CN110201610A - Gas distributor and reactor - Google Patents

Gas distributor and reactor Download PDF

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Publication number
CN110201610A
CN110201610A CN201810167027.8A CN201810167027A CN110201610A CN 110201610 A CN110201610 A CN 110201610A CN 201810167027 A CN201810167027 A CN 201810167027A CN 110201610 A CN110201610 A CN 110201610A
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Prior art keywords
gas
pipeline assembly
reactor
nozzle
pipe
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CN110201610B (en
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杜冰
卜亿峰
张奉波
张晓芳
孙永伟
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/08Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
    • B01J8/085Feeding reactive fluids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

The invention discloses gas distributors and reactor, the gas distributor includes main air inlet pipe, false plate, at least one vapor riser and self spaced multilayer pipeline assembly from bottom to up, one end of the vapor riser is through the false plate, and the other end is through every layer of pipeline assembly of connection;Every layer of pipeline assembly includes that a plurality of one end is connected the closed charging distributor pipe of the other end with vapor riser, and the multiple nozzles being connected with the charging distributor pipe, the gas being introduced by main air inlet pipe is distributed in charging distributor pipe by vapor riser, and is sprayed by nozzle;Wherein, along the direction from far from the false plate to close to the false plate, the internal diameter of the charging distributor pipe of every layer of pipeline assembly is gradually reduced, and the internal diameter of the nozzle is gradually increased.The gas distributor can make air-flow difference uniform in the reactor, prevent catalyst deposit and abrasion, avoid slurry plugs main air inlet pipe.

Description

气体分布器和反应器Gas Distributors and Reactors

技术领域technical field

本发明涉及化工领域,具体地涉及气体分布器和反应器。The invention relates to the field of chemical industry, in particular to a gas distributor and a reactor.

背景技术Background technique

随着近年来石油价格不断攀升,人们越来越重视开发生产替代油品的技术,通过煤、天然气或其它物质生产合成气,再根据费托合成催化剂对合成气的要求,通过水煤气变换和合成气净化工艺对合成气进行处理,以处理后合成气为原料通过费托合成生产烃类,同时副产含氧化合物,然后采用成熟的石油加工技术进行加工,生产出高质量的环境友好的油品。开发费托合成技术,对发展替代油品的生产技术具有非常重要的意义。With the continuous rise of oil prices in recent years, people pay more and more attention to the development of technologies to produce alternative oil products. Syngas is produced through coal, natural gas or other substances, and then according to the requirements of the Fischer-Tropsch synthesis catalyst for synthesis gas, through water-gas shift and synthesis The gas purification process processes the syngas, and uses the treated syngas as a raw material to produce hydrocarbons through Fischer-Tropsch synthesis, and at the same time produces oxygenated compounds, which are then processed by mature petroleum processing technology to produce high-quality, environmentally friendly oil. Taste. The development of Fischer-Tropsch synthesis technology is of great significance to the development of production technology for alternative oil products.

在费托合成浆态床反应器中,气体原料由进气管进入气体进料分布器,在进气压力稳定的情况下,气体将分散进入气体进料分布器的各个进料分布管中,并最终通过进料分布管上的开孔进入浆态床反应器,带动反应器中的浆液(即液体和固体催化剂的混合物)运动并产生催化反应,生成的液体产品经过滤分离或顶部溢流离开反应器,气相产物及未反应的气体通过反应器顶部离开反应器。In the Fischer-Tropsch synthesis slurry bed reactor, the gas feed enters the gas feed distributor through the inlet pipe, and under the condition of stable inlet pressure, the gas will be dispersed into each feed distribution pipe of the gas feed distributor, and Finally, it enters the slurry bed reactor through the opening on the feed distribution pipe, drives the slurry (that is, the mixture of liquid and solid catalyst) in the reactor to move and produces a catalytic reaction, and the resulting liquid product is separated by filtration or overflowed from the top. Reactor, gas phase products and unreacted gases leave the reactor through the top of the reactor.

费托合成反应是一个气液固三相反应。气体分布器是保证原料气体在床层中均匀分布的重要部件。目前使用的气体分布器存在的主要问题是原料气体经过分布器后实现均匀分布、催化剂的磨损及催化剂在反应器底部的沉积,另外一个重要的问题就是当原料气供给中断或压力不稳时易出现堵塞、浆液逆流进入气体入口管的问题。这些问题的解决对于实现浆态床反应器的连续操作非常重要。The Fischer-Tropsch synthesis reaction is a gas-liquid-solid three-phase reaction. The gas distributor is an important part to ensure the uniform distribution of raw gas in the bed. The main problems of the currently used gas distributor are uniform distribution of the raw material gas after passing through the distributor, wear of the catalyst and deposition of the catalyst at the bottom of the reactor. Another important problem is that when the raw material gas supply is interrupted or the pressure is unstable, it is easy to Problems with clogging, reverse flow of slurry into the gas inlet pipe. The solution of these problems is very important to realize the continuous operation of the slurry bed reactor.

现有气体进料分布器的结构多以封头式、填充式、管式和分枝式为主。封头式气体分布器多在反应器底部设置封闭的气体腔室以用于气体再分配,但这造成了反应器体积的浪费,而且存在使反应器内浆液倒灌进入封头的风险;填充式分布器的结构简单,但在操作中固体颗粒一旦进入填充层就很难被吹出,容易造成填充层堵塞;现有的管式和分枝式气体分布器中,虽然气体分布效果较好,但在减少催化剂磨损和防止催化剂沉降方面表现一般。The structures of the existing gas feed distributors are mainly head type, filling type, pipe type and branch type. The head-type gas distributor usually sets a closed gas chamber at the bottom of the reactor for gas redistribution, but this causes a waste of reactor volume, and there is a risk of the slurry in the reactor being poured into the head; the filling type The structure of the distributor is simple, but once the solid particles enter the packing layer during operation, it is difficult to be blown out, and it is easy to cause the packing layer to be blocked; in the existing tubular and branched gas distributors, although the gas distribution effect is better, but Fair performance in reducing catalyst attrition and preventing catalyst settling.

总体说来,在现有的专利和报道中,浆态床中的气体分布器仅仅改善了其中一个或者两个问题,并不能改善所有上述问题。Generally speaking, in the existing patents and reports, the gas distributor in the slurry bed only improves one or two of the problems, but cannot improve all the above problems.

发明内容Contents of the invention

本发明的目的是为了克服现有技术存在的上述问题,提供一种气体分布器和反应器。原料气体经过该气体分布器后可以实现均匀分布,并且该气体分布器可以有效避免催化剂的磨损以及减少催化剂的沉积,还可以避免当原料气供给中断或压力不稳时易出现堵塞、浆液逆流进入气体入口管的问题。The object of the present invention is to provide a gas distributor and a reactor in order to overcome the above-mentioned problems in the prior art. The raw material gas can be evenly distributed after passing through the gas distributor, and the gas distributor can effectively avoid the wear of the catalyst and reduce the deposition of the catalyst, and it can also avoid blockage and reverse flow of the slurry when the raw material gas supply is interrupted or the pressure is unstable. Problem with the gas inlet tube.

为了实现上述目的,本发明一方面提供一种气体分布器,所述气体分布器从下至上包括主进气管、假板、至少一个气体上升管以及彼此上下间隔设置的多层管路组件,所述气体上升管的一端贯穿所述假板,另一端贯穿连通每层管路组件;每层所述管路组件包括多条一端与气体上升管相连通另一端封闭的进料分布管,以及与所述进料分布管相连通的多个喷嘴,通过主进气管引入的气体经过气体上升管分布到进料分布管中,并通过喷嘴喷出;其中,沿着从远离所述假板至靠近所述假板的方向,每层所述管路组件的所述进料分布管的内径逐渐减小,所述喷嘴的内径逐渐增大。In order to achieve the above object, the present invention provides a gas distributor on the one hand, the gas distributor includes a main air intake pipe, a dummy plate, at least one gas riser pipe and multi-layer pipeline components arranged at intervals up and down from bottom to top. One end of the gas riser pipe runs through the dummy plate, and the other end passes through each layer of pipeline components; each layer of pipeline components includes a plurality of feed distribution pipes with one end connected to the gas riser pipe and the other end closed, and connected with the gas riser pipe. The multiple nozzles connected to the feed distribution pipe, the gas introduced through the main air intake pipe is distributed into the feed distribution pipe through the gas riser pipe, and sprayed out through the nozzles; In the direction of the dummy plate, the inner diameter of the feed distribution pipe of each layer of the pipeline assembly gradually decreases, and the inner diameter of the nozzle gradually increases.

