CN110240077A - A kind of engineering survey at the uniform velocity hoist engine and application method - Google Patents
A kind of engineering survey at the uniform velocity hoist engine and application method Download PDFInfo
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- CN110240077A CN110240077A CN201910638625.3A CN201910638625A CN110240077A CN 110240077 A CN110240077 A CN 110240077A CN 201910638625 A CN201910638625 A CN 201910638625A CN 110240077 A CN110240077 A CN 110240077A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/48—Control devices automatic
- B66D1/50—Control devices automatic for maintaining predetermined rope, cable, or chain tension, e.g. in ropes or cables for towing craft, in chains for anchors; Warping or mooring winch-cable tension control
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Abstract
Description
技术领域technical field
本发明涉及卷扬机领域,尤其是涉及一种要求速度相对稳定或匀速的工程测量用匀速卷扬机及使用方法。The invention relates to the field of winches, in particular to a constant-speed winch for engineering measurement requiring relatively stable or constant speed and a method of using the same.
背景技术Background technique
在分布式监测大坝变形中,需要确定测量载体的位置,有的还需通过测量速度值来计算大坝变形值,例如在CN1558182、CN1558181中的光纤陀螺系统在挠性检测管内运动中根据光的干涉原理能测出萨格纳克相移变化,经过转换后得到转速Ω的值,该值在光纤陀螺仪的匀速运动状态下与面板挠度或坝体沉降成正比关系,得到测量值。当然也可以通过测速仪或者位移计来获得速度或位置信息,但是这类设备常通过各类转子、轮子或齿轮与测量轨道的摩擦实现的,如果转子或轮子打滑就会造成测量错误。现有的编码器技术也可以获得位置信息,但需要记录每个位置对应的时间,在现场测量时往往不方便。In the distributed monitoring of dam deformation, it is necessary to determine the position of the measurement carrier, and some also need to calculate the dam deformation value by measuring the velocity value. The interference principle can measure the Sagnac phase shift change, and after conversion, the value of the rotational speed Ω is obtained, which is proportional to the panel deflection or the dam settlement under the uniform motion of the fiber optic gyroscope, and the measured value is obtained. Of course, speed or position information can also be obtained by tachometer or displacement meter, but such devices are often realized by friction between various rotors, wheels or gears and the measurement track. If the rotor or wheel slips, it will cause measurement errors. The existing encoder technology can also obtain position information, but the time corresponding to each position needs to be recorded, which is often inconvenient when measuring in the field.
在实际测量中,常常把卷扬机看成是匀速运动的,给出一个速度值来计算位置及测量值,但是卷扬机牵引线在收放过程中会使卷筒外径产生变化,在卷筒转速一定的情况下,牵引线行走的速度也在变化,使得位置的计算结果是错误的,使用该速度值计算得到测量值也是错误的,并且它的误差值会产生累计效应,远远无法满足精密测量的要求。In actual measurement, the hoist is often regarded as moving at a constant speed, and a speed value is given to calculate the position and measurement value, but the hoist traction line will change the outer diameter of the reel during the retracting and unwinding process. In the case of , the speed of the traction line is also changing, so that the calculation result of the position is wrong, and the measured value obtained by using the speed value is also wrong, and its error value will have a cumulative effect, which is far from satisfying the precision measurement. requirements.
发明内容SUMMARY OF THE INVENTION
本发明的第一个目的在于提供一种工程测量用的匀速卷扬机,在匀速卷扬机内设卷扬机支架、电动机、线筒、皮带、防护罩、小功率电机、小皮带、皮带调节器、小皮带排绳器,小功率电机、小皮带和小皮带排绳器等组合用于解决普通卷扬机的转筒直径伴随卷扬机放线、收线变化,造成放线、收线不匀速的问题。The first object of the present invention is to provide a uniform hoist for engineering measurement, in which a hoist bracket, a motor, a bobbin, a belt, a protective cover, a small power motor, a small belt, a belt adjuster, a small belt row are arranged in the uniform hoist The combination of rope device, small power motor, small belt and small belt rope arranger is used to solve the problem that the diameter of the drum of the ordinary winch changes with the pay-off and take-up of the winch, resulting in the uneven speed of pay-off and take-up.
本发明的第二个目的在于提供一种工程测量用的匀速卷扬机的使用方法,该使用方法能使得匀速卷扬机的各部件按照设计要求协调工作,提高卷扬机的放线和收线速度的均匀度,为测量提供更精确的匀速度,减少测量误差,提高计算精度,最终提高测量结果的精度。The second object of the present invention is to provide a method of using a constant-speed hoist for engineering measurement, which can make the components of the constant-speed hoist work in harmony according to design requirements, and improve the uniformity of the pay-off and take-up speeds of the hoist, Provide more accurate uniform velocity for measurement, reduce measurement error, improve calculation accuracy, and ultimately improve the accuracy of measurement results.
