CN110802409A - Small-size surely bore all-in-one - Google Patents
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- 238000005553 drilling Methods 0.000 claims abstract description 47
- 238000003825 pressing Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 3
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- 238000003754 machining Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
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Abstract
本发明公开了一种小型切钻一体机,包括钻孔机构、底座、切割机构、动力切换机构、切割架,所述钻孔机构、切割机构、动力切换机构均安装在切割架上,且动力切换机构分别与钻孔机构和切割机构连接,所述切割架与底座铰接,切割架上设有电机,电机通过皮带与动力切换机构连接。本发明将钻孔机构和切割机构整合为一体,并通过动力切换机构进行连接,使用时可以进行动力切换,提供电机输出功率的利用效率,使用时钻孔机构和切割机构可以调整角度,满足不同工件的加工需求。
The invention discloses a small integrated cutting and drilling machine, comprising a drilling mechanism, a base, a cutting mechanism, a power switching mechanism and a cutting frame. The drilling mechanism, the cutting mechanism and the power switching mechanism are all installed on the cutting frame, and the power The switching mechanism is respectively connected with the drilling mechanism and the cutting mechanism, the cutting frame is hinged with the base, the cutting frame is provided with a motor, and the motor is connected with the power switching mechanism through a belt. The invention integrates the drilling mechanism and the cutting mechanism into a whole, and is connected through a power switching mechanism, so that power switching can be performed during use, and the utilization efficiency of the output power of the motor can be improved. The machining requirements of the workpiece.
Description
技术领域technical field
本发明属于机械加工设备领域,尤其涉及一种小型切钻一体机。The invention belongs to the field of mechanical processing equipment, in particular to a small integrated cutting and drilling machine.
背景技术Background technique
钢管、铝型材、方钢等金属材料和其他非金属材料在很多时候需要进行切割和钻孔,切割和钻孔分别由切割机和钻台来完成,切好后的材料需要在两个设备间进行搬运,不仅增加了劳动强度,也降低了劳动效率,同时使用者需要分别采购切割机和钻台,提高了采购设备的成本,为此人们开发了一些可以将切割机和钻台合为一体的设备,例如申请号为201810096758.8的中国专利公开了一种长条零件加工的钻孔切割一体机,包括支撑板,支撑板上架设有一工作台,工作台上放置有一丝杆滑台,丝杆滑台上设有滑台,滑台上设有治具,治具的上端开设由长条形的定位槽,定位槽的长度方向垂直于滑台的运动方向,治具上还设有切槽,切槽与定位槽垂直设置,工作台上设有切割机构和钻孔机构,钻孔机构设有钻头,切割机构设有圆锯片;滑台上位于治具的旁侧设有压紧机构,滑台上位于治具的正前方设有与定位槽相接的定位机构,滑台上位于治具的旁侧还设有驱动零件在定位槽内前进的驱动机构,但是在使用时,该设备的钻头和锯片同时由电机驱动,降低的电机功率的利用率,同时钻头和锯片同时转动,在使用时容易影响操作者的使用。Steel pipes, aluminum profiles, square steel and other metal materials and other non-metallic materials need to be cut and drilled in many cases. The cutting and drilling are completed by the cutting machine and the drill stand respectively. The cut material needs to be between the two equipments. Carrying out handling not only increases labor intensity, but also reduces labor efficiency. At the same time, users need to purchase cutting machines and drilling platforms separately, which increases the cost of purchasing equipment. For this reason, people have developed some cutting machines and drilling platforms. For example, the Chinese patent with the application number of 201810096758.8 discloses a drilling and cutting integrated machine for processing long strips, including a support plate, a workbench is set on the support plate, and a screw slide table is placed on the workbench. There is a sliding table on the sliding table, and a jig is arranged on the sliding table. The upper end of the jig is provided with a long positioning groove. The length direction of the positioning groove is perpendicular to the moving direction of the sliding table. , the cutting groove and the positioning groove are arranged vertically, the worktable is provided with a cutting mechanism and a drilling mechanism, the drilling mechanism is provided with a drill bit, and the cutting mechanism is provided with a circular saw blade; the sliding table is provided with a pressing mechanism on the side of the fixture , there is a positioning mechanism connected to the positioning groove on the sliding table in front of the fixture, and a driving mechanism for driving the parts to advance in the positioning groove is also provided on the sliding table at the side of the fixture, but when in use, the The drill bit and the saw blade of the equipment are driven by the motor at the same time, which reduces the utilization rate of the motor power. At the same time, the drill bit and the saw blade rotate at the same time, which easily affects the use of the operator during use.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供了一种小型切钻一体机,可以解决现有技术使用不便的问题。In order to solve the above technical problems, the present invention provides a small integrated cutting and drilling machine, which can solve the problem of inconvenient use in the prior art.