优选地,在靠近所述假板的所述管路组件中,沿着从靠近所述气体上升管到远离所述气体上升管的方向,所述喷嘴的内径逐渐增大。Preferably, in the pipeline assembly close to the dummy plate, the inner diameter of the nozzle increases gradually along a direction from close to the gas riser to away from the gas riser.

优选地,最靠近所述假板的所述管路组件与所述假板之间的间距为均匀间距。Preferably, the distance between the piping assembly closest to the dummy board and the dummy board is uniform.

优选地,每个所述喷嘴包括轴线为竖直方向设置的中心喷口,还包括与所述中心喷口的轴线成角度并且相对于所述中心喷口对称地设置的多个侧喷口。Preferably, each of the nozzles includes a central spout with an axis vertically arranged, and further includes a plurality of side spouts arranged at an angle to the axis of the central spout and symmetrically with respect to the central spout.

优选地,所述中心喷口的轴线和所述侧喷口的轴线的夹角为20°至60°,优选为30°至45°。Preferably, the included angle between the axis of the central nozzle and the axis of the side nozzle is 20° to 60°, preferably 30° to 45°.

优选地,所述喷嘴设置有单向阀瓣,以防止异物进入所述喷嘴。Preferably, the nozzle is provided with a one-way valve disc to prevent foreign matter from entering the nozzle.

优选地,所述单向阀瓣为弹簧压片。Preferably, the one-way valve flap is a spring pressing piece.

优选地,所述气体分布器包括一个气体上升管,所述气体上升管连接至每层所述管路组件的中心部位,各条所述进料分布管沿着所述气体上升管的周向以辐射状均匀分布,每条所述进料分布管上分布有多个所述喷嘴。Preferably, the gas distributor includes a gas riser, the gas riser is connected to the center of each layer of the pipeline assembly, and each of the feed distribution pipes is along the circumference of the gas riser Uniformly distributed radially, each feed distribution pipe is distributed with multiple nozzles.

优选地,所述气体分布器还包括均匀地分布在所述进料分布管之间的区域的多条支管,所述支管的一端连接至所述进料分布管,另一端封闭,每条所述支管上分布有多个所述喷嘴。Preferably, the gas distributor further includes a plurality of branch pipes evenly distributed in the area between the feed distribution pipes, one end of the branch pipes is connected to the feed distribution pipe, and the other end is closed, and each of the branch pipes A plurality of nozzles are distributed on the branch pipe.

优选地,所述气体分布器包括靠近所述假板设置的底层管路组件,和远离所述假板设置的顶层管路组件;所述底层管路组件的所述进料分布管的内径为所述顶层管路组件的所述进料分布管的内径的0.1倍至0.8倍,优选0.3倍至0.6倍。Preferably, the gas distributor includes a bottom pipeline component arranged close to the dummy plate, and a top pipeline component arranged away from the dummy plate; the inner diameter of the feed distribution pipe of the bottom pipeline component is 0.1 to 0.8 times, preferably 0.3 to 0.6 times, the inner diameter of the feed distribution pipe of the top pipeline assembly.

优选地,所述底层管路组件的底面为与所述假板的上表面平行的球面;所述顶层管路组件的底面为平面。Preferably, the bottom surface of the bottom pipeline component is a spherical surface parallel to the upper surface of the dummy plate; the bottom surface of the top pipeline component is a plane.

优选地,在靠近所述假板的所述管路组件中,沿着从远离气体上升管到靠近所述气体上升管的方向,所述喷嘴的从所述进料分布管朝向所述假板延伸的延伸长度逐渐增大。Preferably, in the pipeline assembly close to the dummy plate, along the direction from away from the gas riser to close to the gas riser, the nozzle from the feed distribution pipe toward the dummy plate The extension length of the extension increases gradually.

优选地,所述顶层管路组件距离所述底层管路组件的最大垂直间距为50mm至200mm,优选70mm至140mm;所述底层管路组件距离所述假板的最大垂直间距为20mm至80mm,优选40mm至60mm。Preferably, the maximum vertical distance between the top pipeline component and the bottom pipeline component is 50mm to 200mm, preferably 70mm to 140mm; the maximum vertical distance between the bottom pipeline component and the dummy plate is 20mm to 80mm, Preferably 40mm to 60mm.

优选地,所述主进气管上设置有开口朝下的开口管。Preferably, the main air intake pipe is provided with an open pipe facing downward.

优选地,所述容器的底壁设置有排污口。Preferably, the bottom wall of the container is provided with a sewage outlet.

本发明第二方面提供一种反应器,其中,所述反应器包括上述的气体分布器,所述气体分布器位于所述反应器的底部,其中,所述假板与反应器的底壁、侧壁形成气腔,所述主进气管横插入气腔中,所述气体上升管的一端穿过所述假板与所述气腔连通。The second aspect of the present invention provides a reactor, wherein the reactor includes the above gas distributor, the gas distributor is located at the bottom of the reactor, wherein the dummy plate is connected to the bottom wall of the reactor, The side wall forms an air cavity, the main air intake pipe is inserted transversely into the air cavity, and one end of the gas riser passes through the dummy plate and communicates with the air cavity.

优选地,所述假板与所述反应器的底壁之间的间距为均匀间距。Preferably, the distance between the dummy plate and the bottom wall of the reactor is uniform.

优选地,所述反应器的底壁为中心区域下凹的球面,所述假板的上下表面为与所述反应器的底壁平行的球面。Preferably, the bottom wall of the reactor is a spherical surface with a concave central area, and the upper and lower surfaces of the dummy plate are spherical surfaces parallel to the bottom wall of the reactor.

优选地,所述气体分布器包括一个气体上升管,所述气体上升管沿着所述反应器的纵向中心线延伸。Preferably, said gas distributor comprises a gas riser extending along the longitudinal centerline of said reactor.

优选地,当所述气体分布器包括靠近所述假板设置的底层管路组件,和远离所述假板设置的顶层管路组件时,所述顶层管路组件的周缘距离所述反应器的侧壁的水平间距为不小于所述反应器的径向长度的2.5%;所述底层管路组件的周缘距离所述反应器的侧壁的水平间距为所述反应器的径向长度的1.5%至2.0%。Preferably, when the gas distributor includes a bottom pipeline component disposed close to the dummy plate, and a top pipeline component disposed away from the dummy plate, the distance between the periphery of the top pipeline component and the reactor’s The horizontal spacing of the side wall is not less than 2.5% of the radial length of the reactor; the horizontal spacing of the peripheral edge of the bottom pipeline assembly from the side wall of the reactor is 1.5% of the radial length of the reactor % to 2.0%.

优选地,所述反应器的底壁设置有排污口。Preferably, the bottom wall of the reactor is provided with a sewage outlet.

