CN110080010B - Preparation method of colored cellulose fibers - Google Patents
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Abstract
本发明涉及一种有色纤维素类纤维及其制备方法,制备方法为:将纤维素类纤维纺丝液经喷丝头挤出、凝固、拉伸和水洗制得水洗丝,水洗的温度≥90℃,再使用温度为40~90℃染料水溶液对水洗丝进行处理,最后进行漂洗和干燥制得有色纤维素类纤维,漂洗的温度为20~40℃,染料含X、Y和Z基团中的一种以上,X、Y和Z基团对应为能够与纤维素羟基形成共价键的基团、能够自交联反应的基团和能够与纤维素羟基形成氢键的基团。有色纤维素类纤维中染料的质量为纤维素类纤维基体质量的0.1~5.0%,耐水洗性能优良。本发明方法简单易行,有色纤维素类纤维的耐久性好。The invention relates to a colored cellulose fiber and a preparation method thereof. The preparation method comprises the following steps: extruding, coagulating, stretching and washing a cellulose fiber spinning solution through a spinneret to obtain washed silk, and the washing temperature is ≥90 ℃, and then use a dye aqueous solution with a temperature of 40 to 90 ℃ to treat the washed silk, and finally rinse and dry to obtain colored cellulose fibers. The rinsing temperature is 20 to 40 ℃, and the dye contains X, Y and Z groups in the One or more of X, Y and Z groups correspond to groups capable of forming covalent bonds with cellulose hydroxyl groups, groups capable of self-crosslinking reaction, and groups capable of forming hydrogen bonds with cellulose hydroxyl groups. The mass of the dye in the colored cellulose fibers is 0.1-5.0% of the mass of the cellulose fiber matrix, and the washing resistance is excellent. The method of the invention is simple and easy to implement, and the durability of the colored cellulose fibers is good.
Description
技术领域technical field
本发明属于有色纤维制造技术领域,涉及一种有色纤维素类纤维及其制备方法。The invention belongs to the technical field of colored fiber manufacturing, and relates to a colored cellulose fiber and a preparation method thereof.
背景技术Background technique
纤维素纤维具有天然可再生的资源优势和穿着舒适、无毒卫生健康和废旧物可降解等优点,因此,纤维素纤维长期作为纺织品的主流原料,经久不衰。然而,由于天然纤维素纤维如棉、麻等产量有限,不能够满足消费需求,人们常以天然纤维素材料如棉短绒、木材、竹子和秸杆等为原料制备再生纤维素纤维,从而达到有效利用天然材料和提高纤维素纤维的供应量的目的。而随着消费需求的发展,人们不仅对纤维素纤维的需求量增加,而且要求纤维制品品种、色彩和风格多样,以使其能够满足不同人群的不同需求,因此对纤维的品质、染色性能等提出了更高的要求。Cellulose fiber has the advantages of natural and renewable resources, comfortable wearing, non-toxic, hygienic, and degradable waste. Therefore, cellulose fiber has long been the mainstream raw material of textiles and is enduring. However, due to the limited output of natural cellulose fibers such as cotton and hemp, which cannot meet consumer demand, people often use natural cellulose materials such as cotton linters, wood, bamboo and straw as raw materials to prepare regenerated cellulose fibers, so as to achieve The purpose of effectively utilizing natural materials and increasing the supply of cellulose fibers. With the development of consumer demand, people not only increase the demand for cellulose fibers, but also require a variety of fiber products, colors and styles, so that they can meet the different needs of different groups of people. put forward higher requirements.
目前,制备有色纤维素纤维的方法有几种:一是原液添加法,即在纺丝液中染料,纺丝制备具有有色纤维,该方法为生产有色再生纤维素纤维较为常见的技术方法,染色效果显著,但也存在缺点:1)染料容易残留在纺丝设备和凝固水洗体系中,影响纤维的挤出和成形和溶剂回收利用;2)染料的分散程度和添加量对纤维的力学性能等会产生不利影响;3)生产上批次更换不灵活,过渡丝多,增加生产成本;二是纤维或织物后处理法,该方法对天然纤维和再生纤维都通用,优点是批量可大可小、生产转换灵活和适应品种多,但缺点是:1)通用的处理方法,可能会产生耐久性差的问题;2)后整理给纤维或织物染色的同时,往往会影响纤维和织物的手感、柔软性和透气性,甚至导致纤维或织物发生收缩;3)成品的纤维微观结构致密,后处理主要发生纤维表面,能够附加的染料有限,影响染色效果,或者需要进行溶胀或活化提高反应性,且后续反应或处理溶剂仍需处理,无疑增加了工序和处理成本等。At present, there are several methods for preparing colored cellulose fibers: one is the dope addition method, that is, dyes are added to the spinning solution, and colored fibers are prepared by spinning. This method is a relatively common technical method for the production of colored regenerated cellulose fibers. The effect is remarkable, but there are also disadvantages: 1) The dye is easy to remain in the spinning equipment and the coagulation washing system, which affects the extrusion and forming of the fiber and the recycling of the solvent; 2) The degree of dispersion of the dye and the amount of addition of the dye affect the mechanical properties of the fiber, etc. It will have adverse effects; 3) The batch replacement in production is inflexible, and there are many transition silks, which increases the production cost; the second is the fiber or fabric post-treatment method, which is common to both natural fibers and regenerated fibers, and the advantage is that the batch can be large or small. , The production conversion is flexible and adaptable to many varieties, but the disadvantages are: 1) The general treatment method may cause the problem of poor durability; 2) When the fiber or fabric is dyed after finishing, it often affects the feel and softness of the fiber and fabric. 3) The fiber microstructure of the finished product is dense, the post-treatment mainly occurs on the fiber surface, the dyes that can be added are limited, which affects the dyeing effect, or needs to be swelled or activated to improve reactivity, and Subsequent reactions or processing solvents still need to be processed, which undoubtedly increases the process and processing costs.
因此,研究一种不影响纤维的挤出和成形且耐久性好的有色纤维素类纤维及其制备方法具有十分重要的意义。Therefore, it is of great significance to study a colored cellulose fiber with good durability that does not affect the extrusion and forming of the fiber and its preparation method.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服上述现有技术中存在的问题,提供一种不影响纤维的挤出和成形且耐久性好的有色纤维素类纤维及其制备方法。The purpose of the present invention is to overcome the above-mentioned problems in the prior art, and provide a colored cellulose fiber with good durability that does not affect the extrusion and forming of the fiber and a preparation method thereof.