本发明通过以下技术方案得以实现。The present invention is achieved through the following technical solutions.
本发明提供的一种小型切钻一体机,包括钻孔机构、底座、切割机构、动力切换机构、切割架,所述钻孔机构、切割机构、动力切换机构均安装在切割架上,且动力切换机构分别与钻孔机构和切割机构连接,所述切割架与底座铰接,切割架上设有电机,电机通过皮带与动力切换机构连接。A small integrated cutting and drilling machine provided by the present invention includes a drilling mechanism, a base, a cutting mechanism, a power switching mechanism, and a cutting frame. The drilling mechanism, the cutting mechanism and the power switching mechanism are all installed on the cutting frame, and the power The switching mechanism is respectively connected with the drilling mechanism and the cutting mechanism, the cutting frame is hinged with the base, the cutting frame is provided with a motor, and the motor is connected with the power switching mechanism through a belt.
所述切割机构包括切割片、转轴,所述转轴通过转动座安装在切割架上,转轴一端与动力切换机构连接,另一端与切割片连接,切割片外设有护板,护板安装在转动座上侧。The cutting mechanism includes a cutting blade and a rotating shaft. The rotating shaft is installed on the cutting frame through a rotating seat. One end of the rotating shaft is connected to the power switching mechanism, and the other end is connected to the cutting blade. side of the seat.
所述动力切换机构包括滑移轴、从动带轮、齿轮轴、锥齿轮A,所述滑移轴通过支座B、支座C安装在切割架303上,且从动带轮同轴安装在滑移轴上,所述齿轮轴通过支座A安装在切割架上,齿轮轴一端与锥齿轮A连接,另一端通过套环A与滑移轴一端连接,滑移轴另一端通过套环B与转轴连接。The power switching mechanism includes a sliding shaft, a driven pulley, a gear shaft, and a bevel gear A. The sliding shaft is installed on the cutting frame 303 through a support B and a support C, and the driven pulley is installed coaxially. On the sliding shaft, the gear shaft is installed on the cutting frame through the support A, one end of the gear shaft is connected with the bevel gear A, the other end is connected with one end of the sliding shaft through the collar A, and the other end of the sliding shaft is connected through the collar B is connected to the shaft.
所述滑移轴、齿轮轴、转轴的外周设有键齿,套环A和套环B的内孔上设有与键齿相对应的凹槽。The outer periphery of the sliding shaft, the gear shaft and the rotating shaft is provided with key teeth, and the inner holes of the collar A and the collar B are provided with grooves corresponding to the key teeth.
所述套环A与套环B之间通过拨杆连接,拨杆下部通过滑轨安装在切割架上。The collar A and the collar B are connected by a lever, and the lower part of the lever is mounted on the cutting frame through a slide rail.
