CN110860963A - Hub production surface treatment device - Google Patents
Hub production surface treatment device Download PDFInfo
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- CN110860963A CN110860963A CN201911297680.7A CN201911297680A CN110860963A CN 110860963 A CN110860963 A CN 110860963A CN 201911297680 A CN201911297680 A CN 201911297680A CN 110860963 A CN110860963 A CN 110860963A
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- wall
- surface treatment
- wheel hub
- frame
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
本发明公开了一种轮毂生产表面处理装置,包括支架和固定在支架上的电动滑轨架,所述电动滑轨架的顶部一侧滑动连接有喷涂组件,且电动滑轨架的顶部外壁另一侧滑动连接有输送带组件,所述支架靠近输送带组件的一侧外壁焊接有电机座,且电机座的顶部外壁通过螺栓固定有驱动电机和减速机,所述驱动电机的输出轴和减速机相连接,且减速机的输出端连接有升降联轴器,所述升降联轴器的端部通过轴连接有磨辊。本发明设有磨辊、热风机组和喷涂组件,适用于表面处理中的机械打磨、表面热处理和喷涂表面三种表面处理方式的组合配合,使轮毂的外表面处理压缩至电动滑轨架上,缩短了生产线同时,提高了整体的处理方式配合性。
The invention discloses a surface treatment device for wheel hub production. A conveyor belt assembly is slidably connected on one side, a motor seat is welded on the outer wall of one side of the bracket close to the conveyor belt assembly, and a drive motor and a reducer are fixed on the top outer wall of the motor seat by bolts. The output shaft of the drive motor and the speed reducer The machines are connected with each other, and the output end of the reducer is connected with a lift coupling, and the end of the lift coupling is connected with a grinding roller through a shaft. The invention is provided with a grinding roller, a hot air unit and a spraying component, and is suitable for the combination of three surface treatment methods of mechanical grinding, surface heat treatment and spraying surface in surface treatment, so that the outer surface treatment of the wheel hub is compressed to the electric sliding rail frame, At the same time, the production line is shortened, and the coordination of the overall processing method is improved.
Description
技术领域technical field
本发明涉及轮毂生产技术领域,尤其涉及一种轮毂生产表面处理装置。The invention relates to the technical field of wheel hub production, in particular to a surface treatment device for wheel hub production.
背景技术Background technique
轮毂是轮胎内廓支撑轮胎的圆桶形的、中心装在轴上的金属部件。又叫轮圈、钢圈、轱辘、胎铃。轮毂根据直径、宽度、成型方式、材料不同种类繁多。表面处理是在基体材料表面上人工形成一层与基体的机械、物理和化学性能不同的表层的工艺方法。表面处理的目的是满足产品的耐蚀性、耐磨性、装饰或其他特种功能要求。对于金属铸件,我们比较常用的表面处理方法是,机械打磨,化学处理,表面热处理,喷涂表面,表面处理就是对工件表面进行清洁、清扫、去毛刺、去油污、去氧化皮等。A wheel hub is a cylindrical, center-mounted metal part that supports the tire inside the tire. Also known as rim, steel ring, wheel, tire bell. There are many types of wheel hubs according to diameter, width, forming method and material. Surface treatment is a process of artificially forming a surface layer with different mechanical, physical and chemical properties on the surface of the base material. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal castings, our more commonly used surface treatment methods are mechanical grinding, chemical treatment, surface heat treatment, and spraying the surface.
现有的表面处理中每步骤之间均需要独立的机械配合,生产线较长,不能结合多个表面处理步骤在同一生产线上,进而降低了生产效率。In the existing surface treatment, independent mechanical cooperation is required between each step, the production line is long, and multiple surface treatment steps cannot be combined on the same production line, thereby reducing the production efficiency.
发明内容SUMMARY OF THE INVENTION
基于背景技术存在的技术问题,本发明提出了一种轮毂生产表面处理装置。Based on the technical problems existing in the background art, the present invention proposes a surface treatment device for wheel hub production.