通过上述技术方案,本发明提供的气体分布器彼此上下相间隔地设置有多层管路组件。每层管路组件包括多条进料分布管,这些进料分布管的一端与气体上升管相连接,另一端封闭;还有多个喷嘴与这些进料分布管相连通。也就是说,每层的管路组件都形成使气体均匀地喷向假板的喷射器。并且,在本发明的气体分布器中,沿着从远离假板至靠近假板的方向,每层管路组件的进料分布管的内径逐渐减小,但喷嘴的内径逐渐增大。这样,管路组件越靠近假板,该层管路组件进料分布管的内径越小,喷嘴内径越大。进料分布管的内径小,可以减小气体流量分布,降低气体的流速;喷嘴内径大,可以降低气体流速。因此,根据本发明的气体分布器结构,管路组件越靠近假板,气体的流速越小;管路组件越远离假板,气体的流速越大。藉此,可以使每层的管路组件喷出的气体在达到假板时,流速都比较接近,有效消除了死角,既保证了气体经过气体分布器后实现均匀分布,又防止了催化剂在假板上的沉积,还降低了催化剂磨损。并且,在含有该气体分布器的反应器中,假板与反应器的底壁、侧壁形成气腔,当原料气压力不稳定或供气中断时,浆液只会逆流进气腔,不会逆流堵塞主进气管。Through the above technical solution, the gas distributor provided by the present invention is provided with multi-layer pipeline components spaced apart from each other up and down. Each layer of pipeline assembly includes multiple feed distribution pipes, one end of these feed distribution pipes is connected with the gas riser pipe, and the other end is closed; there are also multiple nozzles connected with these feed distribution pipes. That is to say, the piping components of each layer form injectors that spray the gas evenly towards the dummy plate. Moreover, in the gas distributor of the present invention, along the direction from away from the dummy plate to close to the dummy plate, the inner diameter of the feed distribution pipe of each layer of pipeline components gradually decreases, but the inner diameter of the nozzle gradually increases. In this way, the closer the piping assembly is to the dummy plate, the smaller the inner diameter of the feed distribution pipe of this layer of piping assembly is, and the larger the inner diameter of the nozzle is. The inner diameter of the feed distribution pipe is small, which can reduce the gas flow distribution and reduce the gas flow rate; the inner diameter of the nozzle is large, which can reduce the gas flow rate. Therefore, according to the structure of the gas distributor of the present invention, the closer the pipeline component is to the dummy plate, the lower the gas flow rate; the farther the pipeline component is from the dummy plate, the greater the gas flow rate. In this way, the flow rate of the gas ejected from the pipeline components of each layer can be relatively close when reaching the false plate, effectively eliminating the dead angle, ensuring the uniform distribution of the gas after passing through the gas distributor, and preventing the catalyst from flowing through the false plate. deposition on the plate and also reduces catalyst attrition. Moreover, in the reactor containing the gas distributor, the dummy plate forms an air cavity with the bottom wall and side wall of the reactor. When the pressure of the raw material gas is unstable or the gas supply is interrupted, the slurry will only flow back into the cavity and will not Reverse flow blocked main intake pipe.

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

附图说明Description of drawings

图1是根据本发明的含有所述气体分布器的反应器的结构示意图;Fig. 1 is a structural representation of a reactor containing the gas distributor according to the present invention;

图2是根据本发明的气体分布器的多层管路组件中的一层管路组件的结构示意图;Fig. 2 is a schematic structural view of a layer of pipeline assembly in the multilayer pipeline assembly of the gas distributor according to the present invention;

图3是根据本发明的气体分布器的喷嘴的结构示意图;Fig. 3 is the structural representation of the nozzle of gas distributor according to the present invention;

图4是根据本发明的气体分布器的喷嘴的结构示意图,示出弹簧压片。Fig. 4 is a structural schematic view of the nozzle of the gas distributor according to the present invention, showing the spring pressing piece.

附图标记说明Explanation of reference signs

1反应器; 11底壁;1 reactor; 11 bottom wall;

12侧壁; 13排污口;12 side walls; 13 sewage outlet;

2气体上升管; 3进料分布管;2 Gas rising pipe; 3 Feed distribution pipe;

4支管; 51顶层管路组件;4 pipes; 51 top pipeline components;

52底层管路组件; 6喷嘴;52 bottom pipeline components; 6 nozzles;

61中心喷口; 62侧喷口;61 center spout; 62 side spout;

63弹簧压片; 7主进气管;63 spring pressing piece; 7 main intake pipe;

71开口管; 8假板;71 open pipes; 8 false plates;

9气腔。9 air chambers.

具体实施方式Detailed ways

以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

在本发明中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是指气体分布器或安装有该气体分布器的反应器的主视图中的“上、下、左、右”。In the present invention, in the absence of a contrary statement, the used orientation words such as "up, down, left, right" usually refer to the " up down left right".

参考图1和图2,本发明提供一种气体分布器和反应器。如图1和图2中所示,气体分布器从下至上包括主进气管7、假板8、至少一个气体上升管2以及彼此上下间隔设置的多层管路组件,所述气体上升管2的一端贯穿所述假板8,另一端贯穿连通每层管路组件,气体通过主进气管7后沿着至少一个气体上升管2进入多层管路组件。虽然图1和图2中仅示出了一个气体上升管2,但是这仅仅是本发明的气体上升管2的一种实施方式,本发明的气体上升管还可以为多个。Referring to Fig. 1 and Fig. 2, the present invention provides a gas distributor and a reactor. As shown in Fig. 1 and Fig. 2, the gas distributor comprises a main air intake pipe 7, a dummy plate 8, at least one gas riser 2 and multi-layer pipeline assemblies spaced up and down from each other from bottom to top, and the gas riser 2 One end runs through the dummy plate 8, and the other end runs through each layer of pipeline components. The gas passes through the main air intake pipe 7 and enters the multilayer pipeline components along at least one gas riser 2. Although only one gas riser 2 is shown in FIG. 1 and FIG. 2 , this is only an embodiment of the gas riser 2 of the present invention, and there may be multiple gas riser pipes of the present invention.

气体上升管2中的气体均匀地喷入假板8的表面,带动假板8上方的浆液(即液相和固相反应物的混合物)运动并产生催化反应。本发明的气体分布器包括多层管路组件,这些管路组件彼此上下间隔设置。也就是说,气体分布器设置成分层结构,每层的管路组件都设置有多条进料分布管3,以及与进料分布管3相连通的多个喷嘴6。每条进料分布管3的一端连接至气体上升管2,另一端封闭。这样,呈网状分布的进料分布管3形成气体上升管2的扩展分布结构,将载气面积扩展到略小于反应器1的横截面积,以基本实现使得喷出的气体在反应器1的横截面积上均匀分布。气体从气体上升管2进入到各层的管路组件,通过进料分布管3的分流后从各个喷嘴6喷出至假板8的上表面,到达假板8的上表面后折返向上,带动假板8的上部的浆液(即液相和固相反应物的混合物)运动并产生催化反应,防止浆液中的固相反应物沉积。The gas in the gas riser 2 is evenly sprayed onto the surface of the false plate 8, driving the slurry above the false plate 8 (ie the mixture of liquid phase and solid phase reactants) to move and generate a catalytic reaction. The gas distributor of the present invention includes multi-layer pipeline components, and these pipeline components are spaced up and down from each other. That is to say, the gas distributor is arranged in a layered structure, and the pipeline components of each layer are provided with a plurality of feed distribution pipes 3 and a plurality of nozzles 6 communicated with the feed distribution pipes 3 . One end of each feed distribution pipe 3 is connected to the gas riser pipe 2, and the other end is closed. In this way, the feed distribution pipes 3 distributed in a mesh shape form the extended distribution structure of the gas riser 2, and the area of the carrier gas is expanded to be slightly smaller than the cross-sectional area of the reactor 1, so that the ejected gas is basically distributed in the reactor 1. uniformly distributed across the cross-sectional area. The gas enters the pipeline components of each layer from the gas riser pipe 2, and after passing through the feed distribution pipe 3, it is sprayed from each nozzle 6 to the upper surface of the dummy plate 8, and then turns back upward after reaching the upper surface of the dummy plate 8, driving The slurry (ie the mixture of liquid phase and solid phase reactant) on the upper part of the dummy plate 8 moves and produces a catalytic reaction, preventing the solid phase reactant in the slurry from depositing.

