CN111237156A - Prevent plunger structure of hydraulic pressure jamming - Google Patents
Prevent plunger structure of hydraulic pressure jamming Download PDFInfo
- Publication number
- CN111237156A CN111237156A CN202010153169.6A CN202010153169A CN111237156A CN 111237156 A CN111237156 A CN 111237156A CN 202010153169 A CN202010153169 A CN 202010153169A CN 111237156 A CN111237156 A CN 111237156A
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- Prior art keywords
- plunger
- hole
- cylindrical section
- ball head
- pump
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/2014—Details or component parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/14—Pistons, piston-rods or piston-rod connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
本发明提供了一种防止液压卡滞的柱塞结构,其特征在于:包括柱塞本体,所述柱塞本体包括设于柱塞孔内的圆柱段和位于柱塞孔外与滑靴相互配合的球头,圆柱段和球头平滑过渡连接防止滑靴与圆柱段发生干涉,圆柱段和球头的中心线位于同一条直线上,柱塞本体内沿圆柱段和球头的中心线设有用于输送液体的通孔,圆柱段侧面沿圆周设有用于改善润滑条件和存储杂质的环形槽。本发明柱塞结构简单、容易加工,可以起到均衡侧向力,改善润滑条件和存储脏物的作用,避免液压泵在工作的过程中,缸体柱塞孔和柱塞配合的间隙中有异物引起柱塞卡滞,减少了缸体柱塞孔和柱塞间的磨损,避免柱塞泵过早失效,提高了柱塞泵的使用寿命及其利用价值。
The invention provides a plunger structure for preventing hydraulic jamming, which is characterized in that it includes a plunger body, and the plunger body includes a cylindrical section arranged in the plunger hole and a sliding shoe outside the plunger hole to cooperate with each other The ball head, the cylindrical section and the ball head are smoothly connected to prevent the interference between the sliding shoe and the cylindrical section. The center lines of the cylindrical section and the ball head are located on the same straight line. For the through hole for conveying the liquid, the side of the cylindrical section is provided with an annular groove along the circumference for improving lubrication conditions and storing impurities. The plunger of the invention is simple in structure and easy to process, can balance lateral force, improve lubricating conditions and store dirt, and avoid foreign matter in the gap between the cylinder plunger hole and the plunger during the working process of the hydraulic pump. The plunger is stuck, which reduces the wear between the plunger hole and the plunger in the cylinder block, avoids the premature failure of the plunger pump, and improves the service life and utilization value of the plunger pump.
Description
技术领域technical field
本发明涉及一种防止液压卡滞的柱塞结构,属于柱塞泵液压类产品技术领域。The invention relates to a plunger structure for preventing hydraulic jamming, and belongs to the technical field of hydraulic products of plunger pumps.
背景技术Background technique
斜盘式轴向柱塞泵是液压系统中的重要部件,斜盘式轴向柱塞泵是靠柱塞在柱塞腔内的往复运动,改变柱塞腔内容积实现吸油和排油的,是容积式液压泵,对于斜盘式轴向柱塞泵,配流盘与缸体,缸体与柱塞是其重要的两对摩擦副,直接影响泵的效率和寿命。The swash plate axial piston pump is an important part of the hydraulic system. The swash plate axial piston pump relies on the reciprocating motion of the plunger in the plunger cavity to change the internal volume of the plunger cavity to achieve oil suction and discharge. It is a positive displacement hydraulic pump. For the swash plate axial piston pump, the valve plate and the cylinder block, the cylinder block and the plunger are two important pairs of friction pairs, which directly affect the efficiency and life of the pump.
