CN110683098A - A Novel Double Station Suction Head and Pneumatic Turning Mechanism - Google Patents
A Novel Double Station Suction Head and Pneumatic Turning Mechanism Download PDFInfo
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- CN110683098A CN110683098A CN201911029045.0A CN201911029045A CN110683098A CN 110683098 A CN110683098 A CN 110683098A CN 201911029045 A CN201911029045 A CN 201911029045A CN 110683098 A CN110683098 A CN 110683098A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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Abstract
本发明公开了一种新型双工位吸头与气动翻转机构。该机构包括一个底台,底台上安装有一个夹具座,夹具座的顶部并排设置有多个水平的凸轮转动件,各凸轮转动件均与同一台推动电机相连接;在各凸轮转动件中均插入有一根竖直的竖杆,各竖杆的上部与同一个固定座的一侧相连接,固定座的另一侧安装有一台翻转电机,翻转电机上连接有吸头组件;其中,吸头组件上并排安装有两个切断吸头。本发明中的一种新型双工位吸头与气动翻转机构通过使用吸头和翻转结构对产品进行转运,以及对载带进行自动放料,实现了对异形产品进行连线生产和自动化载带包装,不仅节省了人力和时间,提高了产品加工生产的效率和产量,还保证了产品的质量。
The invention discloses a novel double-station suction head and a pneumatic turning mechanism. The mechanism includes a base on which a clamp seat is installed, and a plurality of horizontal cam rotating parts are arranged side by side on the top of the clamp base, and each cam rotating part is connected with the same pushing motor; in each cam rotating part A vertical vertical rod is inserted into each, the upper part of each vertical rod is connected to one side of the same fixed seat, and a flipping motor is installed on the other side of the fixed seat, and a suction head assembly is connected to the flipping motor; Two cut-off tips are mounted side by side on the head assembly. A novel dual-station suction head and pneumatic turning mechanism in the present invention realizes the in-line production of special-shaped products and the automatic carrier tape by using the suction head and the turning structure to transport the product and automatically discharge the carrier tape. Packaging not only saves manpower and time, improves the efficiency and output of product processing and production, but also ensures product quality.
Description
技术领域technical field
本发明涉及零件加工设备领域,特别涉及一种新型双工位吸头与气动翻转机构。The invention relates to the field of parts processing equipment, in particular to a novel dual-station suction head and a pneumatic turning mechanism.
背景技术Background technique
在3C零件等小型冲压产品的生产制造工艺中,往往会经历载带包装这一工序,而在现有的对3C零件等小型冲压产品的载带包装的技术中,对于形状较为规则的产品,一般能够方便地使用相关设备进行连线生产和自动化载带包装,而对于形状不规则的一下产品,往往无法使用现有的设备进行自动化载带包装,所以工作人员只能手动进行载带包装,同时难以进行连线生产,不仅需要消耗大量的人力和时间资源,降低了产品加工生产的效率和产量,还会影响到产品的质量。In the manufacturing process of small stamping products such as 3C parts, the process of carrier tape packaging is often experienced. In the existing technology of carrier tape packaging for small stamping products such as 3C parts, for products with relatively regular shapes, Generally, it is convenient to use related equipment for in-line production and automated carrier tape packaging. For products with irregular shapes, it is often impossible to use existing equipment for automated carrier tape packaging, so the staff can only manually carry out carrier tape packaging. At the same time, it is difficult to carry out on-line production, which not only consumes a lot of manpower and time resources, reduces the efficiency and output of product processing and production, but also affects the quality of products.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提供了一种新型双工位吸头与气动翻转机构。In order to solve the above problems, the present invention provides a novel dual-station suction head and a pneumatic turning mechanism.
根据本发明的一个方面,提供了一种新型双工位吸头与气动翻转机构,包括:According to one aspect of the present invention, a novel dual-station suction head and pneumatic turning mechanism are provided, including:
底台;base;
夹具座,所述夹具座安装在所述底台上,在所述夹具座的顶部并排设置有多个水平的凸轮转动件,各所述凸轮转动件与同一台推动电机相连接;a clamp seat, the clamp seat is mounted on the bottom platform, a plurality of horizontal cam rotating parts are arranged side by side on the top of the clamp seat, and each of the cam rotating parts is connected to the same push motor;
竖杆,多根竖直的所述竖杆分别插入到各所述凸轮转动件中;vertical rods, a plurality of vertical vertical rods are respectively inserted into each of the cam rotating parts;
固定座,所述固定座的一侧与各所述竖杆的上部相连接,另一侧安装有一台翻转电机;a fixing seat, one side of the fixing seat is connected with the upper part of each vertical rod, and a flipping motor is installed on the other side;
吸头组件,所述吸头组件与所述翻转电机相连接。The suction head assembly is connected with the turning motor.
