CN110822425A - A protection device that can improve the service life of radiant tube - Google Patents
A protection device that can improve the service life of radiant tube Download PDFInfo
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- CN110822425A CN110822425A CN201911059715.3A CN201911059715A CN110822425A CN 110822425 A CN110822425 A CN 110822425A CN 201911059715 A CN201911059715 A CN 201911059715A CN 110822425 A CN110822425 A CN 110822425A
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- radiant tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/12—Radiant burners
- F23D14/125—Radiant burners heating a wall surface to incandescence
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2203/00—Gaseous fuel burners
- F23D2203/005—Radiant burner heads
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
Description
技术领域technical field
本发明涉及冶金设备技术领域,尤其涉及能够提高辐射管使用寿命的保护装置。The invention relates to the technical field of metallurgical equipment, in particular to a protection device capable of improving the service life of a radiant tube.
背景技术Background technique
辐射管是一种利用管内燃烧气体燃烧产生的热量,通过受热的管表面以热辐射为主要形式把热量传递到被加热物体的加热装置。为了保证辐射管内热量传递过程中的温度均匀性和辐射范围,辐射管多采用U型、W型结构。通常辐射管的一端装设有喷嘴,当喷嘴在工作时,辐射管的燃烧端和非燃烧端的温度差较大,辐射管沿燃烧气体的流程方向会产生温度不均匀的问题,而随着辐射管长度的增加,该问题会愈加明显。在温度较高的燃烧侧管体会因热胀冷缩原理产生一定的变形量,而非燃烧侧的管体长期受到该变形量的影响而易损坏,因此,有必要研究一种可提高辐射管使用寿命的保护装置。The radiant tube is a heating device that uses the heat generated by the combustion of the combustion gas in the tube to transfer the heat to the object to be heated through the surface of the heated tube in the form of thermal radiation as the main form. In order to ensure the temperature uniformity and radiation range in the process of heat transfer in the radiant tube, the radiant tube adopts U-shaped and W-shaped structures. Usually one end of the radiant tube is equipped with a nozzle. When the nozzle is in operation, the temperature difference between the combustion end and the non-combustion end of the radiant tube is large, and the radiant tube will have a problem of uneven temperature along the flow direction of the combustion gas. This problem becomes more pronounced as the length of the tube increases. The tube body on the combustion side with a higher temperature will have a certain amount of deformation due to the principle of thermal expansion and contraction, while the tube body on the non-combustion side will be easily damaged due to the long-term influence of the deformation amount. Therefore, it is necessary to develop a radiant tube that can improve Lifetime protection device.
发明内容SUMMARY OF THE INVENTION
针对上述技术中存在的不足之处,本发明提供了一种结构简单的可提高辐射管使用寿命的保护装置。Aiming at the deficiencies in the above technologies, the present invention provides a protection device with a simple structure that can improve the service life of the radiant tube.
本发明解决其技术问题所采用的技术方案是:一种可提高辐射管使用寿命的保护装置,包括:管身存在温度差的辐射管,所述辐射管贯穿钢结构且所述辐射管的端口位于所述钢结构上方;固定设置在所述辐射管端口外壁面上的上面板;固定设置在所述钢结构上且位于所述上面板下方的下面板;以及伸缩件,其设置在所述辐射管的端口处且位于所述上面板与所述下面板之间用于补偿所述辐射管因热胀冷缩原理而产生的轴向方向上的变形量;其中,所述伸缩件的顶部与所述上面板连接、底部与所述下面板连接。The technical solution adopted by the present invention to solve the technical problem is: a protection device that can improve the service life of a radiant tube, comprising: a radiant tube with a temperature difference in the tube body, the radiant tube penetrates the steel structure and the port of the radiant tube above the steel structure; an upper panel fixedly arranged on the outer wall of the radiant tube port; a lower panel fixedly arranged on the steel structure and located below the upper panel; The port of the radiant tube is located between the upper panel and the lower panel for compensating the deformation of the radiant tube in the axial direction due to the principle of thermal expansion and contraction; wherein, the top of the telescopic element It is connected with the upper panel, and the bottom is connected with the lower panel.
优选的,所述辐射管具有第一端口和第二端口,其中,所述第一端口上设置有烧嘴,所述第二端口上设置有换热器。Preferably, the radiant tube has a first port and a second port, wherein the first port is provided with a burner, and the second port is provided with a heat exchanger.
优选的,所述辐射管呈“U”字型,所述辐射管安装有所述烧嘴侧的管身定义为管身a,所述辐射管安装有所述换热器侧的管身定义为管身b,其中,所述管身a的温度高于所述管身b的温度,所述保护装置设置在所述第二端口处。Preferably, the radiant tube is in a "U" shape, the tube body on the side where the burner is installed is defined as tube body a, and the tube body on the side where the heat exchanger is installed is defined as the radiant tube is a pipe body b, wherein the temperature of the pipe body a is higher than the temperature of the pipe body b, and the protection device is arranged at the second port.
