CN1112231C - Preparation of x-type molecular sieve film - Google Patents
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本发明涉及制备X型分子筛膜的方法。The invention relates to a method for preparing X-type molecular sieve membranes.
X型分子筛具有较大的孔径通道,较高的空隙率,适用于较大分子的分离和反应过程,它是膜过程工业化的理想材料。X-type molecular sieves have larger pore diameter channels and higher porosity, and are suitable for the separation and reaction process of larger molecules. It is an ideal material for the industrialization of membrane processes.
目前人工合成所得的沸石分子筛均是颗粒状的粉末,其尺寸由晶化液浓度、晶化时间等晶化操作参数决定。由于分子筛孔径均一而且具有高度择形性,在吸附分离和多相催化反应中已被广泛应用。但将分子筛具有的分离及反应功能二者统一起来,利用多孔材料作载体将沸石合成在多孔材料的表面上,从而形成一层均匀沸石分子筛薄膜,同时这层沸石分子筛薄膜既能有催化作用又能实现对部分物料的同步分离,则是近年来科技工作者致力发展的一种新型催化材料。At present, the zeolite molecular sieves obtained by artificial synthesis are all granular powders, and their size is determined by crystallization operation parameters such as crystallization liquid concentration and crystallization time. Molecular sieves have been widely used in adsorption separation and heterogeneous catalytic reactions due to their uniform pore size and high shape selectivity. However, the separation and reaction functions of molecular sieves are unified, and zeolite is synthesized on the surface of porous materials by using porous materials as carriers to form a layer of uniform zeolite molecular sieve film. It is a new type of catalytic material that can realize the simultaneous separation of some materials, which has been developed by scientific and technological workers in recent years.
将分子筛作为制膜材料,最早是用在高分子膜中作为填充剂以提高高分子膜的渗透速度和选择性。由于高分子材料的耐温性,这方面研究一直局限在低温液相分离过程-渗透蒸发过程;在较高温度的气相分离过程最近也有研究,但进展不大。若将分子筛直接生成在陶瓷载体表面上,使其连生成膜,既保持了分子筛的分离和催化特性,大大改进多孔基质底膜对物料的分离效果,实现分离反应一体化,又具有无机膜的优点-耐温、耐化学侵蚀、抗溶胀和良好的机械强度,这成了人们研究的热点和难点。但陶瓷材料易碎,抗震动能力差,加工成型不方便,给工业应用会带来麻烦。Molecular sieves were used as membrane materials, and were first used as fillers in polymer membranes to improve the permeation rate and selectivity of polymer membranes. Due to the temperature resistance of polymer materials, the research in this area has been limited to the low-temperature liquid phase separation process-pervaporation process; the gas phase separation process at higher temperatures has also been studied recently, but little progress has been made. If the molecular sieve is directly formed on the surface of the ceramic carrier to form a film continuously, it not only maintains the separation and catalytic characteristics of the molecular sieve, but also greatly improves the separation effect of the porous matrix bottom membrane on the material, realizes the integration of separation and reaction, and has the advantages of an inorganic membrane. Advantages - temperature resistance, chemical corrosion resistance, swelling resistance and good mechanical strength, which has become a hot and difficult point of research. However, ceramic materials are fragile, have poor vibration resistance, and are inconvenient to process and shape, which will bring troubles to industrial applications.
美国专利USP5464798采用在α-Al2O3多孔陶瓷管的内表面上涂γ-Al2O3凝胶,将它修饰成50埃孔径的担载体,陶瓷管中装入硅胶、NaOH和TPABr组成的分子筛母液进行晶化操作,一般2~3次即可。合成的Silicalite-1沸石膜在进行膜修饰后明显降低了气体的渗透通量,一般仅为原基膜的3~14%,N2透量低5倍,n-C4H10低190倍,异丁烷低1000倍。异丁烷在膜上明显产生吸附,沸石膜对正、异丁烷混合物的分离系数可达到22(室温下)。USP5464798 uses γ-Al 2 O 3 gel coated on the inner surface of α-Al 2 O 3 porous ceramic tube to modify it into a carrier with a pore size of 50 angstroms, and the ceramic tube is filled with silica gel, NaOH and TPABr. The crystallization operation of the molecular sieve mother liquor is generally 2 to 3 times. The synthetic Silicalite-1 zeolite membrane significantly reduces the permeation flux of gas after membrane modification, which is generally only 3-14% of the original base membrane, and the N 2 permeability is 5 times lower, and nC 4 H 10 is 190 times lower. Butane is 1000 times lower. Isobutane is obviously adsorbed on the membrane, and the separation coefficient of the zeolite membrane for the mixture of n-butane and isobutane can reach 22 (at room temperature).