为了达到上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种有色纤维素类纤维的制备方法,将纤维素类纤维纺丝液经喷丝头挤出、凝固、拉伸和水洗制得水洗丝,再用染料水溶液对水洗丝进行处理后进行漂洗和干燥制得有色纤维素类纤维;A method for preparing colored cellulose fibers. The cellulose fiber spinning solution is extruded, coagulated, stretched and washed with a spinneret to obtain washed filaments, and then the washed filaments are treated with an aqueous dye solution and then rinsed and washed with water. Drying to obtain colored cellulose fibers;
水洗的温度≥90℃,处理时染料水溶液的温度为40~90℃,染料水溶液的温度根据染料的反应活泼性而定,反应活泼性高上染温度为40℃左右,反应活泼性较低上染温度分别为80~90℃,漂洗的温度为20~40℃,处理时染料水溶液的温度大于漂洗的温度;水洗温度、处理温度和漂洗温度三者相互配合,使纤维内部先产生微孔结构,再与染料结合,再发生收缩,将染料包裹在纤维内部;本发明的方法兼具原液添加法和后整理法的优点,同时又有效避免了这两种方法的缺点,极具推广价值;The temperature of washing is ≥90℃, and the temperature of the dye aqueous solution is 40~90℃. The temperature of the dyestuff aqueous solution is determined according to the reactivity of the dye. The reactivity is high. The dyeing temperature is about 40℃, and the reactivity is low. The dyeing temperature is 80-90°C, the rinsing temperature is 20-40°C, and the temperature of the dye aqueous solution is higher than the rinsing temperature during processing; , and then combined with the dye, shrinkage occurs again, and the dye is wrapped inside the fiber; the method of the invention has the advantages of the dope addition method and the post-finishing method, and at the same time effectively avoids the shortcomings of the two methods, and has great promotion value;
染料含X基团、Y基团和Z基团中的一种以上,X基团为能够与纤维素羟基形成共价键的基团,Y基团为能够自交联反应的基团,Z基团为能够与纤维素羟基形成氢键的基团。The dye contains more than one of X group, Y group and Z group, X group is a group capable of forming covalent bond with cellulose hydroxyl group, Y group is a group capable of self-crosslinking reaction, Z group The groups are groups capable of forming hydrogen bonds with cellulose hydroxyl groups.
作为优选的技术方案:As the preferred technical solution:
如上所述的一种有色纤维素类纤维的制备方法,纤维素类纤维纺丝液的浓度为5~25wt%,随着纺丝液浓度的增加,整个体系的扩散系数降低,因此纺丝液浓度对纺丝过程中的相分离会产生影响,本发明的纤维素类纤维纺丝液浓度可适当调整,但不宜太过,纺丝液浓度过低,可能不发生相变,无法形成纤维,或者有相变时也只形成疏松的不均匀结构,使纤维的力学性能下降;浓度过高,相当于进行干法纺丝,形成致密的结构,不利于后续的染色;纤维素类纤维为再生纤维素纤维或者纤维素衍生物纤维。As mentioned above, the preparation method of colored cellulose fibers, the concentration of cellulose fibers spinning solution is 5-25wt%. The concentration will affect the phase separation during the spinning process. The concentration of the cellulose fiber spinning solution of the present invention can be adjusted appropriately, but it should not be too high. Or when there is a phase transition, only a loose and uneven structure is formed, which reduces the mechanical properties of the fiber; if the concentration is too high, it is equivalent to dry spinning to form a dense structure, which is not conducive to subsequent dyeing; cellulose fibers are regenerated Cellulose fibers or fibers of cellulose derivatives.
如上所述的一种有色纤维素类纤维的制备方法,纤维素类纤维为粘胶纤维、醋酯纤维、Lyocell纤维、铜氨纤维、以离子液体为溶剂制备的再生纤维素类纤维或以碱溶液为溶剂制备的再生纤维素类纤维。本发明的有色纤维素类纤维包括但不仅限于此,其还可以为含微孔结构且能够在上述处理过程中与上述染料结合的其他再生纤维素纤维或者纤维素衍生物纤维。The preparation method of a kind of colored cellulose fibers as above, the cellulose fibers are viscose fibers, acetate fibers, Lyocell fibers, cupro fibers, regenerated cellulose fibers prepared with ionic liquid as solvent or with alkali. The solution is a solvent-prepared regenerated cellulose-based fiber. The colored cellulose fibers of the present invention include, but are not limited to, other regenerated cellulose fibers or cellulose derivative fibers that contain a microporous structure and can be combined with the above-mentioned dyes during the above-mentioned treatment process.
如上所述的一种有色纤维素类纤维的制备方法,水洗的终止条件为:水洗丝的含水量为40~70wt%,本发明水洗丝的含水量可适当调整,但不宜太过,含水量太低,则纤维已经进行了干燥,内部微孔数量减少,微孔直径减小,不利与后续染色,不利于染料进入纤维内部;含水量高,虽然未致密化,但微孔中存在大量的水,与外界具有一定的压差,同样会不利于染料进入纤维内部;水洗丝的结晶度小于15%,微孔平均直径为10~200纳米,微孔体积占水洗丝总体积的百分数为10~30%,水洗丝结晶度低且具有较为疏松的微孔结构,有利于染料的进入。The above-mentioned preparation method of colored cellulose fibers, the termination condition of washing is: the water content of the washed silk is 40-70 wt%, and the water content of the washed silk of the present invention can be adjusted appropriately, but it should not be too high, and the water content If it is too low, the fiber has been dried, the number of internal micropores is reduced, and the diameter of the micropores is reduced, which is not conducive to subsequent dyeing, and is not conducive to the entry of dyes into the fiber; Water has a certain pressure difference with the outside world, which is also not conducive to the entry of dyes into the fiber; the crystallinity of the washed silk is less than 15%, the average diameter of the micropores is 10-200 nanometers, and the volume of the micropores accounts for 10% of the total volume of the washed silk. ~30%, the washed silk has low crystallinity and relatively loose microporous structure, which is conducive to the entry of dyes.
如上所述的一种有色纤维素类纤维的制备方法,X基团为醛基、氰基、环氧基团、酰氯基团、酸酐或二异氰酸酯;Y基团为硅氧烷;Z基团为磺酸基团或硫酸酯基团。A kind of preparation method of colored cellulose fiber as mentioned above, X group is aldehyde group, cyano group, epoxy group, acid chloride group, acid anhydride or diisocyanate; Y group is siloxane; Z group is a sulfonic acid group or a sulfate group.