优选的,所述烧嘴通过第一法兰可拆卸设置在所述第一端口上;所述换热器通过第二法兰可拆卸设置在所述第二端口上。Preferably, the burner is detachably arranged on the first port through a first flange; the heat exchanger is detachably arranged on the second port through a second flange.
优选的,所述伸缩件可产生的变形量要大于所述辐射管因热胀冷缩原理而产生的轴向方向上的变形量。Preferably, the amount of deformation that can be generated by the telescopic element is greater than the amount of deformation in the axial direction of the radiant tube due to the principle of thermal expansion and cold contraction.
优选的,所述辐射管通过所述钢结构设置在墙体隔热层上。Preferably, the radiant tube is arranged on the thermal insulation layer of the wall through the steel structure.
优选的,所述上面板采用焊接方式设置在所述辐射管端口的外壁面上,其中,所述上面板与所述辐射管的端口齐平。Preferably, the upper panel is disposed on the outer wall surface of the radiant tube port by welding, wherein the upper panel is flush with the port of the radiant tube.
优选的,所述下面板采用焊接方式设置在所述钢结构上。Preferably, the lower panel is disposed on the steel structure by welding.
优选的,所述伸缩件的外圈上包覆有防护层。Preferably, the outer ring of the telescopic element is covered with a protective layer.
优选的, 所述伸缩件为耐温、密封的膨胀节。Preferably, the expansion joint is a temperature-resistant and sealed expansion joint.
本发明与现有技术相比,其有益效果是:本发明提供的可提高辐射管使用寿命的保护装置,其能够补偿辐射管因热胀冷缩原理而产生的轴向方向上的变形量,能够有效的延长辐射管的使用寿命,具有结构简单、使用方便的优点。Compared with the prior art, the present invention has the beneficial effects that the protection device provided by the present invention can improve the service life of the radiant tube, which can compensate the deformation amount of the radiant tube in the axial direction due to the principle of thermal expansion and cold contraction, The utility model can effectively prolong the service life of the radiant tube, and has the advantages of simple structure and convenient use.
附图说明Description of drawings
图1是本发明所述可提高辐射管使用寿命的保护装置与辐射管之间的位置关系示意图;1 is a schematic diagram of the positional relationship between the protection device for improving the service life of the radiant tube according to the present invention and the radiant tube;
图2是图1中C区域的放大结构示意图;Fig. 2 is the enlarged structural representation of C area in Fig. 1;
图3是本发明的烧嘴和换热器的安装关系示意图。3 is a schematic diagram of the installation relationship between the burner and the heat exchanger of the present invention.
图中:10、墙体隔热层;20、辐射管;21、第一端口;22、第二端口;30、烧嘴;31、第一法兰;40、换热器;41、第二法兰;50、上面板;60、下面板;70、伸缩件;80、钢结构;90、防护层。In the figure: 10, wall insulation layer; 20, radiant tube; 21, first port; 22, second port; 30, burner; 31, first flange; 40, heat exchanger; 41, second Flange; 50, upper panel; 60, lower panel; 70, telescopic parts; 80, steel structure; 90, protective layer.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
如图1至图3所示,本发明提供了一种可提高辐射管使用寿命的保护装置,该保护装置设置于辐射管20的低温端口处,包括:管身存在温度差的辐射管20,辐射管20贯穿钢结构80且辐射管20的端口位于钢结构80上方;固定设置在辐射管20端口外壁面上的上面板50;固定设置在钢结构80上且位于上面板50下方的下面板60;以及套设在辐射管20的端口处且位于上面板50与下面板60之间用于补偿辐射管20因热胀冷缩原理而产生的轴向方向上的变形量的伸缩件70;其中,伸缩件70的顶部与上面板50连接、底部与下面板60连接。本方案中,辐射管20呈“U”字型,辐射管20具有第一端口21和第二端口22,第一端口21上设置有烧嘴30,第二端口22上设置有换热器40,第一端口21为高温端口,第二端口22为低温端口;辐射管20安装有烧嘴30侧的管身定义为管身a,辐射管20安装有换热器40侧的管身定义为管身b,其中,安装有烧嘴30侧的管身a的温度高于管身b的温度由此形成温度差,保护装置设置在第二端口22处,具体的,辐射管20的第一端口21和第二端口22延伸至钢结构80的上方,辐射管20的主体部分位于钢结构80的下方,即辐射管20的端口与主体部分分别位于钢结构80的相向两侧,不局限于上下两侧,也可以为左右两侧或是前后两侧,可根据使用情况而具体选择;钢结构80上成型有供第一端口21和第二端口22穿设的通孔,当烧嘴30工作时,管身a的温度高于管身b的温度,管身a与管身b之间存在温度差,管身a因受热会在其轴向方向上产生一定的变形量,该变形量会对管身b产生一个沿其轴向的拉扯力,若不设有保护装置,则管身b不能补偿管身a所产生的变形量,管身b长期受该变形量的影响会缩短辐射管20的使用寿命;本方案中,通过在温度较低的第二端口22处设置保护装置,能够补偿管身a所产生的轴向变形量,能够有效的延长辐射管20的使用寿命,在保护装置补偿管身a的轴向变形量时,管身b相对钢结构80具有一轴向位移量。As shown in FIG. 1 to FIG. 3 , the present invention provides a protection device that can improve the service life of the radiant tube, the protection device is arranged at the low temperature port of the