本发明的第一个目的是这样实现的:The first object of the present invention is achieved in this way:
一种工程测量用的匀速卷扬机,特征是:在匀速卷扬机内设有卷扬机支架、电动机、线筒、皮带、防护罩、小功率电机、小皮带、皮带调节器、小皮带排绳器,电动机、小皮带排绳器、小功率电机、皮带调节器、线筒依次固定在卷扬机支架上;电动机的一端设有电机转轮,线筒与电机转轮平行置且线筒沿着电机转轮的一端放置,在线筒上的靠近电机转轮的一端设有线筒转轮,电机转轮与线筒转轮通过闭环的皮带连接,在电机转轮与线筒转轮之间、靠近电机转轮的一侧设有小功率电机,小功率电机转轮通过单线的小皮带与电机转轮连接;电动机、小功率电机和线筒三者的转轮中心在同一直线上,小功率电机转轮通过单线的小皮带与电机转轮连接;通过小皮带排绳器的导向使小皮带在电机转轮和小功率电机转轮之间平稳转动;A uniform speed winch for engineering measurement is characterized in that: a winch bracket, a motor, a bobbin, a belt, a protective cover, a small power motor, a small belt, a belt adjuster, a small belt rope arranger, a motor, The small belt rope arranging device, the low-power motor, the belt adjuster, and the spool are sequentially fixed on the hoist bracket; one end of the motor is provided with a motor runner, the spool is parallel to the motor runner, and the spool is along one end of the motor runner. Placed, the end of the spool close to the motor runner is provided with a spool runner, the motor runner and the spool runner are connected by a closed-loop belt, between the motor runner and the spool runner, and close to the motor runner. There is a low-power motor on the side, and the low-power motor runner is connected to the motor runner through a small belt of a single line; the centers of the runners of the motor, the low-power motor and the spool are on the same straight line, and the low-power motor runner passes through the single-line. The small belt is connected with the motor runner; the small belt rotates smoothly between the motor runner and the low-power motor runner through the guidance of the small belt rope arrangement;
皮带调节器通过调节器支座固定在卷扬机支架上,且位于小功率电机转轮和线筒转轮之间、靠近线筒转轮一侧,在匀速卷扬机的转轮侧设有防护罩;小皮带的一端固定在小功率电机转轮内,小皮带的另一端固定在电机转轮内,小皮带从电机转轮的底部绕到小皮带排绳器的导绳器上,再绕到小功率电机转轮的顶部;The belt adjuster is fixed on the hoist bracket through the adjuster support, and is located between the low-power motor runner and the spool runner, close to the side of the spool runner, and a protective cover is provided on the runner side of the constant-speed hoist; One end of the belt is fixed in the low-power motor runner, and the other end of the small belt is fixed in the motor runner. The small belt is wound from the bottom of the motor runner to the rope guide of the small-belt rope arrangement, and then wound to the low-power the top of the motor runner;
皮带调节器设有调节器支座、调节器横轴、调节器滑轮、调节器滑轮外框,在调节器支座的两端底部设有挂钩;The belt adjuster is provided with an adjuster support, a horizontal axis of the adjuster, a pulley of the adjuster, an outer frame of the pulley of the adjuster, and hooks are arranged at the bottoms of both ends of the support of the adjuster;
皮带在调节器滑轮外框的限定下,皮带贴紧调节器滑轮穿过皮带调节器;调节器横轴穿过调节器滑轮外框和调节器滑轮的孔,使调节器滑轮外框和调节器滑轮固定在调节器支座上,调节器横轴兼有螺栓的功能;The belt is limited by the outer frame of the adjuster pulley, and the belt is close to the adjuster pulley and passes through the belt adjuster; The pulley is fixed on the adjuster support, and the horizontal axis of the adjuster also functions as a bolt;
在调节器支座的两侧面中间设有调节滑道,调节滑道的宽度与调节器横轴的外径相同;在调节滑道的下部设有比调节器横轴外径大的圆弧型孔;在圆弧型孔的正下方安装有弹簧钩,调节滑道的宽度与弹簧钩的外径相同,弹簧钩的两端分别与挂钩和调节器横轴连接;There is an adjusting slideway between the two sides of the adjuster support, and the width of the adjusting slideway is the same as the outer diameter of the horizontal shaft of the adjuster; the lower part of the adjusting slideway is provided with an arc type larger than the external diameter of the horizontal shaft of the adjuster A spring hook is installed just below the arc-shaped hole, the width of the adjusting slide is the same as the outer diameter of the spring hook, and the two ends of the spring hook are respectively connected with the hook and the horizontal axis of the adjuster;
弹簧钩根据受力大小伸缩,同时调节器横轴在调节滑道内作上下平稳滑动,使得皮带保持紧凑转动状态。The spring hook expands and contracts according to the magnitude of the force, and at the same time, the horizontal axis of the adjuster slides up and down smoothly in the adjustment slideway, so that the belt keeps a compact rotating state.
电机转轮为出厂直径D1时,线筒已绕好动力线,此时线筒直径为D′;线筒放线完毕后的直径为D,此时电机转轮直径为D1′,它们的尺寸关系为 When the motor runner is the factory diameter D 1 , the spool has been wound with the power line, and the diameter of the spool is D' at this time ; The size relationship is
测量长度S与小皮带的调节长度s、线筒的内宽L、电机转轮的内宽b、动力线的半径R、小皮带的半径r间的关系为 The relationship between the measurement length S and the adjustment length s of the small belt, the inner width L of the bobbin, the inner width b of the motor runner, the radius R of the power line, and the radius r of the small belt are:
电机转轮的直径D1为小功率电机转轮的直径d的倍数,取D1=2d;测量长度S指匀速卷扬机允许测量的范围,要求S≤450m,对应于小皮带的调节长度s≤50m。The diameter D 1 of the motor runner is a multiple of the diameter d of the low-power motor runner, take D 1 =2d; the measurement length S refers to the allowable measurement range of the uniform speed hoist, which requires S≤450m, corresponding to the adjustment length of the small belt s≤ 50m.
小功率电机未通电时,小功率电机的转轮可沿顺时针或逆时针方向自由转动;小功率电机通电后,小功率电机的转轮往线筒转轮侧转动且可变频变速;小功率电机的拉力范围为0.008~0.015KN。When the low-power motor is not energized, the runner of the low-power motor can rotate freely in the clockwise or counterclockwise direction; after the low-power motor is energized, the runner of the low-power motor rotates to the spool runner side with variable frequency speed change; The pulling force of the motor ranges from 0.008 to 0.015KN.
电机转轮的内宽与小功率电机转轮的内宽相同,在小皮带排绳器的智能调节下,小皮带在电机转轮中收或放一圈,相应地小功率电机转轮放出或收回两圈,从而使小皮带在电机转轮和小功率电机转轮内整齐排列。The inner width of the motor runner is the same as the inner width of the low-power motor runner. Under the intelligent adjustment of the small belt rope arrangement, the small belt is retracted or placed in the motor runner for one turn, and the low-power motor runner is released or released accordingly. Retract two turns so that the small belts are neatly arranged in the motor runner and the low-power motor runner.
