CN110041687A - A kind of preparation method of colour polyurethane and artificial leather - Google Patents
A kind of preparation method of colour polyurethane and artificial leather Download PDFInfo
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Abstract
本发明公开了一种彩色聚氨酯的制备方法,通过彩色再生纤维素悬浮液和水性聚氨酯乳液的混合得到彩色水性聚氨酯乳液。本发明还公开了一种彩色人工皮革的制备方法。本发明可以得到颜色丰富的彩色水性聚氨酯,将此彩色水性聚氨酯应用于超细纤维人工皮革的染色工艺中之后,相比目前的聚氨酯树脂加色浆的处理方法,可提高人工皮革的耐磨擦牢度,可大大扩宽人工皮革的使用用途。The invention discloses a preparation method of colored polyurethane. The colored waterborne polyurethane emulsion is obtained by mixing a colored regenerated cellulose suspension and an aqueous polyurethane emulsion. The invention also discloses a preparation method of the colored artificial leather. The invention can obtain colorful water-based polyurethane with rich colors, and after the colorful water-based polyurethane is applied to the dyeing process of superfine fiber artificial leather, compared with the current processing method of polyurethane resin and color paste, the abrasion resistance of artificial leather can be improved Fastness, can greatly expand the use of artificial leather.
Description
技术领域technical field
本发明属于涂料制备以及纤维染色技术领域,尤其是涉及一种彩色聚氨酯的制备方法及利用其制备彩色人工皮革的方法。The invention belongs to the technical field of coating preparation and fiber dyeing, and in particular relates to a preparation method of colored polyurethane and a method for preparing colored artificial leather by utilizing the same.
背景技术Background technique
溶剂型聚氨酯是目前广泛使用的一种聚合物材料,具有良好的耐磨性、耐水性和耐腐蚀性等优点,但是随着人们环保意识的提高,溶剂型聚氨酯不再符合人们对环境保护的要求,因此开发安全无毒、绿色环保的水性聚氨酯是未来的发展方向。水性聚氨酯是以水作为分散介质,具有优异的耐磨性、柔韧性、耐腐蚀性,化学稳定性好且综合性能与溶剂型聚氨酯相当,因此在纺织品、皮革、涂料、木材、纸张等领域得到了广泛应用。目前,水性聚氨酯的彩色化引起了研究者的广泛关注。彩色水性聚氨酯的制备方法现在有两种:一种是直接混合法,即将染料或颜料直接与水性聚氨酯乳液混合;另一种是共价结合法,即将染料或颜料通过共价键与水性聚氨酯结合在一起。然而,直接混合法存在相容性和牢度不高的问题,共价结合法则存在制备工艺复杂的问题。Solvent-based polyurethane is a widely used polymer material, which has the advantages of good wear resistance, water resistance and corrosion resistance. Therefore, the development of safe, non-toxic, green and environmentally friendly water-based polyurethane is the future development direction. Water-based polyurethane uses water as the dispersion medium. It has excellent wear resistance, flexibility, corrosion resistance, good chemical stability and comprehensive performance equivalent to solvent-based polyurethane. Therefore, it has been used in textiles, leather, coatings, wood, paper and other fields. widely used. At present, the colorization of waterborne polyurethane has attracted extensive attention of researchers. There are two preparation methods of colored water-based polyurethane: one is direct mixing method, that is, dyes or pigments are directly mixed with water-based polyurethane emulsion; the other is covalent bonding method, that is, dyes or pigments are combined with water-based polyurethane through covalent bonds. together. However, the direct mixing method has problems of low compatibility and fastness, and the covalent bonding method has the problem of complicated preparation process.
纤维素是自然界中储量最丰富的可再生资源,将纤维素溶解、再生可以制备出再生纤维素,它具有绿色环保、亲水性好、分散稳定性好、反应性高等优点,因此可以作为水性聚氨酯乳液的填料使用。活性染料与纤维素具有良好的反应性,将活性染料接枝到再生纤维素上可以制备出色彩丰富的彩色再生纤维素。Cellulose is the most abundant renewable resource in nature. Regenerated cellulose can be prepared by dissolving and regenerating cellulose. It has the advantages of green environmental protection, good hydrophilicity, good dispersion stability and high reactivity, so it can be used as water-based cellulose. Use of fillers for polyurethane emulsions. Reactive dyes have good reactivity with cellulose, and regenerated cellulose with rich colors can be prepared by grafting reactive dyes onto regenerated cellulose.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明提供一种颜色丰富,制备工艺简单,易于工业化的彩色水性聚氨酯的制备方法,及牢度优异的彩色人工皮革的制备方法。In order to overcome the deficiencies of the prior art, the present invention provides a method for preparing colored waterborne polyurethane with rich colors, simple preparation process and easy industrialization, and a method for preparing colored artificial leather with excellent fastness.
