CN110482995B - Environment-friendly type solid sulfur ash-fly ash compound de-air grouting material and preparation method and application thereof - Google Patents

Environment-friendly type solid sulfur ash-fly ash compound de-air grouting material and preparation method and application thereof Download PDF

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CN110482995B
CN110482995B CN201910711658.6A CN201910711658A CN110482995B CN 110482995 B CN110482995 B CN 110482995B CN 201910711658 A CN201910711658 A CN 201910711658A CN 110482995 B CN110482995 B CN 110482995B
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sulfur
ash
fly ash
slag
fixing
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CN110482995A (en
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梁明
姚占勇
蒋红光
张吉哲
陈小宝
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Shandong University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/05Materials having an early high strength, e.g. allowing fast demoulding or formless casting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Road Paving Structures (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a kind of solid sulfur ash-The fly ash compounded environment-friendly type void grouting material comprises the fly ash, a curing agent, an early strength agent, a water reducing agent, a defoaming agent, an expanding agent and water. In terms of performance, the invention can realize the adjustable and controllable strength of the grouting material by adjusting the proportion of the solid sulfur ash, the fly ash and the curing agent in the formula; the characteristics of high early strength and short curing time can be realized through the contents of the auxiliary agent component and the curing agent component. Meanwhile, the invention adopts industrial solid wastes such as solid sulfur ash, fly ash and the like, thereby meeting the national development requirement on environmental protection. Compared with the commonly used cement-based grouting material in the market at present, the grouting material provided by the invention has no dry shrinkage phenomenon after being cured, keeps micro-expansion of volume and has excellent dry shrinkage resistance. The cost of the grouting material is less than 180 yuan/m3The cost performance is greatly improved, and great economic benefit and social benefit are achieved.

Description

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料及其制备方 法和应用A kind of sulfur-fixing ash slag-fly ash compound environment-friendly hollow grouting material and preparation method thereof law and application

技术领域technical field

本发明属于道路工程、桥梁工程及隧道工程材料领域,具体涉及一种固硫灰渣-粉煤灰复配环保型脱空注浆材料及其制备方法和应用。The invention belongs to the field of road engineering, bridge engineering and tunnel engineering materials, in particular to an environment-friendly hollow grouting material compounded with sulfur-fixing ash slag-fly ash and a preparation method and application thereof.

背景技术Background technique

公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not necessarily be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.

道路经受行车荷载和环境因素的长期作用会出现不同程度的病害。对路基而言主要包括变形下沉、脱空、翻浆等;对路面而言有裂缝、坑槽、路面不平整等。道路病害的产生,一方面降低了路用性能,影响其行车舒适性,严重的可能会引发交通事故;另一方面也很大程度缩短了道路的使用寿命,影响其工程经济效益。路基的病害一般难以发现,如若处治不及时将会导致路面病害的产生及恶化,进而通过路面病害的形式表现出来。Roads will suffer from different degrees of diseases under the long-term effects of traffic loads and environmental factors. For the subgrade, it mainly includes deformation and sinking, hollowing out, and pulping, etc.; for the pavement, there are cracks, potholes, and uneven pavement. The occurrence of road diseases, on the one hand, reduces the road performance, affects its driving comfort, and may cause serious traffic accidents; on the other hand, it also greatly shortens the service life of the road and affects its engineering economic benefits. The disease of roadbed is generally difficult to find. If it is not treated in time, it will lead to the occurrence and deterioration of road surface disease, and then it will be manifested in the form of road surface disease.

目前路基填充、地基加固及地下工程加固等领域开始越来越多的使用注浆技术。目前应用最多的注浆材料是以水泥基材料为主剂的无机类注浆材料。水泥基注浆材料具有力学性能高,工艺成熟,水泥浆液能满足大部分地质条件下的注浆要求。但在性能方面,存在初凝时间长且不易控制,早期强度低,析水率高且易倒缩,微细裂缝难以充填等缺点;在性价比方面,随着国家环保要求的不断提高,水泥制造基材短缺,生产工艺不断更新,其价格也大幅上升。对于注浆料用量巨大的道路工程、桥梁工程、隧道工程等领域的工程维修成本也随之大幅提升。At present, grouting technology is increasingly used in the fields of subgrade filling, foundation reinforcement and underground engineering reinforcement. At present, the most widely used grouting materials are inorganic grouting materials with cement-based materials as the main agent. Cement-based grouting materials have high mechanical properties and mature technology, and the cement slurry can meet the grouting requirements under most geological conditions. However, in terms of performance, there are shortcomings such as long initial setting time and difficult to control, low early strength, high water separation rate and easy collapse, and difficulty in filling fine cracks; in terms of cost performance, with the continuous improvement of national environmental protection requirements, cement manufacturing bases There is a shortage of materials, the production process is constantly updated, and its price has also risen sharply. The engineering maintenance cost of road engineering, bridge engineering, tunnel engineering and other fields with a huge amount of grouting material has also increased significantly.

我国工业规模庞大,工业固废产出量大,其综合利用亟待解决。固硫灰渣是电厂里硫化床燃煤技术中所产生的工业固定废弃物。目前,硫化床燃煤固硫灰渣年排放量在8000W吨左右。就我国目前的国情和能源现状而言,燃煤仍然作为我国重要的能源基础,因此固硫灰渣的排放量会居高不下。目前,固硫灰灰渣的排放量和对存量都很大,但是利用率却很低。因此,如果能够将固硫灰渣大规模的应用于公路工程建设中去,既有益于环境保护又能使资源得到有效利用。my country's industrial scale is huge, and the output of industrial solid waste is large, and its comprehensive utilization needs to be solved urgently. Sulfur-fixing ash is the industrial solid waste produced in the coal-fired technology of the fluidized bed in the power plant. At present, the annual emission of coal-fired sulfur-fixing ash and slag in the fluidized bed is about 8000W tons. As far as my country's current national conditions and energy status are concerned, coal burning is still an important energy base in my country, so the emission of sulfur-fixing ash will remain high. At present, the emission and storage of sulfur-fixing ash and slag are large, but the utilization rate is very low. Therefore, if the sulfur-fixing ash slag can be applied in highway engineering construction on a large scale, it will not only be beneficial to environmental protection, but also make effective use of resources.