如上所述的一种有色纤维素类纤维的制备方法,染料水溶液中染料的质量含量为2~10wt%;由于不同的染料其本身结构不同,因此扩散进入纤维内部含量不同,选择的浓度不同,对于不同的染料,其使用的浓度可在上述范围内适当选择或在上述范围外适当调整,但不宜太过,染料的质量含量太小,即使全部进入纤维,也无法达到好的染色效果,因此含量不能太低;又由于对于一定量的纤维来说,能进入内部的染料的量是一定的,水溶液中染料的质量含量太高又会造成浪费,因此含量不能太高;还由于染料容易附着在纤维表面并在后续漂洗过程中去除,对染色效果产生不利影响,因此为保证最终染色效果(上染率可达80%以上),染料水溶液中染料的较低质量含量控制在2%;For the preparation method of a colored cellulose fiber as described above, the mass content of the dye in the dye aqueous solution is 2-10 wt%; due to the different structures of different dyes, the content of the dyes diffused into the fiber is different, and the selected concentration is different. For different dyes, the concentration used can be appropriately selected within the above range or adjusted outside the above range, but it should not be too high. The content should not be too low; and because for a certain amount of fiber, the amount of dye that can enter the interior is certain, and the mass content of the dye in the aqueous solution will cause waste, so the content should not be too high; also because the dye is easy to adhere to It is removed on the fiber surface and in the subsequent rinsing process, which will adversely affect the dyeing effect. Therefore, in order to ensure the final dyeing effect (the dye uptake rate can reach more than 80%), the lower mass content of the dye in the dye solution is controlled at 2%;
染料为直接染料、活性染料和硫化染料的一种以上,此处仅列举一些常见的染料,其他满足“含X基团、Y基团和Z基团中的一种以上”且溶于水的染料都适用于本发明。Dyes are more than one of direct dyes, reactive dyes and sulfur dyes. Here only some common dyes are listed. Others meet the requirements of "containing more than one of X group, Y group and Z group" and are soluble in water. Dyes are suitable for use in the present invention.
如上所述的一种有色纤维素类纤维的制备方法,处理采用浸泡或喷淋的方式,处理的时间为60~600秒,由于不同的染料其本身结构不同,因此扩散进入纤维内部时间不同,因此,对于不同的染料,其处理时间可在上述范围内适当选择或在上述范围外适当调整,但不宜太过,时间太短,则进入不全面,使染色效果不好,染色不均匀;时间太长,在此时间之前已到染色达平衡,浪费时间;漂洗的时间为120~600秒。The above-mentioned preparation method of colored cellulose fibers is treated by soaking or spraying, and the treatment time is 60 to 600 seconds. Due to the different structures of different dyes, the diffusion time into the fiber is different. Therefore, for different dyes, the treatment time can be appropriately selected within the above range or adjusted appropriately outside the above range, but it should not be too long. If the time is too short, the entry will not be comprehensive, resulting in poor dyeing effect and uneven dyeing; time If it is too long, the dyeing has reached equilibrium before this time, which is a waste of time; the rinsing time is 120 to 600 seconds.
如上所述的一种有色纤维素类纤维的制备方法,干燥采用热空气烘干的方式,热空气的温度为105~160℃,本发明干燥的温度可适当调整,但不宜太过,温度太低,无法使纤维含水量达到规定的要求,并且反应进行不充分;温度太高,会使纤维有较大的卷曲,甚至可能使少部分发生碳化分解变黑,会对纤维性能造成不良影响;干燥烘至纤维的含水量<15wt%,本发明纤维的含水量在15wt%以下是为了保证纤维已经充分干燥致密化,达到一般纤维素纤维的使用效果。The above-mentioned preparation method of colored cellulose fibers, the drying adopts the method of hot air drying, and the temperature of the hot air is 105-160 ° C. The drying temperature of the present invention can be adjusted appropriately, but it should not be too high. If the temperature is too low, the moisture content of the fiber cannot meet the specified requirements, and the reaction is not sufficient; if the temperature is too high, the fiber will have a large curl, and even a small part may be carbonized, decomposed and turned black, which will cause adverse effects on the fiber performance; Dry and dry until the moisture content of the fiber is less than 15wt%, and the moisture content of the fiber of the present invention is less than 15wt% to ensure that the fiber has been fully dried and densified to achieve the use effect of general cellulose fibers.
本发明还提供采用如上所述的一种有色纤维素类纤维的制备方法制得的有色纤维素类纤维,主要由纤维素类纤维基体以及分散在纤维素类纤维基体内的染料组成;当染料中含有能够与纤维素基团结合的基团时,染料一方面通过其自身的基团与纤维素类纤维基体的基团之间的结合作用力固定在纤维素纤维基体内,另一方面通过纤维素类纤维基体内部的微孔的包埋作用固定在纤维素纤维基体内;当染料中不含能够与纤维素基团结合的基团时,其主要是通过纤维素类纤维基体内部的微孔的包埋作用固定在纤维素纤维基体内,也能具有优良的耐水洗性能。The present invention also provides colored cellulose fibers prepared by the above-mentioned preparation method of colored cellulose fibers, which are mainly composed of a cellulose fiber matrix and dyes dispersed in the cellulose fiber matrix; When it contains groups that can be combined with cellulose groups, on the one hand, the dye is fixed in the cellulose fiber matrix by the binding force between its own groups and the groups of the cellulose fiber matrix, and on the other hand, it is The entrapment of the micropores inside the cellulose fiber matrix is fixed in the cellulose fiber matrix; when the dye does not contain groups that can be combined with cellulose groups, it mainly passes through the micropores inside the cellulose fiber matrix. The embedding of the pores is fixed in the cellulose fiber matrix, and it also has excellent washing resistance.
作为优选的技术方案:As the preferred technical solution:
如上所述的有色纤维素类纤维,有色纤维素类纤维的结晶度>30%,含微孔,微孔平均直径为5~50纳米,染料的质量为纤维素类纤维基体质量的0.1~5.0%(备注:染色深浅不同,染料含量不同,染的深时,染料含量高,反之,则反);与现有技术相比,本发明水洗后的纤维内有许多微孔,使染料的扩散吸附快且能够进入纤维内部,再通过干燥致密化后,染料与纤维素纤维发生反应,较多含量的染料能够固着在纤维素类纤维基体的内部,染料的质量为纤维素类纤维基体质量的0.1~5.0%,提高了有色纤维素类纤维的耐久性。The above-mentioned colored cellulose fibers, the crystallinity of the colored cellulose fibers is more than 30%, containing micropores, the average diameter of the micropores is 5 to 50 nanometers, and the quality of the dye is 0.1 to 5.0 of the quality of the cellulose fiber matrix. % (Note: the dyeing depth is different, the dye content is different, when the dyeing is deep, the dye content is high, and vice versa); The adsorption is fast and can enter the interior of the fiber. After drying and densification, the dye reacts with the cellulose fiber, and a large amount of the dye can be fixed in the interior of the cellulose fiber matrix. The quality of the dye is equal to that of the cellulose fiber matrix. 0.1-5.0%, improve the durability of colored cellulose fibers.