缸体与柱塞作为斜盘式柱塞泵重要的摩擦副,在装配时柱塞与缸体孔形成精密的间隙配合,柱塞泵在工作的过程中,柱塞一边随着缸体高速转动,一边做轴向移动,使得柱塞产生一定的位移量,从而实现柱塞泵流量的变化,该摩擦副在斜盘式柱塞泵中起着重要的作用。但目前使用的柱塞泵,工作中经常会出现卡滞现象,试验件拆解发现存在诸多问题,最严重的就是缸体和柱塞之间发卡,出现拉毛现象,缸体和柱塞早期严重磨损,导致柱塞泵出现异响,内泄量增大问题,更严重的甚至是柱塞泵的损坏,对整个液压系统造成很大的污染。The cylinder and plunger are important friction pairs of the swash plate plunger pump. During assembly, the plunger and the cylinder hole form a precise clearance fit. During the working process of the plunger pump, the plunger rotates with the cylinder at a high speed. , while doing axial movement, the plunger produces a certain displacement, so as to realize the change of the flow rate of the plunger pump. The friction pair plays an important role in the swash plate plunger pump. However, the currently used plunger pump often occurs in the work, and there are many problems in the dismantling of the test piece. The most serious one is the hairpin between the cylinder block and the plunger. Wear, lead to abnormal noise in the plunger pump, increased internal leakage, and even more serious damage to the plunger pump, causing great pollution to the entire hydraulic system.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是:液压泵在工作的过程中,缸体柱塞孔和柱塞之间容易出现卡滞现象的问题。The technical problem to be solved by the present invention is: during the operation of the hydraulic pump, the problem of sticking between the cylinder plunger hole and the plunger is easy to occur.
为了解决上述问题,本发明的技术方案是提供了一种防止液压卡滞的柱塞结构,其特征在于:包括柱塞本体,所述柱塞本体包括设于柱塞孔内的圆柱段和位于柱塞孔外与滑靴相互配合的球头,圆柱段和球头平滑过渡连接防止滑靴与圆柱段发生干涉,圆柱段和球头的中心线位于同一条直线上,柱塞本体内沿圆柱段和球头的中心线设有用于输送液体的通孔,圆柱段侧面沿圆周设有用于改善润滑条件和存储杂质的环形槽。In order to solve the above problems, the technical solution of the present invention is to provide a plunger structure for preventing hydraulic stagnation, which is characterized in that it includes a plunger body, and the plunger body includes a cylindrical section arranged in the plunger hole and a plunger located in the plunger hole. The ball head that cooperates with the sliding shoe outside the plunger hole, the cylindrical section and the ball head are smoothly connected to prevent the interference between the sliding shoe and the cylindrical section. The centerline of the segment and the ball head is provided with a through hole for conveying liquid, and the side of the cylindrical segment is provided with an annular groove along the circumference for improving lubricating conditions and storing impurities.
优选地,所述圆柱段和球头之间通过凹圆弧面连接。Preferably, the cylindrical section and the ball head are connected by a concave arc surface.
优选地,所述通孔包括设于圆柱段内的孔一和设于球头内的孔二,孔一连接孔二,孔一和孔二的孔径不同。Preferably, the through hole includes a
优选地,所述孔一的孔径大于孔二的孔径。Preferably, the hole diameter of the first hole is larger than the hole diameter of the second hole.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明柱塞结构简单、容易加工,可以起到均衡侧向力,改善润滑条件和存储脏物的作用,避免液压泵在工作的过程中,缸体柱塞孔和柱塞配合的间隙中有异物引起柱塞卡滞,减少了缸体柱塞孔和柱塞间的磨损,避免柱塞泵过早失效,提高了柱塞泵的使用寿命及其利用价值。The plunger of the invention is simple in structure and easy to process, can balance lateral force, improve lubricating conditions and store dirt, and avoid foreign matter in the gap between the plunger hole of the cylinder block and the plunger during the working process of the hydraulic pump. The plunger is stuck, which reduces the wear between the plunger hole and the plunger of the cylinder body, avoids the premature failure of the plunger pump, and improves the service life and utilization value of the plunger pump.