本发明提出的一种轮毂生产表面处理装置,包括支架和固定在支架上的电动滑轨架,所述电动滑轨架的顶部一侧滑动连接有喷涂组件,且电动滑轨架的顶部外壁另一侧滑动连接有输送带组件,所述支架靠近输送带组件的一侧外壁焊接有电机座,且电机座的顶部外壁通过螺栓固定有驱动电机和减速机,所述驱动电机的输出轴和减速机相连接,且减速机的输出端连接有升降联轴器,所述升降联轴器的端部通过轴连接有磨辊,所述支架的另一侧设有控制台,所述喷涂组件包括架体、托盘、电动滑轨、横置移动架、喷涂头、电磁阀和液泵,所述托盘的两侧外壁固定在架体的两侧内壁上,且电动滑轨对称固定在架体的内壁上,所述横置移动架的两端滑动连接在电动滑轨的内壁上,且喷涂头的底端外壁滑动连接在横置移动架的外壁上,所述液泵通过螺栓固定在架体的外壁上,且液泵的端口通过管道和电磁阀对夹连接在喷涂头的外壁上。A surface treatment device for wheel hub production proposed by the present invention includes a bracket and an electric sliding rail frame fixed on the bracket. A spraying component is slidably connected to one side of the top of the electric sliding rail frame, and the outer wall of the top of the electric sliding rail frame is other than the other. A conveyor belt assembly is slidably connected on one side, a motor seat is welded on the outer wall of one side of the bracket close to the conveyor belt assembly, and a drive motor and a reducer are fixed on the top outer wall of the motor seat by bolts. The output shaft of the drive motor and the speed reducer The output end of the reducer is connected with a lifting coupling, the end of the lifting coupling is connected with a grinding roller through a shaft, the other side of the bracket is provided with a console, and the spraying assembly includes Frame body, tray, electric slide rail, horizontal moving frame, spray head, solenoid valve and liquid pump, the outer walls on both sides of the tray are fixed on the inner walls on both sides of the frame body, and the electric slide rail is symmetrically fixed on the frame body. On the inner wall, the two ends of the horizontal moving frame are slidably connected to the inner wall of the electric slide rail, and the outer wall of the bottom end of the spraying head is slidably connected to the outer wall of the horizontal moving frame, and the liquid pump is fixed on the frame body by bolts. On the outer wall of the spray head, and the port of the liquid pump is connected to the outer wall of the spray head through the pipeline and the solenoid valve.
进一步地,所述架体的一侧外壁通过螺栓固定有推进电机,且推进电机的输出轴连接有丝杠,所述丝杠的外壁连接有滑动座,且横置移动架固定在滑动座的外壁上。Further, a propulsion motor is fixed on one side of the outer wall of the frame body by bolts, and the output shaft of the propulsion motor is connected with a lead screw, the outer wall of the lead screw is connected with a sliding seat, and the horizontal moving frame is fixed on the sliding seat. on the outer wall.
进一步地,所述输送带组件包括辊组、输送带、输送电机和辊架,且辊组转动连接在辊架的内壁上,所述辊组的外壁通过输送带形成传动配合,所述输送电机的输出轴连接在其中一个辊组中的传动辊内壁上,所述辊架的底部外壁滑动连接在电动滑轨架的外壁上。Further, the conveyor belt assembly includes a roller group, a conveyor belt, a conveying motor and a roller frame, and the roller group is rotatably connected to the inner wall of the roller frame, and the outer wall of the roller group forms a transmission fit through the conveyor belt, and the conveying motor The output shaft is connected to the inner wall of the transmission roller in one of the roller groups, and the bottom outer wall of the roller frame is slidably connected to the outer wall of the electric sliding rail frame.
进一步地,所述辊架口岸进门磨辊的一侧外壁焊接有电磁盘,且托盘的底端外壁设有吸附块,所述电磁盘和吸附块之间通过磁性相互固定。Further, an electro-magnetic disk is welded on the outer wall of one side of the roller frame port entrance grinding roller, and the outer wall of the bottom end of the tray is provided with an adsorption block, and the electro-magnetic disk and the adsorption block are magnetically fixed to each other.
进一步地,所述支架远离输送带组件的一侧外壁设有热风机组,且热风机组包括风机壳、进风口、出风口和引流电机,所述引流电机的输出轴连接有引流叶轮,且出风口设在风机壳的顶端外壁上,所述进风口连接有管道,且管道的内壁等距离设有电加热丝组。Further, the outer wall of one side of the support away from the conveyor belt assembly is provided with a hot air unit, and the hot air unit includes a fan casing, an air inlet, an air outlet and a drainage motor, and the output shaft of the drainage motor is connected with a drainage impeller, and the outlet is The air outlet is arranged on the outer wall of the top end of the fan casing, the air inlet is connected with a pipeline, and the inner wall of the pipeline is provided with electric heating wire groups at equal distances.