其中,所述吸头组件上并排安装有两个切断吸头。Wherein, two cutting suction heads are installed side by side on the suction head assembly.
本发明中的一种新型双工位吸头与气动翻转机构通过使用吸头和翻转结构对产品进行转运,以及对载带进行自动放料,实现了对异形产品进行连线生产和自动化载带包装,不仅节省了人力和时间,提高了产品加工生产的效率和产量,还保证了产品的质量。A novel dual-station suction head and pneumatic turning mechanism in the present invention realizes the in-line production of special-shaped products and the automatic carrier tape by using the suction head and the turning structure to transport the product and automatically discharge the carrier tape. Packaging not only saves manpower and time, improves the efficiency and output of product processing and production, but also ensures product quality.
在一些实施方式中,所述夹具座的顶部并排设置有多个贯通的弧形槽,各所述弧形槽的上方设置有同一个限位块,各所述凸轮转动件分别安装在各所述弧形槽中,并且均位于所述限位块的下方。由此,设置了夹具座的具体结构。In some embodiments, a plurality of through arc-shaped grooves are arranged side by side on the top of the clamp base, a same limit block is arranged above each arc-shaped groove, and each of the cam rotating parts is installed on each of the in the arc-shaped groove, and both are located below the limit block. Thus, the specific structure of the clamp seat is provided.
在一些实施方式中,各所述凸轮转动件的其中一端均连接有一个转杆,各所述转杆均与同一个连杆相连接,所述连杆与所述推动电机相连接。由此,设置了凸轮转动件的的具体结构,其中,推动电机运作能够推动连杆运动,并带动凸轮转动件进行转动。In some embodiments, one end of each of the cam rotating members is connected with a rotating rod, and each of the rotating rods is connected with the same connecting rod, and the connecting rod is connected with the pushing motor. Therefore, the specific structure of the cam rotating member is provided, wherein the operation of the push motor can push the connecting rod to move, and drive the cam rotating member to rotate.
在一些实施方式中,所述连杆呈T形,其水平部的两端均通过一个安装块活动安装在所述夹具座上,竖直部的末端与所述推动电机相连接。由此,设置了连杆的具体结构和安装方式。In some embodiments, the connecting rod is T-shaped, both ends of the horizontal part are movably mounted on the clamp seat through a mounting block, and the end of the vertical part is connected to the pushing motor. Thus, the specific structure and installation method of the connecting rod are provided.
在一些实施方式中,所述凸轮转动件上设置有插槽,所述竖杆的底部插入到所述插槽中,其中,所述插槽中设置有弹性片。由此,进一步设置了凸轮转动件的而具体结构,其中,凸轮转动件转动能够带动竖杆在竖直方向上进行运动。In some embodiments, the cam rotating member is provided with a slot, and the bottom of the vertical rod is inserted into the slot, wherein an elastic sheet is arranged in the slot. Therefore, a specific structure of the cam rotating member is further provided, wherein the rotation of the cam rotating member can drive the vertical rod to move in the vertical direction.
在一些实施方式中,所述竖杆的上部套设在有套筒,所述套筒与所述固定座相连接。由此,设置了竖杆相关机构的具体结构。In some embodiments, a sleeve is sleeved on the upper part of the vertical rod, and the sleeve is connected with the fixing seat. Thus, the specific structure of the vertical rod related mechanism is provided.
在一些实施方式中,所述凸轮转动件和所述竖杆的数量为4-8个。由此,设置了凸轮转动件和竖杆的数量,其中,两者的数量显然一致,并且优选为6个。In some embodiments, the number of the cam rotating member and the vertical rod is 4-8. Therefore, the number of the cam rotating member and the vertical rod is set, wherein the number of the two is obviously the same, and preferably six.