文献WO 95 29751在陶瓷管和多孔烧结玻璃管上采用原位水热晶化合成出Silicalite-1膜,对H2和i-C4H10渗透速度之比可达30,并可用来研究异丁烷脱氢。反应器外管为不锈钢管,管内外室用石墨垫圈密封,膜管内腔放置工业用Pt-Sn/γ-Al2O3催化剂。采用该分子筛膜催化技术与α-Al2O3膜相比,其异丁烷产率提高70%。Document WO 95 29751 uses in-situ hydrothermal crystallization on ceramic tubes and porous sintered glass tubes to synthesize Silicalite-1 membranes. The ratio of H 2 and iC 4 H 10 permeation rates can reach 30, and can be used to study isobutane Dehydrogenation. The outer tube of the reactor is a stainless steel tube, and the inner and outer chambers of the tube are sealed with graphite gaskets, and the industrial Pt-Sn/γ-Al 2 O 3 catalyst is placed in the inner cavity of the membrane tube. Compared with the α-Al 2 O 3 membrane, the molecular sieve membrane catalytic technology can increase the yield of isobutane by 70%.
文献EP674939介绍了在多孔α-Al2O3陶瓷体上合成ZSM-5分子筛膜的情况。试验中将硅源和铝源经过适当配置,最后母液的摩尔比组成为SiO2/Al2O3∶102,Na2O/SiO2∶0.23,TPABr/SiO2∶0.1,H2O/SiO2∶200,耐压釜放入加热炉中,保持180℃,均匀受热36小时成膜。将制成的该膜应用于空气中CO2分离, 可达53~56,CO2的渗透速率可达1.7×10-7摩尔/米2.秒.帕,而 且亦可达42。Document EP674939 describes the situation of synthesizing ZSM-5 molecular sieve membrane on porous α-Al 2 O 3 ceramic body. In the experiment, the silicon source and the aluminum source were properly configured, and the molar ratio of the final mother liquor was SiO 2 /Al 2 O 3 : 102, Na 2 O/SiO 2 : 0.23, TPABr/SiO 2 : 0.1, H 2 O/SiO 2 :200, the autoclave was placed in a heating furnace, kept at 180°C, and evenly heated for 36 hours to form a film. The prepared membrane is applied to the separation of CO 2 in the air, It can reach 53~56, and the permeation rate of CO 2 can reach 1.7×10 -7 mol/m 2 .sec.Pa, while And also up to 42.
WO 93 17781采用气相合成法,先在α-Al2O3管或碟片上预负载上分子筛合成液,成膜后的干凝胶再在130~200℃温度下水热晶化,多次重复操作成膜。用这种方法合成的ZSM-5沸石膜,对间、对位二甲苯、三异丙苯混合体系有选择渗透作用。WO 93 17781 adopts the gas phase synthesis method. Firstly, molecular sieve synthesis liquid is pre-loaded on the α-Al 2 O 3 tube or disk, and the xerogel after film formation is hydrothermally crystallized at 130-200°C, and repeated several times. Operate film formation. The ZSM-5 zeolite membrane synthesized by this method has selective permeation effect on the mixed system of m-, p-xylene and triisopropylbenzene.
文献USP 4699892利用多孔载体合成出A型沸石层。用甲烷、乙烷和丙烷各33摩尔%的混合物表征膜的分离性,渗透过的气体摩尔组成为甲烷73.5%,乙烷26%,丙烷0.5%。Document USP 4699892 utilizes porous carrier to synthesize A-type zeolite layer. The separability of the membrane is characterized by a mixture of 33 mol% of methane, ethane and propane, and the molar composition of the permeated gas is 73.5% of methane, 26% of ethane and 0.5% of propane.
文献JP 08257301介绍在管状多孔支撑体上合成出了Y型沸石膜。制膜用硅铝酸盐溶胶摩尔组成为H2O/SiO2:50~120,Na2O/SiO2:0.5~2,SiO2/Al2O3:5~15,将多孔载体浸泡于溶胶中水热晶化成膜。该膜可作渗透蒸发分离膜,对醇水,醇-环己烷有机混合体系有分离能力。Document JP 08257301 introduces that a Y-type zeolite membrane is synthesized on a tubular porous support. The molar composition of aluminosilicate sol for film formation is H 2 O/SiO 2 : 50-120, Na 2 O/SiO 2 : 0.5-2, SiO 2 /Al 2 O 3 : 5-15, and the porous carrier is soaked in The hydrothermal crystallization in the sol forms a film. The membrane can be used as a pervaporation separation membrane, capable of separating alcohol water and alcohol-cyclohexane organic mixed system.
综上所述,上述文献中均没涉及X型分子筛在载体上成膜的情况以及适于工业应用的负载X型分子筛的多孔材料膜情况。另外本发明人通过试验发现,在多孔材料上负载X型分子筛,形成的X型分子筛与载体的附着力较差,且晶化所需的原料量大,即合成的X型分子筛收率低。To sum up, none of the above-mentioned literatures involves the film formation of X-type molecular sieves on the carrier and the situation of porous material films loaded with X-type molecular sieves suitable for industrial applications. In addition, the inventors have found through experiments that the X-type molecular sieve formed on the porous material has poor adhesion to the carrier, and the amount of raw materials required for crystallization is large, that is, the yield of the synthesized X-type molecular sieve is low.
本发明的目的是为了克服以往技术中没涉及X型分子筛在载体上成膜情况的缺点,提供一种制备X型分子筛膜的方法。该制备方法具有制得的X型分子筛膜与载体附着力强,同时得到的X型分子筛收率高的特点。The object of the present invention is to provide a method for preparing X-type molecular sieve membranes in order to overcome the disadvantages in the prior art that do not involve X-type molecular sieves forming films on carriers. The preparation method has the characteristics of strong adhesion between the prepared X-type molecular sieve membrane and the carrier, and high yield of the obtained X-type molecular sieve.