本发明解决其技术问题所采用的技术方案是:一种彩色聚氨酯的制备方法,通过磷酸法、氢氧化钠/尿素法或离子液体法制备再生纤维素,包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is: a method for preparing colored polyurethane, which prepares regenerated cellulose by phosphoric acid method, sodium hydroxide/urea method or ionic liquid method, comprising the following steps:
1)取再生纤维素配置成0.1-5wt%的再生纤维素悬浮液;1) Take regenerated cellulose and configure it into a 0.1-5wt% regenerated cellulose suspension;
2)将活性染料、电解质及固色碱剂加入步骤1)中的再生纤维素悬浮液混合均匀,其中活性染料、电解质、固色碱剂和再生纤维素的用量配比为0.01-30g/L:20-150g/L:5-60g/L:0.1-30g/L,以1-3℃/min的速度升温至固色温度40-90℃,反应得到彩色再生纤维素悬浮液的原液;2) Add reactive dye, electrolyte and color-fixing alkali agent to the regenerated cellulose suspension in step 1) and mix evenly, wherein the consumption ratio of reactive dye, electrolyte, color-fixing alkali agent and regenerated cellulose is 0.01-30g/L : 20-150g/L: 5-60g/L: 0.1-30g/L, heat up to a color fixing temperature of 40-90°C at a speed of 1-3°C/min, and react to obtain a stock solution of colored regenerated cellulose suspension;
3)用去离子水充分洗涤步骤2)得到的原液,除去未固着的活性染料,得到彩色再生纤维素悬浮液;3) fully washing the stock solution obtained in step 2) with deionized water to remove unfixed reactive dyes to obtain a colored regenerated cellulose suspension;
4)取步骤3)中得到的彩色再生纤维素悬浮液和水性聚氨酯乳液以200-400rpm的转速搅拌1-2小时,得到均匀的彩色水性聚氨酯乳液,其中水性聚氨酯乳液的用量为5-400g/L,彩色再生纤维素悬浮液的用量为0.1-20g/L。4) get the colored regenerated cellulose suspension obtained in step 3) and the water-based polyurethane emulsion and stir for 1-2 hours at a rotating speed of 200-400rpm to obtain a uniform colored water-based polyurethane emulsion, wherein the consumption of the water-based polyurethane emulsion is 5-400g/ L, the dosage of color regenerated cellulose suspension is 0.1-20g/L.
进一步的,所述步骤2)中固色反应时间为30-120min。Further, the color fixing reaction time in the step 2) is 30-120min.
进一步的,所述步骤2)中的活性染料为一氯均三嗪型活性染料、二氯均三嗪型活性染料、乙烯砜型活性染料、乙烯砜活性基和一氯均三嗪活性基的多活性基活性染料中的一种或多种。Further, the reactive dyes in the step 2) are a chloro-s-triazine reactive dye, a dichloro-s-triazine reactive dye, a vinyl sulfone reactive dye, a vinyl sulfone active group and a chloro-s-triazine active group. One or more of the multi-reactive reactive dyes.
进一步的,所述步骤2)中的电解质为氯化钠、元明粉或硫酸钠。Further, the electrolyte in the step 2) is sodium chloride, Yuanming powder or sodium sulfate.
进一步的,所述步骤2)中的固色碱剂为碳酸钠、碳酸氢钠、氢氧化钠、氢氧化钾、磷酸二氢钠、硅酸钠的一种或几种。Further, the color-fixing alkali agent in the step 2) is one or more of sodium carbonate, sodium bicarbonate, sodium hydroxide, potassium hydroxide, sodium dihydrogen phosphate, and sodium silicate.
进一步的,所述步骤3)中的水性聚氨酯乳液为阴离子型或阳离子型的水性聚氨酯乳液。Further, the water-based polyurethane emulsion in the step 3) is an anionic or cationic water-based polyurethane emulsion.
本发明还公开了一种彩色人工皮革的制备方法,包括以下步骤:取单纤维断面为海岛型或分割型,单纤维纤度为0.001-5dtex的针刺或水刺无纺布,在权利要求1-6任一项中所得的彩色水性聚氨酯乳液经含浸工艺,减量工艺,磨毛工艺,得到彩色人工皮革。The present invention also discloses a method for preparing colored artificial leather, comprising the following steps: taking a needle-punched or spunlace non-woven fabric whose single-fiber cross-section is sea-island type or split type and whose single-fiber fineness is 0.001-5dtex, in claim 1 The colored water-based polyurethane emulsion obtained in any one of -6 is subjected to an impregnation process, a weight reduction process, and a sanding process to obtain a colored artificial leather.
作为优选,所述含浸工艺包括第一含浸工艺和第二含浸工艺,第一含浸工艺的浸液含有17-25wt.%的水溶性聚酯,带液量为50-200wt.%,干燥温度为100-150℃;第二含浸工艺的浸液含有10-30wt.%的彩色水性聚氨酯,干燥温度为100-150℃,水性树脂增重量为20-30wt.%。Preferably, the impregnation process includes a first impregnation process and a second impregnation process. The impregnation liquid of the first impregnation process contains 17-25 wt.% of water-soluble polyester, the amount of the liquid is 50-200 wt.%, and the drying temperature is 100-150 DEG C; the immersion solution of the second impregnation process contains 10-30 wt.% of colored water-based polyurethane, the drying temperature is 100-150 DEG C, and the weight gain of the water-based resin is 20-30 wt.%.
作为优选,所述减量工艺包括碱减量和溶剂减量。Preferably, the reduction process includes alkali reduction and solvent reduction.
本发明所要解决的技术问题是提供一种彩色水性聚氨酯乳液的制备方法,以及使用此彩色聚氨酯制备超细纤维人工皮革的方法和使用本方法制备的超细纤维人工皮革。本法将彩色再生纤维素悬浮液与水性聚氨酯乳液混合,可以得到颜色丰富的彩色水性聚氨酯,将此彩色水性聚氨酯应用于超细纤维人工皮革的染色工艺中之后,相比目前的聚氨酯树脂加色浆的处理方法,可提高人工皮革的耐磨擦牢度,可大大扩宽人工皮革的使用用途。The technical problem to be solved by the present invention is to provide a method for preparing a colored water-based polyurethane emulsion, a method for preparing superfine fiber artificial leather by using the colored polyurethane, and a superfine fiber artificial leather prepared by the method. In this method, the colored regenerated cellulose suspension is mixed with the water-based polyurethane emulsion to obtain the colorful water-based polyurethane with rich colors. After the colored water-based polyurethane is applied to the dyeing process of the superfine fiber artificial leather, compared with the current polyurethane resin, the color is added. The treatment method of pulp can improve the abrasion fastness of artificial leather, and can greatly expand the use of artificial leather.
