. When there is a temperature difference between the internal node and the external node, a current will be formed. The current change detected by the current transformer is fed back to the temperature change inside the silk cocoon, so as to realize the real-time monitoring of the temperature inside the silk cocoon, accurately detect the temperature change inside the silk cocoon, and express the thermal insulation performance of the silk cocoon by the temperature difference.
然而,目前还没有针对蚕茧透湿性的测试装置。蚕茧整体呈现不规则的椭球形,其透湿性不仅和壳体材料有关也和壳体内部空气层及整体形状有关,另外,湿汽传递同时具有方向性。目前,没有针对蚕茧整体双向透湿性的测试装置。However, there is no testing device for the moisture permeability of silkworm cocoons. The silkworm cocoon is an irregular ellipsoid, and its moisture permeability is not only related to the shell material but also to the air layer inside the shell and the overall shape. In addition, moisture vapor transmission is also directional. At present, there is no testing device for the overall bidirectional moisture permeability of silkworm cocoons.
发明内容Summary of the invention
本发明目的在于克服现有技术的缺点与不足,提供了一种蚕茧双向透湿性的测试装置,可以准确测量蚕茧这种小尺寸物体的双向透湿性能,测试快速、结构简单,测试方便,可以进行批量测试。The purpose of the present invention is to overcome the shortcomings and deficiencies of the prior art and provide a testing device for the bidirectional moisture permeability of silk cocoons, which can accurately measure the bidirectional moisture permeability of small-sized objects such as silk cocoons. The test is fast, the structure is simple, the test is convenient, and batch testing can be carried out.
为实现上述目的,本发明采用的技术方案如下:To achieve the above purpose, the technical solution adopted by the present invention is as follows:
一种蚕茧双向透湿性的测试装置,包括内湿度传感器、外湿度传感器、控温控湿箱体和设在控温控湿箱体内的水蒸气产生模块;水蒸气产生模块包括密封的溶液容器、针头、进气管、排气管和抽气泵,所述溶液容器内盛放有水,所述溶液容器设有进气口和排气口;进气管一端与抽气泵的出气口相连接,进气管另一端经进气口伸入至溶液容器内而向水面吹气;排气管一端经排气口伸入至溶液容器内,针头套在排气管另一端上,针头用于插入蚕茧内而向蚕茧输送水蒸气,内湿度传感器设在蚕茧内部的截面中心处,外湿度传感器贴在蚕茧外表面。A testing device for the bidirectional moisture permeability of a silk cocoon comprises an inner humidity sensor, an outer humidity sensor, a temperature and humidity control box, and a water vapor generating module arranged in the temperature and humidity control box; the water vapor generating module comprises a sealed solution container, a needle, an air inlet pipe, an exhaust pipe, and an air pump, the solution container contains water, and the solution container is provided with an air inlet and an exhaust port; one end of the air inlet pipe is connected to the air outlet of the exhaust pump, and the other end of the air inlet pipe extends into the solution container through the air inlet to blow air toward the water surface; one end of the exhaust pipe extends into the solution container through the exhaust port, and the needle is sleeved on the other end of the exhaust pipe, and the needle is used to be inserted into the silk cocoon to transport water vapor to the silk cocoon, the inner humidity sensor is arranged at the center of the cross section inside the silk cocoon, and the outer humidity sensor is attached to the outer surface of the silk cocoon.