在研发注浆材料方面,国内外许多学者开展了相关研究。专利CN109627420A公开了一种用于修补半刚性基层裂缝的耐水型有机注浆材料,由A(复合多元醇、吸湿剂等)、B组分(PAPI-2型异氰酸酯)构成,用于修补半刚性基层裂缝。专利CN109608143A公开了一种速凝早强水泥-水玻璃双液注浆材料及其使用方法,可应用于破碎顶板围岩的超前注浆加固,以防止巷道掘进时冒顶,可提高巷道掘进效率。专利CN106543688B公开了一种有机/无机纳米复合注浆材料及其制备方法,通过在材料中复配纳米增韧改性剂、有机多异氰酸酯等为矿用加固材料的安全性提供保障。专利CN109354461A公开了一种高聚物复合注浆材料及其制备方法,综合利用温轮胶、聚醚多元醇、环氧大豆油和普通硅酸盐水泥解决煤炭采空区、公路采空区、路面塌陷、路基下沉、堤坝堵水和屋顶漏水等工程问题。专利CN109437815A公开了一种乳化沥青复配赤泥-硼泥充填注浆材料及其制备方法,综合利用了赤泥、硼泥等工业固废。发明人发现,以上所列专利中的注浆材料或者需要填充有机物质,对路基原材料产生一定的影响;或者仍以水泥为主要基体,性价比没有大幅下降;或者是虽然主要以固废为注浆材料主要成分,存在粘结力差、抗干缩能力差、强度控制不够灵活等不足。In the research and development of grouting materials, many scholars at home and abroad have carried out related research. Patent CN109627420A discloses a water-resistant organic grouting material for repairing cracks in semi-rigid base layers, which is composed of A (composite polyol, moisture absorbent, etc.) Base cracks. Patent CN109608143A discloses a quick-setting and early-strength cement-water glass double-liquid grouting material and its use method, which can be applied to advance grouting reinforcement of surrounding rocks on broken roofs to prevent roofs from falling during roadway excavation and improve roadway excavation efficiency. Patent CN106543688B discloses an organic/inorganic nanocomposite grouting material and its preparation method. The safety of mining reinforcement materials is guaranteed by compounding nano-toughening modifiers, organic polyisocyanates, etc. in the material. Patent CN109354461A discloses a polymer composite grouting material and its preparation method, which comprehensively utilizes warmer glue, polyether polyol, epoxidized soybean oil and ordinary Portland cement to solve the problem of coal goaf, highway goaf, Engineering problems such as road collapse, subgrade subsidence, dam water blocking and roof leakage. Patent CN109437815A discloses an emulsified asphalt compound red mud-boron mud filling grouting material and its preparation method, which comprehensively utilizes industrial solid wastes such as red mud and boron mud. The inventor found that the grouting materials in the patents listed above either need to be filled with organic substances, which will have a certain impact on the raw materials of the roadbed; or they still use cement as the main matrix, and the cost performance has not dropped significantly; or although they mainly use solid waste as grouting The main components of the material have shortcomings such as poor adhesion, poor dry shrinkage resistance, and inflexible strength control.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术的不足,本发明提供了一种固硫灰渣-粉煤灰复配环保型脱空注浆材料及其制备方法和应用。在性能方面,本发明制备的脱空注浆材料可以有效的解决道路脱空引起的工程问题,且早期强度高、强度可调可控;在材料来源方面,本发明的脱空注浆材料由固硫灰渣、粉煤灰、固化剂及系列助剂组成,充分利用了固硫灰渣、粉煤灰等工业固废,与目前市面上常用的水泥基注浆材料(成本约300~400元/m3)相比,本发明充分利用了固硫灰渣一定的火山灰活性,另配合膨胀剂的使用,此注浆材料在拌合使用过程中可以体积微膨胀,固化后无干缩现象,与市面上现有的水泥基注浆料相比,具有优异的抗干缩能力。同时,此注浆材料成本<180元/m3,性价比大幅提升,具有较大的经济效益和社会效益;在施工应用方面,本发明具有施工简单,操作方便,可有效减少施工所需人员数量,提高效率,降低道路脱空维修成本。因此具有良好的实际应用之价值。In view of the above-mentioned deficiencies of the prior art, the present invention provides an environment-friendly hollow-out grouting material compounded with sulfur-fixing ash slag-fly ash, and a preparation method and application thereof. In terms of performance, the hollow grouting material prepared by the present invention can effectively solve the engineering problems caused by road hollowing, and has high early strength, adjustable and controllable strength; in terms of material sources, the hollow grouting material of the present invention is composed of It is composed of sulfur-fixing ash, fly ash, curing agent and a series of additives, which makes full use of industrial solid wastes such as sulfur-fixing ash and fly ash. yuan/m 3 ), the present invention makes full use of the certain pozzolanic activity of the sulfur-fixing ash residue, and also cooperates with the use of an expansion agent. Compared with the existing cement-based grouting materials on the market, it has excellent resistance to drying shrinkage. At the same time, the cost of the grouting material is less than 180 yuan/m 3 , the cost performance is greatly improved, and it has greater economic and social benefits; in terms of construction application, the invention has the advantages of simple construction, convenient operation, and can effectively reduce the number of personnel required for construction. , improve efficiency and reduce road emptying maintenance costs. Therefore, it has good practical application value.

本发明的目的之一是提供一种固硫灰渣-粉煤灰复配环保型脱空注浆材料。One of the objectives of the present invention is to provide a composite environment-friendly hollow-out grouting material of sulfur-fixing ash and fly ash.

本发明的目的之二是提供上述固硫灰渣-粉煤灰复配环保型脱空注浆材料的制备方法。The second purpose of the present invention is to provide a preparation method of the above-mentioned sulfur-fixing ash slag-fly ash compound environment-friendly devoid grouting material.

本发明的目的之三是提供上述固硫灰渣-粉煤灰复配环保型脱空注浆材料在公路桥头搭板脱空处治中的应用。The third purpose of the present invention is to provide the application of the above-mentioned sulfur-fixing ash slag-fly ash compound environment-friendly hollow-out grouting material in the treatment of hollow-out of highway bridge head slabs.