所述底座包括底板、活动转盘、所述活动转盘通过固定转盘与底板铰接,且活动转盘与固定转盘之间设有锁紧螺丝A,活动转盘上设立架,立架上部与切割架铰接,且立架与切割架之间还通过导向杆连接,导向杆上端与切割架铰接,导向杆下端通过导向套与连接。The base includes a bottom plate, a movable turntable, the movable turntable is hinged with the bottom plate through a fixed turntable, and a locking screw A is arranged between the movable turntable and the fixed turntable, a frame is set up on the movable turntable, and the upper part of the vertical frame is hinged with the cutting frame, and The vertical frame and the cutting frame are also connected by a guide rod, the upper end of the guide rod is hinged with the cutting frame, and the lower end of the guide rod is connected with the guide sleeve.
所述导向套与立架铰接,导向杆从导向套中部穿过,并通过锁紧螺钉B与导向套连接,导向杆一端还通过弹簧与导向套连接。The guide sleeve is hinged with the stand, the guide rod passes through the middle of the guide sleeve, and is connected to the guide sleeve through a locking screw B, and one end of the guide rod is also connected to the guide sleeve through a spring.
所述钻孔机构包括锥齿轮B、箱体、驱动轴,所述箱体一侧设有螺纹杆和螺母,箱体通过螺纹杆和螺母与切割架连接,所述驱动轴通过轴承竖直安装在箱体内,锥齿轮B通过键齿套装在驱动轴上,且锥齿轮B下部通过轴承与箱体连接。The drilling mechanism includes a bevel gear B, a box body, and a drive shaft. One side of the box body is provided with a threaded rod and a nut. The box body is connected to the cutting frame through the threaded rod and the nut, and the drive shaft is installed vertically through a bearing. In the box, the bevel gear B is sleeved on the drive shaft through the key teeth, and the lower part of the bevel gear B is connected with the box body through a bearing.
所述切割架上设有连接盘,连接盘上设有弧形的导向槽,导向槽的圆心位于齿轮轴的中轴线上,箱体通过螺纹杆和螺母与导向槽连接。The cutting frame is provided with a connecting plate, the connecting plate is provided with an arc-shaped guide groove, the center of the guide groove is located on the central axis of the gear shaft, and the box body is connected with the guide groove through a threaded rod and a nut.
所述驱动轴下部设有压块,压块一侧套装在驱动轴下部,另一侧通过导轨与箱体连接,导轨与驱动轴平行,压块一侧设有传动齿,箱体上安装有转盘,转盘通过齿轮与压块连接。The lower part of the drive shaft is provided with a pressure block, one side of the pressure block is sleeved on the lower part of the drive shaft, the other side is connected with the box body through a guide rail, the guide rail is parallel to the drive shaft, one side of the pressure block is provided with a transmission tooth, and the box body is installed with a pressure block. The turntable is connected with the pressing block through gears.
本发明的有益效果在于:将钻孔机构和切割机构整合为一体,并通过动力切换机构进行连接,使用时可以进行动力切换,提供电机输出功率的利用效率,使用时钻孔机构和切割机构可以调整角度,满足不同工件的加工需求。The beneficial effect of the present invention is that: the drilling mechanism and the cutting mechanism are integrated into one, and connected through a power switching mechanism, the power switching can be performed during use, and the utilization efficiency of the output power of the motor is provided, and the drilling mechanism and the cutting mechanism can be used during use. Adjust the angle to meet the processing needs of different workpieces.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是动力切换机构的结构示意图;Figure 2 is a schematic structural diagram of a power switching mechanism;