进一步地,所述托盘的顶部外壁中部设有轮毂固定夹具,所述轮毂固定夹具包括轮毂扣和电动推杆,且轮毂扣滑动连接在托盘的内壁上,所述电动推杆的输出端和轮毂扣的底端外壁相连接。Further, the middle part of the top outer wall of the tray is provided with a wheel hub fixing fixture, and the wheel hub fixing fixture includes a wheel hub buckle and an electric push rod, and the wheel hub buckle is slidably connected on the inner wall of the tray, and the output end of the electric push rod and the wheel hub. The bottom end of the buckle is connected to the outer wall.
进一步地,所述驱动电机、减速机、电动滑轨、电磁阀和液泵、推进电机、输送电机、电磁盘、引流电机和电动推杆均连接有开关,且开关通过导线连接有PLC控制器。Further, the drive motor, the reducer, the electric slide rail, the solenoid valve and the liquid pump, the propulsion motor, the conveying motor, the electro-magnetic disk, the drainage motor and the electric push rod are all connected with switches, and the switches are connected with a PLC controller through wires. .
本发明中的有益效果为:The beneficial effects in the present invention are:
本表面处理装置设有磨辊、热风机组和喷涂组件,适用于表面处理中的机械打磨、表面热处理和喷涂表面三种表面处理方式的组合配合。The surface treatment device is equipped with grinding rollers, hot air units and spraying components, and is suitable for the combination of three surface treatment methods of mechanical grinding, surface heat treatment and spraying surface in surface treatment.
其中的机械打磨通过磨辊升降实现180°的打磨范围覆盖,配合上输送带组件,使整体的机械打磨作业的覆盖范围可概括轮毂外表面;Among them, the mechanical grinding can achieve a 180° grinding range coverage through the lifting and lowering of the grinding roller. With the conveyor belt assembly, the coverage of the overall mechanical grinding operation can summarize the outer surface of the wheel hub;
其中表面热处理通过尾端热风机对表面进行烘烤,配合上喷涂可实现喷涂面快干,独立使用时其表面特性通过高温变化;Among them, the surface heat treatment is used to bake the surface by the hot air blower at the end, and the sprayed surface can be quickly dried with the spraying. When used independently, its surface characteristics change through high temperature;
其中喷涂表面通过电动滑轨和横置移动架,实现X、Y向的交叉喷涂,保证其覆盖轮毂外表面,喷涂均匀,使轮毂的外表面处理压缩至电动滑轨架上,缩短了生产线同时,提高了整体的处理方式配合性。Among them, the sprayed surface is cross-sprayed in X and Y directions through the electric slide rail and the horizontal moving frame, ensuring that it covers the outer surface of the wheel hub, and the spraying is uniform, so that the outer surface treatment of the wheel hub is compressed to the electric slide rail frame, shortening the production line at the same time. , which improves the overall coordination of processing methods.
附图说明Description of drawings
图1为本发明提出的一种轮毂生产表面处理装置的俯视结构示意图;Fig. 1 is the top-view structure schematic diagram of a kind of wheel hub production surface treatment device proposed by the present invention;
图2为本发明提出的一种轮毂生产表面处理装置的喷涂组件结构示意图;2 is a schematic structural diagram of a spraying component of a wheel hub production surface treatment device proposed by the present invention;
图3为本发明提出的一种轮毂生产表面处理装置的热风机组结构示意图。FIG. 3 is a schematic structural diagram of a hot air unit of a wheel hub production surface treatment device proposed by the present invention.
图中:1电动滑轨架、2喷涂组件、3电磁盘、4驱动电机、5减速机、6升降联轴器、7磨辊、8输送带组件、9控制台、10热风机组、11托盘、12电动滑轨、13横置移动架、14推进电机、15喷涂头、16电磁阀、17液泵、18出风口、19引流电机、20进风口。In the picture: 1 electric sliding rail frame, 2 spraying components, 3 electro-magnetic disks, 4 driving motors, 5 reducers, 6 lifting couplings, 7 grinding rollers, 8 conveyor belt components, 9 consoles, 10 hot air units, 11 trays , 12 electric slide rails, 13 horizontal moving frames, 14 propulsion motors, 15 spray heads, 16 solenoid valves, 17 liquid pumps, 18 air outlets, 19 drainage motors, and 20 air inlets.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation are therefore not to be construed as limitations of the present invention.