有色纤维素类纤维的单丝纤度为0.5~5.0dtex,断裂强度为1.0~4.5cN/dtex,断裂伸长率为5%~20%,回潮率为5%~15%,耐水洗色牢度等于5级,耐摩擦色牢度等于5级;The monofilament fineness of colored cellulose fibers is 0.5-5.0dtex, the breaking strength is 1.0-4.5cN/dtex, the breaking elongation is 5%-20%, the moisture regain is 5%-15%, and the color fastness to washing is It is equal to grade 5, and the color fastness to rubbing is equal to grade 5;
有色纤维素类纤维洗涤50次后,染料的质量为纤维素类纤维基体质量的0.08~2.50%,耐水洗色牢度大于等于4级,耐摩擦色牢度大于等于4级;与现有技术相比,本发明制得的有色纤维素类纤维耐水洗牢度高,耐久性好,染色效果好;After the colored cellulose fibers are washed 50 times, the quality of the dye is 0.08-2.50% of the mass of the cellulose fiber matrix, the color fastness to washing is greater than or equal to 4, and the color fastness to rubbing is greater than or equal to 4; and the prior art In comparison, the colored cellulose fibers prepared by the invention have high washing fastness, good durability and good dyeing effect;
有色纤维素类纤维为长丝、短丝或者丝束,用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are filaments, staple fibers or tow, used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
发明机理:Invention Mechanism:
首先,本发明将纤维素类纤维纺丝液经喷丝头挤出、凝固、拉伸和水洗制得水洗丝,水洗的温度≥90℃,一方面使得形成的水洗丝结晶度低且具有较为疏松的微孔结构,另一方面,能够加快扩散速度,加速洗涤,使残留在水洗丝内部的凝固浴等溶剂如NMMO等能够扩散进入水中,减少溶剂对染料的影响,若洗涤温度过低,需要较长的时间来除去纤维中的溶剂,并且残留量较多;First, in the present invention, the cellulose fiber spinning solution is extruded, coagulated, stretched and washed to obtain washed filaments through a spinneret. The loose microporous structure, on the other hand, can speed up the diffusion rate and accelerate the washing, so that the coagulation bath and other solvents such as NMMO remaining in the washed silk can diffuse into the water, reducing the influence of the solvent on the dye, if the washing temperature is too low, It takes a long time to remove the solvent from the fiber, and the residual amount is large;
接着,本发明用染料水溶液对水洗丝进行处理,处理的温度为40~90℃,水洗丝在40~90℃温度的水溶液中保持微孔结构,并保证染料具有较高的溶解度,利用染料扩散进入水洗丝内部,相比在常温下处理,其能够缩短染料水溶液处理时间,使染料能快速进入纤维内部,并在较短时间内达到扩散平衡,可进行下一步漂洗的处理,温度过高,对扩散性好的染料来说,染料容易向外扩散,反而会使上染率下降;Next, in the present invention, the water-washed silk is treated with an aqueous dye solution at a temperature of 40-90° C. The water-washed silk maintains a microporous structure in the aqueous solution at a temperature of 40-90° C., and ensures that the dye has high solubility. Entering the inside of the washed silk, compared with the treatment at room temperature, it can shorten the treatment time of the dye solution, so that the dye can quickly enter the fiber and reach the diffusion equilibrium in a short time, and the next rinsing treatment can be carried out. If the temperature is too high, For dyes with good diffusivity, the dyes are easy to diffuse outwards, but the dye uptake rate will decrease;
最后,本发明对处理后的水洗丝进行漂洗和干燥制得有色纤维素类纤维,漂洗的温度为20~40℃,较低温度的漂洗使得纤维素类纤维的微孔收缩,纤维疏松程度减小,在去除表面粘附的染料的同时保留纤维内部的染料,漂洗的温度较低,不会由于内外浓度差而使内部的染料迅速扩散出来,不会使纤维素纤维内部染料被洗涤出来,还可以节省加热的能源,若温度过高,则内部未反应部分染料很容易一起被洗涤出来,纤维在干燥过程中进一步结晶、致密化,微孔收缩,将染料包埋在纤维素类纤维基体内,提高了有色纤维素类纤维的耐久性,特别是耐水洗性,同时又由于染料含X基团、Y基团和Z基团中的一种以上,其与纤维素类纤维大分子之间有较强相互作用,进一步提高了染料与纤维素类纤维基体的结合稳定性,制得了耐久性好的有色纤维素类纤维。Finally, in the present invention, the treated water-washed silk is rinsed and dried to obtain colored cellulose fibers, and the rinsing temperature is 20-40° C. The rinsing at a lower temperature causes the micropores of the cellulose fibers to shrink and the degree of looseness of the fibers to decrease. Small, while removing the dyes adhering to the surface while retaining the dyes inside the fibers, the rinsing temperature is low, the internal dyes will not diffuse out quickly due to the difference in inner and outer concentrations, and the dyes inside the cellulose fibers will not be washed out, It can also save heating energy. If the temperature is too high, the unreacted part of the dye inside is easily washed out together, and the fiber is further crystallized and densified during the drying process, and the pores shrink, and the dye is embedded in the cellulose fiber base. In vivo, the durability of colored cellulose fibers is improved, especially the washing resistance. At the same time, because the dye contains more than one of the X group, the Y group and the Z group, it has a relationship with the cellulose fiber macromolecules. There is a strong interaction between them, which further improves the binding stability of the dye and the cellulose fiber matrix, and produces colored cellulose fibers with good durability.
本发明的纤维经水洗、染液染色以及漂洗等工艺时采用的温度呈逐步降低的趋势,首先大于等于90℃的水洗温度使溶剂扩散速度加快,能使初生纤维中残留的溶剂迅速的洗涤出去,从而不会在后续过程中使溶剂和染料发生相互作用,影响效果,同时大于等于90℃的水洗温度也使纤维内部孔洞增大,有利于染料的进入,接着在染色时采用40~90℃的温度使纤维表面的微孔结构能够一直保持水洗后的疏松状态,加快了染料分子通过纤维表面孔洞渗入纤维内部的速度,能够使得染料分子快速进入纤维内部,并在较短时间内达到平衡,进而缩短了染色时间,同时在此温度下,不会因为温度过高而使染料在水中反应剧烈导致染料减少。然后在后续较低漂洗温度下,使纤维内部孔洞收缩,可以洗去表面未反应的染料而不会使纤维内部染料分子洗涤出去,从而可在纤维中内部保持足够并且均匀的染料,水洗、染料水溶液处理以及漂洗三者温度的相互配合,显著提高了有色纤维的耐久性能及机械性能。The temperature used in the process of washing, dyeing, rinsing and the like of the fibers of the present invention shows a trend of gradual reduction. First, the washing temperature of 90° C. or more accelerates the diffusion speed of the solvent, so that the residual solvent in the primary fibers can be quickly washed out. , so that the solvent and dye will not interact in the subsequent process and affect the effect. At the same time, the washing temperature of greater than or equal to 90 ℃ also increases the pores inside the fiber, which is conducive to the entry of dyes. The temperature of the fiber surface can keep the microporous structure of the fiber surface in a loose state after washing, which accelerates the speed of dye molecules infiltrating into the fiber through the pores on the fiber surface, enabling the dye molecules to quickly enter the fiber and reach equilibrium in a short time. In this way, the dyeing time is shortened, and at this temperature, the dye will not react violently in water due to the high temperature, resulting in the reduction of the dye. Then, at the subsequent lower rinsing temperature, the pores in the fiber are shrunk, and the unreacted dye on the surface can be washed away without washing out the dye molecules in the fiber, so that enough and uniform dye can be maintained in the fiber. The cooperation of the temperature of the aqueous solution treatment and the rinsing significantly improves the durability and mechanical properties of the colored fibers.