图3是切割机构的结构示意图;Fig. 3 is the structural representation of cutting mechanism;
图4是钻孔机构的结构示意图;Fig. 4 is the structural representation of drilling mechanism;
图5是底座的结构示意图;Fig. 5 is the structural representation of base;
图6是切割架的结构示意图;Fig. 6 is the structural representation of cutting frame;
图中:1-钻孔机构,2-底座,3-切割机构,4-动力切换机构,101-锥齿轮B,102-螺纹杆,103-螺母,104-箱体,105-驱动轴,106-压块,107-转盘,201-弹簧,202-锁紧螺丝A,203-底板,204-固定转盘,205-活动转盘,206-锁紧螺钉B,207-导向套,208-导向杆,209-立架,301-连接盘,302-滑轨,303-切割架,304-把手,305-转轴,306-切割片,308-护板,309-电机,311-转动座,312-支座A,313-支座B,314-支座C,401-滑移轴,402-从动带轮,403-齿轮轴,404-锥齿轮A,405-套环A,406-拨杆,407-套环B,408-皮带。In the figure: 1-drilling mechanism, 2-base, 3-cutting mechanism, 4-power switching mechanism, 101-bevel gear B, 102-threaded rod, 103-nut, 104-box, 105-drive shaft, 106 -Press block, 107-turntable, 201-spring, 202-locking screw A, 203-base plate, 204-fixed turntable, 205-movable turntable, 206-locking screw B, 207-guide sleeve, 208-guide rod, 209-stand, 301-connecting plate, 302-slide rail, 303-cutting frame, 304-handle, 305-rotating shaft, 306-cutting blade, 308-guard plate, 309-motor, 311-rotating seat, 312-support Seat A, 313-support B, 314-support C, 401-slip shaft, 402- driven pulley, 403- gear shaft, 404- bevel gear A, 405- collar A, 406- lever, 407 - Collar B, 408 - Belt.
具体实施方式Detailed ways
下面进一步描述本发明的技术方案,但要求保护的范围并不局限于所述。The technical solutions of the present invention are further described below, but the claimed scope is not limited to the description.
如图1至图6所示,一种小型切钻一体机,包括钻孔机构1、底座2、切割机构3、动力切换机构4、切割架303,所述钻孔机构1、切割机构3、动力切换机构4均安装在切割架303上,且动力切换机构4分别与钻孔机构1和切割机构3连接,所述切割架303与底座2铰接,切割架303上设有电机309,电机309通过皮带408与动力切换机构4连接,电机通过皮带408驱动动力切换机构4转动,切换机构4可以根据使用需求,调整动力输出到不同的设备上,提高了电机309输出功率的利用率,同时钻孔机构1和切割机构3只有一个处于旋转状态,避免使用时另一个机构影响加工。As shown in Figures 1 to 6, a small integrated cutting and drilling machine includes a drilling mechanism 1, a
如图3所示,所述切割机构3包括切割片306、转轴305,所述转轴305通过转动座311安装在切割架303上,转轴305一端与动力切换机构4连接,另一端与切割片306连接,切割片306外设有护板308,护板308安装在转动座311上侧,电机309带动动力切换机构4后,动力切换机构4将动力分配到转轴305上,通过转轴305带动切割片306高速旋转,以便于进行切割,护板308可以防止切割时的碎屑达到工人身上,提高安全性。As shown in FIG. 3 , the cutting mechanism 3 includes a cutting blade 306 and a rotating shaft 305 . The rotating shaft 305 is mounted on the cutting frame 303 through a rotating seat 311 , one end of the rotating shaft 305 is connected to the power switching mechanism 4 , and the other end is connected to the cutting blade 306 Connection, the cutting plate 306 is provided with a guard plate 308, and the guard plate 308 is installed on the upper side of the rotating base 311. After the motor 309 drives the power switching mechanism 4, the power switching mechanism 4 distributes the power to the rotating shaft 305, and drives the cutting sheet through the rotating shaft 305. 306 rotates at high speed to facilitate cutting, and guard 308 prevents cutting debris from reaching the worker, improving safety.