参照图1-3,一种轮毂生产表面处理装置,包括支架和固定在支架上的电动滑轨架1,电动滑轨架1的顶部一侧滑动连接有喷涂组件2,且电动滑轨架1的顶部外壁另一侧滑动连接有输送带组件8,支架靠近输送带组件8的一侧外壁焊接有电机座,且电机座的顶部外壁通过螺栓固定有驱动电机4和减速机5,驱动电机4的输出轴和减速机5相连接,且减速机5的输出端连接有升降联轴器6,升降联轴器6的端部通过轴连接有磨辊7,支架的另一侧设有控制台9,喷涂组件2包括架体、托盘11、电动滑轨12、横置移动架13、喷涂头15、电磁阀16和液泵17,托盘11的两侧外壁固定在架体的两侧内壁上,且电动滑轨12对称固定在架体的内壁上,横置移动架13的两端滑动连接在电动滑轨12的内壁上,且喷涂头15的底端外壁滑动连接在横置移动架13的外壁上,液泵17通过螺栓固定在架体的外壁上,且液泵17的端口通过管道和电磁阀16对夹连接在喷涂头15的外壁上。Referring to Figures 1-3, a surface treatment device for wheel production includes a bracket and an electric sliding rail frame 1 fixed on the bracket. The top side of the electric sliding rail frame 1 is slidably connected with a
本发明中,架体的一侧外壁通过螺栓固定有推进电机14,且推进电机14的输出轴连接有丝杠,丝杠的外壁连接有滑动座,且横置移动架13固定在滑动座的外壁上,输送带组件8包括辊组、输送带、输送电机和辊架,且辊组转动连接在辊架的内壁上,辊组的外壁通过输送带形成传动配合,输送电机的输出轴连接在其中一个辊组中的传动辊内壁上,辊架的底部外壁滑动连接在电动滑轨架1的外壁上,辊架口岸进门磨辊7的一侧外壁焊接有电磁盘3,且托盘11的底端外壁设有吸附块,电磁盘3和吸附块之间通过磁性相互固定,支架远离输送带组件8的一侧外壁设有热风机组10,且热风机组10包括风机壳、进风口20、出风口18和引流电机19,引流电机19的输出轴连接有引流叶轮,且出风口18设在风机壳的顶端外壁上,进风口20连接有管道,且管道的内壁等距离设有电加热丝组,托盘11的顶部外壁中部设有轮毂固定夹具,轮毂固定夹具包括轮毂扣和电动推杆,且轮毂扣滑动连接在托盘11的内壁上,电动推杆的输出端和轮毂扣的底端外壁相连接,驱动电机4、减速机5、电动滑轨12、电磁阀16和液泵17、推进电机14、输送电机、电磁盘3、引流电机19和电动推杆均连接有开关,且开关通过导线连接有PLC控制器。In the present invention, the
本表面处理装置在使用时,通过将轮毂放置在输送带组件8上,通过输送带组件8启停将其在磨辊7下走一遍,经过机械打磨时,通过升降联轴器6对磨辊7升降实现180°的打磨范围覆盖,配合上输送带组件8,使整体的机械打磨作业的覆盖范围可概括轮毂外表面,然后电磁盘3吸附喷涂组件2,使轮毂固固定在托盘11上的夹具上,断开电磁盘3,喷涂表面通过电动滑轨12和横置移动架13,实现X、Y向的交叉喷涂,保证其覆盖轮毂外表面,喷涂均匀,最后到达尾端,表面热处理通过热风机组10对表面进行烘烤,可实现喷涂面快干,独立使用时其表面特性通过高温变化,完成三部分表面处理,使设备压缩至电动滑轨架1上,缩短了生产线同时,提高了整体的处理方式配合性。When the surface treatment device is in use, the wheel hub is placed on the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (7)
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| CN111841983A (en) * | 2020-07-29 | 2020-10-30 | 宁波建炟车辆配件有限公司 | High-efficient application device is used in wheel hub production |
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