根据本发明的实施方式,沿着从远离假板8至靠近假板8的方向,每层管路组件的进料分布管3的内径逐渐减小,喷嘴6的内径逐渐增大。也就是说,管路组件越靠近假板8,该层管路组件的进料分布管3的内径越小,喷嘴6的内径越大;反之,管路组件距离假板8越远,该层管路组件的进料分布管3的内径越大,喷嘴6的内径越小。当气体从气体上升管2向不同层的管路组件的进料分布管3中流动时,流入进料分布管3中的气体的流量和流速就与进料分布管3的内径成正比。因此,进料分布管3的内径较小时,可以减小气体流量分布,降低气体流速。由此在本发明的气体分布器中形成的效果是,越靠近假板8的管路组件中,进料分布管3中的气体的流量和流速越小;越远离假板8的管路组件中,进料分布管3中的气体的流量和流速越大。另一方面,当气体从进料分布管3向不同的喷嘴6中流动时,流入喷嘴6中的气体的流速与喷嘴6的内径成反比。因此,喷嘴6的内径较大时,可以减小喷出气体的流速。由此在本发明的气体分布器中形成的效果是,越靠近假板8的管路组件中,喷嘴6喷出的气体的流速越小;越远离假板8的管路组件中,喷嘴6喷出的气体的流速越大。According to the embodiment of the present invention, along the direction from away from the dummy plate 8 to close to the dummy plate 8, the inner diameter of the feed distribution pipe 3 of each layer of pipeline assembly gradually decreases, and the inner diameter of the nozzle 6 gradually increases. That is to say, the closer the piping assembly is to the dummy plate 8, the smaller the inner diameter of the feed distribution pipe 3 of the layer piping assembly is, and the larger the inner diameter of the nozzle 6 is; The larger the inner diameter of the feed distribution pipe 3 of the pipeline assembly, the smaller the inner diameter of the nozzle 6 . When the gas flows from the gas riser 2 to the feed distribution pipe 3 of the pipeline assembly of different layers, the flow rate and velocity of the gas flowing into the feed distribution pipe 3 are proportional to the inner diameter of the feed distribution pipe 3 . Therefore, when the inner diameter of the feed distribution pipe 3 is small, the gas flow distribution can be reduced and the gas flow velocity can be reduced. Thus the effect formed in the gas distributor of the present invention is that the closer to the pipeline assembly of the false plate 8, the smaller the flow rate and flow velocity of the gas in the feed distribution pipe 3; the farther away from the pipeline assembly of the false plate 8 , the greater the flow rate and velocity of the gas in the feed distribution pipe 3. On the other hand, when the gas flows from the feed distribution pipe 3 to different nozzles 6 , the flow velocity of the gas flowing into the nozzles 6 is inversely proportional to the inner diameter of the nozzles 6 . Therefore, when the inner diameter of the nozzle 6 is large, the flow velocity of the ejected gas can be reduced. Thus the effect formed in the gas distributor of the present invention is that the closer to the pipeline assembly of the dummy plate 8, the smaller the flow velocity of the gas ejected from the nozzle 6; The flow rate of the ejected gas is greater.

将本发明的气体分布器设置在反应器1的底部,所述假板8与反应器1的底壁11、侧壁12形成气腔9,所述主进气管7横插入气腔9中,所述气体上升管2的一端穿过所述假板8与所述气腔9连通。当原料气压力不稳定或供气中断时,浆液只会逆流进气腔9,不会进入主进气管7而发生堵塞主进气管7。The gas distributor of the present invention is arranged at the bottom of the reactor 1, the dummy plate 8 forms an air chamber 9 with the bottom wall 11 and the side wall 12 of the reactor 1, and the main air inlet pipe 7 is inserted transversely into the air chamber 9, One end of the gas riser 2 passes through the dummy plate 8 and communicates with the air chamber 9 . When the raw material gas pressure is unstable or the gas supply is interrupted, the slurry will only flow back into the air inlet chamber 9, and will not enter the main air inlet pipe 7 and block the main air inlet pipe 7.

藉由上述,本发明提供的气体分布器中,通过在每层的管路组件中设置内径不同的进料分布管3和喷嘴6,使得每层的管路组件喷出的气体在到达假板8时,流速都比较接近,可以有效消除死角。这样,固相反应物即使暂时落在假板8上,也会被分布均匀的气体吹离;并且,由于气体分布均匀,使得固相反应物被吹起时受力均匀,固相反应物不会因靠近假板8的喷嘴6喷出的气流过快而强烈撞击假板8造成磨损。同时,在反应器1中,当原料气压力不稳定或供气中断时,浆液只会逆流进气腔9,不会进入主进气管7而发生堵塞主进气管7。Based on the above, in the gas distributor provided by the present invention, by setting feed distribution pipes 3 and nozzles 6 with different inner diameters in the pipeline components of each layer, the gas ejected from the pipeline components of each layer reaches the dummy plate 8, the flow velocity is relatively close, which can effectively eliminate the dead angle. In this way, even if the solid phase reactants temporarily fall on the dummy plate 8, they will be blown away by the uniformly distributed gas; The airflow ejected from the nozzle 6 close to the dummy board 8 is too fast and strongly hits the dummy board 8 to cause abrasion. At the same time, in the reactor 1, when the raw material gas pressure is unstable or the gas supply is interrupted, the slurry will only flow back into the inlet chamber 9, and will not enter the main inlet pipe 7 and block the main inlet pipe 7.

以图1和图2中所显示的实施例为例,气体分布器包括靠近假板8设置的底层管路组件52,和远离假板8设置的顶层管路组件51。顶层管路组件51和底层管路组件52上下相间隔地设置,并且均与气体上升管2相连通。顶层管路组件51和底层管路组件52均包括多条进料分布管3和与进料分布管3相连通的多个喷嘴6。根据本发明的实施方式,底层管路组件52的进料分布管3的内径小于顶层管路组件51的进料分布管3的内径。例如但不限于,可以使底层管路组件52的进料分布管3的内径为顶层管路组件51的进料分布管3的内径的0.1倍至0.8倍,优选为0.3倍至0.6倍。当气体从气体上升管2向顶层管路组件51和底层管路组件52流动时,由于底层管路组件52的进料分布管3的内径较小,因此进入到底层管路组件52的进料分布管3的气体流量就会比进入到顶层管路组件51的进料分布管3的气体流量小。另外,根据本发明,底层管路组件52的喷嘴6的内径大于顶层管路组件51的喷嘴6的内径。因此,从底层管路组件52的喷嘴6喷出的气流速度明显低于从顶层管路组件51的喷嘴6喷出的气流速度。而当从底层管路组件52的喷嘴6喷出的气流和从顶层管路组件51的喷嘴6喷出的气流到达假板8时,由于底层管路组件52距离假板8更近,因此两组喷嘴6喷出的气流速度就基本处于接近的状态。藉此,可以有效地消除气流在假板8的吹扫死角,防止固相反应物在死角堆积。另外,虽然底层管路组件52距离假板8的间距较小,但因底层管路组件52喷出的气流速度较低,因此不会造成固相物料磨损;虽然顶层管路组件51喷出的气流速度较高,但因顶层管路组件51距离假板8的间距较大,同样会避免固相反应物高速撞击到假板8造成磨损。同时,在反应器1中,当原料气压力不稳定或供气中断时,浆液只会逆流进气腔9,不会进入主进气管7而发生堵塞主进气管7。Taking the embodiment shown in FIG. 1 and FIG. 2 as an example, the gas distributor includes a bottom pipeline assembly 52 disposed close to the dummy plate 8 , and a top pipeline assembly 51 disposed away from the dummy plate 8 . The top pipeline assembly 51 and the bottom pipeline assembly 52 are spaced up and down, and both communicate with the gas riser 2 . Both the top pipeline assembly 51 and the bottom pipeline assembly 52 include a plurality of feed distribution pipes 3 and a plurality of nozzles 6 communicating with the feed distribution pipes 3 . According to an embodiment of the present invention, the inner diameter of the feed distribution pipe 3 of the bottom pipeline assembly 52 is smaller than the inner diameter of the feed distribution pipe 3 of the top pipeline assembly 51 . For example but not limited to, the inner diameter of the feed distribution pipe 3 of the bottom pipeline assembly 52 may be 0.1 to 0.8 times, preferably 0.3 to 0.6 times, the inner diameter of the feed distribution pipe 3 of the top pipeline assembly 51 . When the gas flows from the gas riser 2 to the top pipeline assembly 51 and the bottom pipeline assembly 52, since the inner diameter of the feed distribution pipe 3 of the bottom pipeline assembly 52 is relatively small, the feed that enters the bottom pipeline assembly 52 The gas flow rate of the distribution pipe 3 will be smaller than the gas flow rate entering the feed distribution pipe 3 of the top pipeline assembly 51 . In addition, according to the present invention, the inner diameter of the nozzle 6 of the bottom pipeline component 52 is larger than the inner diameter of the nozzle 6 of the top pipeline component 51 . Therefore, the velocity of the air flow ejected from the nozzles 6 of the bottom piping assembly 52 is significantly lower than the air velocity ejected from the nozzles 6 of the top piping assembly 51 . And when the airflow ejected from the nozzle 6 of the bottom pipeline assembly 52 and the airflow ejected from the nozzle 6 of the top pipeline assembly 51 reach the dummy plate 8, since the bottom pipeline assembly 52 is closer to the dummy plate 8, both The air velocity of group nozzle 6 ejection just is in the state of approaching substantially. Thereby, it is possible to effectively eliminate the purging dead angle of the air flow on the dummy plate 8 and prevent the accumulation of solid-phase reactants in the dead angle. In addition, although the distance between the bottom pipeline assembly 52 and the dummy plate 8 is relatively small, the air velocity ejected from the bottom pipeline assembly 52 is low, so it will not cause wear of the solid phase material; The air velocity is relatively high, but because the distance between the top pipeline assembly 51 and the dummy plate 8 is relatively large, it will also prevent the solid-phase reactants from colliding with the dummy plate 8 at high speed and cause abrasion. At the same time, in the reactor 1, when the raw material gas pressure is unstable or the gas supply is interrupted, the slurry will only flow back into the inlet chamber 9, and will not enter the main inlet pipe 7 and block the main inlet pipe 7.