小皮带为一条单线,小皮带的横截面为圆形且长度大于调节长度s,每次测量前小皮带绕好在小功率电机转轮上。The small belt is a single line, the cross section of the small belt is circular and the length is greater than the adjustment length s, the small belt is wound on the low-power motor wheel before each measurement.
线筒沿顺时针放线,小功率电机不工作,小皮带在电动机的牵引下沿电动机的主轴环绕,且通过小皮带排绳器整齐地排列在电机转轮内;线筒沿逆时针收线,小功率电机同步工作且顺时针转动,在小皮带排绳器的辅助下小功率电机将小皮带从电机转轮内整齐地收回到小功率电机转轮内。The spool is paid out clockwise, the low-power motor does not work, the small belt wraps around the main shaft of the motor under the traction of the motor, and is neatly arranged in the motor runner through the small belt rope puller; the spool is taken up counterclockwise. , The low-power motor works synchronously and rotates clockwise. With the assistance of the small-belt rope arrangement, the low-power motor neatly retracts the small belt from the motor runner to the low-power motor runner.
线筒测量放线,皮带对调节器横轴的作用力增加,使调节器横轴沿调节滑道向上缓慢移动;线筒测量收线,皮带对调节器横轴的作用力减小,使调节器横轴往调节滑道向下缓慢移动。When the spool measures the pay-off, the force of the belt on the horizontal axis of the adjuster increases, so that the horizontal axis of the adjuster moves up slowly along the adjustment slide; The horizontal axis of the device moves slowly downward toward the adjustment slideway.
调节器横轴在调节滑道的顶部时,电机转轮直径为D1';调节器横轴在调节滑道的底部时,电机转轮直径为D1;在皮带调节器工作中,调节器滑轮的外框使皮带紧贴调节器滑轮转动。When the horizontal axis of the adjuster is at the top of the adjusting slide, the diameter of the motor wheel is D 1 '; when the horizontal axis of the adjuster is at the bottom of the adjusting slide, the diameter of the motor wheel is D 1 ; when the belt adjuster is working, the diameter of the adjuster is D 1 . The outer frame of the pulley allows the belt to rotate against the adjuster pulley.
调节滑道的长度为k(D1'-D1),每个匀速卷扬机有固定的常数k值。The length of the adjustment slide is k(D 1 '-D 1 ), and each constant speed winch has a fixed constant k value.
优选的,小皮带经过导绳器绕到小功率电机转轮的底部,小功率电机转轮未通电可沿顺或逆时针方向自由转动,但通电后往电机转轮侧转动且可变频变速。Preferably, the small belt is wound to the bottom of the low-power motor runner through the rope guide, and the low-power motor runner can rotate freely in the clockwise or counterclockwise direction when it is not energized.
本发明的第二个目的是这样实现的:The second object of the present invention is achieved as follows:
一种工程测量用匀速卷扬机的使用方法,其特征在于:包括以下步骤,A method of using a constant-speed hoist for engineering measurement, characterized in that it comprises the following steps:
A、将线型的小皮带的头部固定在小功率电机转轮内,然后将小皮带整齐地绕到小功率电机转轮中,最后小皮带的尾部固定在电机转轮内,调节小功率电机转轮,使小皮带紧紧地连接小功率电机转轮和电机转轮;A. Fix the head of the small linear belt in the low-power motor runner, then wrap the small belt neatly into the low-power motor runner, and finally fix the tail of the small belt in the motor runner to adjust the low-power The motor runner makes the small belt tightly connect the low-power motor runner and the motor runner;
B、使椭圆形的皮带穿过调节器滑轮外框、紧贴调节器滑轮,随后把皮带调节器安装在卷扬机支架上;再用皮带连接好电机转轮与线筒转轮;B. Make the oval belt pass through the outer frame of the adjuster pulley, close to the adjuster pulley, and then install the belt adjuster on the winch bracket; then connect the motor wheel and the spool wheel with the belt;
C、在连接好匀速卷扬机后,将三挡开关置于反档,使动力线整齐绕到线筒内,然后用动力线的头部连接好测量仪,将测量仪放置在测量轨道,准备测量;C. After the constant speed winch is connected, turn the third gear switch to the reverse gear, so that the power line is neatly wound into the spool, then connect the measuring instrument with the head of the power line, and place the measuring instrument on the measuring track to prepare for measurement ;
D、将三挡开关置于正挡,在电动机的带动下线筒沿顺时针放线,小皮带在电动机的牵引下沿电动机主轴环绕,使电机转轮内径增加,当测量仪到达测量终点时,将三挡开关置于中档,停止测量;D. Set the third gear switch to the positive gear, and the spool will pay out clockwise under the driving of the motor, and the small belt will circle along the main shaft of the motor under the traction of the motor, so that the inner diameter of the motor runner will increase. When the measuring instrument reaches the end of the measurement , put the third gear switch to the middle gear, stop the measurement;
E、将三挡开关置于反档,电动机带动线筒沿逆时针收线,使测量仪从终点返回起始测量点,小皮带在小功率电机的牵引下沿小功率电机的主轴环绕,内径减小,当测量仪到达测量起始点,将三挡开关置于中档,停止测量。E. Set the third gear switch to the reverse gear, the motor drives the spool to take up the thread counterclockwise, so that the measuring instrument returns to the starting measurement point from the end point. Decrease, when the measuring instrument reaches the starting point of measurement, put the third gear switch to the middle gear and stop the measurement.