本发明的目的是通过以下的技术方案来实现的:一种制备X型分子筛膜的方法,以铝源、钠源、硅胶或硅溶胶和水为原料,反应体系的原料摩尔组成以氧化物计为:aNa2O·bAl2O3·cSiO2·dH2O,a/c=1.0~12.9,c/b=2~6,d/c=200~1000,在合成过程中,先将硅胶或硅溶胶和水配成溶液置于孔径为40~10000埃的玻璃管或不锈钢管多孔材料管内,将钠源和铝源和水配成溶液置于多孔材料管外,在50~120℃反应温度条件下,晶化36~168小时,在多孔材料管内表面晶化生长X型分子筛,其中在晶化之前,在多孔材料管内预负载无定形硅铝酸盐或X型分子筛,其预负载量以重量百分比计为多孔材料管重量的0.01~0.5%。The purpose of the present invention is achieved by the following technical solutions: a method for preparing X-type molecular sieve membranes, using aluminum source, sodium source, silica gel or silica sol and water as raw materials, and the molar composition of raw materials in the reaction system is calculated in terms of oxides It is: aNa 2 O·bAl 2 O 3 ·cSiO 2 ·dH 2 O, a/c=1.0~12.9, c/b=2~6, d/c=200~1000, in the synthesis process, the silica gel Or make a solution of silica sol and water and place it in a glass tube or stainless steel porous material tube with a pore size of 40-10000 angstroms, place a solution of sodium source, aluminum source and water outside the porous material tube, and react at 50-120 °C Under temperature conditions, crystallize for 36 to 168 hours, and crystallize and grow X-type molecular sieves on the inner surface of the porous material tube. Before crystallization, amorphous aluminosilicate or X-type molecular sieves are pre-loaded in the porous material tube. Calculated by weight percentage, it is 0.01-0.5% of the weight of the porous material tube.
上述技术方案中铝源为金属铝箔、铝酸钠、硫酸铝、拟薄水铝石、硅铝酸盐或2~4个碳原子的醇铝,其优选方案为铝酸钠;钠源为铝酸钠或/和氢氧化钠。以摩尔比计,反应体系中a/c的优选范围为1.2~9.8,c/b的优选范围为3~5,d/c的优选范围为250~800;晶化时,反应温度的优选范围为80~105℃,晶化时间的优选范围为72~120小时。In the above technical scheme, the aluminum source is metal aluminum foil, sodium aluminate, aluminum sulfate, pseudoboehmite, aluminosilicate or aluminum alkoxide with 2 to 4 carbon atoms, and its preferred solution is sodium aluminate; the sodium source is aluminum Sodium Hydroxide or/and Sodium Hydroxide. In terms of molar ratio, the preferred range of a/c in the reaction system is 1.2 to 9.8, the preferred range of c/b is 3 to 5, and the preferred range of d/c is 250 to 800; during crystallization, the preferred range of reaction temperature 80-105°C, and the preferred range of crystallization time is 72-120 hours.
采用本发明描述的制备X型分子筛膜的新方法,在多孔材料管上能生长一层均匀、连续的X型分子筛薄层。可用于较大的分子混合物体系的分离,用物理或化学的修饰方法对分子筛孔进行修饰达到调节孔径,尤其在分离领域可有广泛应用。By adopting the new method for preparing the X-type molecular sieve membrane described in the invention, a uniform and continuous X-type molecular sieve thin layer can be grown on the porous material tube. It can be used for the separation of larger molecular mixture systems, and the molecular sieve pores can be modified by physical or chemical modification methods to adjust the pore size, especially in the field of separation, which can be widely used.
X型分子筛沸石主要在载体内表面成膜,通过SEM表征,在靠近载体内表面的孔内,有X型分子筛沸石晶体生长,这层孔内生长的晶体层,深入孔内可达150~200微米,与载体表面上的X型分子筛沸石层相连生,提高了X型分子筛整个负载X型分子筛沸石层的附着能力。对单位体积的载体而言能提供较大的渗透面积,而且像反应器单管一样,多根沸石膜可以束集在一起形成列管式膜分离或反应器,能增加单位体积膜过程的面积,具有实用性,有利于膜过程的推广和工业化。X-type molecular sieve zeolite mainly forms a film on the inner surface of the carrier. Through SEM characterization, there are X-type molecular sieve zeolite crystals growing in the pores close to the inner surface of the carrier. The crystal layer grown in this layer of pores can reach 150 to 200 meters deep into the pores. Micron, connected with the X-type molecular sieve zeolite layer on the surface of the carrier, improving the adhesion of the X-type molecular sieve to the entire X-type molecular sieve zeolite layer. It can provide a larger permeation area for the carrier per unit volume, and like a single reactor tube, multiple zeolite membranes can be bundled together to form a tubular membrane separation or reactor, which can increase the area per unit volume of the membrane process , has practicability, and is beneficial to the popularization and industrialization of the membrane process.