本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:

本发明的第一个方面,提供一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,包括:A first aspect of the present invention provides a composite environment-friendly hollow-out grouting material of sulfur-fixing ash-fly ash, comprising:

固硫灰渣、粉煤灰、固化剂、早强剂、减水剂、消泡剂、膨胀剂、水。Sulfur-fixing ash, fly ash, curing agent, early strength agent, water reducing agent, defoaming agent, expanding agent, water.

作为进一步的限定,以质量份数计,固硫灰渣30~80份、粉煤灰20~40份、固化剂20~60份、早强剂1~4份、减水剂2~6份、消泡剂1~4份、膨胀剂0.01~0.03份,水25~60份。As a further limitation, in parts by mass, 30-80 parts of sulfur-fixing ash, 20-40 parts of fly ash, 20-60 parts of curing agent, 1-4 parts of early strength agent, and 2-6 parts of water reducing agent , 1 to 4 parts of defoaming agent, 0.01 to 0.03 parts of expansion agent, and 25 to 60 parts of water.

作为进一步的限定,所述固化剂由水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏组成,其重量比为水玻璃:消石灰:烧碱:普通硅酸盐水泥:熟石膏=10~40:0~30:5~25:20~60:30~50。As a further limitation, the curing agent is composed of water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris, and its weight ratio is water glass: slaked lime: caustic soda: ordinary Portland cement: plaster of paris=10~40 : 0 to 30: 5 to 25: 20 to 60: 30 to 50.

作为进一步的限定,所述早强剂为氯化钙、氯化钠、氯化铝、氯化锂中的一种或多种的混合物。As a further limitation, the early strength agent is a mixture of one or more of calcium chloride, sodium chloride, aluminum chloride, and lithium chloride.

作为进一步的限定,所述减水剂为木质素磺酸盐、萘磺酸盐甲醛聚合物、多环芳香族盐或聚羧酸中的一种或多种的混合物。As a further limitation, the water reducing agent is a mixture of one or more of lignosulfonate, naphthalenesulfonate formaldehyde polymer, polycyclic aromatic salt or polycarboxylic acid.

作为进一步的限定,所述消泡剂为矿物油类、聚醚类、有机硅类或脂肪醇类中的一种或多种的混合物。As a further limitation, the defoamer is a mixture of one or more of mineral oils, polyethers, silicones or fatty alcohols.

作为进一步的限定,所述膨胀剂为硫铝酸钙类、氧化钙-硫铝酸钙类、氧化钙类或铝粉中的一种或多种的混合物。As a further limitation, the expansion agent is a mixture of one or more of calcium sulfoaluminate, calcium oxide-calcium sulfoaluminate, calcium oxide or aluminum powder.

本发明的第二个方面,提供上述固硫灰渣-粉煤灰复配环保型脱空注浆材料的制备方法,步骤如下:A second aspect of the present invention provides a method for preparing the above-mentioned sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material, the steps are as follows:

(1)按量称取固硫灰渣和粉煤灰,其中固硫灰和粉煤灰进行筛分;将固硫渣进行破碎、研磨、筛分;将过筛后的固硫灰、粉煤灰和破碎后的固硫渣加热进行无氧高温活化;然后冷却至室温,混合均匀即得A组分。(1) take by weighing the solid sulfur ash and fly ash, wherein the solid sulfur ash and the fly ash are screened; the solid sulfur slag is crushed, ground, and screened; The coal ash and the crushed solid sulfur slag are heated for anaerobic high temperature activation; then cooled to room temperature and mixed evenly to obtain component A.

(2)按量称取早强剂、减水剂、消泡剂、膨胀剂和水,机械搅拌均匀,制得助剂B组分。(2) Weigh out early strength agent, water reducing agent, defoaming agent, expansion agent and water according to the amount, stir mechanically evenly, and prepare auxiliary agent B component.

(3)按量称取水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏,机械搅拌均匀,制得固化剂C组分。(3) Weigh water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris according to the amount, and mechanically stir evenly to obtain component C of the curing agent.

(4)在施工中,将A组分、B组分、C组分按照0.8~1.5:0.08~0.25:0.4~0.6的重量比混合搅拌均匀后,采用注浆方式注入到需要修补的脱空处。(4) During the construction, the components A, B, and C are mixed and stirred evenly according to the weight ratio of 0.8~1.5:0.08~0.25:0.4~0.6, and then injected into the void to be repaired by grouting. place.

本发明的第三个方面,提供上述固硫灰渣-粉煤灰复配环保型脱空注浆材料在公路桥头搭板脱空处治中的应用。The third aspect of the present invention provides the application of the above-mentioned sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material in the voiding treatment of highway bridge head slabs.

与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明提供的脱空注浆材料配方及制备工艺中,通过调节A组分中固硫灰渣、粉煤灰及固化剂C组分的比例,可以有效的实现注浆材料强度的可调可控;同时,此注浆料充分利用了固硫灰渣一定的火山灰活性,另配合膨胀剂的使用,此注浆材料在基体内部形成极其细小的微泡,使得使用过程中注浆料可以保持体积微膨胀,固化后无干缩现象,与市面上现有的水泥基注浆料相比,具有有优异的抗干缩能力。(1) In the formula and preparation process of the devoid grouting material provided by the present invention, by adjusting the ratio of the sulfur-fixing ash, fly ash and the curing agent component C in the A component, the strength of the grouting material can be effectively achieved. Adjustable and controllable; at the same time, this grouting material makes full use of the pozzolanic activity of the solid sulfur ash, and in addition, with the use of an expansion agent, this grouting material forms extremely fine micro-bubbles inside the matrix, which makes grouting during use. Compared with the existing cement-based grouting materials on the market, it has excellent anti-drying ability.