本发明制备了一种彩色水性聚氨酯乳液,所制备的彩色水性聚氨酯色彩丰富、牢度优良,可以很好的满足工业上对水性聚氨酯多种颜色以及优异牢度的要求。本发明所得的彩色水性聚氨酯乳液可以作为彩色水性涂料、水性漆、水性油墨等的原料,扩大了水性聚氨酯的应用范围,极具发展前途。The invention prepares a colored water-based polyurethane emulsion, the prepared colored water-based polyurethane is rich in color and excellent in fastness, and can well meet the industrial requirements for various colors and excellent fastness of the water-based polyurethane. The color water-based polyurethane emulsion obtained by the invention can be used as a raw material for color water-based paints, water-based paints, water-based inks, etc., which expands the application range of the water-based polyurethane and has great development prospects.
本发明提出将水性聚氨酯乳液与彩色再生纤维素混合制备彩色水性聚氨酯,由于彩色再生纤维素具有良好的亲水能力和分散稳定性,所以它能在水性聚氨酯乳液中均匀分散;彩色再生纤维素是一种纳米级的大分子网状纤维素,它能够嵌在彩色水性聚氨酯的内部,因此彩色水性聚氨酯可以获得优异的色牢度。该法工艺简单、易于工业化,所制备的彩色水性聚氨酯涂料在皮革、纺织品、家具、纸张等领域具有良好的应用前景。The present invention proposes to mix water-based polyurethane emulsion with colored regenerated cellulose to prepare colored water-based polyurethane. Because colored regenerated cellulose has good hydrophilic ability and dispersion stability, it can be uniformly dispersed in the aqueous polyurethane emulsion; colored regenerated cellulose is A nano-scale macromolecular reticulated cellulose, which can be embedded in the color water-based polyurethane, so the color water-based polyurethane can obtain excellent color fastness. The method is simple in process and easy to industrialize, and the prepared colored water-based polyurethane coating has good application prospects in the fields of leather, textiles, furniture, paper and the like.
本发明中,使用上述彩色水性聚氨酯进行超细纤维人工皮革的含浸处理,处理后彩色水性聚氨酯在纤维表面形成具有色彩的包覆层,颜色丰富、牢度优异。与普通的超细纤维人工皮革颜料型相比,本发明的处理工艺提高水性超纤的干湿摩和水洗牢度以及日晒牢度,具有较好的技术前景。In the present invention, the above-mentioned colored water-based polyurethane is used to impregnate the superfine fiber artificial leather. After the treatment, the colored water-based polyurethane forms a colored coating layer on the fiber surface, which is rich in color and excellent in fastness. Compared with the common superfine fiber artificial leather pigment type, the treatment process of the invention improves the dry-wet rubbing and washing fastness and the light fastness of the water-based superfiber, and has a better technical prospect.
本发明的有益效果是:1)制备方法简单,易于工业化生产;2)可以利用不同颜色的染料得到色彩丰富的彩色水性聚氨酯,适应性广;3)染色后的色牢度较佳;4)可以作为彩色水性涂料、水性漆、水性油墨等的原料,应用范围广;5)彩色人工皮革的着色均匀,色牢度佳。The beneficial effects of the invention are as follows: 1) the preparation method is simple, and the industrial production is easy; 2) the colorful water-based polyurethane with rich colors can be obtained by using dyes of different colors, and the adaptability is wide; 3) the color fastness after dyeing is better; 4) It can be used as the raw material of color water-based paint, water-based paint, water-based ink, etc., and has a wide range of applications; 5) The coloring of colored artificial leather is uniform and has good color fastness.
附图说明Description of drawings
图1为本发明实施例一,二,三所制备的彩色水性聚氨酯乳液的实物图。Fig. 1 is the physical picture of the color water-based polyurethane emulsion prepared in embodiment one, two and three of the present invention.
图2为本发明实施例一,二,三所制备的彩色水性聚氨酯薄膜的实物图。FIG. 2 is a physical diagram of the colored water-based polyurethane films prepared in Examples 1, 2, and 3 of the present invention.
图3为本发明实施例一,二,三所制备的彩色水性聚氨酯薄膜的浸泡性能。Figure 3 shows the soaking properties of the colored water-based polyurethane films prepared in Examples 1, 2, and 3 of the present invention.
图4为本发明实施例五的红色超细纤维人工皮革成品。FIG. 4 is the finished product of the red superfine fiber artificial leather according to the fifth embodiment of the present invention.
图5为本发明实施例六的蓝色超细纤维人工皮革成品。Fig. 5 is the finished product of blue superfine fiber artificial leather according to the sixth embodiment of the present invention.