本发明所提出的以上技术方案与现有技术相比,优点是:Compared with the prior art, the above technical solutions proposed by the present invention have the following advantages:
1、通过使卷扬机中电机转轮直径、线筒直径在测量前后大小函数化,使小皮带调节长度与测量长度卷筒宽度、电机转轮宽度、动力线半径、小皮带半径数值函数化,卷扬机零部件的尺寸应相互对应;1. By functionalizing the diameter of the motor runner and the diameter of the bobbin before and after the measurement in the hoist, the adjustment length of the small belt and the width of the reel, the width of the motor runner, the radius of the power line, and the radius of the small belt can be functionalized. The dimensions of the parts should correspond to each other;
2、预先设定皮带调节器中调节滑道的长度,该长度与测量前后电机转轮直径变化成正比例关系,使调节器横轴在调节滑道范围内滑动来调节皮带的松紧,使匀速卷扬机平稳转动;2. The length of the adjustment slideway in the belt adjuster is preset, which is proportional to the change of the diameter of the motor runner before and after the measurement, so that the horizontal axis of the adjuster slides within the range of the adjustment slideway to adjust the tightness of the belt and make the hoist at a constant speed. smooth rotation;
3、本发明结构简便,通过固定卷筒转轮半径,按一定函数关系调节电机转轮内径,提高卷扬机放线和收线速度的均匀水平,为测量提供更精确的匀速度,实现工程分布式监测的匀速测量。3. The structure of the invention is simple and convenient. By fixing the radius of the reel runner, the inner diameter of the motor runner is adjusted according to a certain function relationship, so as to improve the uniform level of the pay-off and take-up speeds of the hoist, provide a more accurate uniform speed for measurement, and realize distributed engineering. Monitored uniform measurements.
总之所述的匀速卷扬机能减少测量误差、提高计算精度,从而提高测量结果的精度。In a word, the constant speed winch can reduce the measurement error and improve the calculation accuracy, thereby improving the accuracy of the measurement result.
附图说明Description of drawings
图1匀速卷扬机结构示意图。Figure 1 is a schematic diagram of the structure of a constant speed hoist.
图2匀速卷扬机转轮与各皮带连接结构图。Figure 2 is a structural diagram of the connection between the runner and each belt of the constant speed hoist.
图3匀速卷扬机各皮带绕法示意图。Figure 3 Schematic diagram of each belt winding method of the uniform hoist.
图4皮带调节器正视结构图。Figure 4 is a front view of the structure of the belt adjuster.
图5皮带调节器侧视结构图。Figure 5 is a side view of the structure of the belt adjuster.
图6调节器滑轮外框。Figure 6 Adjuster pulley frame.
图7被测表面预设测量轨道布置方式图。Figure 7 is a diagram of the layout of the preset measurement track on the surface to be measured.
图8监测系统在有坡度的被测量建筑物表面的布置图。Figure 8. The layout of the monitoring system on the surface of the measured building with a slope.
图9测量仪在被测表面运行的横剖面图。Figure 9. Cross-sectional view of the gauge running on the surface being measured.
图10被测内部预设测量轨道布置方式示意图。Figure 10 is a schematic diagram of the layout of the internal preset measurement track under test.
图11监测系统在有坡度的被测量建筑物内部的布置图。Figure 11 Layout of the monitoring system inside the measured building with a slope.
图12监测系统在低坡度的被测量建筑物内部的布置图。Figure 12 Layout of the monitoring system inside the low-slope measured building.
图13测量仪在被测量建筑物内部的结构图。Figure 13 is a structural diagram of the measuring instrument inside the building to be measured.
图14手摇卷筒结构简示图;Figure 14 is a schematic diagram of the structure of the hand-cranked reel;
图中:匀速卷扬机1,匀速卷扬机支架2,电动机3,电机30,电机转轮31,电机主轴32,线筒4,线筒转轮40,线筒主轴41,皮带5,防护罩6,小功率电机7,小功率电机转轮70,小皮带8,皮带调节器9,调节器支座90,调节器横轴91,调节滑道92,调节器滑轮93,调节器滑轮外框94,弹簧钩95,挂钩96,圆弧形孔97,小皮带排绳器10,导绳器11,动力线12,大坝13,测量轨道14,测量仪15,手摇卷筒16,三挡开关17。In the figure: constant speed winch 1, constant speed winch bracket 2, motor 3, motor 30, motor wheel 31, motor spindle 32, spool 4, spool wheel 40, spool spindle 41, belt 5, protective cover 6, small Power motor 7, small power motor runner 70, small belt 8, belt adjuster 9, adjuster support 90, adjuster horizontal shaft 91, adjuster slideway 92, adjuster pulley 93, adjuster pulley frame 94, spring Hook 95, hook 96, arc hole 97, small belt rope arrangement 10, rope guide 11, power line 12, dam 13, measuring track 14, measuring instrument 15, hand drum 16, three-speed switch 17 .
具体实施方式Detailed ways
下面结合实施例并对照附图对本发明进行进一步的说明。The present invention will be further described below in conjunction with the embodiments and with reference to the accompanying drawings.
一种工程测量用匀速卷扬机,如图1、图2所示,在匀速卷扬机1内设有卷扬机支架2、电动机3、线筒4、皮带5、防护罩6、小功率电机7、小皮带8、皮带调节器9、小皮带排绳器10;电动机3、小皮带排绳器10、小功率电机7、皮带调节器9、线筒4依次固定在卷扬机支架2上;在电动机3的电机30一端设有电机转轮31;线筒4与电机转轮64平行置且线筒7沿着电机转轮64的一端放置,在线筒4上、靠近电机转轮31的一端设有线筒转轮40,电机转轮31与线筒转轮40通过闭环的皮带5连接,在电机转轮31与线筒转轮40之间、靠近电机转轮31侧设有小功率电机7,小功率电机转轮70通过单线的小皮带8与电机转轮31连接。A uniform speed winch for engineering measurement, as shown in Figure 1 and Figure 2, is provided with a winch bracket 2, a motor 3, a bobbin 4, a belt 5, a protective cover 6, a small power motor 7, and a small belt 8 in the uniform speed winch 1. , belt adjuster 9, small belt rope arranging device 10; motor 3, small belt rope arranging device 10, low power motor 7, belt adjuster 9, bobbin 4 are sequentially fixed on the hoist bracket 2; in the motor 3 of the motor 30 One end is provided with a motor runner 31; the spool 4 is placed in parallel with the motor runner 64 and the spool 7 is placed along one end of the motor runner 64, on the spool 4, one end close to the motor runner 31 is provided with a spool runner 40 , the motor runner 31 and the spool runner 40 are connected by a closed-loop belt 5, between the motor runner 31 and the spool runner 40, close to the motor runner 31 side is provided with a low-power motor 7, the low-power motor runner 70 is connected to the motor runner 31 through a single-line small belt 8 .