(2)本发明提供的注浆材料中采用固硫灰渣、粉煤灰等工业固废,价格低廉,储量较大,解决了我国面临的大量工业固废的处理问题,节能环保,符合国家对环境保护的发展要求。与目前市面上常用的水泥基注浆材料(成本约300~400元/m3)相比,本发明注浆材料成本<180元/m3,性价比大幅提升,具有较大的经济效益和社会效益。(2) The grouting material provided by the present invention adopts industrial solid wastes such as sulfur-fixing ash, fly ash, etc., with low price and large reserves, which solves the problem of processing a large number of industrial solid wastes faced by our country, saves energy and protects the environment, and conforms to national requirements. Development requirements for environmental protection. Compared with the cement-based grouting materials commonly used on the market (the cost is about 300-400 yuan/m 3 ), the cost of the grouting material of the present invention is less than 180 yuan/m 3 , the cost performance is greatly improved, and it has greater economic benefits and social benefits. benefit.

(3)本发明所述的脱空注浆材料,通过助剂B组分、固化剂C组分的作用,可以实现早期强度高、固化时间短的特点;因此具有良好的实际应用之价值。(3) The hollow grouting material of the present invention can achieve the characteristics of high early strength and short curing time through the action of the auxiliary agent B component and the curing agent C component; therefore, it has good practical application value.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。应理解,本发明的保护范围不局限于下述特定的具体实施方案;还应当理解,本发明实施例中使用的术语是为了描述特定的具体实施方案,而不是为了限制本发明的保护范围。下列具体实施方式中如果未注明具体条件的实验方法,通常按照本领域技术内的分子生物学的常规方法和条件,这种技术和条件在文献中有完整解释。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof. It should be understood that the protection scope of the present invention is not limited to the following specific specific embodiments; it should also be understood that the terms used in the examples of the present invention are for describing specific specific embodiments, rather than for limiting the protection scope of the present invention. In the following specific embodiments, if the experimental methods of specific conditions are not indicated, they generally follow the conventional methods and conditions of molecular biology within the technical field of the art, and such techniques and conditions are fully explained in the literature.

现有注浆材料或者需要填充有机物质,而对路基原材料产生一定的影响;或者仍以水泥为主要基体,性价比没有大幅下降;或者是虽然主要以固废为注浆材料主要成分,存在粘结力差、强度控制不够灵活的不足。The existing grouting materials either need to be filled with organic substances, which will have a certain impact on the raw materials of the roadbed; or still use cement as the main matrix, and the cost performance has not been greatly reduced; or although the main components of the grouting materials are mainly solid waste, there is adhesion. Insufficient strength and inflexible strength control.

有鉴于此,本发明的一个具体实施方式中,本发明的第一个方面,提供一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,包括:In view of this, in a specific embodiment of the present invention, the first aspect of the present invention provides a composite environment-friendly devoid grouting material of sulfur-fixing ash and fly ash, including:

固硫灰渣、粉煤灰、固化剂、早强剂、减水剂、消泡剂、膨胀剂、水。Sulfur-fixing ash, fly ash, curing agent, early strength agent, water reducing agent, defoaming agent, expanding agent, water.

本发明的又一具体实施方式中,以质量份数计,所述固硫灰渣-粉煤灰复配环保型脱空注浆材料包括:固硫灰渣30~80份、粉煤灰20~40份、固化剂20~60份、早强剂1~4份、减水剂2~6份、消泡剂1~4份、膨胀剂0.01~0.03份、水25~60份。In another specific embodiment of the present invention, in parts by mass, the sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material comprises: 30-80 parts of sulfur-fixing ash slag, 20 parts of fly ash ~40 parts, curing agent 20-60 parts, early strength agent 1-4 parts, water reducing agent 2-6 parts, defoamer 1-4 parts, expansion agent 0.01-0.03 parts, water 25-60 parts.

固硫灰渣中含有较多的无水石膏和CaO,常温下具有水化膨胀特性,其火山灰活性较高,反应阻力也较小。粉煤灰的主要氧化物组成为:SiO2、Al2O3、FeO、Fe2O3等。本发明所述的固硫灰渣-粉煤灰复配环保型脱空注浆材料中充分发挥固硫灰渣的活性,并与粉煤灰间利用粒径差形成级配互补,利用主要组分及含量的不同进行强度的调节。固硫灰渣和粉煤灰两种工业固废的合理利用,可以有效改善材料间的和易性,充分发挥两者的协同改善作用。The sulfur-fixing ash slag contains more anhydrite and CaO, and has the characteristics of hydration and expansion at room temperature, and its pozzolanic activity is high and the reaction resistance is small. The main oxide composition of fly ash is: SiO 2 , Al 2 O 3 , FeO, Fe 2 O 3 and so on. The sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material of the present invention gives full play to the activity of the sulfur-fixing ash slag, and uses the particle size difference between the fly ash to form a gradation complementation, and utilizes the main components The intensity can be adjusted according to the difference in content and content. The rational utilization of the two industrial solid wastes of sulfur-fixing ash and fly ash can effectively improve the workability between materials and give full play to the synergistic improvement effect of the two.

本发明的又一具体实施方式中,所述固硫灰渣包含固硫灰和固硫渣,其中固硫灰指经筛分处理后比表面积范围>400m2/kg;固硫渣指将经初步破碎、研磨、筛分后表面积范围处于260~480m2/kg。In yet another specific embodiment of the present invention, the sulfur-fixing ash slag includes sulfur-fixing ash and sulfur-fixing slag, wherein the sulfur-fixing ash refers to the specific surface area range >400 m 2 /kg after screening treatment; The surface area after primary crushing, grinding and sieving ranges from 260 to 480 m 2 /kg.

本发明的又一具体实施方式中,所述粉煤灰指经筛分处理后比表面积范围>400m2/kg;In yet another specific embodiment of the present invention, the fly ash refers to a specific surface area range of >400 m 2 /kg after sieving treatment;

本发明的又一具体实施方式中,所述固化剂由水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏组成,其重量比为水玻璃:消石灰:烧碱:普通硅酸盐水泥:熟石膏=10~40:0~30:5~25:20~60:30~50。In another specific embodiment of the present invention, the curing agent is composed of water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris, and its weight ratio is water glass: slaked lime: caustic soda: ordinary Portland cement: cooked Gypsum=10~40:0~30:5~25:20~60:30~50.