另外,本申请的染料水溶液处理的温度为40~90℃,能保证染料在水中的溶解程度高且溶解速度快,使染料迅速溶解并能以较快的速率扩散进入纤维,而且,在小于40℃情况下染色,可能会使染色后获得的产品颜色浅而无光,耐晒度也下降。In addition, the treatment temperature of the dye aqueous solution of the present application is 40 to 90 ° C, which can ensure that the dye has a high degree of dissolution in water and a fast dissolution rate, so that the dye is rapidly dissolved and diffused into the fiber at a faster rate. Dyeing at ℃ may make the color of the product obtained after dyeing light and dull, and the light fastness will also decrease.
有益效果beneficial effect
(1)本发明的一种有色纤维素类纤维的制备方法,采用水洗丝进行染色处理制备耐久性有色纤维素类纤维,不需要在纺丝前加入染料,不影响挤出和成形,染料不会影响凝固水洗溶剂的回收利用,不影响现有纺丝工艺,方法灵活,既适合于大批量生产,也适合小批量、多品种生产;(1) The preparation method of a colored cellulose fiber of the present invention adopts washing silk for dyeing treatment to prepare durable colored cellulose fibers without adding dyes before spinning, does not affect extrusion and forming, and does not affect dyeing. It will affect the recovery and utilization of the coagulation washing solvent, and does not affect the existing spinning process. The method is flexible and suitable for both mass production and small batch and multi-variety production;
(2)本发明的一种有色纤维素类纤维的制备方法,采用水洗丝进行染色处理制备耐久性有色纤维素类纤维,利用水洗丝的疏松结构进行处理,染料扩散快,生产效率高;(2) The preparation method of a colored cellulose fiber of the present invention adopts washing silk for dyeing to prepare durable colored cellulose fibers, and uses the loose structure of the washing silk for processing, the dye diffusion is fast, and the production efficiency is high;
(3)本发明的一种有色纤维素类纤维的制备方法,进行温度为20~40℃的低温漂洗和干燥的致密化,使染料与纤维牢固结合,提高耐洗牢度;(3) In a method for preparing colored cellulose fibers of the present invention, low-temperature rinsing at a temperature of 20 to 40° C. and drying and densification are carried out, so that the dyes are firmly combined with the fibers and the washing fastness is improved;
(4)本发明的一种有色纤维素类纤维的制备方法,耐久性好,染色效果显著,耐洗牢度高,应用前景好。(4) The preparation method of colored cellulose fibers of the present invention has good durability, remarkable dyeing effect, high washing fastness and good application prospect.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为500、浓度为20wt%的粘胶纤维纺丝液经喷丝头挤出、凝固、拉伸和95℃的水洗制得水洗丝,水洗丝的含水量为60wt%;(1) the viscose fiber spinning solution with a degree of polymerization of 500 and a concentration of 20wt% is extruded through a spinneret, coagulated, stretched and washed at 95°C to obtain a washed silk, and the water content of the washed silk is 60wt%;
(2)再用直接大红4BE的质量含量为1.5wt%的水溶液在80℃的温度下对水洗丝进行200秒的浸泡处理后在30℃的温度下漂洗35秒和采用热空气烘干的方式在130℃的温度下干燥至纤维的含水量为10wt%制得有色纤维素纤维。(2) The water washing silk was soaked for 200 seconds at a temperature of 80°C with an aqueous solution with a mass content of 1.5 wt % of direct scarlet 4BE, and then rinsed for 35 seconds at a temperature of 30°C and dried with hot air. The colored cellulose fibers were prepared by drying at a temperature of 130° C. until the moisture content of the fibers was 10 wt %.
最终制得的有色纤维素纤维的结晶度为40%,含微孔,微孔平均直径为20纳米,直接染料的质量为纤维素纤维基体质量的2.0%。The crystallinity of the finally prepared colored cellulose fibers is 40%, the micropores are contained, the average diameter of the micropores is 20 nanometers, and the mass of the direct dye is 2.0% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为2.5dtex,断裂强度为2.5cN/dtex,断裂伸长率为15%,回潮率为10%,洗涤50次后,直接染料的质量为纤维素类纤维基体质量的1.6%,耐水洗色牢度为4-5级,耐摩擦色牢度为4-5级;The monofilament fineness of colored cellulose fibers is 2.5dtex, the breaking strength is 2.5cN/dtex, the elongation at break is 15%, and the moisture regain is 10%. After 50 times of washing, the quality of the direct dye is the quality of the cellulose fiber matrix. 1.6%, the color fastness to washing is 4-5, and the color fastness to rubbing is 4-5;
有色纤维素纤维为长丝,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are filaments that can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
对比例1Comparative Example 1
一种有色纤维素纤维的制备方法,与实施例1基本相同,不同之处在于,步骤(1)中水洗的温度为88℃,制得的有色纤维素纤维的结晶度为38%,含微孔,微孔平均直径为18纳米,直接大红4BE的质量为纤维素纤维基体质量的1.7%,单丝纤度为2.4dtex,断裂强度为2.4cN/dtex,断裂伸长率为17%,回潮率为11%,洗涤50次后,直接大红4BE的质量为纤维素类纤维基体质量的0.09%,耐水洗色牢度为3级,耐摩擦色牢度为3级。A preparation method of colored cellulose fibers is basically the same as Example 1, except that the temperature of washing in step (1) is 88 ° C, and the crystallinity of the obtained colored cellulose fibers is 38%, containing micro Pores, the average diameter of micropores is 18 nm, the mass of direct scarlet 4BE is 1.7% of the mass of the cellulose fiber matrix, the monofilament fineness is 2.4dtex, the breaking strength is 2.4cN/dtex, the elongation at break is 17%, and the moisture regain After washing 50 times, the quality of direct red 4BE is 0.09% of the mass of the cellulose fiber matrix, the color fastness to washing is 3, and the color fastness to rubbing is 3.
