CN111237151A - Axial plunger pump sliding shoe with surface texture - Google Patents
Axial plunger pump sliding shoe with surface texture Download PDFInfo
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- CN111237151A CN111237151A CN202010204322.3A CN202010204322A CN111237151A CN 111237151 A CN111237151 A CN 111237151A CN 202010204322 A CN202010204322 A CN 202010204322A CN 111237151 A CN111237151 A CN 111237151A
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- 238000007789 sealing Methods 0.000 claims abstract description 9
- 238000005461 lubrication Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 6
- 238000011160 research Methods 0.000 description 4
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/122—Details or component parts, e.g. valves, sealings or lubrication means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及工程液压机械领域,具体涉及轴向柱塞泵一种零部件,尤其涉及带有表面织构的轴向柱塞泵滑靴。The invention relates to the field of engineering hydraulic machinery, in particular to a component of an axial plunger pump, in particular to an axial plunger pump sliding shoe with surface texture.
背景技术Background technique
由于轴向柱塞泵工作压力高、变量调节容易、转速范围大以及效率高等优点,已被广泛应用于船舶工业、航空航天、机床行业、能源工业机械以及轻纺机械等领域,随着高压柱塞泵向着高压化、高速化、大流量化的方向发展,泵的减摩延寿问题十分迫切。Due to the advantages of high working pressure, easy variable adjustment, large speed range and high efficiency, axial piston pumps have been widely used in the shipbuilding industry, aerospace, machine tool industry, energy industry machinery and light textile machinery and other fields. The plug pump is developing in the direction of high pressure, high speed and large flow, and the problem of reducing friction and prolonging the life of the pump is very urgent.
滑靴-斜盘组成的滑靴摩擦副是轴向柱塞泵的三大摩擦副之一。在工作过程中,滑靴的运动形式包括随柱塞的轴向运动以及紧贴斜盘表面的周向运动,在倾覆力矩作用下产生倾斜与斜盘形成楔形油膜,其承载力包括两部分,一是高压油液产生静压支撑力,二是滑靴运动过程中还会产生流体动力压力场。对于这种的楔形流场,流体动静压混合支承所产生的油膜特性较为复杂,极易使滑靴产生摩擦磨损。The sliding shoe friction pair composed of the sliding shoe and the swash plate is one of the three friction pairs of the axial piston pump. During the working process, the movement form of the sliding shoe includes the axial movement of the plunger and the circumferential movement close to the surface of the swash plate. Under the action of the overturning moment, the sliding shoe is inclined and the swash plate forms a wedge-shaped oil film. Its bearing capacity consists of two parts. One is that the high-pressure oil generates a static pressure support force, and the other is that a hydrodynamic pressure field is also generated during the movement of the sliding shoe. For such a wedge-shaped flow field, the characteristics of the oil film produced by the hydrodynamic and static pressure hybrid bearing are relatively complex, which can easily cause friction and wear of the sliding shoe.
滑靴的运动速度高且频繁受到周期性的压力冲击、接触比压大,致使滑靴摩擦副处极易产生润滑失效,产生严重磨损,甚至是滑靴的烧损。此外,由于高压柱塞泵的工作环境恶劣,长期处于高速、高压、高温等工况,致使滑靴摩擦副的润滑状态变得十分恶劣,比如,滑靴的倾覆运动将影响滑靴摩擦副油膜承载的稳定性,造成滑靴磨损失效;滑靴与斜盘之间的相对运动速度大,易产生大量摩擦热,增加泵的功率损失,使得油膜温度上升,油膜粘度下降,导致滑靴摩擦副处的润滑性能下降。因此改善滑靴摩擦副的动压润滑性能具有重要意义。The moving speed of the sliding shoe is high and it is frequently subjected to periodic pressure shocks and the contact specific pressure is large, so that the friction pair of the sliding shoe is prone to lubrication failure, serious wear, and even the burning of the sliding shoe. In addition, due to the harsh working environment of the high-pressure plunger pump, which has been in high-speed, high-pressure, high-temperature and other working conditions for a long time, the lubrication state of the friction pair of the sliding shoe becomes very bad. For example, the overturning motion of the sliding shoe will affect the oil film of the friction pair of the sliding shoe. The stability of the load bearing causes the wear and failure of the sliding shoes; the relative movement speed between the sliding shoes and the swash plate is large, which is easy to generate a large amount of frictional heat, which increases the power loss of the pump, increases the temperature of the oil film, and reduces the viscosity of the oil film, resulting in the friction pair of the sliding shoes. Lubrication performance decreased. Therefore, it is of great significance to improve the dynamic pressure lubrication performance of the sliding shoe friction pair.