具体实施方式Detailed ways
为了使本技术领域的人员更好的理解本发明方案,下面将结合本发明实施例中的附图,对发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
1)通过磷酸法制备浓度为0.5wt%的再生纤维素悬浮液;1) Prepare a regenerated cellulose suspension with a concentration of 0.5 wt% by phosphoric acid method;
2)将0.1g活性红194染料、45g步骤1)制备的再生纤维素悬浮液、3g氯化钠、1.2g碳酸钠和适量的水共50mL的混合物混合均匀,以2℃/min的速度升温至固色温度70℃,染色90min后,得到彩色再生纤维素悬浮液的原液;2) Mix 0.1 g of reactive red 194 dye, 45 g of the regenerated cellulose suspension prepared in step 1), 3 g of sodium chloride, 1.2 g of sodium carbonate and an appropriate amount of water in a total of 50 mL of mixture, and heat up at a rate of 2 °C/min. To the fixing temperature of 70 ℃, after dyeing for 90 minutes, the original solution of the colored regenerated cellulose suspension was obtained;
3)使用去离子水,利用过滤或离心的方法充分洗涤原液,除去未固着的活性染料,便可得到最终的红色再生纤维素悬浮液;3) Use deionized water, fully wash the stock solution by filtration or centrifugation, remove the unfixed reactive dye, and then obtain the final red regenerated cellulose suspension;
4)取10g步骤3)中得到的红色再生纤维素悬浮液,和30g阴离子型水性聚氨酯乳液和适量的水共50mL的混合物混合均匀,其中红色再生纤维素悬浮液的浓度为1wt%,水性聚氨酯乳液的浓度为37wt%,在200rpm的转速下机械搅拌1小时,得到均匀分散的红色水性聚氨酯乳液。4) Take 10g of the red regenerated cellulose suspension obtained in step 3), and mix it with 30g of anionic aqueous polyurethane emulsion and an appropriate amount of water in a total of 50mL of mixture, wherein the concentration of the red regenerated cellulose suspension is 1wt%, and the water-based polyurethane The concentration of the emulsion was 37 wt %, and the mixture was mechanically stirred at a speed of 200 rpm for 1 hour to obtain a uniformly dispersed red aqueous polyurethane emulsion.
将上述制备方法下得到的红色水性聚氨酯乳液铺展在玻璃板上,室温下干燥48小时,得到红色的水性聚氨酯薄膜。测试薄膜的颜色参数(K/S值,L,a,b,C,h)以及薄膜在水中的浸泡性能。经测试,发现红色水性聚氨酯薄膜的K/S值是12.01,红色水性聚氨酯薄膜在水中室温浸泡30天依然不褪色,表明所制备的红色薄膜具有优异的耐浸泡牢度。The red aqueous polyurethane emulsion obtained under the above preparation method was spread on a glass plate, and dried at room temperature for 48 hours to obtain a red aqueous polyurethane film. The color parameters (K/S value, L, a, b, C, h) of the films and the soaking properties of the films in water were tested. After testing, it was found that the K/S value of the red water-based polyurethane film was 12.01, and the red water-based polyurethane film was immersed in water at room temperature for 30 days without fading, indicating that the prepared red film had excellent immersion fastness.
本实施制备得到的红色水性聚氨酯乳液的实物图如图1所示,制备得到的红色水性聚氨酯薄膜的实物图如图2所示,红色水性聚氨酯薄膜在水中的浸泡性能如图3所示,红色水性聚氨酯薄膜的颜色参数如表1所示。The physical diagram of the red water-based polyurethane emulsion prepared in this implementation is shown in Figure 1, the physical diagram of the prepared red water-based polyurethane film is shown in Figure 2, and the immersion performance of the red water-based polyurethane film in water is shown in Figure 3. The red water-based polyurethane film is shown in Figure 3. The color parameters of the water-based polyurethane film are shown in Table 1.
实施例二Embodiment 2
1)通过氢氧化钠/尿素法制备浓度为1wt%的再生纤维素悬浮液;1) Prepare a regenerated cellulose suspension with a concentration of 1 wt% by the sodium hydroxide/urea method;
2)将0.1g活性黄145染料、60g步骤1)制备的再生纤维素悬浮液、3g氯化钠、1.2g碳酸钠和适量的水共70mL的混合物混合均匀,以3℃/min的速度升温至固色温度80℃,染色60min后,得到彩色再生纤维素悬浮液的原液;2) Mix 0.1 g of reactive yellow 145 dye, 60 g of the regenerated cellulose suspension prepared in step 1), 3 g of sodium chloride, 1.2 g of sodium carbonate and an appropriate amount of water in a total of 70 mL of mixture, and heat up at a rate of 3 °C/min. To the fixing temperature of 80℃, after dyeing for 60min, the original solution of colored regenerated cellulose suspension was obtained;
3)使用去离子水,利用过滤或离心的方法充分洗涤原液,除去未固着的活性染料,便可得到最终的黄色再生纤维素悬浮液;3) Use deionized water, fully wash the stock solution by filtration or centrifugation, and remove the unfixed reactive dyes to obtain the final yellow regenerated cellulose suspension;
4)取10g步骤3)中得到的黄色再生纤维素悬浮液,和20g阴离子型水性聚氨酯乳液和适量的水共50mL的混合物混合均匀,其中黄色再生纤维素悬浮液的浓度为2wt%,水性聚氨酯乳液的浓度为37wt%,在350rpm的转速下机械搅拌2小时,得到均匀分散的黄色水性聚氨酯乳液。4) Take 10g of the yellow regenerated cellulose suspension obtained in step 3), and mix it with a total of 50 mL of 20g anionic aqueous polyurethane emulsion and an appropriate amount of water, wherein the concentration of the yellow regenerated cellulose suspension is 2wt%, and the aqueous polyurethane The concentration of the emulsion was 37 wt %, and the mixture was mechanically stirred at a rotational speed of 350 rpm for 2 hours to obtain a uniformly dispersed yellow aqueous polyurethane emulsion.
将上述制备方法下得到的黄色水性聚氨酯乳液铺展在玻璃板上,室温下干燥48小时,得到黄色的水性聚氨酯薄膜。测试薄膜的颜色参数(K/S值,L,a,b,C,h)以及薄膜在水中的浸泡性能。经测试,发现黄色水性聚氨酯薄膜的K/S值是11.98,黄色水性聚氨酯薄膜在水中室温浸泡30天依然不褪色,表明所制备的黄色薄膜具有优异的耐浸泡牢度。The yellow aqueous polyurethane emulsion obtained by the above preparation method was spread on a glass plate and dried at room temperature for 48 hours to obtain a yellow aqueous polyurethane film. The color parameters (K/S value, L, a, b, C, h) of the films and the soaking properties of the films in water were tested. After testing, it was found that the K/S value of the yellow water-based polyurethane film was 11.98, and the yellow water-based polyurethane film was immersed in water at room temperature for 30 days without fading, indicating that the prepared yellow film had excellent immersion fastness.