附图说明Description of drawings
图1为本发明用于液压泵中的结构剖视图;1 is a cross-sectional view of the structure of the present invention used in a hydraulic pump;
图2为本发明结构剖视图。Figure 2 is a sectional view of the structure of the present invention.
具体实施方式Detailed ways
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more obvious and comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.
如图1和图2所示,本发明一种防止液压卡滞的柱塞结构用于液压柱塞泵中,包括柱塞本体,柱塞本体一端为与滑靴8精密配合的球头1,另一端为与柱塞孔7精密配合的圆柱段3,球头1与圆柱段3之间用凹圆弧面2平滑过渡连接,以防止滑靴8转动时与圆柱段3发生干涉。圆柱段3的侧面沿圆周加工有一个环形槽4,起到改善润滑条件和存储赃物杂质的作用,能够避免柱塞在工作的过程中发生液压卡滞;环形槽4两端的边要去除毛刺,不允许有尖边存在,避免柱塞在工作的过程中划伤缸体柱塞孔7壁面。圆柱段3和球头1的中心线位于同一条直线上,柱塞本体内沿圆柱段3和球头1的中心线加工有两个孔径不同的孔一5和孔二6,孔一5与孔二6连接,孔一5和设于球头1内的孔二6,以便将高压油引入滑靴8和斜盘摩擦副的两滑动面之间形成油膜。As shown in FIGS. 1 and 2 , a plunger structure for preventing hydraulic jamming of the present invention is used in a hydraulic plunger pump, including a plunger body, and one end of the plunger body is a
因柱塞在工作的过程中高速旋转,且与滑靴8和柱塞孔7都是精密配合,为保证其具有一定的强度和耐磨性,柱塞选用38CrMoAl氮化后磨削加工。Because the plunger rotates at a high speed during the working process, and is precisely matched with the
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010153169.6A CN111237156A (en) | 2020-03-06 | 2020-03-06 | Prevent plunger structure of hydraulic pressure jamming |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010153169.6A CN111237156A (en) | 2020-03-06 | 2020-03-06 | Prevent plunger structure of hydraulic pressure jamming |
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| Publication Number | Publication Date |
|---|---|
| CN111237156A true CN111237156A (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010153169.6A Pending CN111237156A (en) | 2020-03-06 | 2020-03-06 | Prevent plunger structure of hydraulic pressure jamming |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112648133A (en) * | 2021-01-19 | 2021-04-13 | 龙工(上海)精工液压有限公司 | Plunger with pressure equalizing groove |
| CN116953975A (en) * | 2023-07-26 | 2023-10-27 | 绵阳惠科光电科技有限公司 | Display module, display device and light leakage adjusting method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0205831A2 (en) * | 1985-05-02 | 1986-12-30 | Yanshan University | Axial plunger pump with double endface oil distribution |
| CN205638902U (en) * | 2016-04-27 | 2016-10-12 | 温州益兴机电科技有限公司 | Plunger with ring channel |
| CN211975302U (en) * | 2020-03-06 | 2020-11-20 | 龙工(上海)精工液压有限公司 | Plunger structure for preventing hydraulic clamping stagnation |
-
2020
- 2020-03-06 CN CN202010153169.6A patent/CN111237156A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0205831A2 (en) * | 1985-05-02 | 1986-12-30 | Yanshan University | Axial plunger pump with double endface oil distribution |
| CN205638902U (en) * | 2016-04-27 | 2016-10-12 | 温州益兴机电科技有限公司 | Plunger with ring channel |
| CN211975302U (en) * | 2020-03-06 | 2020-11-20 | 龙工(上海)精工液压有限公司 | Plunger structure for preventing hydraulic clamping stagnation |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112648133A (en) * | 2021-01-19 | 2021-04-13 | 龙工(上海)精工液压有限公司 | Plunger with pressure equalizing groove |
| CN116953975A (en) * | 2023-07-26 | 2023-10-27 | 绵阳惠科光电科技有限公司 | Display module, display device and light leakage adjusting method |
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Application publication date: 20200605 |
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