国内外专家针对轴向柱塞泵存在的固有问题进行了长期的研究,大多数的研究集中在寻求抗磨损和具有自润滑性的材料方面。由目前的研究及工程实践来看,材料方面的研究已经相对完善,短时间内无法取得突破性的进展。因此必须采用合理的结构设计来提高滑靴摩擦副的工作性能。Experts at home and abroad have conducted long-term research on the inherent problems of axial piston pumps, and most of the research focuses on seeking anti-wear and self-lubricating materials. Judging from the current research and engineering practice, the research on materials has been relatively complete, and breakthrough progress cannot be achieved in a short period of time. Therefore, a reasonable structural design must be adopted to improve the working performance of the sliding shoe friction pair.
发明内容SUMMARY OF THE INVENTION
本发明的目的是在一定程度上解决滑靴摩擦副存在的摩擦学问题。因此,本发明提出一种在油润滑环境里,在高速、重载工况下具有动压润滑效果好、机械损失小、容积效率高优点的带有环形沟槽织构的轴向柱塞泵滑靴摩擦副。本发明基于静压支承设计方法,将轴向柱塞泵滑靴摩擦副下端面加工为具有环形沟槽织构的表面。The purpose of the present invention is to solve the tribological problem existing in the friction pair of the slipper to a certain extent. Therefore, the present invention proposes an axial piston pump with annular groove texture, which has the advantages of good dynamic pressure lubrication effect, small mechanical loss and high volumetric efficiency under high-speed and heavy-load conditions in an oil-lubricated environment. Slipper friction pair. Based on the hydrostatic bearing design method, the invention processes the lower end surface of the friction pair of the sliding shoe of the axial piston pump into a surface with an annular groove texture.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
带有表面织构的轴向柱塞泵滑靴,包括滑靴本体,所述滑靴本体具有相对的上端面和下端面,所述的上端面有一滑靴球窝,所述的下端面有一油室,所述油室位于下端面中心,所述的球窝与所述的油室通过一通油孔连通;所述的油室与所述的滑靴本体下端面最外圈之间为密封带,所述的滑靴本体的下端面上设置有一环形沟槽织构,所述的环形沟槽织构由所述的密封带中间向两边开设。An axial piston pump sliding shoe with surface texture includes a sliding shoe body, the sliding shoe body has opposite upper and lower end surfaces, the upper end surface has a sliding shoe ball socket, and the lower end surface has a sliding shoe ball socket. Oil chamber, the oil chamber is located in the center of the lower end face, the ball socket and the oil chamber are communicated through an oil hole; the oil chamber and the outermost ring of the lower end face of the sliding shoe body are sealed There is an annular groove texture on the lower end surface of the sliding shoe body, and the annular groove texture is opened from the middle of the sealing belt to both sides.
作为本发明的优选技术方案,所述环形沟槽织构宽度w在1.0~2.0mm之间,深度h在10~30μm之间。As a preferred technical solution of the present invention, the width w of the annular groove texture is between 1.0 and 2.0 mm, and the depth h is between 10 and 30 μm.