电动机3、小功率电机7和线筒4三者的转轮中心在同一直线上,小功率电机转轮70通过单线的小皮带8与电机转轮31连接;通过小皮带排绳器10的导向使小皮带8在电机转轮31和小功率电机转轮70之间平稳转动。The centers of the runners of the motor 3, the low-power motor 7 and the bobbin 4 are on the same straight line, and the low-power motor runner 70 is connected to the motor runner 31 through a single-line small belt 8; The small belt 8 is smoothly rotated between the motor runner 31 and the low-power motor runner 70 .
如图1所示,皮带调节器9通过调节器支座90固定在卷扬机支架2上,且位于小功率电机转轮70和线筒转轮40之间靠近线筒转轮40侧,匀速卷扬机1的转轮侧设有防护罩6。As shown in FIG. 1 , the belt adjuster 9 is fixed on the hoist bracket 2 through the adjuster support 90, and is located between the low-power motor runner 70 and the spool runner 40 near the spool runner 40 side, the uniform speed hoist 1 A protective cover 6 is provided on the side of the runner.
如图3所示,小皮带8的一端固定在小功率电机转轮70内,小皮带8的另一端固定在电机转轮31内,小皮带从电机转轮31的底部绕到小皮带排绳器10的导绳器11上,再绕到小功率电机转轮70顶部;小皮带8还可以经过导绳器11绕到小功率电机转轮70底部。小功率电机转轮70未通电可沿顺时针或逆时针方向自由转动,通电后向线筒转轮40侧转动且可变频变速;As shown in FIG. 3 , one end of the small belt 8 is fixed in the low-power motor runner 70 , and the other end of the small belt 8 is fixed in the motor runner 31 , and the small belt is wound from the bottom of the motor runner 31 to the small belt. The small belt 8 can also be wound to the bottom of the low-power motor runner 70 through the rope guide 11 . The low-power motor runner 70 can freely rotate clockwise or counterclockwise when it is not energized, and rotate to the side of the spool runner 40 after energization, and the frequency can be changed;
电动机3、小功率电机7和小皮带排绳器10共用一个三挡开关17,三档分别为正、中、反;当三挡开关17置于正档时,电动机3顺时针转动,小功率电机转轮70未通电,可沿顺或逆时针方向自由转动;当三档开关17置于中档时,线路处于断电状态;当三挡开关17置于反档时,电动机3逆时针转动,小功率电机7通电沿逆时针转动且可变频变速;小功率电机7的拉力范围为0.008~0.015KN。The motor 3, the low-power motor 7 and the small belt rope arrangement 10 share a third-gear switch 17, and the third-gear is respectively positive, middle, and reverse; when the third-gear switch 17 is set to The motor runner 70 is not energized, and can rotate freely in the clockwise or counterclockwise direction; when the third gear switch 17 is set to the middle gear, the circuit is in a power-off state; when the third gear switch 17 is set to the reverse gear, the motor 3 rotates counterclockwise, The low-power motor 7 is energized and rotates counterclockwise with variable frequency and variable speed; the pulling force of the low-power motor 7 ranges from 0.008 to 0.015KN.
如图4所示,在皮带调节器9内设有调节器支座90、调节器横轴91、调节器滑轮93、调节器滑轮外框94;在调节器支座90两端的底部设有挂钩96。As shown in FIG. 4 , the belt adjuster 9 is provided with an adjuster support 90 , the adjuster horizontal shaft 91 , the adjuster pulley 93 , and the adjuster pulley outer frame 94 ; 96.
如图5所示,皮带调节器9的调节器支座90固定在卷扬机支架2上,皮带5在调节器滑轮外框94的限定下,皮带5贴紧调节器滑轮93穿过皮带调节器9;调节器横轴91穿过调节器滑轮外框94和调节器滑轮93的圆孔,使调节器滑轮外框94和调节器滑轮93固定在调节器支座90上,调节器横轴91兼有螺栓的功能;As shown in FIG. 5 , the adjuster support 90 of the belt adjuster 9 is fixed on the hoist bracket 2 , the belt 5 is limited by the adjuster pulley frame 94 , and the belt 5 is close to the adjuster pulley 93 and passes through the belt adjuster 9 The adjuster horizontal axis 91 passes through the round hole of the adjuster pulley outer frame 94 and the adjuster pulley 93, so that the adjuster pulley frame 94 and the adjuster pulley 93 are fixed on the adjuster support 90, and the adjuster horizontal axis 91 is also Has the function of bolts;
调节器支座90两侧面的中间设有调节滑道92,调节滑道92的宽度与调节器横轴91的外径相同;在调节滑道92的下部设有比调节器横轴91外径大的圆弧型孔97;在圆弧型孔97的正下方安装有弹簧钩95,弹簧钩95的宽度与弹簧钩95的外径相同,弹簧钩95的两端分别与挂钩96和调节器横轴91连接。The middle of the two sides of the adjuster support 90 is provided with an adjusting slideway 92, and the width of the adjusting slideway 92 is the same as the outer diameter of the adjuster horizontal shaft 91; A large arc-shaped hole 97; a spring hook 95 is installed just below the arc-shaped hole 97, the width of the spring hook 95 is the same as the outer diameter of the spring hook 95, and the two ends of the spring hook 95 are respectively connected with the hook 96 and the adjuster. The horizontal axis 91 is connected.