本发明所述的固化剂可以充分发挥水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏的硬化、固化或增强的优势,通过调节与固硫灰渣、粉煤灰之间的配比,有效改善和调节脱空注浆材料的强度和硬度。The curing agent of the present invention can give full play to the advantages of hardening, curing or strengthening of water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris. , effectively improve and adjust the strength and hardness of hollow grouting materials.

本发明的又一具体实施方式中,所述早强剂为氯化钙、氯化钠、氯化铝、氯化锂中的一种或多种的混合物。In another specific embodiment of the present invention, the early strength agent is a mixture of one or more of calcium chloride, sodium chloride, aluminum chloride, and lithium chloride.

本发明的又一具体实施方式中,所述减水剂为木质素磺酸盐、萘磺酸盐甲醛聚合物、多环芳香族盐或聚羧酸中的一种或多种的混合物。In another specific embodiment of the present invention, the water reducing agent is a mixture of one or more of lignosulfonate, naphthalenesulfonate formaldehyde polymer, polycyclic aromatic salt or polycarboxylic acid.

本发明的又一具体实施方式中,所述消泡剂为矿物油类、聚醚类、有机硅类或脂肪醇类中的一种或多种的混合物。In another specific embodiment of the present invention, the defoamer is a mixture of one or more of mineral oils, polyethers, silicones or fatty alcohols.

本发明的又一具体实施方式中,所述膨胀剂为硫铝酸钙类、氧化钙-硫铝酸钙类、氧化钙类或铝粉中的一种或多种的混合物。In another specific embodiment of the present invention, the expansion agent is a mixture of one or more of calcium sulfoaluminate, calcium oxide-calcium sulfoaluminate, calcium oxide or aluminum powder.

本发明的又一具体实施方式中,提供了固硫灰渣-粉煤灰复配环保型脱空注浆材料的制备方法,步骤如下:In yet another specific embodiment of the present invention, there is provided a preparation method of a compound environment-friendly hollow grouting material of sulfur-fixing ash slag-fly ash, the steps are as follows:

(1)按量称取固硫灰渣和粉煤灰,其中固硫灰和粉煤灰进行筛分;将固硫渣进行破碎、研磨、筛分;将过筛后的固硫灰、粉煤灰和破碎后的固硫渣加热进行无氧高温活化;然后冷却至室温,混合均匀即得A组分。(1) take by weighing the solid sulfur ash and fly ash, wherein the solid sulfur ash and the fly ash are screened; the solid sulfur slag is crushed, ground, and screened; The coal ash and the crushed solid sulfur slag are heated for anaerobic high temperature activation; then cooled to room temperature and mixed evenly to obtain component A.

(2)按量称取早强剂、减水剂、消泡剂、膨胀剂和水,机械搅拌均匀,制得助剂B组分。(2) Weigh out early strength agent, water reducing agent, defoaming agent, expansion agent and water according to the amount, stir mechanically evenly, and prepare auxiliary agent B component.

(3)按量称取水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏,机械搅拌均匀,制得固化剂C组分。(3) Weigh water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris according to the amount, and mechanically stir them evenly to obtain component C of the curing agent.

(4)在施工中,将A组分、B组分、C组分按照0.8~1.5:0.08~0.25:0.4~0.6的重量比混合搅拌均匀后,采用注浆方式注入到需要修补的脱空处。(4) During the construction, the components A, B, and C are mixed and stirred evenly according to the weight ratio of 0.8~1.5:0.08~0.25:0.4~0.6, and then injected into the void to be repaired by grouting. place.

需要说明的是,所述步骤(1)、(2)和(3)并无先后顺序之分。It should be noted that the steps (1), (2) and (3) are not in order.

本发明的又一具体实施方式中,所述步骤(1)中,In another specific embodiment of the present invention, in the step (1),

固硫灰和粉煤灰进行1mm~3mm过筛,所述固硫灰和粉煤灰的比表面积为>400m2/kg;Sulfur-fixing ash and fly ash are screened at 1mm to 3mm, and the specific surface area of the sulfur-fixing ash and fly ash is >400m 2 /kg;

固硫渣进行破碎、研磨、筛分具体方法为:将固硫渣进行初步破碎,然后研磨20-40分钟,筛分后取比表面积为260~480m2/kg的固硫渣粉;The specific method for crushing, grinding and screening the sulfur-fixing slag is as follows: preliminary crushing the sulfur-fixing slag, then grinding for 20-40 minutes, and after screening, taking the sulfur-fixing slag powder with a specific surface area of 260-480 m 2 /kg;

所述无氧高温活化具体条件为:500~600℃加热3~5h;所述无氧高温活化过程可在无氧高温炉中完成。The specific conditions of the oxygen-free high-temperature activation are: heating at 500-600° C. for 3-5 hours; the oxygen-free high-temperature activation process can be completed in an oxygen-free high-temperature furnace.

本发明的又一具体实施方式中,提供上述固硫灰渣-粉煤灰复配环保型脱空注浆材料在公路桥头搭板脱空处治中的应用。In yet another specific embodiment of the present invention, the application of the above-mentioned sulfur-fixing ash slag-fly ash compound environment-friendly hollow-out grouting material in the hollow-out treatment of highway bridge head slabs is provided.

以下通过实施例对本发明做进一步解释说明,但不构成对本发明的限制。应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。The present invention is further explained and illustrated by the following examples, but it does not constitute a limitation of the present invention. It should be understood that these examples are only intended to illustrate the present invention and not to limit the scope of the present invention.

实施例1Example 1

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料制备方法如下:A preparation method of a sulfur-fixing ash-slag-fly ash compound environment-friendly hollow-out grouting material is as follows:

(1)称取固硫灰30g,粉煤灰40g,分别进行1mm过筛,留取过筛后样品。称取固硫渣40g,将固硫渣进行初步破碎,然后利用球磨机研磨40分钟,利用2mm筛进行筛分后取比表面积为260~480m2/kg的固硫渣粉。(1) Weigh 30g of solid sulfur ash and 40g of fly ash, and sieve them with 1mm respectively, and take the sample after sieving. Weigh 40 g of solid sulfur slag, crush the solid sulfur slag preliminarily, then grind it with a ball mill for 40 minutes, and sieve it with a 2mm sieve to obtain the solid sulfur slag powder with a specific surface area of 260-480 m 2 /kg.