对比例2Comparative Example 2
一种有色纤维素纤维的制备方法,与实施例1基本相同,不同之处在于,步骤(2)中浸泡处理的温度为35℃,制得的有色纤维素纤维的结晶度为39%,含微孔,微孔平均直径为19纳米,直接大红4BE的质量为纤维素纤维基体质量的1.6%,单丝纤度为2.5dtex,断裂强度为2.5cN/dtex,断裂伸长率为18%,回潮率为9%,洗涤50次后,直接大红4BE的质量为纤维素类纤维基体质量的0.1%,耐水洗色牢度为3级,耐摩擦色牢度为3级。A preparation method of colored cellulose fibers is basically the same as that in Example 1, except that the temperature of the soaking treatment in step (2) is 35° C., and the obtained colored cellulose fibers have a crystallinity of 39%, and contain Micropores, the average diameter of micropores is 19 nanometers, the mass of direct scarlet 4BE is 1.6% of the mass of the cellulose fiber matrix, the monofilament fineness is 2.5dtex, the breaking strength is 2.5cN/dtex, the elongation at break is 18%, and the moisture regain The ratio was 9%. After washing 50 times, the quality of direct red 4BE was 0.1% of the mass of the cellulose fiber matrix. The color fastness to washing was grade 3, and the color fastness to rubbing was grade 3.
对比例3Comparative Example 3
一种有色纤维素纤维的制备方法,与实施例1基本相同,不同之处在于,步骤(2)中漂洗的温度为46℃,制得的有色纤维素纤维的结晶度为36%,含微孔,微孔平均直径为17纳米,直接大红4BE的质量为纤维素纤维基体质量的1.5%,单丝纤度为2.3dtex,断裂强度为2.4cN/dtex,断裂伸长率为16%,回潮率为9%,洗涤50次后,直接大红4BE的质量质量为纤维素类纤维基体质量的0.11%,耐水洗色牢度为3级,耐摩擦色牢度为3级。A preparation method of colored cellulose fibers is basically the same as that in Example 1, except that the temperature of rinsing in step (2) is 46° C., the crystallinity of the obtained colored cellulose fibers is 36%, and the Pores, the average diameter of micropores is 17 nm, the mass of direct scarlet 4BE is 1.5% of the mass of the cellulose fiber matrix, the monofilament fineness is 2.3dtex, the breaking strength is 2.4cN/dtex, the elongation at break is 16%, and the moisture regain After 50 washings, the mass of the direct red 4BE is 0.11% of the mass of the cellulose fiber matrix, the color fastness to washing is grade 3, and the color fastness to rubbing is grade 3.
综上,将对比例1~3与实施例1相对比,可以看出,在水洗时,较高的水洗温度使溶剂扩散速度加快,能使初生纤维中残留的溶剂迅速的洗涤出去,从而不会在后续过程中使溶剂和染料发生相互作用,影响效果,同时较高的温度也使纤维内部孔洞增大,有利于染料的进入;在染色时,次温度能使纤维表面的微孔结构能够一直保持水洗后的疏松状态,加快了染料分子通过纤维表面孔洞渗入纤维内部的速度,能够使得染料分子快速进入纤维内部,并在较短时间内达到平衡,进而缩短了染色时间,同时在此温度下,不会因为温度过高而使染料在水中反应剧烈导致染料减少;在漂洗时,在较低漂洗温度下,纤维内部孔洞收缩,洗去表面未反应的染料而不会使纤维内部染料分子洗涤出去,纤维内部保持足够并且均匀的染料,正是由于漂洗、水洗以及染料水溶液处理温度三者的相互配合才使得本发明制得的有色纤维素纤维的耐久性和染色性能得到充分提高。To sum up, by comparing Comparative Examples 1 to 3 with Example 1, it can be seen that during water washing, the higher washing temperature accelerates the diffusion rate of the solvent, which can quickly wash out the solvent remaining in the spun fibers, thereby preventing In the subsequent process, the solvent and the dye will interact, which will affect the effect. At the same time, the higher temperature will also increase the pores inside the fiber, which is conducive to the entry of the dye. During dyeing, the secondary temperature can make the microporous structure on the fiber surface. The loose state after washing has been maintained, which accelerated the speed of dye molecules infiltrating into the fiber through the pores on the fiber surface, enabling the dye molecules to quickly enter the fiber and reach equilibrium in a short period of time, thereby shortening the dyeing time. At the same time, at this temperature Under high temperature, the dye will not react violently in water to reduce the dye; during rinsing, at a lower rinsing temperature, the pores inside the fiber will shrink, and the unreacted dye on the surface will be washed away without causing the dye molecules inside the fiber. After washing, sufficient and uniform dyes are kept inside the fibers. It is precisely because of the interaction of rinsing, water washing and the treatment temperature of the aqueous dye solution that the durability and dyeing performance of the colored cellulose fibers prepared by the present invention are fully improved.
对比例4Comparative Example 4
一种有色纤维素纤维的制备方法,与实施例1基本相同,不同之处在于,步骤(2)对纤维浸泡处理后直接进行干燥而不进行漂洗,制得的有色纤维素纤维的结晶度为38%,含微孔,微孔平均直径为18纳米,直接大红4BE的质量为纤维素纤维基体质量的1.4%,单丝纤度为2.5dtex,断裂强度为2.5cN/dtex,断裂伸长率为16%,回潮率为10%,洗涤50次后,直接大红4BE的质量为纤维素类纤维基体质量的0.1%,耐水洗色牢度为3级,耐摩擦色牢度为3级。将对比例4与实施例1相对比,可以看出,正是由于增设了漂洗步骤,在较低漂洗温度下,使纤维内部孔洞收缩,不会使纤维内部染料分子洗涤出去,使纤维内部保持足够并且均匀的染料,才使得本发明制得的有色纤维素纤维的耐久性和染色性能得到充分提高。A preparation method of colored cellulose fibers is basically the same as that in Example 1, except that in step (2), the fibers are directly dried without rinsing after soaking, and the obtained colored cellulose fibers have a crystallinity of 38%, containing micropores, the average diameter of the micropores is 18 nanometers, the mass of the direct scarlet 4BE is 1.4% of the mass of the cellulose fiber matrix, the monofilament fineness is 2.5dtex, the breaking strength is 2.5cN/dtex, and the breaking elongation is 16%, the moisture regain is 10%, after 50 washings, the quality of direct bright red 4BE is 0.1% of the mass of the cellulose fiber matrix, the color fastness to washing is grade 3, and the color fastness to rubbing is grade 3. Comparing Comparative Example 4 with Example 1, it can be seen that due to the addition of a rinsing step, at a lower rinsing temperature, the pores inside the fiber are shrunk, and the dye molecules inside the fiber will not be washed out, so that the interior of the fiber is kept. Sufficient and uniform dyestuffs can fully improve the durability and dyeing properties of the colored cellulose fibers prepared by the present invention.