先将反应体系原料混合的方法合成X型分子筛沸石膜时,由于采用凝胶状的起始液,在部分凝胶以载体提供的成长中心晶化对成膜有利外,大部分凝胶以均相晶化,在溶液主体形成粉末状X型分子筛。每一次的晶化操作后,清洗载体表面的X型分子筛形成层,从超声波清洗的结果可以看出,大部分的形成层是X型分子筛粉末的沉积层,很容易除去,每一次晶化与载体交联生长的X型分子筛量很少。经过七、八次的操作,才能形成一定厚度的X型分子筛顶层。采用本发明的方法在多孔材料管内表面合成分子筛顶层,每一次合成后,样品清洗,在超声波下洗涤30分钟,载体表面生长物被洗涤掉的很少。经过四至五次晶化操作后,对顶层用SEM表征,其厚度已达~20微米,在光学显微镜下已可以观察到一层晶体层存在,用药匙刮擦,很难刮下,复合膜的机械强度明显提高。When synthesizing the X-type molecular sieve zeolite membrane by mixing the raw materials of the reaction system first, since the gel-like starting liquid is used, the crystallization of the growth center provided by the carrier in part of the gel is beneficial to the film formation, and most of the gel is homogeneous. The phase crystallizes and forms a powdery X-type molecular sieve in the main body of the solution. After each crystallization operation, clean the X-type molecular sieve formation layer on the surface of the carrier. From the results of ultrasonic cleaning, it can be seen that most of the formation layer is the deposition layer of X-type molecular sieve powder, which is easy to remove. Each crystallization and The amount of X-type molecular sieve grown by cross-linking on the carrier is very small. After seven or eight operations, the top layer of X-type molecular sieve with a certain thickness can be formed. The method of the present invention is used to synthesize the molecular sieve top layer on the inner surface of the porous material tube. After each synthesis, the sample is washed for 30 minutes under ultrasonic waves, and the growth on the surface of the carrier is rarely washed away. After four to five times of crystallization operations, the top layer was characterized by SEM, and its thickness reached ~20 microns. A layer of crystal layer could be observed under an optical microscope. It was difficult to scrape off with a spatula. The thickness of the composite film The mechanical strength is obviously improved.
本发明起始液的主要组成分置多孔材料管两侧的操作方法,避免了发生在晶化液主体对成膜无益的晶化作用,因此采用充分稀释的起始液组成,能明显减少药品的投入量,提高了X型分子筛的收率,取得了较好的效果。The operation method in which the main components of the starting liquid are separated on both sides of the porous material tube avoids the crystallization that occurs in the main body of the crystallization liquid that is not beneficial to film formation. Therefore, the use of fully diluted starting liquid composition can significantly reduce the amount of drugs The input amount increased the yield of X-type molecular sieve and achieved better results.
下面通过实施例对本发明作进一步的阐述。【实施例1】Below by embodiment the present invention will be further elaborated. 【Example 1】
涂膜所用的晶化合成液配制方法如下:称取0.560克(30%重量)硅溶胶,搅拌下依次加入18.680克去离子水中,搅拌数分钟成溶液A,再称取1.9622克NaOH,0.1146克NaAlO2,搅拌慢慢加入18.6823克去离子水中,搅拌数分钟成溶液B。The preparation method of the crystallization synthesis solution used for the coating film is as follows: Weigh 0.560 grams (30% by weight) of silica sol, add 18.680 grams of deionized water successively under stirring, stir for several minutes to form solution A, then weigh 1.9622 grams of NaOH, 0.1146 grams NaAlO 2 , stirred and slowly added to 18.6823 g of deionized water, stirred for several minutes to form solution B.
所用的α-Al2O3多孔陶瓷管Φ10×1.5×20毫米,孔径200纳米。在室温下,用1N HNO3溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。再在室温下,用1N NaOH溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。升温至500℃,热处理2小时,自然冷却至室温。The α-Al 2 O 3 porous ceramic tube used is Φ10×1.5×20 mm, with a pore diameter of 200 nm. At room temperature, the samples were washed with 1N HNO3 solution under ultrasonic for 1 hour, washed with deionized water until neutral, left overnight at room temperature, and dried in the air. Then at room temperature, wash the sample with 1N NaOH solution under ultrasonic wave for 1 hour, wash with deionized water until it becomes neutral, overnight at room temperature, and dry in the air. Raise the temperature to 500°C, heat-treat for 2 hours, and cool naturally to room temperature.
分子筛晶种液X1按下述配方和条件合成及处理:以摩尔比计:SiO2/Al2O3=4.0,Na2O/SiO2=1.29,H2O/SiO2=60.5,晶化温度95℃,晶化时间9小时;用去离子水洗涤,至样品呈中性。在120℃下烘干3小时,冷却至室温;称取0.2562克X型分子筛粉末,加入到49.7584克去离子水中,保持搅拌,至分子筛浆液呈悬浮状。Molecular sieve seed liquid X1 was synthesized and treated according to the following formula and conditions: in terms of molar ratio: SiO 2 /Al 2 O 3 =4.0, Na 2 O/SiO 2 =1.29, H 2 O/SiO 2 =60.5, crystallized The temperature is 95°C, and the crystallization time is 9 hours; wash with deionized water until the sample is neutral. Dry at 120° C. for 3 hours, and cool to room temperature; weigh 0.2562 g of X-type molecular sieve powder, add it to 49.7584 g of deionized water, and keep stirring until the molecular sieve slurry is suspended.