如图2所示,所述动力切换机构4包括滑移轴401、从动带轮402、齿轮轴403、锥齿轮A404,所述滑移轴401通过支座B313、支座C314安装在切割架303上,且从动带轮402同轴安装在滑移轴401上,所述齿轮轴403通过支座A312安装在切割架303上,齿轮轴403一端与锥齿轮A404连接,另一端通过套环A405与滑移轴401一端连接,滑移轴401另一端通过套环B407与转轴305连接,当钻孔机构1需要动力时,推动拨杆406向钻孔机构1一侧移动,拨杆406带动套环A405和套环B407同时移动,使滑移轴401与齿轮轴403连接,同时断开滑移轴401与转轴305的连接,将电机的动力全部输出到钻孔机构1上,当切割机构3需要动力时,推动拨杆406向切割机构3一侧移动,拨杆406带动套环A405和套环B407同时移动,使滑移轴401与转轴305连接,同时断开滑移轴401与齿轮轴403的连接,将电机的动力全部输出到切割机构3上。As shown in FIG. 2 , the power switching mechanism 4 includes a
所述滑移轴401、齿轮轴403、转轴305的外周设有键齿,套环A405和套环B407的内孔上设有与键齿相对应的凹槽,键齿与凹槽配合,使套环A405和套环B407可以在轴上滑动,同时又防止打滑,以便于进行动力切换。The outer periphery of the sliding
所述套环A405与套环B407之间通过拨杆406连接,拨杆406下部通过滑轨302安装在切割架303上,通过拨杆406可以同时带动套环A405与套环B407移动,完成动力分配,滑轨302内可使用卡扣等常见结构对拨杆406进行限位,防止在使用时拨杆406移位。The collar A405 and the collar B407 are connected by a
如图5所示,所述底座2包括底板203、活动转盘205、所述活动转盘205通过固定转盘204与底板203铰接,且活动转盘205与固定转盘204之间设有锁紧螺丝A202,活动转盘205上设立架209,立架209上部与切割架303铰接,且立架209与切割架303之间还通过导向杆208连接,导向杆208上端与切割架303铰接,导向杆208下端通过导向套207与连接,活动转盘205可以在固定转盘204上转动,进而调整切割片306的角度,同时也可以调整钻孔机构1的位置,以便于在不同的位置上转孔,锁紧螺丝A202可以锁紧活动转盘205,防止在使用时活动转盘205转动,影响加工精度。As shown in FIG. 5, the
所述导向套207与立架209铰接,导向杆208从导向套207中部穿过,并通过锁紧螺钉B206与导向套207连接,导向杆208一端还通过弹簧201与导向套207连接,按压把手304后,切割架303一侧下移,同时侧上移,使得弹簧201被拉长,切割完毕后可以通过弹簧201进行复位,同时在使用钻孔机构1时可以通过锁紧螺钉B206将导向杆208锁紧,防止使用时切割架303转动,影响加工精度。The
所述钻孔机构1包括锥齿轮B101、箱体104、驱动轴105,所述箱体104一侧设有螺纹杆102和螺母103,箱体104通过螺纹杆102和螺母103与切割架303连接,所述驱动轴105通过轴承竖直安装在箱体104内,锥齿轮B101通过键齿套装在驱动轴105上,且锥齿轮B101下部通过轴承与箱体104连接,锥齿轮A404带动锥齿轮B101转动,将动力分配到驱动轴105上,同时降低转速,提高扭矩,驱动轴105下部通过夹头与钻头连接,以便于进行钻孔。The drilling mechanism 1 includes a bevel gear B101, a
所述切割架303上设有连接盘301,连接盘301上设有弧形的导向槽,导向槽的圆心位于齿轮轴403的中轴线上,箱体104通过螺纹杆102和螺母103与导向槽连接,松开螺母103后,箱体104可以调整角度,以便于完成不同角度的转孔工作,导向槽的圆心位于齿轮轴403的中轴线上,使得箱体104角度调整时,,锥齿轮A404依然可以和锥齿轮B101啮合。The cutting frame 303 is provided with a connecting
所述驱动轴105下部设有压块106,压块106一侧套装在驱动轴105下部,另一侧通过导轨与箱体104连接,导轨与驱动轴105平行,压块106一侧设有传动齿,箱体104上安装有转盘107,转盘107通过齿轮与压块106连接,转盘107转动后,可以带动压块106下移,将驱动轴105上的钻头下压,完成钻孔作业。The lower part of the
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