以上是以两层管路组件为例进行说明,本发明还可以设置更多层的管路组件,都是本发明的实施方式,在本发明的保护范围内。以下为了便于描述,仍然以两层管路组件的结构为例进行说明,但并不因此而排除更多层管路组件的实施方式。The above is described by taking a two-layer pipeline assembly as an example. The present invention can also provide more layers of pipeline assemblies, which are all embodiments of the present invention and within the scope of protection of the present invention. In the following, for the convenience of description, the structure of the two-layer pipeline assembly is still used as an example for illustration, but implementations of more-layer pipeline assemblies are not excluded.

继续参考图1和图2,根据本发明的一种实施方式,所述气体分布器包括一个气体上升管2,所述气体上升管2连接到每层管路组件的中心部位。如图2中所示,各条进料分布管3沿着气体上升管2的周向以辐射状均匀分布。在含有该气体分布器的反应中,所述气体上升管2沿着反应器1的纵向中心线延伸。这样,可以保证进入到每条进料分布管3中的气体的压力和速度基本相当,以使得气体的分布均匀。在每条进料分布管3上分布有多个喷嘴6,这些喷嘴6可以等间距地设置,也可以以其他方式设置,但优选应尽量使得从每个喷嘴6中喷出的气体的流速大致相当。Continuing to refer to FIG. 1 and FIG. 2 , according to an embodiment of the present invention, the gas distributor includes a gas riser 2 , and the gas riser 2 is connected to the center of each layer of pipeline components. As shown in FIG. 2 , the feed distribution pipes 3 are evenly distributed radially along the circumferential direction of the gas riser pipe 2 . In reactions comprising this gas distributor, said gas riser 2 extends along the longitudinal centerline of the reactor 1 . In this way, it can be ensured that the pressure and velocity of the gas entering each feed distribution pipe 3 are substantially equal, so that the distribution of the gas is uniform. A plurality of nozzles 6 are distributed on each feed distribution pipe 3, and these nozzles 6 can be arranged at equal intervals, or can be arranged in other ways, but preferably, the flow velocity of the gas ejected from each nozzle 6 should be as close as possible. quite.

进一步地,根据本发明的实施方式,气体分布器还包括多条支管4,这些支管4均匀地分布在进料分布管3之间的区域。支管4的一端连接至进料分布管3,另一端封闭,每条支管4上分布有多个喷嘴6。也就是说,通过支管4将载气面积进一步进行扩展,使得气体喷出时更加均匀。如图2中所示,每条进料分布管3的两侧分别向外延伸出间隔排列的多条支管4。位于每一条进料分布管3的一侧的支管4的朝向以及相对于进料分布管3的倾斜角度均相同,各条支管4之间的间距也基本相同。这样设置的目的是使得气体喷出时分布均匀。Further, according to the embodiment of the present invention, the gas distributor further includes a plurality of branch pipes 4 , and these branch pipes 4 are evenly distributed in the area between the feed distribution pipes 3 . One end of the branch pipe 4 is connected to the feed distribution pipe 3 , and the other end is closed, and a plurality of nozzles 6 are distributed on each branch pipe 4 . That is to say, the area of the carrier gas is further expanded through the branch pipe 4, so that the gas is ejected more uniformly. As shown in FIG. 2 , a plurality of branch pipes 4 arranged at intervals extend outwards from both sides of each feed distribution pipe 3 . The orientation of the branch pipes 4 located on one side of each feed distribution pipe 3 and the inclination angle relative to the feed distribution pipe 3 are the same, and the distances between the branch pipes 4 are basically the same. The purpose of this setting is to make the distribution of gas even when spraying.

如图1和图2中所示,根据本发明的实施方式,在靠近假板8的管路组件中,也即图1所示的实施例的底层管路组件52中,沿着从靠近气体上升管2到远离气体上升管2的方向,喷嘴6的内径逐渐增大。也就是说,沿着从管路组件的中心到周缘的方向,喷嘴6的内径逐渐增大。由于诸如底层管路组件52的管路组件靠近假板8设置,与假板8的间距较小,因此暂时落在假板8上的固相反应物对这些管路组件的喷嘴6喷出的气流较为敏感,这些管路组件上的喷嘴6应尽量保证喷出较为均匀的气流。由于喷嘴6喷出的气流的速度与喷嘴6前后的压差有关,当气体逐渐从喷嘴6喷出后,越接近管路组件的周缘,喷嘴6前后压差越小,造成喷嘴喷出的气流的速度降低,可能会造成固相反应物在管路组件的周缘处所对应的假板8上沉积。本发明将诸如底层管路组件52的管路组件的喷嘴6的内径设置成沿着从靠近气体上升管2到远离气体上升管2的方向逐渐增大,使得诸如底层管路组件52的管路组件的周缘处的喷嘴6的喷气量增大,从而减小固相反应物在管路组件的周缘处沉积的可能性。在其他实施方式中,也可以通过改变喷嘴6的间距来解决这个问题。例如,可以沿着从靠近气体上升管2到远离气体上升管2的方向,将喷嘴6的间距逐渐减小,从而减小固相反应物在管路组件的周缘处沉积的可能性。当然,改变喷嘴6的内径的实施方式更便于实施。As shown in FIGS. 1 and 2 , according to an embodiment of the present invention, in the piping assembly near the dummy plate 8 , that is, in the bottom piping assembly 52 of the embodiment shown in FIG. 1 , along the As the riser 2 moves away from the gas riser 2, the inner diameter of the nozzle 6 gradually increases. That is, the inner diameter of the nozzle 6 gradually increases along the direction from the center to the periphery of the pipe assembly. Since the pipeline components such as the bottom pipeline component 52 are arranged close to the dummy plate 8, the distance with the dummy plate 8 is relatively small, so the solid-phase reactants temporarily falling on the dummy plate 8 are ejected to the nozzles 6 of these pipeline components. The air flow is relatively sensitive, and the nozzles 6 on these pipeline components should try to ensure a relatively uniform air flow. Since the velocity of the airflow ejected from the nozzle 6 is related to the pressure difference before and after the nozzle 6, when the gas is gradually ejected from the nozzle 6, the closer to the periphery of the pipeline assembly, the smaller the pressure difference between the front and rear of the nozzle 6, causing the airflow ejected from the nozzle to The reduction of the speed may cause the solid-phase reactant to deposit on the corresponding dummy plate 8 at the periphery of the pipeline assembly. In the present invention, the inner diameter of the nozzle 6 of the pipeline assembly such as the bottom pipeline assembly 52 is set to gradually increase along the direction from close to the gas riser 2 to away from the gas riser 2, so that the pipeline such as the bottom pipeline assembly 52 The jet volume of the nozzle 6 at the periphery of the assembly is increased, thereby reducing the possibility of deposition of solid phase reactants at the periphery of the tubing assembly. In other embodiments, this problem can also be solved by changing the distance between the nozzles 6 . For example, along the direction from close to the gas riser 2 to away from the gas riser 2, the distance between the nozzles 6 can be gradually reduced, so as to reduce the possibility of solid-phase reactants being deposited at the periphery of the pipeline assembly. Of course, the embodiment of changing the inner diameter of the nozzle 6 is more convenient to implement.