在一些实施方式中,所述固定座的侧面安装有一个连接框架,所述翻转电机安装在所述连接框架上,并且其转轴伸入到所述连接框架的内部,而所述吸头组件与所述翻转电机的转轴相连接。由此,设置了翻转电机和吸头组件的具体安装结构和方式。In some embodiments, a connecting frame is installed on the side of the fixing base, the turning motor is installed on the connecting frame, and its rotating shaft extends into the interior of the connecting frame, and the suction head assembly is connected to the connecting frame. The rotating shafts of the turning motors are connected. Thus, the specific installation structure and manner of the turning motor and the suction head assembly are provided.
在一些实施方式中,所述吸头组件的数量为2-5个。由此,设置了吸头组件的数量,其中优选为3个。In some embodiments, the number of the tip assemblies is 2-5. Thus, the number of suction head assemblies is set, of which three are preferred.
在一些实施方式中,所述凸轮转动件和/或所述吸头组件的最大转动角度为55°。由此,限制了凸轮转动件和吸头组件的转动角度,其中,也可以根据实际需要设置其他合适的转动角度。In some embodiments, the maximum rotation angle of the cam turning member and/or the tip assembly is 55°. Therefore, the rotation angle of the cam rotating member and the suction head assembly is limited, wherein other suitable rotation angles can also be set according to actual needs.
附图说明Description of drawings
图1为本发明一实施方式的一种新型双工位吸头与气动翻转机构的结构示意图;1 is a schematic structural diagram of a novel dual-station suction head and a pneumatic turning mechanism according to an embodiment of the present invention;
图2为图1所示夹具座的结构示意图;Fig. 2 is the structural representation of the clamp seat shown in Fig. 1;
图3为图1所示凸轮转动件相关结构的示意图;Fig. 3 is the schematic diagram of the relevant structure of the cam rotating member shown in Fig. 1;
图4为图1所示吸头组件的相关结构的示意图。FIG. 4 is a schematic diagram of a related structure of the suction head assembly shown in FIG. 1 .
图中:底台1,夹具座2,凸轮转动件3,推动电机4,竖杆5,固定座6,翻转电机7,吸头组件8,切断吸头9,弧形槽21,限位块22,连杆23,安装块24,转杆31,插槽32,弹性片33,套筒51,连接框架61。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1示意性地显示了根据本发明的一种实施方式的一种新型双工位吸头与气动翻转机构,图2显示了图1中的夹具座的结构,图3显示了图1中的凸轮转动件结构的结构,图4显示了图1中的吸头组件的相关机构的结构。如图1-4所示,该机构包括一个底台1,底台1上安装有一个夹具座2,而在夹具座2的顶部并排安装有多个水平设置并且能够旋转的凸轮转动件3,而在每个凸轮转动件3中插入有一根竖杆5的底部,竖杆5的底部与一个大致水平设置的固定座6的其中一侧相连接,而固定座6的相对的另一侧安装有至少一个吸头组件8,每个吸头组件8上并排安装有两个切断吸头9。FIG. 1 schematically shows a novel dual-station suction head and a pneumatic turning mechanism according to an embodiment of the present invention, FIG. 2 shows the structure of the clamp seat in FIG. 1 , and FIG. 3 shows the The structure of the cam rotating member structure, FIG. 4 shows the structure of the related mechanism of the suction head assembly in FIG. 1 . As shown in Figures 1-4, the mechanism includes a
夹具座2的顶部并排设置有多个贯通的弧形槽21,并且在各弧形槽21的上方设置有一个横跨所有弧形槽21的限位块22,而各凸轮转动件3的主体呈柱状,水平放置在弧形槽21中,并且各凸轮转动件3的其中一端均位于限位块22的下方,则其受到限位块22从上方施加的限制。其中,凸轮转动件3能够以自身中轴为中心在弧形槽21中进行旋转,其最大转动角度优选为55°。The top of the
各凸轮转动件3的其中一端均连接有一个转杆31,转杆31能够在一个竖直平面内进行转动,而各转杆31均与同一个连杆23相连接,连杆23与一台推动电机4相连接,推动电机4则安装在夹具座2上,其转轴是水平的并与连杆23相连接。其中,连杆23呈T形,其水平部的两端均通过一个安装块24活动安装在夹具座2上,竖直部的末端与推动电机4的转轴相连接。推动电机4运作能够推动连杆23进行运动,同进而带动转杆31进行转动,再带动凸轮转动件3进行旋转。One end of each
在凸轮转动件3的中部设置有向上开口的插槽32,各竖杆5的底部插入到各凸轮转动件3的插槽32中,则随着凸轮转动件3的转动,由于其弧度的原因,能够在使竖杆5的高度发生变化。其中,还可以在插槽32中设置弹性片33,以随其与竖杆5之间产生的相对力进行缓冲。An upwardly