取上述配制的X型分子筛晶种液X1 10毫升倒入多孔样品管内,用加压N2通入管内,维持在345KPa下直至管内液体被挤干。用去离子水清洗样品。重复上述操作一次。室温过夜,晾干。程序升温至180℃,保持2小时,自然冷却至室温。Take 10 milliliters of X-type molecular sieve seed liquid X1 prepared above and pour it into a porous sample tube, pass into the tube with pressurized N2, and keep it at 345KPa until the liquid in the tube is squeezed dry. Wash the samples with deionized water. Repeat the above operation once. Leave overnight at room temperature to dry. The temperature was raised to 180° C., kept for 2 hours, and cooled to room temperature naturally.
取上述配制的溶液A5毫升倒入多孔管内,再取溶液B5毫升倒入不锈钢晶化釜内,将样品垂直置入合成釜,封釜,室温静置48小时。将晶化釜移入已预热到80℃的加热烘箱中,在自生成压力下水热晶化120小时,无搅拌。合成结束后,用自来水急冷晶化釜,开盖。用去离子水在超声波下洗涤样品30分钟,再进一步洗涤至载体呈中性。升温至120℃下维持4小时,再降温至室温。重复上述制膜过程四次。最后一次晶化操作后,升温至450℃下焙烧4小时,再降温至室温。Take 5 ml of the above-prepared solution A and pour it into a porous tube, then take 5 ml of solution B and pour it into a stainless steel crystallization kettle, put the sample vertically into the synthesis kettle, seal the kettle, and let it stand at room temperature for 48 hours. Move the crystallization kettle into a heating oven that has been preheated to 80°C, and conduct hydrothermal crystallization under self-generated pressure for 120 hours without stirring. After the synthesis, the crystallization kettle was quenched with tap water, and the lid was opened. The samples were washed with deionized water under ultrasound for 30 minutes, and further washed until the carrier was neutral. The temperature was raised to 120° C. for 4 hours, and then the temperature was lowered to room temperature. Repeat the above film-making process four times. After the last crystallization operation, the temperature was raised to 450° C. and baked for 4 hours, and then the temperature was lowered to room temperature.
对晶化后的载体内表面进行XRD、SEM表征。XRD显示是X型分子筛晶型图谱;SEM显示内表面有一顶层,剖面SEM显示厚约10~15微米,顶层下的载体孔道内亦有分子筛成长,形成过渡层,深入达100微米。The inner surface of the crystallized carrier was characterized by XRD and SEM. XRD shows the X-type molecular sieve crystal pattern; SEM shows that there is a top layer on the inner surface, and the cross-section SEM shows that the thickness is about 10-15 microns. Molecular sieves also grow in the carrier channel under the top layer, forming a transition layer, which reaches a depth of 100 microns.
用同样的硅铝组成混合配制凝胶状晶化起始液,只是铝源、钠源、硅源同时放入上述多孔陶瓷管中,按上述条件合成X型分子筛膜,经过五次重复的晶化操作,所获得分子筛层的厚度约为15~20微米。由于表面附着层很薄,其与载体表面的附着性检测不易,实验用经验的方法来检验。用药匙在分子筛层上用力刮动,用本发明的合成方法,载体上负载的分子筛层与载体结合牢固,很难刮下,而用前述以往的方法用力刮时,负载层容易碎裂,有许多分子筛粉末产生。表明用本发明的方法,表面分子筛层与载体附着良好,能在载体上形成牢固的顶层。【实施例2】Mix the same silicon-aluminum composition to prepare a gel-like crystallization initial solution, but put the aluminum source, sodium source, and silicon source into the porous ceramic tube at the same time, and synthesize the X-type molecular sieve membrane according to the above conditions. After five times of repeated crystallization Chemical operation, the thickness of the obtained molecular sieve layer is about 15-20 microns. Because the surface adhesion layer is very thin, it is not easy to detect its adhesion to the carrier surface, so the experiment is tested by empirical methods. Scrape firmly on the molecular sieve layer with a medicine spoon. With the synthetic method of the present invention, the molecular sieve layer loaded on the carrier is firmly combined with the carrier, which is difficult to scrape off. However, when scraping vigorously with the aforementioned method in the past, the load layer is easily broken. Many molecular sieve powders are produced. It shows that with the method of the present invention, the surface molecular sieve layer is well attached to the carrier, and a firm top layer can be formed on the carrier. [Example 2]
涂膜所用的晶化合成液配制方法如下:称取1.2823克(30%重量)硅溶胶,搅拌下依次加入14.010克去离子水中,搅拌数分钟成溶液A,再称取0.5313克NaOH,0.2624克NaAlO2搅拌慢慢加入13.983克去离子水中,搅拌数分钟成溶液B。The preparation method of the crystallization synthesis liquid used for the coating film is as follows: Weigh 1.2823 grams (30% by weight) of silica sol, add 14.010 grams of deionized water successively under stirring, stir for several minutes to form solution A, then weigh 0.5313 grams of NaOH, 0.2624 grams of NaAlO 2 was stirred and slowly added to 13.983 g of deionized water, and stirred for several minutes to form solution B.