由上可知,在使用时,本发明测试蚕茧从外到内的透湿性的具体过程为:1、取蚕茧并在蚕茧端口作一小的切口,将内湿度传感器通过切口插入,内湿度传感器端头在蚕茧内部的截面中心处,即蚕茧短轴和长轴交点处,蚕茧截面一般为椭圆形,并用胶带封住切口,置于蚕茧外部的外湿度传感器贴于蚕茧表面,外湿度传感器与内湿度传感器处于同一截面;2、设置控温控湿箱体的温度为21±0.3℃,相对湿度为50±3%RH;3、将针头插入蚕茧内;4、启动抽气泵,抽气泵产生的气体通过进气管向溶液容器内的水面上吹气,水面上生成水蒸气,由于湿汽浓度差的作用,水蒸气由排气管道输出,通过排气管末端连接的针头通入蚕茧;5、置于蚕茧内外的湿度传感器记录蚕茧相对湿度随时间的变化,则蚕茧内外湿度浓度差值可以评价蚕茧的透湿性能。As can be seen from the above, when used, the specific process of the present invention for testing the moisture permeability of the cocoon from the outside to the inside is as follows: 1. Take the cocoon and make a small incision at the port of the cocoon, insert the inner humidity sensor through the incision, the end of the inner humidity sensor is at the center of the cross section inside the cocoon, that is, at the intersection of the short axis and the long axis of the cocoon, the cross section of the cocoon is generally elliptical, and the incision is sealed with tape, the outer humidity sensor placed outside the cocoon is attached to the surface of the cocoon, and the outer humidity sensor and the inner humidity sensor are in the same cross section; 2. Set the temperature of the temperature and humidity control box to 21±0.3°C and the relative humidity to 50±3%RH; 3. Insert the needle into the cocoon; 4. Start the vacuum pump, and the gas generated by the vacuum pump is blown onto the water surface in the solution container through the air inlet pipe, and water vapor is generated on the water surface. Due to the effect of the difference in moisture concentration, the water vapor is output from the exhaust pipe and passed into the cocoon through the needle connected to the end of the exhaust pipe; 5. The humidity sensors placed inside and outside the cocoon record the change of the relative humidity of the cocoon over time, and the difference in humidity concentration inside and outside the cocoon can evaluate the moisture permeability of the cocoon.
综上所述,本发明利用水产生蒸汽然后向蚕茧内部通入水蒸气,并测出蚕茧内外部的湿度,从而能够准确测量蚕茧这种小尺寸物体的双向透湿性能,测试快速、结构简单,测试方便,可以进行批量测试。In summary, the present invention utilizes water to generate steam and then introduces water vapor into the inside of the cocoon, and measures the humidity inside and outside the cocoon, so as to accurately measure the two-way moisture permeability of a small-sized object such as a cocoon. The test is fast, the structure is simple, the test is convenient, and batch testing can be carried out.
作为本发明的一种改进,包括报警模块,所述报警模块包括红外距离探测器、驱动电路板和蜂鸣器,所述红外距离探测器设在溶液容器内水面上方并用于检测水面的高度,红外距离探测器与驱动电路板的输入端电连接,蜂鸣器与驱动电路板的输出端电连接。As an improvement of the present invention, it includes an alarm module, which includes an infrared distance detector, a driving circuit board and a buzzer. The infrared distance detector is arranged above the water surface in the solution container and is used to detect the height of the water surface. The infrared distance detector is electrically connected to the input end of the driving circuit board, and the buzzer is electrically connected to the output end of the driving circuit board.
作为本发明的一种改进,所述针头的直径为0.2~0.4mm。As an improvement of the present invention, the diameter of the needle is 0.2-0.4 mm.
作为本发明的一种改进,所述溶液容器为透明玻璃容器。As an improvement of the present invention, the solution container is a transparent glass container.
作为本发明的一种改进,所述溶液容器体积为200~500ml,其中溶液容器的高度范围为10~20cm,所述水溶液的高度范围为5~10cm。As an improvement of the present invention, the volume of the solution container is 200-500 ml, wherein the height of the solution container is in the range of 10-20 cm, and the height of the aqueous solution is in the range of 5-10 cm.
作为本发明的一种改进,所述进气管另一端端面与水面之间距离为1~3cm,排气管一端端面与水面之间距离为1~3cm。As an improvement of the present invention, the distance between the end face of the other end of the air inlet pipe and the water surface is 1 to 3 cm, and the distance between the end face of one end of the exhaust pipe and the water surface is 1 to 3 cm.
进一步地,所述抽气泵为微型真空泵。Furthermore, the vacuum pump is a miniature vacuum pump.