(2)将上述样品置于500℃无氧高温炉中加热3h,进行高温活化。然后冷却至室温,搅拌混合均匀即得A组分。(2) The above samples were placed in an oxygen-free high-temperature furnace at 500° C. for 3 hours for high-temperature activation. Then cool to room temperature, stir and mix evenly to obtain component A.

(3)按量称取早强剂氯化钙1g、减水剂多环芳香族盐2.5g、消泡剂聚醚类1.0g、膨胀剂0.02g铝粉和水25g,机械搅拌均匀,制得助剂B组分。(3) Weigh 1 g of calcium chloride as an early strength agent, 2.5 g of polycyclic aromatic salts as a water reducing agent, 1.0 g of polyethers as a defoaming agent, 0.02 g of aluminum powder as an expansion agent and 25 g of water, stir mechanically evenly, and prepare Auxiliary component B is obtained.

(4)分别按量称取水玻璃10g、消石灰10g、烧碱20g、普通硅酸盐水泥20g和熟石膏30g,机械搅拌均匀,制得固化剂C组分。(4) Weigh 10 g of water glass, 10 g of slaked lime, 20 g of caustic soda, 20 g of ordinary Portland cement and 30 g of plaster of paris, respectively, and stir them mechanically to obtain component C of the curing agent.

(5)在施工过程中,将A组分、B组分、C组分按照1:0.08:0.6的重量分数混合搅拌均匀后,部分浇入模具,测定其3天抗压强度、7天抗压强度、28天抗压强度、抗折强度和固化体积收缩比。通过注浆管注入到需要修补的脱空处。(5) During the construction process, the components A, B and C were mixed and stirred evenly according to the weight fraction of 1:0.08:0.6, and then partially poured into the mold to measure their 3-day compressive strength and 7-day resistance Compressive strength, 28-day compressive strength, flexural strength and cured volume shrinkage ratio. Inject through the grouting pipe to the void that needs to be repaired.

表1实施例1性能指标Table 1 embodiment 1 performance index

Figure BDA0002153988040000091
Figure BDA0002153988040000091

实施例2Example 2

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料制备方法如下:A preparation method of a sulfur-fixing ash-slag-fly ash compound environment-friendly hollow-out grouting material is as follows:

(1)称取固硫灰60g,粉煤灰30g,分别进行1mm过筛,留取过筛后样品。称取固硫渣60g,将固硫渣进行初步破碎,然后利用球磨机研磨40分钟,利用2mm筛进行筛分后取比表面积为260~480m2/kg的固硫渣粉。(1) Weigh 60 g of solid sulfur ash and 30 g of fly ash, and sieve them with 1 mm respectively, and take a sample after sieving. Weigh 60 g of solid sulfur slag, crush the solid sulfur slag preliminarily, then grind it with a ball mill for 40 minutes, and sieve it with a 2mm sieve to obtain the solid sulfur slag powder with a specific surface area of 260-480 m 2 /kg.

(2)将上述样品置于500℃无氧高温炉中加热3h,进行高温活化。然后冷却至室温,搅拌混合均匀即得A组分。(2) The above samples were placed in an oxygen-free high-temperature furnace at 500° C. for 3 hours for high-temperature activation. Then cool to room temperature, stir and mix evenly to obtain component A.

(3)按量称取早强剂氯化钠2g、减水剂聚羧酸2g、消泡剂有机硅类3.0g、膨胀剂硫铝酸钙0.01g和水40g,机械搅拌均匀,制得助剂B组分。(3) Weigh 2 g of sodium chloride as an early strength agent, 2 g of polycarboxylic acid as a water-reducing agent, 3.0 g of silicone as a defoaming agent, 0.01 g of calcium sulfoaluminate as an expansion agent, and 40 g of water, stir mechanically evenly, and prepare Auxiliary B component.

(4)分别按量称取水玻璃40g、消石灰0g、烧碱20g、普通硅酸盐水泥40g和熟石膏40g,机械搅拌均匀,制得固化剂C组分。(4) Weigh 40 g of water glass, 0 g of slaked lime, 20 g of caustic soda, 40 g of ordinary Portland cement and 40 g of plaster of paris, respectively, and stir them mechanically to obtain component C of the curing agent.

(5)在施工过程中,将A组分、B组分、C组分按照1.5:0.15:0.4的重量分数混合搅拌均匀后,部分浇入模具,测定其3天抗压强度、7天抗压强度、28天抗压强度、抗折强度和固化体积收缩比。通过注浆管注入到需要修补的脱空处。(5) During the construction process, the components A, B and C were mixed and stirred evenly according to the weight fraction of 1.5:0.15:0.4, and then partially poured into the mold to measure their 3-day compressive strength and 7-day resistance Compressive strength, 28-day compressive strength, flexural strength and cured volume shrinkage ratio. Inject through the grouting pipe to the void that needs to be repaired.

表2实施例2性能指标Table 2 embodiment 2 performance index

Figure BDA0002153988040000101
Figure BDA0002153988040000101

实施例3Example 3

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料制备方法如下:A preparation method of a sulfur-fixing ash-slag-fly ash compound environment-friendly hollow-out grouting material is as follows:

(1)称取固硫灰80g,粉煤灰40g,分别进行2mm过筛,留取过筛后样品。称取固硫渣80g,将固硫渣进行初步破碎,然后利用球磨机研磨20分钟,利用1mm筛进行筛分后取比表面积为260~480m2/kg的固硫渣粉。(1) Weigh 80g of solid sulfur ash and 40g of fly ash, and sieve them with 2mm respectively, and take the sample after sieving. Weigh 80 g of solid sulfur slag, crush the solid sulfur slag preliminarily, then grind it with a ball mill for 20 minutes, and sieve it with a 1mm sieve to obtain the solid sulfur slag powder with a specific surface area of 260-480 m 2 /kg.