所用的α-Al2O3多孔陶瓷管Φ10×1.5×20毫米,孔径4500纳米。在室温下,用1NHNO3溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。再在室温下,用1N NaOH溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。升温至500℃,热处理2小时,自然冷却至室温。The α-Al 2 O 3 porous ceramic tube used is Φ10×1.5×20 mm, with a pore diameter of 4500 nm. At room temperature, the samples were washed with 1N HNO3 solution under ultrasonic for 1 hour, washed with deionized water until neutral, left overnight at room temperature, and dried in the air. Then at room temperature, wash the sample with 1N NaOH solution under ultrasonic wave for 1 hour, wash with deionized water until it becomes neutral, overnight at room temperature, and dry in the air. Raise the temperature to 500°C, heat-treat for 2 hours, and cool naturally to room temperature.
取上述配制的溶液A5毫升倒入上述多孔管内,再取溶液B5毫升倒入不锈钢晶化釜内,将样品垂直置入合成釜,封釜,室温静置48小时。将晶化釜移入已预热到95℃的加热烘箱中,在自生成压力下水热晶化72小时,无搅拌。合成结束后,用自来水急冷晶化釜,开盖。用去离子水在超声波下洗涤样品30分钟,再进一步洗涤至载体呈中性。升温至120℃下维持4小时,再降温至室温。重复上述制膜过程四次。最后一次晶化操作后,升温至450℃下焙烧4小时,再降温至室温。Take 5 ml of the above-prepared solution A and pour it into the above-mentioned porous tube, then take 5 ml of the solution B and pour it into a stainless steel crystallization kettle, put the sample vertically into the synthesis kettle, seal the kettle, and let it stand at room temperature for 48 hours. Move the crystallization kettle into a heating oven that has been preheated to 95°C, and conduct hydrothermal crystallization under self-generated pressure for 72 hours without stirring. After the synthesis, the crystallization kettle was quenched with tap water, and the lid was opened. The samples were washed with deionized water under ultrasound for 30 minutes, and further washed until the carrier was neutral. The temperature was raised to 120° C. for 4 hours, and then the temperature was lowered to room temperature. Repeat the above film-making process four times. After the last crystallization operation, the temperature was raised to 450° C. and baked for 4 hours, and then the temperature was lowered to room temperature.
用同样的硅铝组成混合配制凝胶状晶化起始液只是铝源、钠源、硅源同时放入上述多孔陶瓷管中,按上述条件合成X型分子筛膜,经过六次重复的晶化操作,记录每一次的分子筛的负载量及通过电镜观察分子筛负载层的厚度,表一给出了按上述两种方法合成时载体增重和膜厚度的增长变化情况。Use the same silicon-aluminum composition to mix and prepare a gel-like crystallization starting solution. Just put the aluminum source, sodium source, and silicon source into the above-mentioned porous ceramic tube at the same time, and synthesize an X-type molecular sieve membrane according to the above-mentioned conditions. After six times of repeated crystallization Operation, recording the molecular sieve loading and observing the thickness of the molecular sieve loading layer through an electron microscope. Table 1 shows the growth and change of carrier weight gain and film thickness when synthesized by the above two methods.
表一 凝胶态与清亮状的起始液配方合成分子筛膜的比较
本发明方法中,负载在载体上的晶化产物在晶化后的超声波处理中不易脱落,有利于分子筛层的快速成长,从而加快成膜速度,实现同样厚度的分子筛覆盖层和分子筛的负载量,用本发明的方法,可节约药品用量可达30%~40%。【实施例3】In the method of the present invention, the crystallized product loaded on the carrier is not easy to fall off in the ultrasonic treatment after crystallization, which is conducive to the rapid growth of the molecular sieve layer, thereby accelerating the film forming speed, and realizing the same thickness of the molecular sieve covering layer and the loading capacity of the molecular sieve , with the method of the present invention, the amount of medicines can be saved up to 30% to 40%. [Example 3]
涂膜所用的晶化合成液配制方法如下:称取0.560克(30%重量)硅溶胶,搅拌下依次加入18.680克去离子水中,搅拌数分钟成溶液A,再称取0.1146克NaAlO2、1.9622克NaOH搅拌下慢慢加入18.6823克去离子水中,搅拌数分钟成溶液B。The preparation method of the crystallization synthesis liquid used in the coating film is as follows: weigh 0.560 grams (30% by weight) of silica sol, add 18.680 grams of deionized water successively under stirring, stir for several minutes to form solution A, then weigh 0.1146 grams of NaAlO 2 , 1.9622 Slowly add 18.6823 g of deionized water to 1 g of NaOH with stirring, and stir for several minutes to form solution B.