另外,根据本发明的实施方式,最靠近假板8的管路组件,在图1所示的实施例中是指底层管路组件52,其与假板8之间的间距为均匀间距。如前所述,在诸如底层管路组件52的管路组件中,喷嘴6的内径沿着从管路组件的周缘到中心的方向逐渐减小,以此使得各个喷嘴6喷出的气流速度大致相当。但如果考虑到假板8有可能不是平面而是其他形状,例如是图1所示的球面时,尽管底层管路组件52的各个喷嘴6喷出的气流的速度大致相当,也会因这些喷嘴6距离假板8的间距不同而可能发生气流到达假板8时分布不均匀的问题。本发明的气体分布器将最靠近假板8的管路组件设置为与假板8之间的间距为均匀间距,即,无论假板8是何种形状,最靠近假板8的管路组件均设置成基本上与假板8保持平行,使得各个喷嘴6距离假板8的间距基本相当。这样,就可以使均匀喷出的气流喷射到假板8时仍然能够保持均匀分布,气流可以有效地扰动假板8上的固相反应物,从而防止出现固相反应物沉积死角。当然,如果气体分布器具有三层以上的管路组件时,也可以将靠近假板8的两层或者三层的管路组件均设置成与假板8基本平行的形状,这些实施方式都是本发明的简单变形。当所述气体分布器包括多个气体上升管2时,与上述原理相同,为了使进入每个气体上升管2中的气体流速相当,从而使得每个喷嘴6喷出的气速相当,在反应器1中,所述假板8与所述反应器1的底壁11之间的间距也设置为均匀间距。同时,所述气体上升管2的直径可以设置为沿反应器1的径向由中心到侧壁12不变或逐渐增大。In addition, according to the embodiment of the present invention, the pipeline component closest to the dummy plate 8 refers to the bottom pipeline component 52 in the embodiment shown in FIG. 1 , and the distance between it and the dummy plate 8 is uniform. As mentioned above, in the pipeline assembly such as the bottom pipeline assembly 52, the inner diameter of the nozzle 6 gradually decreases along the direction from the periphery to the center of the pipeline assembly, so that the airflow velocity ejected by each nozzle 6 is approximately quite. However, if it is considered that the dummy plate 8 may not be a plane but other shapes, such as a spherical surface as shown in Fig. 6 is different from the dummy board 8, which may cause uneven distribution of the airflow when it reaches the dummy board 8. In the gas distributor of the present invention, the piping components closest to the dummy plate 8 are set to be at a uniform distance from the dummy plate 8, that is, no matter what shape the dummy plate 8 is, the piping components closest to the dummy plate 8 They are all arranged to be kept substantially parallel to the dummy plate 8, so that the distances between the nozzles 6 and the dummy plate 8 are substantially equivalent. In this way, the uniform distribution of the evenly ejected airflow can be maintained when sprayed onto the dummy plate 8, and the airflow can effectively disturb the solid phase reactant on the dummy plate 8, thereby preventing the occurrence of dead spots for solid phase reactant deposition. Of course, if the gas distributor has more than three layers of pipeline components, the two-layer or three-layer pipeline components close to the dummy plate 8 can also be arranged in a shape that is basically parallel to the dummy plate 8. A simple variant of the invention. When the gas distributor includes a plurality of gas risers 2, it is the same as the above-mentioned principle, in order to make the gas flow velocity entering each gas riser 2 equivalent, so that the gas velocity ejected by each nozzle 6 is equivalent, in the reaction In the reactor 1, the distance between the dummy plate 8 and the bottom wall 11 of the reactor 1 is also set to be uniform. At the same time, the diameter of the gas riser 2 can be set to be constant or gradually increase from the center to the side wall 12 along the radial direction of the reactor 1 .

更详细地,如图1中所示,将最靠近假板8的底层管路组件52的底面设置为与假板8的上表面基本保持平行的球面,从而使得底层管路组件52的各个喷嘴6与假板8的间距大致保持相同的间距,使气流到达假板8时保持均匀分布。当然,在气体分布器具有更多层的管路组件的实施方式中,也可以将靠近假板8的倒数第二层甚至更多层的管路组件的底面也设置成与假板8大致平行的球面形状。这些实施方式都是本发明的简单变形。另外,根据本发明的实施方式,顶层管路组件51的底面可以设置成平面形状。也就是说,各层管路组件可以不是设置成同样的形状。在其他实施方式中,例如当气体分布器包括三层管路组件时,可以将最底层的管路组件的底面设置成与假板8平行的球面,将另外两层管路组件的底面均设置成平面;也可以将最顶层的管路组件的底面设置成平面,将另外两层管路组件的底面均设置成与假板8的上表面平行的球面。可以根据对气体分布器的不同要求任意组合实施方案。与将管路组件的底面设置成球面的实施方式相比,将管路组件的底面设置成平面的实施方式的制造成本更低一些。如图1所示,当反应器1的底壁11为中心区域下凹的球面时,根据本发明的实施方式,所述假板8的上下表面可以设置为与所述反应器1的底壁11基本保持平行的球面。In more detail, as shown in FIG. 1 , the bottom surface of the bottom pipeline assembly 52 closest to the dummy plate 8 is set as a spherical surface substantially parallel to the upper surface of the dummy plate 8, so that each nozzle of the bottom pipeline assembly 52 The distance between 6 and dummy plate 8 is roughly kept the same, so that the airflow can be evenly distributed when it reaches the dummy plate 8. Of course, in the embodiment where the gas distributor has more layers of pipeline components, the bottom surface of the penultimate layer or even more layers of pipeline components close to the dummy plate 8 can also be set approximately parallel to the dummy plate 8 spherical shape. These embodiments are all simple variations of the present invention. In addition, according to the embodiment of the present invention, the bottom surface of the top pipeline component 51 may be set in a planar shape. That is to say, the various layers of pipeline components may not be arranged in the same shape. In other embodiments, for example, when the gas distributor includes three layers of piping components, the bottom surface of the bottom piping component can be set as a spherical surface parallel to the dummy plate 8, and the bottom surfaces of the other two layers of piping components can be set to It is also possible to set the bottom surface of the topmost pipeline component as a plane, and set the bottom surfaces of the other two layers of pipeline components to be spherical surfaces parallel to the upper surface of the dummy plate 8 . The implementations can be combined arbitrarily according to the different requirements for the gas distributor. Compared with the embodiment in which the bottom surface of the pipeline assembly is arranged as a spherical surface, the manufacturing cost of the embodiment in which the bottom surface of the pipeline assembly is set as a plane is lower. As shown in Figure 1, when the bottom wall 11 of the reactor 1 is a concave spherical surface in the central area, according to an embodiment of the present invention, the upper and lower surfaces of the dummy plate 8 can be arranged to be aligned with the bottom wall of the reactor 1. 11 substantially maintain parallel spheres.

另外,根据本发明的实施方式,当假板8为下凹的球面时,在靠近假板8的管路组件中,也即图1所示的实施例的底层管路组件52中,沿着从远离气体上升管2到靠近气体上升管2的方向,喷嘴6的从进料分布管3朝向假板8延伸的延伸长度逐渐增大。也就是说,当只有一个气体上升管2且连接至每层所述管路组件的中心部位时,沿着从管路组件的周缘到中心的方向,喷嘴6的延伸长度逐渐增加。如前所述,在诸如底层管路组件52的管路组件中,可以使喷嘴6的内径沿着从管路组件的周缘到中心的方向逐渐减小,以此使得各个喷嘴6喷出的气流速度大致相当。但当假板8是诸如图1中所示的球面时,固相反应物有可能在假板8的中心区域沉积。因此,本发明采取将靠近气体上升管2处的喷嘴6的延伸长度加长,这样,即使假板8的中心区域为下凹的形状,也可以通过延长喷嘴6的长度而缩短喷嘴6至假板8之间的间距,从而使得底层管路组件52的各个喷嘴6距离假板8的间距仍能够保持大致相同的距离。In addition, according to the embodiment of the present invention, when the dummy plate 8 is a concave spherical surface, in the pipeline assembly close to the dummy plate 8, that is, in the bottom pipeline assembly 52 of the embodiment shown in FIG. 1 , along From the direction away from the gas riser 2 to the direction close to the gas riser 2 , the extension length of the nozzle 6 extending from the feed distribution pipe 3 toward the dummy plate 8 gradually increases. That is to say, when there is only one gas riser 2 and it is connected to the central part of each layer of the pipeline assembly, the extension length of the nozzle 6 gradually increases along the direction from the periphery of the pipeline assembly to the center. As mentioned above, in the pipeline assembly such as the bottom pipeline assembly 52, the inner diameter of the nozzle 6 can be gradually reduced along the direction from the periphery to the center of the pipeline assembly, so that the airflow ejected by each nozzle 6 The speed is about the same. However, when the dummy plate 8 is a spherical surface such as that shown in FIG. Therefore, the present invention takes the extension length of the nozzle 6 close to the gas riser 2, so that even if the central area of the dummy plate 8 is concave, the nozzle 6 can be shortened to the dummy plate by extending the length of the nozzle 6. 8, so that the distance between each nozzle 6 of the bottom pipeline assembly 52 and the dummy plate 8 can still maintain approximately the same distance.