与现有技术相比本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明依据静压支承设计方法,将滑靴下端面设计为带环形沟槽织构表面,该环形沟槽织构与密封带形成阶梯平面,由流体力学的知识可知,阶梯平面与其他形状的平面相比,其产生的动压能力较强;在阶梯效应的作用下,可较好的保证油膜压力场产生的抗倾覆力矩,增强滑靴的工作可靠性。与无环形沟槽织构滑靴相比,滑靴姿态相同时,由于环形沟槽织构增大了间隙液阻,底部油室沿密封带的径向流量减小,油室压力得到一定的提高,即静压支承力增大,带环形沟槽织构的滑靴能很好地满足滑靴动压润滑的设计要求。According to the hydrostatic bearing design method, the invention designs the lower end surface of the sliding shoe as a textured surface with an annular groove, and the annular groove texture and the sealing band form a stepped plane. From the knowledge of fluid mechanics, the stepped plane and other shapes of planes In comparison, the dynamic pressure generated by it is stronger; under the action of the step effect, it can better ensure the anti-overturning moment generated by the oil film pressure field, and enhance the working reliability of the sliding shoe. Compared with the slipper without annular groove texture, when the shoe posture is the same, due to the increased clearance liquid resistance due to the annular groove texture, the radial flow of the bottom oil chamber along the sealing belt decreases, and the pressure of the oil chamber is obtained to a certain extent. Improve, that is, the hydrostatic support force increases, the sliding shoe with annular groove texture can well meet the design requirements of dynamic pressure lubrication of the sliding shoe.
本发明未增加零件,仅通过结构设计改善了滑靴摩擦副的动压润滑性能,具有结构简单、经济性好的优点。此外,该结构还具有适用性广的特点,可以针对不同的工况,选用不同尺寸的环形沟槽,从而保证滑靴具有优异的工作性能。The invention does not add parts, only improves the dynamic pressure lubrication performance of the friction pair of the sliding shoe through the structural design, and has the advantages of simple structure and good economy. In addition, the structure has the characteristics of wide applicability, and can choose annular grooves of different sizes according to different working conditions, so as to ensure that the sliding shoe has excellent working performance.
附图说明Description of drawings
图1是本发明的截面图;1 is a cross-sectional view of the present invention;
图2是图1的仰视图;Fig. 2 is the bottom view of Fig. 1;
图3是本发明的装配图。Figure 3 is an assembly view of the present invention.
图中:1-滑靴本体;2-滑靴球窝;3-油室;4-通油孔;5-环形沟槽织构;6-密封带;7-柱塞;8-斜盘;9-缸体孔;10-柱塞球头。In the figure: 1-slipper body; 2-slipper ball socket; 3-oil chamber; 4-oil hole; 5-annular groove texture; 6-seal belt; 7-plunger; 8-swash plate; 9-Cylinder bore; 10-Plunger ball head.
具体实施方式Detailed ways
下面结合附图对本发明做更详细地描述:The present invention is described in more detail below in conjunction with the accompanying drawings:
为了使本发明的目的、技术方案以及优点更加清晰,结合附图以及实例对本发明进一步详细说明。应当理解,此处描述的具体实例仅仅用于解释本发明,并不是用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific examples described herein are only used to explain the present invention, but not to limit the present invention.