所用的α-Al2O3多孔陶瓷管Φ10×1.5×20毫米,孔径50纳米。在室温下,用1N HCl溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。再在室温下,用1N NaOH溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。升温至500℃,热处理2小时,自然冷却至室温。The α-Al 2 O 3 porous ceramic tube used is Φ10×1.5×20 mm, with a pore diameter of 50 nm. At room temperature, the sample was washed with 1N HCl solution under ultrasonic for 1 hour, washed with deionized water until it was neutral, left overnight at room temperature, and dried in the air. Then at room temperature, wash the sample with 1N NaOH solution under ultrasonic wave for 1 hour, wash with deionized water until it becomes neutral, overnight at room temperature, and dry in the air. Raise the temperature to 500°C, heat-treat for 2 hours, and cool naturally to room temperature.
取上述配制的溶液A5毫升倒入多孔管内,再取溶液B5毫升倒入不锈钢晶化釜内,将样品垂直置入合成釜,封釜,室温静置48小时。将晶化釜移入已预热到95℃的加热烘箱中,在自生成压力下水热晶化96小时,无搅拌。合成结束后,用自来水急冷晶化釜,开盖。用去离子水在超声波下洗涤样品30分钟,再进一步洗涤至载体呈中性。升温至120℃下维持4小时,再降温至室温。重复上述制膜过程三次。最后一次晶化操作后,升温至450℃下焙烧4小时,再降温至室温。Take 5 ml of the above-prepared solution A and pour it into a porous tube, then take 5 ml of solution B and pour it into a stainless steel crystallization kettle, put the sample vertically into the synthesis kettle, seal the kettle, and let it stand at room temperature for 48 hours. Move the crystallization kettle into a heating oven that has been preheated to 95°C, and conduct hydrothermal crystallization under self-generated pressure for 96 hours without stirring. After the synthesis, the crystallization kettle was quenched with tap water, and the lid was opened. The samples were washed with deionized water under ultrasound for 30 minutes, and further washed until the carrier was neutral. The temperature was raised to 120° C. for 4 hours, and then the temperature was lowered to room temperature. Repeat the above film-making process three times. After the last crystallization operation, the temperature was raised to 450° C. and baked for 4 hours, and then the temperature was lowered to room temperature.
对晶化后的载体内表面进行XRD、SEM表征,XRD显示是X型晶型图谱。SEM显示内表面上有一顶层,厚约5~10微米,顶层下的载体孔道内亦有分子筛成长,存在过渡层。用在常压、300℃下的单组分蒸汽测试其渗透通过膜的气体量,收集并冷却,计算得(C4H9)3N的渗透通量为1.18×10-7摩尔/米2.秒.帕,而(C4F9)3N的渗透通量为2.46×10-9摩尔/米2.秒.帕,选透率达48。同温度下(C4H9)3N和(C4F9)3N通过陶瓷管的选透率为2.84。【实施例4】The inner surface of the crystallized carrier was characterized by XRD and SEM, and XRD showed that it was an X-type crystal pattern. SEM shows that there is a top layer on the inner surface with a thickness of about 5-10 microns, molecular sieves also grow in the carrier channel under the top layer, and there is a transition layer. Test the amount of gas permeating through the membrane with single-component steam at normal pressure and 300°C, collect and cool it, and calculate the permeation flux of (C 4 H 9 ) 3 N to be 1.18×10 -7 mol/ m2 .sec.Pa, while the permeation flux of (C 4 F 9 ) 3 N is 2.46×10 -9 mol/m 2 .sec.Pa, and the selectivity reaches 48. The transmission rate of (C 4 H 9 ) 3 N and (C 4 F 9 ) 3 N passing through the ceramic tube at the same temperature is 2.84. 【Example 4】
涂膜所用的晶化合成液配制方法如下:称取0.5640克(30%重量)硅溶胶,搅拌下依次加入18.820克去离子水中,搅拌数分钟成溶液A,再称取0.1154克NaAlO2、1.6837克NaOH,,搅拌慢慢加入18.819克去离子水中,搅拌数分钟成溶液B。The preparation method of the crystallization synthesis liquid used in the coating film is as follows: weigh 0.5640 grams (30% by weight) of silica sol, add 18.820 grams of deionized water successively under stirring, stir for several minutes to form solution A, then weigh 0.1154 grams of NaAlO 2 , 1.6837 Gram of NaOH, slowly add 18.819 g of deionized water with stirring, and stir for several minutes to form solution B.
所用的α-Al2O3多孔陶瓷管Φ10×1.5×20毫米,孔径100纳米。在室温下,用1N HNO3溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。再在室温下,用1N NaOH溶液在超声波下清洗样品1小时,用去离子水洗涤至呈中性为止,室温过夜,晾干。升温至500℃,热处理2小时,自然冷却至室温。The α-Al 2 O 3 porous ceramic tube used is Φ10×1.5×20 mm, with a pore diameter of 100 nm. At room temperature, the samples were washed with 1N HNO3 solution under ultrasonic for 1 hour, washed with deionized water until neutral, left overnight at room temperature, and dried in the air. Then at room temperature, wash the sample with 1N NaOH solution under ultrasonic wave for 1 hour, wash with deionized water until it becomes neutral, overnight at room temperature, and dry in the air. Raise the temperature to 500°C, heat-treat for 2 hours, and cool naturally to room temperature.