作为本方案的一实施例,如图1至图3所示,烧嘴30通过第一法兰31可拆卸设置在第一端口21上;换热器40通过第二法兰41可拆卸设置在第二端口22上;具体的,换热器40通过第二法兰41与上面板50可拆卸连接。As an example of this solution, as shown in FIGS. 1 to 3 , the
作为本方案的一实施例,伸缩件70可产生的变形量要大于辐射管20因热胀冷缩原理而产生的轴向方向上的变形量。As an embodiment of this solution, the amount of deformation that can be generated by the
作为本方案的一实施例,如图1所示,辐射管20通过钢结构80设置在墙体隔热层10上。As an example of this solution, as shown in FIG. 1 , the
作为本方案的一实施例,如图2所示,上面板50采用焊接方式设置在辐射管20端口的外壁面上,其中,上面板50与辐射管20的端口齐平。As an embodiment of this solution, as shown in FIG. 2 , the
作为本方案的一实施例,如图2所示,下面板60采用焊接方式设置在钢结构80上。As an embodiment of this solution, as shown in FIG. 2 , the
作为本方案的一实施例,如图2和图3所示,伸缩件70的外圈上包覆有防护层90。As an embodiment of this solution, as shown in FIG. 2 and FIG. 3 , the outer ring of the
作为本方案的一实施例,伸缩件70为耐温、密封的膨胀节。As an embodiment of this solution, the
尽管本发明的实施方案已公开如上,但其并不仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, it can be applied to various fields suitable for the present invention, and those skilled in the art can easily Additional modifications are implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911059715.3A CN110822425A (en) | 2019-11-01 | 2019-11-01 | A protection device that can improve the service life of radiant tube |
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| CN201911059715.3A CN110822425A (en) | 2019-11-01 | 2019-11-01 | A protection device that can improve the service life of radiant tube |
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| CN110822425A true CN110822425A (en) | 2020-02-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113187981A (en) * | 2021-05-14 | 2021-07-30 | 无锡华光环保能源集团股份有限公司 | Nonmetal expansion joint structure for connecting combustion engine and waste heat boiler |
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| JPH0894006A (en) * | 1994-09-27 | 1996-04-12 | Nisshin Steel Co Ltd | Radiant tube |
| CN203231296U (en) * | 2013-04-26 | 2013-10-09 | 攀钢集团攀枝花钢钒有限公司 | U-shaped radiant tube assembly structure |
| CN106190187A (en) * | 2015-05-06 | 2016-12-07 | 南京圣诺热管有限公司 | A kind of unstressed self-tightening sealing tedge and manufacture method thereof |
| CN206176372U (en) * | 2016-11-04 | 2017-05-17 | 青岛新力通工业有限责任公司 | W type gas fired radiant tubes of solar heat protection crackle |
| CN209512537U (en) * | 2019-01-06 | 2019-10-18 | 南京正光炉业有限责任公司 | Flue gas energy saving device |
| CN211600694U (en) * | 2019-11-01 | 2020-09-29 | 苏州新长光热能科技有限公司 | Protection device capable of prolonging service life of radiant tube |
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2019
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0894006A (en) * | 1994-09-27 | 1996-04-12 | Nisshin Steel Co Ltd | Radiant tube |
| CN203231296U (en) * | 2013-04-26 | 2013-10-09 | 攀钢集团攀枝花钢钒有限公司 | U-shaped radiant tube assembly structure |
| CN106190187A (en) * | 2015-05-06 | 2016-12-07 | 南京圣诺热管有限公司 | A kind of unstressed self-tightening sealing tedge and manufacture method thereof |
| CN206176372U (en) * | 2016-11-04 | 2017-05-17 | 青岛新力通工业有限责任公司 | W type gas fired radiant tubes of solar heat protection crackle |
| CN209512537U (en) * | 2019-01-06 | 2019-10-18 | 南京正光炉业有限责任公司 | Flue gas energy saving device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113187981A (en) * | 2021-05-14 | 2021-07-30 | 无锡华光环保能源集团股份有限公司 | Nonmetal expansion joint structure for connecting combustion engine and waste heat boiler |
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