(2)将上述样品置于500℃无氧高温炉中加热5h,进行高温活化。然后冷却至室温,搅拌混合均匀即得A组分。(2) The above samples were placed in an oxygen-free high-temperature furnace at 500°C for 5 hours for high-temperature activation. Then cool to room temperature, stir and mix evenly to obtain component A.

(3)按量称取早强剂氯化铝4g、减水剂木质素磺酸盐6g、消泡剂脂肪醇类4.0g、膨胀剂铝粉0.03g和水60g,机械搅拌均匀,制得助剂B组分。(3) Weigh 4 g of aluminum chloride as an early strength agent, 6 g of water-reducing agent lignosulfonate, 4.0 g of aliphatic alcohols as a defoaming agent, 0.03 g of aluminum powder as an expansion agent, and 60 g of water, and mechanically stir evenly to prepare Auxiliary B component.

(4)分别按量称取水玻璃10g、消石灰30g、烧碱60g、普通硅酸盐水泥60g和熟石膏50g,机械搅拌均匀,制得固化剂C组分。(4) Weigh 10 g of water glass, 30 g of slaked lime, 60 g of caustic soda, 60 g of ordinary Portland cement and 50 g of plaster of paris respectively according to the amount, and stir them mechanically to obtain component C of the curing agent.

(5)在施工过程中,将A组分、B组分、C组分按照0.8:0.25:0.6的重量分数混合搅拌均匀后,部分浇入模具,测定其3天抗压强度、7天抗压强度、28天抗压强度、抗折强度和固化体积收缩比。通过注浆管注入到需要修补的脱空处。(5) During the construction process, the components A, B and C were mixed and stirred evenly according to the weight fraction of 0.8:0.25:0.6, and then partially poured into the mold to measure their 3-day compressive strength and 7-day resistance Compressive strength, 28-day compressive strength, flexural strength and cured volume shrinkage ratio. Inject through the grouting pipe to the void that needs to be repaired.

表3实施例3性能指标Table 3 embodiment 3 performance index

Figure BDA0002153988040000111
Figure BDA0002153988040000111

对比例1Comparative Example 1

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其制备方法同实施例1,与实施例1相比区别仅在于不加入固硫灰渣。An environment-friendly hollow-out grouting material compounded with sulfur-fixing ash and fly ash, the preparation method of which is the same as that of Example 1, and the difference from Example 1 is that no sulfur-fixing ash is added.

对比例2Comparative Example 2

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其制备方法同实施例1,与实施例1相比区别仅在于不加入膨胀剂。An environment-friendly hollow-out grouting material compounded with sulfur-fixing ash slag-fly ash, the preparation method of which is the same as that of Example 1, and the difference from Example 1 is that no expansion agent is added.

对比例3Comparative Example 3

一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其制备方法同实施例1,与实施例1相比区别仅在于不加入水玻璃、消石灰和烧碱。An environment-friendly hollow-out grouting material compounded with sulfur-fixing ash slag-fly ash, the preparation method of which is the same as that of Example 1, and the difference from Example 1 is only that water glass, slaked lime and caustic soda are not added.

对比例1-3得到的脱空注浆结料的性能如表4所示。Table 4 shows the properties of the hollow grouting solids obtained in Comparative Examples 1-3.

表4Table 4

性能performance 单位unit 对比例1数值Comparative example 1 value 对比例2数值Comparative Example 2 Values 对比例3数值Comparative Example 3 Values 初凝时间Initial setting time minmin 100100 6262 110110 终凝时间final setting time minmin 300300 180180 405405 3d抗压强度3d compressive strength MPaMPa 3.013.01 7.217.21 2.322.32 7d抗压强度7d compressive strength MPaMPa 5.565.56 10.4510.45 4.094.09 28d抗压强度28d compressive strength MPaMPa 8.828.82 20.8920.89 6.676.67 3d抗折强度3d flexural strength MPaMPa 0.730.73 2.912.91 0.240.24 7d抗折强度7d flexural strength MPaMPa 1.291.29 3.453.45 0.980.98 固化体积收缩比Curing volume shrinkage ratio % -0.04-0.04 1515 33

由表4与表1-3的对比可知,不使用固硫灰渣会使得注浆料的强度大幅下降;不使用膨胀剂则注浆材料的塑性收缩严重,固化后体积收缩大,膨胀剂与固硫灰渣的火山灰活性起到协同作用,使注浆料具有优异的抗体积收缩能力;同时不使用水玻璃、消石灰和烧碱也使得注浆料的强度大幅下降,水玻璃、消石灰和烧碱的碱激发作用可以有效提高注浆材料的强度。From the comparison between Table 4 and Table 1-3, it can be seen that the strength of the grouting material will be greatly reduced if the sulfur-fixing ash is not used; The pozzolanic activity of the sulfur-fixing ash slag has a synergistic effect, making the grouting slurry have excellent resistance to volume shrinkage; at the same time, the absence of water glass, slaked lime and caustic soda also greatly reduces the strength of the grouting slurry. Alkali excitation can effectively improve the strength of grouting materials.

应注意的是,以上实例仅用于说明本发明的技术方案而非对其进行限制。尽管参照所给出的实例对本发明进行了详细说明,但是本领域的普通技术人员可根据需要对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。It should be noted that the above examples are only used to illustrate the technical solutions of the present invention but not to limit them. Although the present invention has been described in detail with reference to the given examples, those skilled in the art can modify or equivalently replace the technical solutions of the present invention as required without departing from the spirit and scope of the technical solutions of the present invention.