本实施制备得到的黄色水性聚氨酯乳液的实物图如图1所示,制备得到的黄色水性聚氨酯薄膜的实物图如图2所示,黄色水性聚氨酯薄膜在水中的浸泡性能如图3所示,黄色水性聚氨酯薄膜的颜色参数如表1所示。The physical diagram of the yellow water-based polyurethane emulsion prepared in this implementation is shown in Figure 1, the physical diagram of the prepared yellow water-based polyurethane film is shown in Figure 2, the soaking performance of the yellow water-based polyurethane film in water is shown in Figure 3, and the yellow water-based polyurethane film is shown in Figure 3. The color parameters of the water-based polyurethane film are shown in Table 1.
实施例三Embodiment 3
1)通过离子液体法制备浓度为1.5wt%的再生纤维素悬浮液;1) Prepare a regenerated cellulose suspension with a concentration of 1.5 wt% by ionic liquid method;
2)将0.1g活性蓝19染料、75g步骤1)制备的再生纤维素悬浮液、3g氯化钠、1.2g碳酸钠和适量的水共80mL的混合物混合均匀,以1℃/min的速度升温至固色温度50℃,染色120min后,得到彩色再生纤维素悬浮液的原液;2) Mix 0.1 g of reactive blue 19 dye, 75 g of the regenerated cellulose suspension prepared in step 1), 3 g of sodium chloride, 1.2 g of sodium carbonate and an appropriate amount of water in a total of 80 mL of mixture, and heat up at a rate of 1 °C/min. To the fixing temperature of 50℃, after dyeing for 120min, the original solution of colored regenerated cellulose suspension was obtained;
3)使用去离子水,利用过滤或离心的方法充分洗涤原液,除去未固着的活性染料,便可得到最终的蓝色再生纤维素悬浮液;3) Use deionized water to fully wash the stock solution by filtration or centrifugation to remove the unfixed reactive dyes to obtain the final blue regenerated cellulose suspension;
4)取10g步骤3)中得到的蓝色再生纤维素悬浮液,和10g阴离子型水性聚氨酯乳液和适量的水共50mL的混合物混合均匀,其中蓝色再生纤维素悬浮液的浓度为3wt%,水性聚氨酯乳液的浓度为37wt%,在400rpm的转速下机械搅拌1.5小时,得到均匀分散的蓝色水性聚氨酯乳液。4) Take 10 g of the blue regenerated cellulose suspension obtained in step 3), and mix it with a total of 50 mL of a mixture of 10 g of anionic aqueous polyurethane emulsion and an appropriate amount of water, wherein the concentration of the blue regenerated cellulose suspension is 3wt%, The concentration of the aqueous polyurethane emulsion was 37 wt %, and mechanical stirring was performed at a speed of 400 rpm for 1.5 hours to obtain a uniformly dispersed blue aqueous polyurethane emulsion.
将上述制备方法下得到的蓝色水性聚氨酯乳液铺展在玻璃板上,室温下干燥48小时,得到蓝色的水性聚氨酯薄膜。测试薄膜的颜色参数(K/S值,L,a,b,C,h)以及薄膜在水中的浸泡性能。经测试,发现蓝色水性聚氨酯薄膜的K/S值是11.79,蓝色水性聚氨酯薄膜在水中室温浸泡30天依然不褪色,表明所制备的蓝色薄膜具有优异的耐浸泡牢度。The blue water-based polyurethane emulsion obtained by the above preparation method was spread on a glass plate, and dried at room temperature for 48 hours to obtain a blue water-based polyurethane film. The color parameters (K/S value, L, a, b, C, h) of the films and the soaking properties of the films in water were tested. After testing, it was found that the K/S value of the blue water-based polyurethane film was 11.79, and the blue water-based polyurethane film was immersed in water at room temperature for 30 days without fading, indicating that the prepared blue film had excellent immersion fastness.
本实施制备得到的蓝色水性聚氨酯乳液的实物图如图1所示,制备得到的蓝色水性聚氨酯薄膜的实物图如图2所示,蓝色水性聚氨酯薄膜在水中的浸泡性能如图3所示,蓝色水性聚氨酯薄膜的颜色参数如表1所示。The physical map of the blue water-based polyurethane emulsion prepared in this implementation is shown in Figure 1, the physical map of the prepared blue water-based polyurethane film is shown in Figure 2, and the immersion performance of the blue water-based polyurethane film in water is shown in Figure 3 The color parameters of the blue water-based polyurethane film are shown in Table 1.
表1红色、黄色和蓝色水性聚氨酯薄膜的颜色参数Table 1 Color parameters of red, yellow and blue waterborne polyurethane films
从表1可以看到所制备的彩色水性聚氨酯薄膜具有较高的K/S值,所以它的颜色较深,同时具有不同的明度(L)、饱和度(C)、色调(h),因此所制备的水性聚氨酯具有丰富多彩的颜色,在生产生活中具有广阔的应用前景。It can be seen from Table 1 that the prepared colored water-based polyurethane film has a higher K/S value, so its color is darker and has different lightness (L), saturation (C), hue (h), so The prepared water-based polyurethane has colorful colors and has broad application prospects in production and life.