另外,如图1中所示,根据本发明的优选实施方式,顶层管路组件51距离底层管路组件52的最大垂直间距为50mm至200mm,优选70mm至140mm;底层管路组件52距离假板8的最大垂直间距为20mm至80mm,优选40mm至60mm。如图2中所示,根据本发明的优选实施方式,在反应器1中,顶层管路组件51的周缘距离反应器1的侧壁12的水平间距为不小于反应器1的径向长度的2.5%;底层管路组件52的周缘距离反应器1的侧壁12的水平间距为容器的径向长度的1.5%至2.0%。此参数设定下,催化剂不会在假板8上沉积,同时也不会被磨损。In addition, as shown in Figure 1, according to the preferred embodiment of the present invention, the maximum vertical distance between the top pipeline assembly 51 and the bottom pipeline assembly 52 is 50mm to 200mm, preferably 70mm to 140mm; The maximum vertical spacing of 8 is 20mm to 80mm, preferably 40mm to 60mm. As shown in Fig. 2, according to a preferred embodiment of the present invention, in the reactor 1, the horizontal distance between the peripheral edge of the top layer piping assembly 51 and the side wall 12 of the reactor 1 is not less than 100% of the radial length of the reactor 1. 2.5%; the horizontal distance between the periphery of the bottom piping assembly 52 and the side wall 12 of the reactor 1 is 1.5% to 2.0% of the radial length of the vessel. Under this parameter setting, the catalyst will not be deposited on the dummy plate 8, and will not be worn at the same time.

另外,根据本发明的实施方式,如图1所示,主进气管7上设置有开口朝下的开口管71,使得在安装有该气体分布器的反应器1中,主进气管7中的气体通过开口管71喷向反应器1的底壁11,在触碰反应器1的底壁11后反弹进入气体上升管2。优选所述反应器1的底壁11设置有排污口13。可以在浆液逆流进入气腔9时随时排出沉积在反应器1的底壁11的浆料,进一步防止浆液逆流进入主进气管7。In addition, according to an embodiment of the present invention, as shown in FIG. 1 , the main inlet pipe 7 is provided with an open pipe 71 with the opening facing downward, so that in the reactor 1 where the gas distributor is installed, the main inlet pipe 7 The gas sprays to the bottom wall 11 of the reactor 1 through the open pipe 71 , and rebounds into the gas riser 2 after touching the bottom wall 11 of the reactor 1 . Preferably, the bottom wall 11 of the reactor 1 is provided with a sewage outlet 13 . The slurry deposited on the bottom wall 11 of the reactor 1 can be discharged at any time when the slurry enters the air cavity 9 in reverse flow, so as to further prevent the slurry from entering the main air inlet pipe 7 in reverse flow.

根据本发明的实施方式,所述假板8可以与容器壳体加工为一体,上表面优选设置为光滑表面。According to the embodiment of the present invention, the dummy plate 8 can be processed integrally with the container shell, and the upper surface is preferably set as a smooth surface.

参考图3,根据本发明的实施方式,每个喷嘴6包括中心喷口61和多个相对于中心喷口61对称地设置的侧喷口62。中心喷口61的轴线沿竖直方向设置,侧喷口62的轴线与中心喷口61的轴线成角度地设置。每个喷嘴6设置多个喷口,可以进一步扩展载气面积;中心喷口61竖直向下喷出气流,侧喷口62从其他角度喷出气流,使得喷嘴6喷出的气流具有更大的覆盖范围;从而,使得气流分布更加均匀。另外,中心喷口61和侧喷口62的轴截面可以设置成圆锥台形状,锥形角度范围可以设置在60-150°之间。优选地,中心喷口61的轴线和侧喷口62的轴线的夹角,如图3中所示的β角,为20°至60°,更优选地,该夹角为30°至45°。这样的角度设置可以使气流的分布更加均匀,避免产生死角。Referring to FIG. 3 , according to an embodiment of the present invention, each nozzle 6 includes a central nozzle 61 and a plurality of side nozzles 62 arranged symmetrically with respect to the central nozzle 61 . The axis of the central nozzle 61 is arranged in the vertical direction, and the axis of the side nozzles 62 is arranged at an angle to the axis of the central nozzle 61 . Each nozzle 6 is provided with a plurality of nozzles, which can further expand the area of the carrier gas; the central nozzle 61 ejects the airflow vertically downward, and the side nozzles 62 eject the airflow from other angles, so that the airflow ejected from the nozzle 6 has a larger coverage ; Thus, making the air distribution more uniform. In addition, the axial section of the central nozzle 61 and the side nozzle 62 can be set in the shape of a truncated cone, and the range of the cone angle can be set between 60-150°. Preferably, the included angle between the axis of the central nozzle 61 and the axis of the side nozzle 62 , such as the angle β shown in FIG. 3 , is 20° to 60°, more preferably, the included angle is 30° to 45°. Such an angle setting can make the distribution of the airflow more uniform and avoid dead angles.

参考图4,根据本发明的实施方式,喷嘴6设置有单向阀瓣,以防止异物进入喷嘴6。单向阀瓣运行喷嘴6中的气流从喷嘴6中喷出,但不允许外部异物进入到喷嘴6中。也就是说,当气体上升管2的压力正常时,气体的压力可以推开单向阀瓣,气体可以通过喷嘴6进入到反应器1中;当气体上升管2的压力不稳,或者临时中断时,单向阀瓣闭合。从而避免浆液倒流至喷嘴6,进而避免逆流进入气体上升管2和主进气管7而堵塞。优选地,单向阀瓣为弹簧压片63。弹簧压片63结构简单,成本低,易于实现。Referring to FIG. 4 , according to an embodiment of the present invention, the nozzle 6 is provided with a one-way valve disc to prevent foreign matter from entering the nozzle 6 . The airflow in the nozzle 6 operated by the one-way flap is ejected from the nozzle 6 , but foreign matter from the outside is not allowed to enter the nozzle 6 . That is to say, when the pressure of the gas riser 2 is normal, the pressure of the gas can push the one-way valve disc, and the gas can enter the reactor 1 through the nozzle 6; when the pressure of the gas riser 2 is unstable, or temporarily interrupts , the one-way disc is closed. This prevents the slurry from flowing backwards to the nozzle 6 , thereby avoiding backflow into the gas riser 2 and the main air intake pipe 7 to cause blockage. Preferably, the one-way valve flap is a spring pressing piece 63 . The spring pressing piece 63 is simple in structure, low in cost, and easy to realize.

本发明的含有上述气体分布器的反应器尤其适用于费托合成的浆态床反应器,安装上述气体分布器后,既可以使气流分别均匀,也可以防止浆液中的催化剂在假板和反应器底部沉积,又可以防止催化剂磨损,还可以避免原料气压力不稳或者供气中断时发生浆液逆流堵塞主进气管7。The reactor containing the above-mentioned gas distributor of the present invention is especially suitable for the slurry bed reactor of Fischer-Tropsch synthesis. After the above-mentioned gas distributor is installed, the gas flow can be made uniform respectively, and the catalyst in the slurry can also be prevented from being in the false plate and reacting. Deposition at the bottom of the device can prevent catalyst wear, and can also prevent slurry backflow from blocking the main inlet pipe 7 when the feed gas pressure is unstable or the gas supply is interrupted.

上述气体分布器的全部实施方式都可以与反应器的全部实施方式任意组合,都在本发明的保护范围内。相同的内容此处不再赘述。All the embodiments of the above-mentioned gas distributor can be combined with all the embodiments of the reactor in any combination, and all are within the protection scope of the present invention. The same content will not be repeated here.