实施例2Example 2
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为200、浓度为5wt%的Lyocell纤维纺丝液经喷丝头挤出、凝固、拉伸和90℃的水洗制得水洗丝,水洗丝的含水量为40wt%;(1) the Lyocell fiber spinning solution with a degree of polymerization of 200 and a concentration of 5wt% is extruded through a spinneret, coagulated, stretched and washed with water at 90°C to obtain a washed silk, and the water content of the washed silk is 40wt%;
(2)再用活性红A-2BF的质量含量为0.5wt%的水溶液在40℃的温度下对水洗丝进行5秒的浸泡处理后在20℃的温度下漂洗10秒和采用热空气烘干的方式在105℃的温度下干燥至纤维的含水量为10wt%制得有色纤维素纤维。(2) Using an aqueous solution with a mass content of reactive red A-2BF of 0.5 wt % at a temperature of 40° C., soaking the washed silk for 5 seconds, then rinsing at a temperature of 20° C. for 10 seconds and drying with hot air. The colored cellulose fibers were prepared by drying the fibers at a temperature of 105° C. until the moisture content of the fibers was 10 wt %.
最终制得的有色纤维素纤维的结晶度为35%,含微孔,微孔平均直径为5纳米,活性染料的质量为纤维素纤维基体质量的0.1%。The crystallinity of the finally prepared colored cellulose fibers is 35%, and the micropores have an average diameter of 5 nanometers. The mass of the reactive dye is 0.1% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为2.6dtex,断裂强度为4.5cN/dtex,断裂伸长率为20%,回潮率为5%,洗涤50次后,活性染料的质量为纤维素类纤维基体质量的0.08%,耐水洗色牢度为4级,耐摩擦色牢度为4级;The monofilament fineness of colored cellulose fibers is 2.6dtex, the breaking strength is 4.5cN/dtex, the elongation at break is 20%, and the moisture regain is 5%. After 50 times of washing, the quality of reactive dyes is the quality of the cellulose fiber matrix. 0.08% of , the color fastness to washing is grade 4, and the color fastness to rubbing is grade 4;
有色纤维素纤维为短丝,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are short filaments that can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
实施例3Example 3
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为300、酯化度为2.35、浓度为25wt%的醋酯纤维纺丝液经喷丝头挤出、凝固、拉伸和95℃的水洗制得水洗丝,水洗丝的含水量为70wt%;(1) The acetate fiber spinning solution with a degree of polymerization of 300, a degree of esterification of 2.35, and a concentration of 25 wt% is extruded through a spinneret, coagulated, stretched, and washed with water at 95°C to obtain washed silk. The water content is 70wt%;
(2)再用水溶性硫化黑BR的质量含量为3wt%的水溶液在90℃的温度下对水洗丝进行300秒的浸泡处理后在40℃的温度下漂洗60秒和采用热空气烘干的方式在160℃的温度下干燥至纤维的含水量为12wt%制得有色纤维素纤维。(2) The water-soluble black BR with the mass content of 3wt% is used to soak the washed silk for 300 seconds at a temperature of 90°C, then rinse it for 60 seconds at a temperature of 40°C and dry it with hot air. The colored cellulose fibers were prepared by drying at a temperature of 160° C. until the moisture content of the fibers was 12 wt %.
最终制得的有色纤维素纤维的结晶度为55%,含微孔,微孔平均直径为50纳米,硫化染料的质量为纤维素纤维基体质量的5.0%。The crystallinity of the finally prepared colored cellulose fibers is 55%, and the micropores have an average diameter of 50 nanometers. The mass of the sulfur dye is 5.0% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为4.0dtex,断裂强度为1.0cN/dtex,断裂伸长率为5%,回潮率为7%,洗涤50次后,硫化染料的质量为纤维素类纤维基体质量的2.5%,耐水洗色牢度为5级,耐摩擦色牢度为5级;The monofilament fineness of the colored cellulose fibers is 4.0dtex, the breaking strength is 1.0cN/dtex, the elongation at break is 5%, and the moisture regain is 7%. After 50 times of washing, the quality of the sulfur dye is the quality of the cellulose fiber matrix. 2.5%, the color fastness to washing is level 5, and the color fastness to rubbing is level 5;
有色纤维素纤维为丝束,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are tow, which can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
实施例4Example 4
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为400、浓度为10wt%的铜氨纤维纺丝液经喷丝头挤出、凝固、拉伸和98℃的水洗制得水洗丝,水洗丝的含水量为50wt%;(1) the copper ammonia fiber spinning solution with a degree of polymerization of 400 and a concentration of 10wt% is extruded through a spinneret, coagulated, stretched and washed at 98°C to obtain a washed silk, and the water content of the washed silk is 50wt%;
(2)再用水溶性硫化淡黄GC的质量含量为1.5wt%的水溶液在70℃的温度下对水洗丝进行60秒的浸泡处理后在25℃的温度下漂洗20秒和采用热空气烘干的方式在110℃的温度下干燥至纤维的含水量为12wt%制得有色纤维素纤维。(2) The water-soluble vulcanized light yellow GC mass content is 1.5wt% aqueous solution at the temperature of 70 ℃, after 60 seconds of soaking treatment on the washed silk, rinsed at 25 ℃ for 20 seconds and dried with hot air The colored cellulose fibers were prepared by drying the fibers at a temperature of 110° C. to a moisture content of 12 wt %.
最终制得的有色纤维素纤维的结晶度为38%,含微孔,微孔平均直径为10纳米,硫化染料的质量为纤维素纤维基体质量的0.8%。The crystallinity of the finally prepared colored cellulose fibers is 38%, and the micropores have an average diameter of 10 nanometers. The mass of the sulfur dye is 0.8% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为0.5dtex,断裂强度为4.0cN/dtex,断裂伸长率为15%,回潮率为12%,洗涤50次后,硫化染料的质量为纤维素类纤维基体质量的0.3%,耐水洗色牢度为4级,耐摩擦色牢度为4级;The monofilament fineness of colored cellulose fibers is 0.5dtex, the breaking strength is 4.0cN/dtex, the elongation at break is 15%, and the moisture regain is 12%. After 50 times of washing, the quality of the sulfur dye is the quality of the cellulose fiber matrix. 0.3%, the color fastness to washing is grade 4, and the color fastness to rubbing is grade 4;
有色纤维素纤维为长丝,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are filaments that can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
实施例5Example 5
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为800、浓度为15wt%的纤维素纤维(以离子液体1-丁基-3-甲基咪唑氯盐为溶剂制备的再生纤维素类纤维)纺丝液经喷丝头挤出、凝固、拉伸和95℃的水洗制得水洗丝,水洗丝的含水量为55wt%;(1) The spinning solution of cellulose fibers with a degree of polymerization of 800 and a concentration of 15 wt% (regenerated cellulose fibers prepared with ionic liquid 1-butyl-3-methylimidazolium chloride as a solvent) through a spinneret Extruded, coagulated, stretched and washed with water at 95°C to obtain washed silk, and the water content of the washed silk was 55wt%;
(2)再用染料(活性黄4RFN和水溶性硫化淡黄GC质量比1:1的混合物)的质量含量为2wt%的水溶液在80℃的温度下对水洗丝进行100秒的喷淋处理后在30℃的温度下漂洗40秒和采用热空气烘干的方式在10℃的温度下干燥至纤维的含水量为12wt%制得有色纤维素纤维。(2) After the water-washed silk was sprayed for 100 seconds at a temperature of 80°C with an aqueous solution with a mass content of 2 wt % of a dye (a mixture of reactive yellow 4RFN and a water-soluble sulfurized light yellow GC mass ratio of 1:1) The colored cellulose fibers were prepared by rinsing at a temperature of 30° C. for 40 seconds and drying at a temperature of 10° C. by means of hot air drying until the moisture content of the fibers was 12 wt %.