根据图2、图4所示,弹簧钩95根据受力大小伸缩,同时调节器横轴94在调节滑道92内作上下平稳滑动。As shown in FIG. 2 and FIG. 4 , the spring hook 95 expands and contracts according to the magnitude of the force, while the horizontal shaft 94 of the adjuster slides smoothly up and down in the adjusting slideway 92 .
如图1、图2、图3所示,电机转轮31出厂直径为D1时,线筒4已绕好动力线12,此时线筒4的直径为D′;线筒4放线完毕后,线筒4的直径为D,此时电机转轮31的直径为D1′。定义参数:匀速卷扬机1的最大测量长度为S,小皮带8的调节长度为s、线筒4的内宽为L、电机转轮31的内宽为b、动力线12的半径为R、小皮带8的半径为r。As shown in Figure 1, Figure 2, Figure 3, when the factory diameter of the motor runner 31 is D1, the spool 4 has been wound with the power line 12, and the diameter of the spool 4 is D' at this time; after the spool 4 is paid off , the diameter of the bobbin 4 is D, and the diameter of the motor runner 31 is D1'. Defined parameters: the maximum measurement length of the constant speed winch 1 is S, the adjustment length of the small belt 8 is s, the inner width of the bobbin 4 is L, the inner width of the motor wheel 31 is b, the radius of the power line 12 is R, and the small The radius of the belt 8 is r.
如图3所示,电机转轮31的内宽与小功率电机转轮70的内宽相同,在小皮带排绳器10的调节下,小皮带8在电机转轮31中绕或放一圈,相应地小功率电机转轮70放出或收回两圈,从而使小皮带8在电机转轮31和小功率电机转轮70内整齐排列。As shown in FIG. 3 , the inner width of the motor runner 31 is the same as the inner width of the low-power motor runner 70 , and under the adjustment of the small belt rope arrangement 10 , the small belt 8 is wound or placed in the motor runner 31 once. , correspondingly, the low-power motor runner 70 is released or retracted twice, so that the small belt 8 is neatly arranged in the motor runner 31 and the low-power motor runner 70 .
如图2所示,小皮带8为一条单线,小皮带8的横截面为圆形且长度大于调节长度s,每次测量前小皮带8绕好在小功率电机转轮70上。电机转轮31内宽与小功率电机转轮70内宽相同,在小皮带排绳器10智能调节下,小皮带8在电机转轮31中绕或放一圈,相应地小功率电机转轮70放出或收回两圈,从而使小皮带8在电机转轮31和小功率电机转轮70内整齐排列。As shown in FIG. 2 , the small belt 8 is a single line. The cross section of the small belt 8 is circular and its length is greater than the adjustment length s. The small belt 8 is wound on the low-power motor runner 70 before each measurement. The inner width of the motor runner 31 is the same as the inner width of the low-power motor runner 70. Under the intelligent adjustment of the small belt rope arrangement 10, the small belt 8 is wound or placed in the motor runner 31 once, and the low-power motor runner is correspondingly adjusted. 70 is paid out or retracted twice, so that the small belts 8 are neatly arranged in the motor runner 31 and the low-power motor runner 70 .
如图2所示,当线筒4沿顺时针放线,小功率电机7不工作,小皮带8在电动机3的牵引下沿电动机主轴32环绕,且通过小皮带排绳器11整齐地排列在电机转轮31内;当线筒4沿逆时针收线,小功率电机7同步工作且顺时针转动,在小皮带排绳器10的辅助下,小功率电机7将小皮带8从电机转轮31内整齐地收回到小功率电机转轮70内。As shown in FIG. 2 , when the spool 4 is paid out clockwise, the low-power motor 7 does not work, and the small belt 8 circles along the main shaft 32 of the motor under the traction of the motor 3, and is neatly arranged on the Inside the motor runner 31; when the spool 4 takes up the thread counterclockwise, the low-power motor 7 works synchronously and rotates clockwise. 31 neatly retracted into the low-power motor runner 70.
如图2、图5所示,线筒4测量放线,皮带5对调节器横轴91的作用力增加,使调节器横轴91往调节滑道92向上缓慢移动;线筒4测量收线,皮带5对调节器横轴91的作用力减小,使调节器横轴91往调节滑道92向下缓慢移动。调节器横轴91在调节滑道92顶部时,电机转轮31直径为D1';调节器横轴91在调节滑道92底部时,电机转轮31直径为D1;如图6,在皮带调节器9工作中,调节器滑轮外框94使皮带5紧贴调节器滑轮93转动。As shown in Figures 2 and 5, the spool 4 measures the pay-off, and the force of the belt 5 on the horizontal shaft 91 of the adjuster increases, so that the horizontal shaft 91 of the adjuster moves upward slowly toward the adjustment slideway 92; the spool 4 measures the take-up , the force of the belt 5 on the horizontal shaft 91 of the adjuster is reduced, so that the horizontal shaft 91 of the adjuster slowly moves downward toward the adjusting slideway 92 . When the horizontal axis 91 of the adjuster is at the top of the adjusting slideway 92, the diameter of the motor wheel 31 is D1'; when the horizontal axis 91 of the regulator is at the bottom of the adjusting slideway 92, the diameter of the motor wheel 31 is D1; as shown in Figure 6, when the belt is adjusted During the operation of the regulator 9 , the outer frame 94 of the regulator pulley makes the belt 5 rotate against the regulator pulley 93 .