分子筛晶种液X1按下述配方和条件合成及处理:SiO2/Al2O3=4.0,Na2O/SiO2=1.29,H2O/SiO2=60.5,晶化温度95℃,晶化时间9小时;用去离子水洗涤,至样品呈中性。在120℃下烘干3小时,冷却至室温;称取0.2562克X型分子筛粉末,加入到49.7584克去离子水中,保持搅拌,至分子筛浆液呈悬浮状。Molecular sieve seed liquid X1 was synthesized and treated according to the following formula and conditions: SiO 2 /Al 2 O 3 =4.0, Na 2 O/SiO 2 =1.29, H 2 O/SiO 2 =60.5, crystallization temperature 95°C, The drying time was 9 hours; washed with deionized water until the sample was neutral. Dry at 120° C. for 3 hours, and cool to room temperature; weigh 0.2562 g of X-type molecular sieve powder, add it to 49.7584 g of deionized water, and keep stirring until the molecular sieve slurry is suspended.
取上述配制的X型分子筛晶种液X110毫升倒入多孔样品管内,用加压N2通入管内,维持在345KPa下直至管内液体被挤干。用去离子水清洗样品。重复上述操作一次。室温过夜,晾干。升温至180℃,保持2小时,自然冷却至室温。Take X110 milliliters of X-type molecular sieve seed crystal liquid prepared above and pour it into a porous sample tube, pass into the tube with pressurized N2, and keep it at 345KPa until the liquid in the tube is squeezed dry. Wash the samples with deionized water. Repeat the above operation once. Leave overnight at room temperature to dry. Raise the temperature to 180°C, keep it for 2 hours, and cool to room temperature naturally.
取上述配制的溶液A5毫升倒入多孔管内,再取溶液B5毫升倒入不锈钢晶化釜内,将样品垂直置入合成釜,封釜,室温静置48小时。将晶化釜移入已预热到105℃的加热烘箱中,在自生成压力下水热晶化120小时,无搅拌。合成结束后,用自来水急冷晶化釜,开盖。用去离子水在超声波下洗涤样品30分钟,再进一步洗涤至载体呈中性。升温至120℃下维持4小时,再降温至室温。重复上述制膜过程四次。最后一次晶化操作后,升温至450℃下焙烧4小时,再降温至室温。Take 5 ml of the above-prepared solution A and pour it into a porous tube, then take 5 ml of solution B and pour it into a stainless steel crystallization kettle, put the sample vertically into the synthesis kettle, seal the kettle, and let it stand at room temperature for 48 hours. Move the crystallization kettle into a heating oven preheated to 105°C, and conduct hydrothermal crystallization under self-generated pressure for 120 hours without stirring. After the synthesis, the crystallization kettle was quenched with tap water, and the lid was opened. The samples were washed with deionized water under ultrasound for 30 minutes, and further washed until the carrier was neutral. The temperature was raised to 120° C. for 4 hours, and then the temperature was lowered to room temperature. Repeat the above film-making process four times. After the last crystallization operation, the temperature was raised to 450° C. and baked for 4 hours, and then the temperature was lowered to room temperature.
以载体的内表面进行XRD、SEM表征,XRD图谱显示有X型分子筛晶型形貌。SEM的照片显示内表面上有一层X型分子筛层,表面膜厚约8~14微米。用在常压、300℃下的单组分蒸汽测试其渗透通过膜的气体量,收集并冷却,计算得(C4H9)3N的渗透通量为9.42×10-7摩尔/米2.秒.帕,而(C4F9)3N的渗透通量为2.38×10-8摩尔/米2.秒.帕,选透率达39。同温度下(C4H9)3N和(C4F9)3N通过陶瓷管的选透率为2.33。这一结果与(C4H9)3N和(C4F9)3N在X型分子筛上的传统的吸附行为相一致,说明在多孔载体上形成的X型分子筛膜没有大缺陷,沸石层的X型分子筛孔道是(C4H9)3N和(C4F9)3N透过的主要孔道。The inner surface of the carrier was used for XRD and SEM characterization, and the XRD pattern showed the crystal morphology of X-type molecular sieve. SEM photos show that there is a layer of X-type molecular sieve on the inner surface, and the thickness of the surface film is about 8-14 microns. Test the amount of gas permeating through the membrane with single-component steam at normal pressure and 300°C, collect and cool it, and calculate the permeation flux of (C 4 H 9 ) 3 N to be 9.42×10 -7 mol/ m2 .sec.Pa, while the permeation flux of (C 4 F 9 ) 3 N is 2.38×10 -8 mol/m 2 .sec.Pa, and the selectivity reaches 39. The transmission rate of (C 4 H 9 ) 3 N and (C 4 F 9 ) 3 N passing through the ceramic tube at the same temperature is 2.33. This result is consistent with the traditional adsorption behavior of (C 4 H 9 ) 3 N and (C 4 F 9 ) 3 N on X-type molecular sieves, indicating that the X-type molecular sieve membranes formed on porous supports have no large defects, and zeolite The X-type molecular sieve channel of the layer is the main channel through which (C 4 H 9 ) 3 N and (C 4 F 9 ) 3 N pass through.
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| CN100344352C (en) * | 2005-06-03 | 2007-10-24 | 大连理工大学 | Process for separating mixture of benzene and nitrogen gas by X-type fluorite film |
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| CN1310039A (en) | 2001-08-29 |
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