进一步地,所述进气管和排气管为橡胶软管。Furthermore, the air intake pipe and the exhaust pipe are rubber hoses.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明利用水产生蒸汽然后向蚕茧内部通入水蒸气,并测出蚕茧内外部的湿度,从而能够准确测量蚕茧这种小尺寸物体的双向透湿性能,测试快速、结构简单,测试方便,可以进行批量测试。The present invention utilizes water to generate steam and then introduces the steam into the inside of the cocoon, and measures the humidity inside and outside the cocoon, so as to accurately measure the two-way moisture permeability of a small-sized object such as a cocoon. The test is fast, the structure is simple, the test is convenient, and batch testing can be performed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明蚕茧双向透湿性的测试装置的示意图;FIG1 is a schematic diagram of a testing device for bidirectional moisture permeability of silkworm cocoons according to the present invention;
图2为本发明测得蚕茧内外湿度的变化图;FIG2 is a diagram showing the change in humidity inside and outside the cocoon measured by the present invention;
图3为蚕茧内外湿度差的变化图。Figure 3 shows the change in humidity difference between the inside and outside of the cocoon.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
实施例Example
请参考图1,一种蚕茧双向透湿性的测试装置,包括内湿度传感器30、外湿度传感器40、控温控湿箱体10和设在控温控湿箱体10内的水蒸气产生模块;Please refer to FIG1 , a testing device for the bidirectional moisture permeability of a silkworm cocoon includes an inner humidity sensor 30 , an outer humidity sensor 40 , a temperature and humidity control box 10 , and a water vapor generating module disposed in the temperature and humidity control box 10 ;
水蒸气产生模块包括密封的溶液容器50、针头52、进气管21、排气管51和抽气泵20,所述溶液容器50内盛放有水,所述溶液容器50设有进气口和排气口;The water vapor generation module includes a sealed solution container 50, a needle 52, an air inlet pipe 21, an air outlet pipe 51 and an air pump 20. The solution container 50 contains water and is provided with an air inlet and an air outlet.
进气管21一端与抽气泵20的出气口相连接,进气管21另一端经进气口伸入至溶液容器50内而向水面吹气;One end of the air inlet pipe 21 is connected to the air outlet of the air pump 20, and the other end of the air inlet pipe 21 extends into the solution container 50 through the air inlet to blow air toward the water surface;
排气管51一端经排气口伸入至溶液容器50内,针头52套在排气管51另一端上,针头52用于插入蚕茧90内而向蚕茧90输送水蒸气,内湿度传感器30设在蚕茧90内部的截面中心处,外湿度传感器40贴在蚕茧90外表面。One end of the exhaust pipe 51 extends into the solution container 50 through the exhaust port, and the needle 52 is sleeved on the other end of the exhaust pipe 51. The needle 52 is used to be inserted into the cocoon 90 to transport water vapor to the cocoon 90. The internal humidity sensor 30 is arranged at the center of the cross section inside the cocoon 90, and the external humidity sensor 40 is attached to the outer surface of the cocoon 90.
由上可知,在使用时,本发明测试蚕茧从外到内的透湿性的具体过程为:1、取蚕茧并在蚕茧端口作一小的切口,将内湿度传感器通过切口插入,内湿度传感器端头在蚕茧内部的截面中心处,即蚕茧短轴和长轴交点处,蚕茧截面一般为椭圆形,并用胶带封住切口,置于蚕茧外部的外湿度传感器贴于蚕茧表面,外湿度传感器与内湿度传感器处于同一截面;2、设置控温控湿箱体的温度为21±0.3℃,相对湿度为50±3%RH;3、将针头插入蚕茧内;4、启动抽气泵,抽气泵产生的气体通过进气管向溶液容器内的水面上吹气,水面上生成水蒸气,由于湿汽浓度差的作用,水蒸气由排气管道输出,通过排气管末端连接的针头通入蚕茧;5、置于蚕茧内外的湿度传感器记录蚕茧相对湿度随时间的变化,则蚕茧内外湿度浓度差值可以评价蚕茧的透湿性能。As can be seen from the above, when used, the specific process of the present invention for testing the moisture permeability of the cocoon from the outside to the inside is as follows: 1. Take the cocoon and make a small incision at the port of the cocoon, insert the inner humidity sensor through the incision, the end of the inner humidity sensor is at the center of the cross section inside the cocoon, that is, at the intersection of the short axis and the long axis of the cocoon, the cross section of the cocoon is generally elliptical, and the incision is sealed with tape, the outer humidity sensor placed outside the cocoon is attached to the surface of the cocoon, and the outer humidity sensor and the inner humidity sensor are in the same cross section; 2. Set the temperature of the temperature and humidity control box to 21±0.3°C and the relative humidity to 50±3%RH; 3. Insert the needle into the cocoon; 4. Start the vacuum pump, and the gas generated by the vacuum pump is blown onto the water surface in the solution container through the air inlet pipe, and water vapor is generated on the water surface. Due to the effect of the difference in moisture concentration, the water vapor is output from the exhaust pipe and passed into the cocoon through the needle connected to the end of the exhaust pipe; 5. The humidity sensors placed inside and outside the cocoon record the change of the relative humidity of the cocoon over time, and the difference in humidity concentration inside and outside the cocoon can evaluate the moisture permeability of the cocoon.