本例中匀速卷扬机的主要技术指标:The main technical indicators of the constant speed winch in this example:
线筒4直径与电机转轮31直径尺寸关系为 The relationship between the diameter of the bobbin 4 and the diameter of the motor wheel 31 is:
测量长度S与小皮带8调节长度s的关系为 The relationship between the measured length S and the adjustment length s of the small belt 8 is:
电机转轮31直径D1为小功率电机转轮直径d的倍数,取D1=2d。The diameter D 1 of the motor runner 31 is a multiple of the diameter d of the low-power motor runner, and D 1 =2d is taken.
测量长度S指匀速卷扬机1允许测量的范围或最大测量长度S≤450m,对应于小皮带8的调节长度s≤50m。The measurement length S refers to the allowable measurement range of the constant speed hoist 1 or the maximum measurement length S≤450m, corresponding to the adjustment length s≤50m of the small belt 8.
调节滑道92的长度为k(D1'-D1),每个匀速卷扬机,其k为固定的常数值。The length of the adjustment slideway 92 is k(D 1 '-D 1 ), and for each constant speed hoist, k is a fixed constant value.
如图3所示,优选的,小皮带8经过导绳器11绕到小功率电机转轮70底部,小功率电机转轮70未通电沿顺或逆时针方向自由转动,但通电后往电机转轮31侧转动且可变频变速。As shown in FIG. 3 , preferably, the small belt 8 is wound to the bottom of the low-power motor runner 70 through the rope guide 11, and the low-power motor runner 70 is free to rotate in the clockwise or counterclockwise direction without being energized, but rotates toward the motor after being energized. The wheel 31 side rotates and the variable frequency shift is performed.
一种工程测量用匀速卷扬机的使用方法,包括以下步骤,A method for using a constant-speed hoist for engineering measurement, comprising the following steps:
A、将线型的小皮带8的头部固定在小功率电机转轮70内,然后将小皮带8整齐地绕到小功率电机转轮70中,最后小皮带8的尾部固定在电机转轮31内,调节小功率电机转轮70,使小皮带8紧紧地连接小功率电机转轮70和电机转轮31;A. Fix the head of the small linear belt 8 in the low-power motor runner 70, then wrap the small belt 8 neatly into the low-power motor runner 70, and finally fix the tail of the small belt 8 on the motor runner In 31, adjust the low-power motor runner 70 so that the small belt 8 tightly connects the low-power motor runner 70 and the motor runner 31;
B、使椭圆形的皮带5穿过调节器滑轮外框94、紧贴调节器滑轮93,随后把皮带调节器9安装在卷扬机支架2上;再用皮带5连接好电机转轮31与线筒转轮40;B. Make the oval belt 5 pass through the outer frame of the adjuster pulley 94, close to the adjuster pulley 93, and then install the belt adjuster 9 on the hoist bracket 2; then use the belt 5 to connect the motor runner 31 and the spool runner 40;
C、在连接好匀速卷扬机1后,将三挡开关17置于反档,使动力线12整齐绕到线筒4内,然后用动力线12的头部连接好测量仪15,将测量仪15放置在测量轨道14,准备测量;C. After the constant speed winch 1 is connected, the third gear switch 17 is placed in the reverse gear, so that the power line 12 is neatly wound into the spool 4, and then the head of the power line 12 is used to connect the measuring instrument 15, and the measuring instrument 15 Placed on the measuring track 14, ready to measure;
D、将三挡开关17置于正挡,在电动机3的带动下线筒4沿顺时针放线,小皮带8在电动机3的牵引下沿电动机主轴32环绕,使电机转轮31内径增加,当测量仪15到达测量终点时,将三挡开关17置于中档,停止测量;D. The third gear switch 17 is placed in the positive gear, the spool 4 is driven clockwise by the motor 3, and the small belt 8 is surrounded by the motor shaft 32 under the traction of the motor 3, so that the inner diameter of the motor wheel 31 is increased, When the measuring instrument 15 reaches the measurement end point, the third gear switch 17 is placed in the middle gear, and the measurement is stopped;
E、将三挡开关17置于反档,电动机3带动线筒4沿逆时针收线,使测量仪15从终点返回起始测量点,小皮带8在小功率电机7的牵引下沿小功率电机7的主轴环绕,内径减小,当测量仪15到达测量起始点,将三挡开关17置于中档,停止测量。E. Put the third gear switch 17 in the reverse gear, the motor 3 drives the spool 4 to take up the line counterclockwise, so that the measuring instrument 15 returns to the starting measurement point from the end point, and the small belt 8 is driven by the small power motor 7 along the small power The main shaft of the motor 7 surrounds, and the inner diameter decreases. When the measuring instrument 15 reaches the starting point of the measurement, the third gear switch 17 is set to the middle gear, and the measurement is stopped.
以测量仪在有坡度的被测量建筑物表面测量为例,说明匀速卷扬机用于工程内观或外观的监测,具体如下:Taking the measurement of the measuring instrument on the surface of the measured building with a slope as an example, it is explained that the constant speed hoist is used for the monitoring of the internal or external appearance of the project. The details are as follows:
1、当匀速卷扬机用于测量大坝表观时,如图7、图8、图9所示,在大坝13表面安装预设测量轨道14,测量仪15放置在测量轨道14的首端,此时调节器横轴91位于调节滑道底端圆弧形孔97内,小皮带8的调节长度s已绕在小功率电机转轮70内。1. When the constant speed winch is used to measure the appearance of the dam, as shown in Figures 7, 8 and 9, a preset measurement track 14 is installed on the surface of the dam 13, and the measuring instrument 15 is placed at the head end of the measurement track 14. At this time, the horizontal axis 91 of the adjuster is located in the circular arc hole 97 at the bottom end of the adjustment slideway, and the adjustment length s of the small belt 8 has been wound in the small power motor wheel 70 .