凸轮转动件3和竖杆5的数量显然一致,一般可以选为为4-8个,优选为6个。The numbers of the
各竖杆5的上部均套设有套筒51,而各套筒51插入到固定座6的一侧并与固定座6相连接,则套筒51能够对竖杆5起到一定的防护作用。The upper part of each
固定座6的另一侧安装有一个连接框架61,翻转电机7安装在连接框架61上,其转轴是水平的并且伸入到连接框架61的内部。而各吸头组件8的其中一部分伸入到连接框架61的内部,另一部分则露出在连接框架61的外部,各吸头组件8的伸入到连接框架61的内部的部分被翻转电机7的转轴贯穿,并且能够在电机的运作下随着其转轴进行翻转,而翻转的最大角度同样优选为55°。A connecting frame 61 is installed on the other side of the
各吸头组件8露出在连接框架61的外部的部分上则安装有切断吸头9,切断吸头9上设置有刀具和吸口,其兼具有切断和吸引的作用,能够顺利地从治具或料带等处对产品进行吸取。切断吸头9的上部安装在吸头组件8上,下部则延伸到吸头组件8的下方。On the part of each
吸头组件8的数量一般设置为2-5个,优选为3个。其中,在每个吸头组件8上均并排安装有两个切断吸头9。The number of
将该新型双工位吸头与气动翻转机构的底台1安装在工作台上,工作台上还设置有冲压机等加工设备及其上的模具、以及拉料机构及其上的载带等,其中料带和模具位于切断吸头9的下方的不同位置处。The new double-station suction head and the base table 1 of the pneumatic turning mechanism are installed on the worktable, and the worktable is also provided with processing equipment such as punching machines and the molds on them, as well as the pulling mechanism and the carrier tapes on it, etc. , wherein the strip and the mold are located at different positions below the cutting
在使用加工设备对模具上的产品加工完成后,可以使用该新型双工位吸头与气动翻转机构将产品从模具上转移到载带上,然后可以进行拉料和包装。其中,在使用该新型双工位吸头与气动翻转机构时,通过运作推动电机4使凸轮转动件3转动,进而带动竖杆5的高度发生变化,从而控制各切断吸头9在竖直方向上进行移动,而通过运作翻转电机7能够带动吸头组件8进行翻转,进而控制改变各切断吸头9的角度,由此可知,通过推动电机4和翻转电机7的相互配合运作,可以实现使用各切断吸头9对产品进行转移。After the product on the mold is processed by the processing equipment, the new dual-station suction head and pneumatic turning mechanism can be used to transfer the product from the mold to the carrier tape, and then the material can be pulled and packaged. Among them, when using the new dual-position suction head and the pneumatic turning mechanism, the
此外,在工作台上的载带的两端还分别设置有放料机构和收料机构,并且在收料机构处还设置有热封组件,热封组件上设置有加热块,加热块处则设置有盖带,盖带位于载带的上方。其中,放料机构能够对载带的进行自动放料,收料机构能够将载带按步距进行收料,并在收料途中,方载带上的产品经过热封组件处时,热封组件将盖带盖到产品上,并经由加热块的加热将盖带和载带进行胶合,从而对产品进行包装和收卷。In addition, the two ends of the carrier tape on the workbench are also provided with a discharging mechanism and a receiving mechanism, and a heat sealing assembly is also provided at the receiving mechanism, and a heating block is arranged on the heat sealing assembly. A cover tape is provided, and the cover tape is located above the carrier tape. Among them, the discharging mechanism can automatically discharge the carrier tape, and the receiving mechanism can receive the carrier tape in steps, and when the product on the square carrier tape passes through the heat sealing component in the process of receiving the material, the heat sealing The assembly covers the product with the cover tape, and glues the cover tape and the carrier tape through the heating of the heating block, thereby packaging and winding the product.
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The foregoing are merely some of the embodiments of the present invention. For those of ordinary skill in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
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| CN211996271U (en) * | 2019-10-28 | 2020-11-24 | 苏州领裕电子科技有限公司 | Pneumatic turnover mechanism with double-station suction head |
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