综上所述,本发明利用水产生蒸汽然后向蚕茧内部通入水蒸气,并测出蚕茧内外部的湿度,从而能够准确测量蚕茧这种小尺寸物体的双向透湿性能,测试快速、结构简单,测试方便,可以进行批量测试。In summary, the present invention utilizes water to generate steam and then introduces water vapor into the inside of the cocoon, and measures the humidity inside and outside the cocoon, so as to accurately measure the two-way moisture permeability of a small-sized object such as a cocoon. The test is fast, the structure is simple, the test is convenient, and batch testing can be carried out.
请参考图2和图3,图2为利用本发明测量蚕茧内外湿度时得到蚕茧内外湿度的变化图,而图3为蚕茧内外湿度差的变化图。利用蚕茧内外的湿度传感器记录蚕茧相对湿度随时间的变化,则蚕茧内外湿度浓度差值可以评价蚕茧的透湿性能。Please refer to Figures 2 and 3. Figure 2 is a diagram showing the change of humidity inside and outside the cocoon when the present invention is used to measure the humidity inside and outside the cocoon, and Figure 3 is a diagram showing the change of the humidity difference inside and outside the cocoon. By using humidity sensors inside and outside the cocoon to record the change of relative humidity of the cocoon over time, the difference in humidity concentration inside and outside the cocoon can be used to evaluate the moisture permeability of the cocoon.
在本实施例中,所述测试装置包括报警模块,所述报警模块包括红外距离探测器70、驱动电路板60和蜂鸣器80,所述红外距离探测器70设在溶液容器50内水面上方并用于检测水面的高度,红外距离探测器70与驱动电路板60的输入端电连接,蜂鸣器80与驱动电路板60的输出端电连接。通过红外距离探测器到水面的距离的变化如果超过0.5cm,就会将向驱动电路板发送一个电信号,驱动电路板从而使得蜂鸣器通电,发出报警声音,以决定是否增添水溶液。In this embodiment, the test device includes an alarm module, which includes an infrared distance detector 70, a driving circuit board 60 and a buzzer 80. The infrared distance detector 70 is arranged above the water surface in the solution container 50 and is used to detect the height of the water surface. The infrared distance detector 70 is electrically connected to the input end of the driving circuit board 60, and the buzzer 80 is electrically connected to the output end of the driving circuit board 60. If the change in the distance from the infrared distance detector to the water surface exceeds 0.5 cm, an electrical signal will be sent to the driving circuit board, and the driving circuit board will power on the buzzer and emit an alarm sound to decide whether to add aqueous solution.
在本实施例中,所述针头52的直径为0.2~0.4mm。In this embodiment, the diameter of the needle 52 is 0.2-0.4 mm.
在本实施例中,所述溶液容器50为透明玻璃容器。容器为透明玻璃状,便于观察容器中水面情况。In this embodiment, the solution container 50 is a transparent glass container. The container is transparent glass, which is convenient for observing the water surface in the container.
在本实施例中,所述溶液容器50体积为200~500ml,其中溶液容器50的高度范围为10~20cm,所述水溶液的高度范围为5~10cm。In this embodiment, the volume of the solution container 50 is 200-500 ml, wherein the height of the solution container 50 is in the range of 10-20 cm, and the height of the aqueous solution is in the range of 5-10 cm.
在本实施例中,所述进气管21另一端端面与水面之间距离为1~3cm,排气管51一端端面与水面之间距离为1~3cm。进气管和排气管的端面与水面之间保持合适的距离,既能保证通过向水面吹送气体而产生水蒸气,同时可避免通入蚕茧的湿汽受到气泵气流扰动。In this embodiment, the distance between the other end face of the air inlet pipe 21 and the water surface is 1 to 3 cm, and the distance between the end face of one end of the exhaust pipe 51 and the water surface is 1 to 3 cm. Maintaining a suitable distance between the end faces of the air inlet pipe and the exhaust pipe and the water surface can ensure that water vapor is generated by blowing gas to the water surface, and at the same time, it can prevent the moisture entering the cocoon from being disturbed by the air flow of the air pump.
在本实施例中,所述抽气泵20为微型真空泵。在本实施例中,所述进气管和排气管为橡胶软管。In this embodiment, the air pump 20 is a micro vacuum pump. In this embodiment, the air inlet pipe and the air outlet pipe are rubber hoses.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
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