实施例四Embodiment 4
涤纶超细纤维,使用纤维纤度2D,37岛定岛,海成分为涤纶,岛成分为涤纶,长度为51mm,海/岛比例为30/70。上述纤维经过铺网,针刺制备坯布,坯布的表观密度为300g/m2,此坯布经过热收缩后的表观密度为350g/m2,提高表观密度后进行水性聚氨酯脂含浸处理。Polyester microfiber, using fiber size 2D, 37 islands and islands, sea component is polyester, island component is polyester, length is 51mm, sea/island ratio is 30/70. The above-mentioned fibers are laid out and needle punched to prepare grey cloth. The apparent density of the grey cloth is 300g/m 2 , and the apparent density of the grey cloth after thermal shrinkage is 350g/m 2 . After increasing the apparent density, water-based polyurethane resin impregnation treatment is performed.
含浸处理分为两次含浸,第一次浸液工艺为含有20wt.%的水溶性聚酯,带液量100%,干燥温度130℃;第二次浸液工艺为含有30wt.%的实施例2的黄色水性聚氨酯,干燥温度130℃,控制带液量使坯布水性聚氨酯的增重量在25wt.%。之后经温水洗工艺去除第一次含浸工艺的水溶性聚酯,使用NaOH水溶液进行开纤处理,开纤处理时的NaOH水溶液浓度为10g/L,开纤处理的温度为130℃,处理时间为40分钟,浴比1:20,经过开纤处理的基布经过磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1,经上述处理后即得到成品的超细纤维人工皮革。The impregnation treatment is divided into two impregnations. The first immersion process is a water-soluble polyester containing 20 wt.%, the amount of liquid is 100%, and the drying temperature is 130 ° C; the second immersion process is an embodiment containing 30 wt.%. 2, the drying temperature is 130° C., and the amount of liquid carried is controlled so that the weight gain of the water-based polyurethane of the grey fabric is 25 wt.%. After that, the water-soluble polyester of the first impregnation process was removed by a warm water washing process, and an aqueous NaOH solution was used for fiber opening treatment. The concentration of the NaOH aqueous solution during the fiber opening treatment was 10 g/L, the temperature of the fiber opening treatment was 130 ° C, and the treatment time was 40 minutes, the liquor ratio is 1:20, the fiber-opened base fabric is sanded, and the sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolling is 1: 1. The finished microfiber artificial leather is obtained after the above-mentioned treatment.
对所得到的黄色超细纤维人工皮革进行测试,结果表明它的干摩擦牢度为4-5级,湿摩擦牢度为4-5级,皂洗牢度为4-5级。The obtained yellow superfine fiber artificial leather is tested, and the results show that its dry rubbing fastness is 4-5, wet rubbing fastness is 4-5, and its soaping fastness is 4-5.
实施例五Embodiment 5
锦纶超细纤维,使用纤维纤度2D,16岛定岛,海成分为涤纶,岛成分为锦纶,长度为51mm,海/岛比例为20/80。上述纤维经过铺网,针刺制备坯布,坯布的表观密度为400g/m2,此坯布经过热收缩后的表观密度为480g/m2,提高表观密度后进行水性聚氨酯脂含浸处理。Nylon microfiber, using fiber denier 2D, 16 islands fixed island, sea component is polyester, island component is nylon, length is 51mm, sea/island ratio is 20/80. The above-mentioned fibers are laid out and needle punched to prepare grey cloth. The apparent density of the grey cloth is 400g/m 2 . The apparent density of the grey cloth after thermal shrinkage is 480g/m 2 . After increasing the apparent density, water-based polyurethane resin impregnation treatment is performed.
含浸处理分为两次含浸,第一次浸液工艺为含有20wt.%的水溶性聚酯,带液量50%,干燥温度120℃;第二次浸液工艺为含有30wt.%的实施例1的红色水性聚氨酯,干燥温度120℃,控制带液量使坯布水性聚氨酯的增重量在20wt.%。之后经温水洗工艺去除第一次含浸工艺的水溶性聚酯,使用NaOH水溶液进行开纤处理,开纤处理时的NaOH水溶液浓度为10g/L,开纤处理的温度为130度,处理时间40分钟,浴比1:20,经开纤处理后的基布进入磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1。经上述处理后即得到成品的超细纤维人工皮革,如图4所示。The impregnation treatment is divided into two impregnations. The first immersion process is an example containing 20wt.% of water-soluble polyester, the amount of liquid is 50%, and the drying temperature is 120°C; the second immersion process is an example containing 30wt.% 1 red water-based polyurethane, the drying temperature is 120 ° C, and the amount of liquid is controlled to make the weight gain of the gray fabric water-based polyurethane at 20wt.%. After that, the water-soluble polyester of the first impregnation process was removed by a warm water washing process, and an aqueous NaOH solution was used for fiber opening treatment. The concentration of the NaOH aqueous solution during the fiber opening treatment was 10g/L, the temperature of the fiber opening treatment was 130 degrees, and the treatment time was 40 minutes, the liquor ratio is 1:20, the fiber-opened base fabric enters the sanding treatment, and the sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolls is 1: 1. After the above treatment, the finished microfiber artificial leather is obtained, as shown in FIG. 4 .
对所得到的红色超细纤维人工皮革进行测试,结果表明它的干摩擦牢度为4-5级,湿摩擦牢度为4-5级,皂洗牢度为4-5级。The obtained red superfine fiber artificial leather is tested, and the results show that its dry rubbing fastness is 4-5, wet rubbing fastness is 4-5, and its soaping fastness is 4-5.
实施例六Embodiment 6
锦纶超细纤维,使用纤维纤度6D,不定岛,海成分为PE,岛成分为锦纶,海/岛比例为45:55,长度为51mm。上述纤维经过铺网,针刺制备坯布。坯布的表观密度为350g/m2,此坯布经过热收缩后的表观密度为370g/m2。提高表观密度后进行水性聚氨酯脂含浸处理。Nylon microfiber, using fiber fineness 6D, indefinite island, sea component is PE, island component is nylon, sea/island ratio is 45:55, length is 51mm. The above-mentioned fibers are laid net and needle punched to prepare grey fabric. The apparent density of the grey cloth was 350 g/m 2 , and the apparent density of the grey cloth after thermal shrinkage was 370 g/m 2 . After increasing the apparent density, the water-based polyurethane grease is impregnated.