最终制得的有色纤维素纤维的结晶度为40%,含微孔,微孔平均直径为20纳米,染料的质量为纤维素纤维基体质量的2.0%。The finally obtained colored cellulose fibers have a crystallinity of 40%, contain micropores, the average diameter of the micropores is 20 nanometers, and the mass of the dye is 2.0% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为3.0dtex,断裂强度为3.5cN/dtex,断裂伸长率为20%,回潮率为10%,洗涤50次后,染料的质量为纤维素类纤维基体质量的1.5%,耐水洗色牢度为4-5级,耐摩擦色牢度为4-5级;The monofilament fineness of colored cellulose fibers is 3.0dtex, the breaking strength is 3.5cN/dtex, the breaking elongation is 20%, and the moisture regain is 10%. 1.5%, the color fastness to washing is 4-5, and the color fastness to rubbing is 4-5;
有色纤维素纤维为丝束,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are tow, which can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
实施例6Example 6
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为600、浓度为18wt%的纤维素纤维(以氨基甲酸酯/NaOH体系为溶剂制备的再生纤维素类纤维)纺丝液经喷丝头挤出、凝固、拉伸和95℃的水洗制得水洗丝,水洗丝的含水量为60wt%;(1) The spinning solution of cellulose fibers with a degree of polymerization of 600 and a concentration of 18wt% (regenerated cellulose fibers prepared with urethane/NaOH system as a solvent) is extruded, coagulated, and stretched through a spinneret and washing with water at 95°C to obtain washed silk, and the water content of the washed silk is 60wt%;
(2)再用染料(活性黄4RFN、直接黄R和水溶性硫化淡黄GC质量比1:1:1的混合物)的质量含量为2wt%的水溶液在75℃的温度下对水洗丝进行200秒的喷淋处理后在25℃的温度下漂洗30秒和采用热空气烘干的方式在140℃的温度下干燥至纤维的含水量为12wt%制得有色纤维素纤维。(2) The water-washed silk was washed with water at a temperature of 75° C. for 200 hrs with an aqueous solution with a mass content of 2 wt % of dyes (a mixture of reactive yellow 4RFN, direct yellow R and water-soluble sulfurized light yellow GC mass ratio of 1:1:1). After the second spray treatment, the colored cellulose fibers were obtained by rinsing for 30 seconds at a temperature of 25° C. and drying at a temperature of 140° C. by means of hot air drying until the moisture content of the fibers was 12 wt %.
最终制得的有色纤维素纤维的结晶度为40%,含微孔,微孔平均直径为40纳米,染料的质量为纤维素纤维基体质量的2.2%。The crystallinity of the finally prepared colored cellulose fibers is 40%, and the micropores have an average diameter of 40 nanometers. The mass of the dye is 2.2% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为2.5dtex,断裂强度为3.5cN/dtex,断裂伸长率为18%,回潮率为15%,洗涤50次后,染料的质量为纤维素类纤维基体质量的1.8%,耐水洗色牢度为5级,耐摩擦色牢度为5级;The monofilament fineness of colored cellulose fibers is 2.5dtex, the breaking strength is 3.5cN/dtex, the elongation at break is 18%, and the moisture regain is 15%. 1.8%, the color fastness to washing is 5, and the color fastness to rubbing is 5;
有色纤维素纤维为丝束,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are tow, which can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
实施例7Example 7
一种有色纤维素纤维的制备方法,步骤如下:A preparation method of colored cellulose fibers, the steps are as follows:
(1)将聚合度为500、浓度为22wt%的粘胶纤维纺丝液经喷丝头挤出、凝固、拉伸和98℃的水洗制得水洗丝,水洗丝的含水量为60wt%;(1) the viscose fiber spinning solution with a degree of polymerization of 500 and a concentration of 22wt% is extruded through a spinneret, coagulated, stretched and washed with water at 98°C to obtain a washed silk, and the water content of the washed silk is 60wt%;
(2)再用直接大红4BE的质量含量为2.8wt%的水溶液在85℃的温度下对水洗丝进行250秒的喷淋处理后在35℃的温度下漂洗50秒和采用热空气烘干的方式在150℃的温度下干燥至纤维的含水量为12wt%制得有色纤维素纤维。(2) use the aqueous solution that the mass content of direct scarlet 4BE is 2.8 wt% again at the temperature of 85 DEG C to carry out the spray treatment for 250 seconds to the washed silk, rinse at 35 DEG C for 50 seconds and use hot air drying The colored cellulose fibers were prepared by drying at a temperature of 150° C. until the moisture content of the fibers was 12 wt %.
最终制得的有色纤维素纤维的结晶度为45%,含微孔,微孔平均直径为40纳米,染料的质量为纤维素纤维基体质量的2.7%。The crystallinity of the finally prepared colored cellulose fibers is 45%, and the micropores have an average diameter of 40 nanometers. The mass of the dye is 2.7% of the mass of the cellulose fiber matrix.
有色纤维素纤维的单丝纤度为2.5dtex,断裂强度为4.0cN/dtex,断裂伸长率为19%,回潮率为15%,洗涤50次后,染料的质量为纤维素类纤维基体质量的2.2%,耐水洗色牢度为5级,耐摩擦色牢度为5级;The monofilament fineness of colored cellulose fibers is 2.5dtex, the breaking strength is 4.0cN/dtex, the breaking elongation is 19%, and the moisture regain is 15%. 2.2%, the color fastness to washing is level 5, and the color fastness to rubbing is level 5;
有色纤维素纤维为丝束,可用于针织物、机织物、无纺布或与其他纤维混用。Colored cellulose fibers are tow, which can be used in knitted fabrics, woven fabrics, non-woven fabrics or mixed with other fibers.
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