本实例提供了带有表面织构的轴向柱塞泵滑靴,包括滑靴本体1,所述的滑靴本体1具有相对的上端面和下端面,所述的上端面有一滑靴球窝2,所述的下端面有一油室3,所述油室3位于下端面中心,所述的球窝2与所述的油室3通过一通油孔4连通,所述的油室3与所述的滑靴本体下端面最外圈之间为密封带6,所述的滑靴本体下端面上设置有一环形沟槽织构5,所述环形沟槽织构5由所述的密封带6中间向两边开设。This example provides an axial piston pump sliding shoe with surface texture, including a sliding
所述的一种沟槽结构的轴向柱塞泵滑靴,其特征在于:所述环形沟槽5宽度w在1.0~2.0mm之间,深度h在10~30μm之间。The axial piston pump slipper with groove structure is characterized in that: the width w of the
图3为本发明的一种装配状态图。在滑靴使用过程中将柱塞球头10与滑靴本体球窝2装配,将柱塞7安装在缸体孔9中,同时滑靴本体安装在斜盘8上,工作过程中,柱塞承受的高压油作用力经滑靴传递给斜盘,在斜盘8对滑靴本体1的反作用力下,使得柱塞7在缸体孔9中做往复运动。由于滑靴下端面加工有一环形沟槽织构,能够提高油膜承载力、减小粘性摩擦力和摩擦转矩,降低机械损失,增强动压润滑效果。FIG. 3 is an assembly state diagram of the present invention. During the use of the slipper, the
本发明通过在滑靴底面加工一个环形沟槽织构,能够提高滑靴摩擦副处的油膜承载力,减小粘性摩擦力和摩擦转矩,降低机械损失,增强动压润滑效果,对滑靴摩擦副的减磨延寿具有重要意义。By processing an annular groove texture on the bottom surface of the sliding shoe, the invention can improve the bearing capacity of the oil film at the friction pair of the sliding shoe, reduce the viscous friction force and friction torque, reduce the mechanical loss, and enhance the dynamic pressure lubrication effect. The wear reduction and life extension of the friction pair is of great significance.
以上所述仅为本发明较好的实例,并不用于限定本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only good examples of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010204322.3A CN111237151A (en) | 2020-03-21 | 2020-03-21 | Axial plunger pump sliding shoe with surface texture |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114320808A (en) * | 2021-12-04 | 2022-04-12 | 中铁工程装备集团有限公司 | A sliding shoe with dynamic pressure effect |
| CN115263705A (en) * | 2022-07-26 | 2022-11-01 | 燕山大学 | Sliding shoe pair imitating surface microtexture of pangolin scales |
| CN116221050A (en) * | 2023-03-07 | 2023-06-06 | 华侨大学 | Sliding shoe with self-lubricating surface, preparation method thereof and sliding shoe pair |
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| CN204212965U (en) * | 2014-11-05 | 2015-03-18 | 淮北浩丰建材科技有限公司 | A kind of axial piston pump piston shoes |
| CN105164414A (en) * | 2013-05-22 | 2015-12-16 | 贺德克传动中心有限公司 | Hydraulic pump and piston for such hydraulic pump |
| CN209818229U (en) * | 2019-05-06 | 2019-12-20 | 中航力源液压股份有限公司 | Hydraulic connecting mechanism |
| CN210127929U (en) * | 2019-03-25 | 2020-03-06 | 西迪技术股份有限公司 | Piston shoe for plunger pump and plunger type hydraulic pump |
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2020
- 2020-03-21 CN CN202010204322.3A patent/CN111237151A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| SE316374B (en) * | 1965-02-01 | 1969-10-20 | H Thoma | |
| CN105164414A (en) * | 2013-05-22 | 2015-12-16 | 贺德克传动中心有限公司 | Hydraulic pump and piston for such hydraulic pump |
| CN204212965U (en) * | 2014-11-05 | 2015-03-18 | 淮北浩丰建材科技有限公司 | A kind of axial piston pump piston shoes |
| CN210127929U (en) * | 2019-03-25 | 2020-03-06 | 西迪技术股份有限公司 | Piston shoe for plunger pump and plunger type hydraulic pump |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114320808A (en) * | 2021-12-04 | 2022-04-12 | 中铁工程装备集团有限公司 | A sliding shoe with dynamic pressure effect |
| CN115263705A (en) * | 2022-07-26 | 2022-11-01 | 燕山大学 | Sliding shoe pair imitating surface microtexture of pangolin scales |
| CN115263705B (en) * | 2022-07-26 | 2023-05-16 | 燕山大学 | Sliding shoe pair imitating micro-texture on surface of pangolin scales |
| CN116221050A (en) * | 2023-03-07 | 2023-06-06 | 华侨大学 | Sliding shoe with self-lubricating surface, preparation method thereof and sliding shoe pair |
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