正向打开匀速卷扬机1的开关,电动机3通电,小皮带排绳器10通电,小功率电机7不通电;线筒4顺时针放出动力线11,测量仪15在配重牵引下开始往大坝13的底部运动,线筒4直径由D'减小,而小皮带8沿电机转轮31顺时针环绕,使电机转轮31的内径由D1增加;此时小皮带8沿电机转轮31某列环绕一圈,对应小功率电机转轮70在某列放出两圈小皮带8;因电机转轮31的内径增加,皮带5对调节器横轴91的作用力增加,因力的平衡作用,调节器横轴91在调节滑道92往上缓慢滑动,使皮带5平稳转动。当测量仪15到达最大测量长度S位置时,线筒4放线完毕直径减小到D,小皮带8的调节长度s已全部环绕到电机转轮31内,电机转轮31内径增加到D1',此时调节器横轴91位于调节滑道92顶部,断开匀速卷扬机1的开关。Turn on the switch of the constant speed winch 1 in the forward direction, the motor 3 is energized, the small belt rope arrangement 10 is energized, and the low-power motor 7 is not energized; the spool 4 releases the power line 11 clockwise, and the measuring instrument 15 starts to the dam under the traction of the counterweight The bottom of 13 moves, the diameter of the spool 4 is reduced by D', and the small belt 8 is circled clockwise along the motor wheel 31, so that the inner diameter of the motor wheel 31 is increased by D 1 ; at this time, the small belt 8 along the motor wheel 31 A row circles one circle, corresponding to the low-power motor wheel 70, two small belts 8 are released in a certain row; due to the increase of the inner diameter of the motor wheel 31, the force of the belt 5 on the horizontal axis 91 of the regulator increases, due to the balancing effect of the force , the horizontal shaft 91 of the adjuster slides up slowly on the adjusting slideway 92 to make the belt 5 rotate smoothly. When the measuring instrument 15 reaches the position of the maximum measuring length S, the diameter of the spool 4 is reduced to D after pay-off, the adjusted length s of the small belt 8 has been fully wrapped into the motor wheel 31, and the inner diameter of the motor wheel 31 is increased to D 1 . ', at this time, the horizontal axis 91 of the adjuster is located at the top of the adjusting slideway 92, and the switch of the constant speed hoist 1 is turned off.
反向打开匀速卷扬机1的开关,电动机3通电,小皮带排绳器10通电,小功率电机7通电;线筒4逆时针收回动力线11,测量仪15在匀速卷扬机牵引下开始往大坝13的顶部运动,线筒4直径由D增加,小功率电机7牵引小皮带8往小功率电机转轮70环绕,使电机转轮31的内径由D1'减少;调节器横轴91往调节滑道92底部缓慢移动;当测量仪15回到顶部时,断开匀速卷扬机1的开关,此时小皮带8的调节长度s已绕回到小功率电机转轮70内。Turn on the switch of the constant speed winch 1 in the reverse direction, the motor 3 is energized, the small belt rope arrangement 10 is energized, and the low power motor 7 is energized; the spool 4 retracts the power line 11 counterclockwise, and the measuring instrument 15 starts to the dam 13 under the traction of the constant speed winch The top of the bobbin 4 moves, the diameter of the spool 4 is increased by D, the small power motor 7 pulls the small belt 8 to surround the small power motor wheel 70, so that the inner diameter of the motor wheel 31 is reduced by D 1 '; The bottom of the track 92 moves slowly; when the measuring instrument 15 returns to the top, the switch of the constant speed winch 1 is turned off, and the adjusted length s of the small belt 8 has been wound back into the small power motor runner 70 at this time.
2、在测量仪测量有坡度的建筑物内观时,如图10所示,在面板底部预埋测量轨道14,测量方式按图11进行,该测量轨道14为预埋的挠性管道,除测量轨道14有区别外,其工作原理与上述一致。2. When the measuring instrument measures the interior view of a building with a slope, as shown in Figure 10, the measurement track 14 is embedded at the bottom of the panel, and the measurement method is carried out as shown in Figure 11. The measurement track 14 is a pre-buried flexible pipeline, except The working principle of the measuring track 14 is the same as above, except for the difference.
3、在测量仪测量低坡度或水平的建筑物内观时,如图7、图10所示,在坝体内部预埋测量轨道14,测量方式按图12进行,每个匀速卷扬机1有一条动力线12,底部的动力线12接测量仪15的头部,上部的动力线12接测量仪15的尾部;作为可选的方式,上部的匀速卷扬机1可替换成普通卷扬机或手摇卷筒16。3. When the measuring instrument measures the interior view of a low-slope or horizontal building, as shown in Figure 7 and Figure 10, the measurement track 14 is embedded in the dam body, and the measurement method is carried out according to Figure 12. The power line 12, the bottom power line 12 is connected to the head of the measuring instrument 15, and the upper power line 12 is connected to the tail of the measuring instrument 15; as an optional way, the upper constant speed winch 1 can be replaced with a common winch or a hand-cranked drum 16.
通过包括匀速卷扬机机1、测量仪15、测量轨道14、姿态解算芯片;测量仪15包括三轴光纤陀螺仪、姿态测量仪,姿态测量仪可以在静态条件下精确测量倾斜、摆动、旋转方向的姿态角。通过姿态测量仪确定姿态,在匀速条件下,该姿态值与大坝面板挠度或坝体沉降成函数关系,可得到测量轨道沿线任何位置的监测值。By including a constant speed winch 1, a measuring instrument 15, a measuring track 14, and an attitude calculation chip; the measuring instrument 15 includes a three-axis fiber optic gyroscope and an attitude measuring instrument. attitude angle. The attitude is determined by the attitude measuring instrument. Under the condition of constant speed, the attitude value is a function of the deflection of the dam face or the settlement of the dam body, and the monitoring value of any position along the measurement track can be obtained.
上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。The above-mentioned embodiments are only the preferred technical solutions of the present invention, and should not be regarded as limitations of the present invention. The protection scope of the present invention should be based on the technical solutions recorded in the claims, including the equivalents of the technical features in the technical solutions recorded in the claims. The alternative is protection scope. That is, equivalent replacements and improvements within this scope are also within the protection scope of the present invention.
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