含浸处理分为两次含浸,第一次浸液为含有20wt.%的水溶性聚酯,带液量150%,干燥温度140℃;第二次浸液为含有30wt.%的实施例3的蓝色水性聚氨酯,干燥温度140℃,控制带液量使坯布水性聚氨酯的增重量在30wt.%。之后经温水洗工艺去除第一次含浸的水溶性聚酯,使用甲苯(100%)进行开纤处理,开纤处理时的温度为室温,时间为20分钟。经过开纤处理后的基布进入磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1。经上述处理后即得到成品的超细纤维人工皮革,如图5所示。The impregnation treatment is divided into two impregnations. The first immersion solution is a water-soluble polyester containing 20 wt.%, the amount of liquid is 150%, and the drying temperature is 140 ° C; Blue water-based polyurethane, the drying temperature is 140°C, and the amount of liquid carried is controlled so that the weight gain of the water-based polyurethane of the grey fabric is 30wt.%. After that, the water-soluble polyester impregnated for the first time was removed by a warm water washing process, and toluene (100%) was used for fiber opening treatment. The temperature during fiber opening treatment was room temperature and the time was 20 minutes. After the fiber-opening treatment, the base fabric is subjected to sanding treatment. The sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolls is 1:1. After the above treatment, the finished superfine fiber artificial leather is obtained, as shown in FIG. 5 .
对所得到的蓝色超细纤维人工皮革进行测试,结果表明它的干摩擦牢度为4级,湿摩擦牢度为4级,皂洗牢度为4-5级。The obtained blue microfiber artificial leather was tested, and the results showed that its dry rubbing fastness was grade 4, the wet rubbing fastness was grade 4, and the soaping fastness was grade 4-5.
对比实施例一Comparative Example 1
涤纶超细纤维,使用纤维纤度2D,37岛定岛,海成分为改性涤纶,岛成分为涤纶,长度为51mm,海/岛比例为30/70。上述纤维经过铺网,针刺制备坯布。坯布的表观密度为300g/m2,此坯布经过热收缩后的表观密度为350g/m2。提高表观密度后进行水性聚氨酯脂含浸处理。Polyester microfiber, using fiber denier 2D, 37 islands fixed island, the sea component is modified polyester, the island component is polyester, the length is 51mm, and the sea/island ratio is 30/70. The above-mentioned fibers are laid net and needle punched to prepare grey fabric. The apparent density of the grey fabric is 300 g/m 2 , and the apparent density of the grey fabric after thermal shrinkage is 350 g/m 2 . After increasing the apparent density, the water-based polyurethane grease is impregnated.
含浸处理分为两次含浸,第一次浸液为含有20wt.%的水溶性聚酯,带液量50%,干燥温度120℃;第二次浸液为含有5wt.%的RG8170(潍坊瑞光化工,CI Red 170)水性聚氨酯溶液,干燥温度120℃,控制带液量使坯布水性聚氨酯的增重量在20wt.%。之后经温水洗工艺去除第一次含浸的水溶性聚酯,使用NaOH水溶液进行开纤处理,开纤处理时的NaOH水溶液浓度为10g/L,开纤处理的温度为130度,处理时间40分钟,浴比1:20。经过开纤处理后的基布进入磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1。经上述处理后即得到成品的超细纤维人工皮革。The impregnation treatment is divided into two impregnations. The first immersion is a water-soluble polyester containing 20 wt.%, the amount of liquid is 50%, and the drying temperature is 120 ° C; the second immersion is RG8170 (Weifang Ruiguang) containing 5 wt.%. Chemical Industry, CI Red 170) water-based polyurethane solution, the drying temperature is 120 ° C, and the amount of liquid is controlled to make the weight gain of the water-based polyurethane for grey fabrics at 20wt.%. After that, the water-soluble polyester impregnated for the first time is removed by a warm water washing process, and the fiber-opening treatment is carried out with an aqueous NaOH solution. The concentration of the NaOH aqueous solution during the fiber-opening treatment is 10g/L, the temperature of the fiber-opening treatment is 130 degrees, and the treatment time is 40 minutes. , the liquor ratio is 1:20. After the fiber-opening treatment, the base fabric is subjected to sanding treatment. The sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolls is 1:1. The finished superfine fiber artificial leather is obtained after the above-mentioned treatment.
对比实施例二Comparative Example 2
锦纶超细纤维,使用纤维纤度2D,16岛定岛,海成分为改性涤纶,岛成分为锦纶,长度为51mm,海/岛比例为20/80。上述纤维经过铺网,针刺制备坯布。坯布的表观密度为400g/m2,此坯布经过热收缩后的表观密度为480g/m2。提高表观密度后进行水性聚氨酯脂含浸处理。Nylon microfiber, using fiber fineness 2D, 16 islands fixed island, the sea component is modified polyester, the island component is nylon, the length is 51mm, and the sea/island ratio is 20/80. The above-mentioned fibers are laid net and needle punched to prepare grey fabric. The apparent density of the grey cloth is 400 g/m 2 , and the apparent density of the grey cloth after thermal shrinkage is 480 g/m 2 . After increasing the apparent density, the water-based polyurethane grease is impregnated.