【实施例】【Example】

在0.5m直径的浆态床反应器上进行试验。气体分布器的形式如图1至图4所示。采用一种固体粉末催化剂和液体石蜡作为实验介质,催化剂的粒度范围为30~150um,控制气流速度维持在0.25m/s,对气体分布器和反应器的性能进行验证。其中,气体分布器有一个气体上升管,且位于反应器的纵向中心轴线上,气体分布器有两层管路组件,顶层管路组件的进料分布管的内径约40mm,支管的内径约30mm;底层管路组件的进料分布管的内径约20mm,支管的内径约15mm。顶层管路组件的喷嘴的内径4mm,喷嘴长度为10mm;底层管路组件的喷嘴中,接近气体上升管的喷嘴的内径为6mm,喷嘴长度为20mm,接近管路组件周缘处的喷嘴的内径为10mm,喷嘴长度为15mm。The experiments were carried out in a slurry bed reactor with a diameter of 0.5 m. The form of the gas distributor is shown in Figure 1 to Figure 4. Using a solid powder catalyst and liquid paraffin as the experimental medium, the particle size of the catalyst ranges from 30 to 150um, and the airflow velocity is controlled at 0.25m/s to verify the performance of the gas distributor and reactor. Among them, the gas distributor has a gas riser and is located on the longitudinal central axis of the reactor. The gas distributor has two layers of pipeline components. The inner diameter of the feed distribution tube of the top pipeline component is about 40mm, and the inner diameter of the branch pipe is about 30mm. ; The inner diameter of the feed distribution pipe of the bottom pipeline assembly is about 20mm, and the inner diameter of the branch pipe is about 15mm. The inner diameter of the nozzle of the top pipeline assembly is 4mm, and the nozzle length is 10mm; among the nozzles of the bottom pipeline assembly, the inner diameter of the nozzle close to the gas riser is 6mm, and the nozzle length is 20mm, and the inner diameter of the nozzle near the periphery of the pipeline assembly is 10mm, nozzle length is 15mm.

试验结果发现假板上和反应器底部都没有催化剂沉积,反应器沿轴向的气体分布均匀,反应器中的催化剂粒径与新鲜催化剂相比几乎没有变化,且在气流中断时,主进气管没有发生浆料逆流堵塞。The test results found that there was no catalyst deposition on the dummy plate and the bottom of the reactor, the gas distribution along the axial direction of the reactor was uniform, the catalyst particle size in the reactor was almost unchanged compared with the fresh catalyst, and when the gas flow was interrupted, the main inlet pipe No slurry backflow blockage occurred.

试验结果表明根据本发明提供的气体分布器及其反应器的结构合理,效果显著。The test result shows that the structure of the gas distributor and the reactor thereof provided by the invention is reasonable and the effect is remarkable.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including combining various technical features in any other suitable manner. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention. However, these simple modifications and combinations should also be regarded as the content disclosed by the present invention, and all belong to the protection scope of the present invention.

Claims (11)

1. a kind of gas distributor, which is characterized in that the gas distributor includes main air inlet pipe (7), false plate from bottom to up (8), at least one vapor riser (2) and self spaced multilayer pipeline assembly, the vapor riser (2) One end through the false plate (8), the other end is through every layer of pipeline assembly of connection;Every layer of pipeline assembly includes a plurality of one end Be connected the closed charging distributor pipe (3) of the other end with vapor riser (2), and is connected with the charging distributor pipe (3) Multiple nozzles (6), by main air inlet pipe (7) introduce gas by vapor riser (2) be distributed to charging distributor pipe (3) In, and sprayed by nozzle (6);Wherein, along the direction from far from the false plate (8) to close to the false plate (8), every layer of institute The internal diameter for stating the charging distributor pipe (3) of pipeline assembly is gradually reduced, and the internal diameter of the nozzle (6) is gradually increased.
2. gas distributor according to claim 1, which is characterized in that in the pipeline group close to the false plate (8) In part, along from the direction close to the vapor riser (2) to separate the vapor riser (2), the nozzle (6) it is interior Diameter is gradually increased;
Preferably, the spacing between the pipeline assembly of the false plate (8) and the false plate (8) is proportional spacing.
3. gas distributor according to claim 1 or 2, which is characterized in that it is perpendicular that each nozzle (6), which includes axis, Histogram further includes angled with the axis of the center nozzle (61) and relative in described to the center nozzle (61) of setting Multiple side spouts (62) that heart spout (61) is symmetrically arranged;
Preferably, the angle of the axis of the axis and side spout (62) of the center nozzle (61) is 20 ° to 60 °, preferably It is 30 ° to 45 °.
4. gas distributor according to claim 1, which is characterized in that the nozzle (6) is provided with clapper, to prevent Only foreign matter enters the nozzle (6);
Preferably, the clapper is spring pressuring plate (63).
5. gas distributor according to claim 1, which is characterized in that the gas distributor includes that a gas rises It manages (2), the vapor riser (2) is connected to the centre of every layer of pipeline assembly, charging distributor pipe (3) described in each item Circumferential along the vapor riser (2) is uniformly distributed with radial, is distributed on every charging distributor pipe (3) multiple The nozzle (6);
Preferably, the gas distributor further includes a plurality of of the region being evenly distributed between charging distributor pipe (3) Branch pipe (4), one end of the branch pipe (4) are connected to the charging distributor pipe (3), and the other end is closed, on every branch pipe (4) Multiple nozzles (6) are distributed with.
6. gas distributor according to claim 1, which is characterized in that the gas distributor includes close to the false plate (8) the bottom pipeline assembly (52) being arranged, and the top layer pipeline assembly (51) being arranged far from the false plate (8);
The internal diameter of the charging distributor pipe (3) of the bottom pipeline assembly (52) is the described of the top layer pipeline assembly (51) Feed 0.1 times to 0.8 times, preferably 0.3 times to 0.6 times of the internal diameter of distributor pipe (3).
7. gas distributor according to claim 6, which is characterized in that the bottom surface of the bottom pipeline assembly (52) be with The parallel spherical surface in the upper surface of the vacation plate (8);The bottom surface of the top layer pipeline assembly (51) is plane;
Preferably, in the pipeline assembly close to the false plate (8), along from far from vapor riser (2) to close institute The direction of vapor riser (2) is stated, the nozzle (6) is prolonged from charging distributor pipe (3) towards what the false plate (8) extended Elongation is gradually increased;
Preferably, maximum perpendicular spacing of the top layer pipeline assembly (51) apart from the bottom pipeline assembly (52) be 50mm extremely 200mm, preferably 70mm are to 140mm;Maximum perpendicular spacing of the bottom pipeline assembly (52) apart from the false plate (8) is 20mm To 80mm, preferably 40mm to 60mm.
8. gas distributor according to claim 1, which is characterized in that be provided with opening court on the main air inlet pipe (7) Under open tube (71).
9. a kind of reactor, which is characterized in that the reactor includes gas distribution of any of claims 1-8 Device, the gas distributor are located at the bottom of the reactor (1), wherein the bottom wall of vacation plate (8) and reactor (1) (11), side wall (12) forms air cavity (9), in the horizontal insertion air cavity (9) of main air inlet pipe (7), the one of the vapor riser (2) End is connected to across the false plate (8) with the air cavity (9).
10. reactor according to claim 9, which is characterized in that the bottom wall of vacation plate (8) and the reactor (1) (11) spacing between is proportional spacing;
Preferably, the bottom wall (11) of the reactor (1) is the recessed spherical surface in center region, the upper and lower surface of the vacation plate (8) For the spherical surface parallel with bottom wall (11) of the reactor (1);
Preferably, the gas distributor includes a vapor riser (2), and the vapor riser (2) is along the reaction The longitudinal centre line of device (1) extends.
11. reactor according to claim 9 or 10, which is characterized in that when the gas distributor includes close to described The bottom pipeline assembly (52) of false plate (8) setting, and when top layer pipeline assembly (51) far from false plate (8) setting, it is described The horizontal space of side wall (12) of the periphery of top layer pipeline assembly (51) apart from the reactor (1) is not less than the reactor (1) the 2.5% of radical length;Side wall (12) of the periphery of the bottom pipeline assembly (52) apart from the reactor (1) Horizontal space is the 1.5% to 2.0% of the radical length of the reactor (1);
Preferably, the bottom wall (11) of the reactor (1) is provided with sewage draining exit (13).
CN201810167027.8A 2018-02-28 2018-02-28 Gas distributors and reactors Active CN110201610B (en)

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