Claims (9)

1.一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:1. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material, it is characterized in that: 以质量份数计,包括:固硫灰渣30~80份、粉煤灰20~40份、固化剂20~60份、早强剂1~4份、减水剂2~6份、消泡剂1~4份、膨胀剂0.01~0.03份、水25~60份;In parts by mass, it includes: 30-80 parts of sulfur-fixing ash, 20-40 parts of fly ash, 20-60 parts of curing agent, 1-4 parts of early strength agent, 2-6 parts of water reducing agent, defoaming agent 1-4 parts of agent, 0.01-0.03 parts of swelling agent, 25-60 parts of water; 所述固化剂由水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏组成;以重量比计,水玻璃:消石灰:烧碱:普通硅酸盐水泥:熟石膏=10~40:0~30:5~25:20~60:30~50。The curing agent is composed of water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris; in terms of weight ratio, water glass: slaked lime: caustic soda: ordinary Portland cement: plaster of paris=10~40:0~30 : 5 to 25: 20 to 60: 30 to 50. 2.如权利要求1所述的一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:所述固硫灰渣包含固硫灰和固硫渣,其中固硫灰经筛分处理后,比表面积范围>400m2/kg;固硫渣经初步破碎、研磨、筛分后,表面积范围处于260~480m2/kg;2. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material as claimed in claim 1, it is characterized in that: described sulfur-fixing ash slag comprises sulfur-fixing ash and sulfur-fixing slag, wherein solid After the sulfur ash is screened, the specific surface area is more than 400m 2 /kg; the surface area of the solid sulfur slag is 260-480m 2 /kg after preliminary crushing, grinding and screening; 所述粉煤灰经筛分处理后,比表面积范围>400m2/kg。After the fly ash is screened, the specific surface area is more than 400 m 2 /kg. 3.如权利要求1所述的一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:所述早强剂为氯化钙、氯化钠、氯化铝、氯化锂中的一种或多种的混合物。3. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly hollow grouting material as claimed in claim 1, it is characterized in that: described early strength agent is calcium chloride, sodium chloride, aluminum chloride , a mixture of one or more of lithium chloride. 4.如权利要求1所述的一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:减水剂为木质素磺酸盐、萘磺酸盐甲醛聚合物、多环芳香族盐或聚羧酸中的一种或多种的混合物。4. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material as claimed in claim 1, it is characterized in that: water reducing agent is lignosulfonate, naphthalenesulfonate formaldehyde polymer , a mixture of one or more of polycyclic aromatic salts or polycarboxylic acids. 5.如权利要求1所述的一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:消泡剂包括矿物油类、聚醚类、有机硅类或脂肪醇类中的一种或多种的混合物。5. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material as claimed in claim 1, is characterized in that: defoamer comprises mineral oil, polyether, organosilicon or fat A mixture of one or more of the alcohols. 6.如权利要求1所述的一种固硫灰渣-粉煤灰复配环保型脱空注浆材料,其特征是:膨胀剂包括硫铝酸钙类、氧化钙-硫铝酸钙类、氧化钙类中的一种或多种的混合物。6. a kind of sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material as claimed in claim 1, it is characterized in that: expansion agent comprises calcium sulfoaluminate class, calcium oxide-calcium sulfoaluminate class , a mixture of one or more of calcium oxides. 7.权利要求1-6中任一项所述的固硫灰渣-粉煤灰复配环保型脱空注浆材料的制备方法,其特征是:包括:7. The preparation method of the sulfur-fixing ash slag-fly ash compound environment-friendly hollow-out grouting material according to any one of claims 1-6, characterized in that: comprising: (1)按量称取固硫灰渣和粉煤灰,其中固硫灰和粉煤灰进行筛分;将固硫渣进行破碎、研磨、筛分;将过筛后的固硫灰、粉煤灰和破碎后的固硫渣加热进行无氧高温活化;然后冷却至室温,混合均匀即得A组分;(1) take by weighing the solid sulfur ash and fly ash, wherein the solid sulfur ash and the fly ash are screened; the solid sulfur slag is crushed, ground, and screened; Coal ash and crushed solid sulfur slag are heated for anaerobic high-temperature activation; then cooled to room temperature, and mixed evenly to obtain component A; (2)按量称取早强剂、减水剂、消泡剂、膨胀剂和水,机械搅拌均匀,制得助剂B组分;(2) Weigh early strength agent, water reducing agent, defoaming agent, expansion agent and water according to the amount, stir mechanically evenly, and prepare auxiliary agent B component; (3)按量称取水玻璃、消石灰、烧碱、普通硅酸盐水泥和熟石膏,搅拌均匀,制得固化剂C组分;(3) Weigh water glass, slaked lime, caustic soda, ordinary Portland cement and plaster of paris by amount, stir evenly, and obtain the component C of the curing agent; (4)在施工过程中,将A组分、B组分、C组分按照(4) During the construction process, the components A, B and C should be 1:0:08~0.25:0.4~0.6的重量比混合搅拌均匀后,采用注浆方式注入到需要修补的脱空处;After the weight ratio of 1:0:08~0.25:0.4~0.6 is mixed and stirred evenly, it is injected into the void that needs to be repaired by grouting; 所述步骤(1)、(2)和(3)无先后顺序之分。The steps (1), (2) and (3) are in no order. 8.权利要求7中所述的固硫灰渣-粉煤灰复配环保型脱空注浆材料的制备方法,其特征是:所述步骤(1)中,8. The preparation method of the sulfur-fixing ash slag-fly ash compound environment-friendly voiding grouting material described in claim 7, is characterized in that: in described step (1), 固硫灰和粉煤灰进行1mm~3mm过筛,所述固硫灰和粉煤灰的比表面积为>400m2/kg;Sulfur-fixing ash and fly ash are screened at 1mm to 3mm, and the specific surface area of the sulfur-fixing ash and fly ash is >400m 2 /kg; 固硫渣进行破碎、研磨、筛分具体方法为:将固硫渣进行初步破碎,然后研磨20-40分钟,筛分后取比表面积为260~480m2/kg的固硫渣粉;The specific method for crushing, grinding and screening the sulfur-fixing slag is as follows: preliminary crushing the sulfur-fixing slag, then grinding for 20-40 minutes, and after screening, taking the sulfur-fixing slag powder with a specific surface area of 260-480 m 2 /kg; 所述无氧高温活化具体条件为:500~600℃加热3~5h。The specific conditions for the oxygen-free high-temperature activation are: heating at 500-600° C. for 3-5 hours. 9.权利要求1-6任一项所述固硫灰渣-粉煤灰复配环保型脱空注浆材料在公路桥头搭板脱空处治中的应用。9. The application of the sulfur-fixing ash slag-fly ash compound environment-friendly hollow-out grouting material according to any one of claims 1-6 in the hollow-out treatment of highway bridge head slabs.
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