含浸处理分为两次含浸,第一次浸液为含有20wt.%的水溶性聚酯,带液量100%,干燥温度130℃;第二次浸液为含有3wt.%的RG8201(潍坊瑞光化工,CIYellow1)水性聚氨酯,干燥温度130℃,控制带液量使坯布水性聚氨酯的增重量在25wt.%。之后经温水洗工艺去除第一次含浸的水溶性聚酯,使用NaOH水溶液进行开纤处理,开纤处理时的NaOH水溶液浓度为10g/L,开纤处理的温度为130度,处理时间40分钟,浴比1:20。经过开纤处理后的基布进入磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1。经上述处理后即得到成品的超细纤维人工皮革。The impregnation treatment is divided into two impregnations. The first immersion solution is a water-soluble polyester containing 20wt.%, the amount of liquid is 100%, and the drying temperature is 130 ° C; the second immersion solution is RG8201 (Weifang Ruiguang) containing 3wt.%. Chemical Industry, CIYellow 1) Water-based polyurethane, drying temperature is 130 ° C, and the amount of liquid is controlled so that the weight gain of water-based polyurethane for grey fabric is 25wt.%. After that, the water-soluble polyester impregnated for the first time is removed by a warm water washing process, and the fiber-opening treatment is carried out with an aqueous NaOH solution. The concentration of the NaOH aqueous solution during the fiber-opening treatment is 10g/L, the temperature of the fiber-opening treatment is 130 degrees, and the treatment time is 40 minutes. , the liquor ratio is 1:20. After the fiber-opening treatment, the base fabric is subjected to sanding treatment. The sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolls is 1:1. The finished superfine fiber artificial leather is obtained after the above-mentioned treatment.
对比实施例三Comparative Example Three
锦纶超细纤维,使用纤维纤度6D,不定岛,海成分为PE,岛成分为锦纶,海/岛比例为45:55,长度为51mm。上述纤维经过铺网,针刺制备坯布。坯布的表观密度为350g/m2,此坯布经过热收缩后的表观密度为370g/m2。提高表观密度后进行水性聚氨酯脂含浸处理。Nylon microfiber, using fiber fineness 6D, indefinite island, sea component is PE, island component is nylon, sea/island ratio is 45:55, length is 51mm. The above-mentioned fibers are laid net and needle punched to prepare grey fabric. The apparent density of the grey cloth was 350 g/m 2 , and the apparent density of the grey cloth after thermal shrinkage was 370 g/m 2 . After increasing the apparent density, the water-based polyurethane grease is impregnated.
含浸处理分为两次含浸,第一次浸液为含有20wt.%的水溶性聚酯,带液量150%,干燥温度140℃;第二次浸液为含有3wt.%的RG RG8301潍坊瑞光化工,CIBlue15:0)水性聚氨酯,干燥温度140℃,控制带液量使坯布水性聚氨酯的增重量在30wt.%。之后经温水洗工艺去除第一次含浸的水溶性聚酯,使用甲苯(100%)进行开纤处理,开纤处理时的温度为室温,处理时间20分钟。经过开纤处理后的基布进入磨毛处理,磨毛处理使用#400的沙皮滚,分正反向进行磨毛处理,正反向滚的比例为1:1。经上述处理后即得到成品的超细纤维人工皮革。The impregnation treatment is divided into two impregnations. The first immersion solution is a water-soluble polyester containing 20wt.%, the amount of liquid is 150%, and the drying temperature is 140°C; the second immersion solution is RG RG8301 Weifang Ruiguang containing 3wt.% Chemical industry, CIBlue15:0) water-based polyurethane, drying temperature is 140 ° C, and the amount of liquid is controlled so that the weight gain of the water-based polyurethane of grey fabric is 30wt.%. Then, the water-soluble polyester impregnated for the first time was removed by a warm water washing process, and toluene (100%) was used for fiber opening treatment. The temperature during fiber opening treatment was room temperature, and the treatment time was 20 minutes. After the fiber-opening treatment, the base fabric is subjected to sanding treatment. The sanding treatment uses a #400 sander roll, and the sanding treatment is carried out in forward and reverse directions. The ratio of forward and reverse rolls is 1:1. The finished superfine fiber artificial leather is obtained after the above-mentioned treatment.
上述实施例三,四,五以及对比实施例一,二,三的染色牢度的测试方面,依照GB/T3920—2008《纺织品色牢度试验耐摩擦色牢度》的试验方法来对纺织品摩擦色牢度进行测试In terms of the color fastness tests of the above-mentioned embodiments three, four, five and comparative examples one, two and three, the textiles are rubbed according to the test method of GB/T3920-2008 "Color fastness to rubbing of textiles". Color fastness to be tested
表2彩色人工皮革的色牢度Table 2 Color fastness of colored artificial leather
由此表2可以看出,通过本发明得到的彩色水性聚氨酯制备的彩色人工皮革,在保证皂洗牢度的前提下,干摩擦牢度和湿摩擦牢度都有显著增加,性能优异。It can be seen from Table 2 that the colored artificial leather prepared by the colored water-based polyurethane obtained by the present invention has significantly increased dry rubbing fastness and wet rubbing fastness under the premise of ensuring soaping fastness, and has excellent performance.
综上实施例和对比实施例的对比,本发明的彩色水性聚氨酯超细纤维人工皮革,相比普通的色浆聚氨酯超细纤维人工皮革,具有更好的干湿摩擦牢度,较目前的色浆染色技术生产的人工皮革有着较大的提升。To sum up the comparison between the above examples and the comparative examples, the colored water-based polyurethane ultra-fine fiber artificial leather of the present invention has better dry and wet rubbing fastness than the ordinary color paste polyurethane ultra-fine fiber artificial leather. The artificial leather produced by pulp dyeing technology has a great improvement.
上述具体实施方式用来解释说明本发明,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明作出的任何修改和改变,都落入本发明的保护范围。The above-mentioned specific embodiments are used to explain the present invention, rather than limit the present invention. Any modification and change made to the present invention within the spirit of the present invention and the protection scope of the claims all fall into the protection scope of the present invention.
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