CN111237156A - Prevent plunger structure of hydraulic pressure jamming - Google Patents

Prevent plunger structure of hydraulic pressure jamming Download PDF

Info

Publication number
CN111237156A
CN111237156A CN202010153169.6A CN202010153169A CN111237156A CN 111237156 A CN111237156 A CN 111237156A CN 202010153169 A CN202010153169 A CN 202010153169A CN 111237156 A CN111237156 A CN 111237156A
Authority
CN
China
Prior art keywords
plunger
hole
cylindrical section
ball head
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010153169.6A
Other languages
Chinese (zh)
Inventor
马宗宇
张芳
余红波
汪效炜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Longgong Shanghai Precision Hydraulic Components Co ltd
Original Assignee
Longgong Shanghai Precision Hydraulic Components Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Longgong Shanghai Precision Hydraulic Components Co ltd filed Critical Longgong Shanghai Precision Hydraulic Components Co ltd
Priority to CN202010153169.6A priority Critical patent/CN111237156A/en
Publication of CN111237156A publication Critical patent/CN111237156A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/12Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
    • F04B1/20Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B1/2014Details or component parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/18Lubricating

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

本发明提供了一种防止液压卡滞的柱塞结构,其特征在于:包括柱塞本体,所述柱塞本体包括设于柱塞孔内的圆柱段和位于柱塞孔外与滑靴相互配合的球头,圆柱段和球头平滑过渡连接防止滑靴与圆柱段发生干涉,圆柱段和球头的中心线位于同一条直线上,柱塞本体内沿圆柱段和球头的中心线设有用于输送液体的通孔,圆柱段侧面沿圆周设有用于改善润滑条件和存储杂质的环形槽。本发明柱塞结构简单、容易加工,可以起到均衡侧向力,改善润滑条件和存储脏物的作用,避免液压泵在工作的过程中,缸体柱塞孔和柱塞配合的间隙中有异物引起柱塞卡滞,减少了缸体柱塞孔和柱塞间的磨损,避免柱塞泵过早失效,提高了柱塞泵的使用寿命及其利用价值。

Figure 202010153169

The invention provides a plunger structure for preventing hydraulic jamming, which is characterized in that it includes a plunger body, and the plunger body includes a cylindrical section arranged in the plunger hole and a sliding shoe outside the plunger hole to cooperate with each other The ball head, the cylindrical section and the ball head are smoothly connected to prevent the interference between the sliding shoe and the cylindrical section. The center lines of the cylindrical section and the ball head are located on the same straight line. For the through hole for conveying the liquid, the side of the cylindrical section is provided with an annular groove along the circumference for improving lubrication conditions and storing impurities. The plunger of the invention is simple in structure and easy to process, can balance lateral force, improve lubricating conditions and store dirt, and avoid foreign matter in the gap between the cylinder plunger hole and the plunger during the working process of the hydraulic pump. The plunger is stuck, which reduces the wear between the plunger hole and the plunger in the cylinder block, avoids the premature failure of the plunger pump, and improves the service life and utilization value of the plunger pump.

Figure 202010153169

Description

一种防止液压卡滞的柱塞结构A plunger structure to prevent hydraulic jamming

技术领域technical field

本发明涉及一种防止液压卡滞的柱塞结构,属于柱塞泵液压类产品技术领域。The invention relates to a plunger structure for preventing hydraulic jamming, and belongs to the technical field of hydraulic products of plunger pumps.

背景技术Background technique

斜盘式轴向柱塞泵是液压系统中的重要部件,斜盘式轴向柱塞泵是靠柱塞在柱塞腔内的往复运动,改变柱塞腔内容积实现吸油和排油的,是容积式液压泵,对于斜盘式轴向柱塞泵,配流盘与缸体,缸体与柱塞是其重要的两对摩擦副,直接影响泵的效率和寿命。The swash plate axial piston pump is an important part of the hydraulic system. The swash plate axial piston pump relies on the reciprocating motion of the plunger in the plunger cavity to change the internal volume of the plunger cavity to achieve oil suction and discharge. It is a positive displacement hydraulic pump. For the swash plate axial piston pump, the valve plate and the cylinder block, the cylinder block and the plunger are two important pairs of friction pairs, which directly affect the efficiency and life of the pump.

缸体与柱塞作为斜盘式柱塞泵重要的摩擦副,在装配时柱塞与缸体孔形成精密的间隙配合,柱塞泵在工作的过程中,柱塞一边随着缸体高速转动,一边做轴向移动,使得柱塞产生一定的位移量,从而实现柱塞泵流量的变化,该摩擦副在斜盘式柱塞泵中起着重要的作用。但目前使用的柱塞泵,工作中经常会出现卡滞现象,试验件拆解发现存在诸多问题,最严重的就是缸体和柱塞之间发卡,出现拉毛现象,缸体和柱塞早期严重磨损,导致柱塞泵出现异响,内泄量增大问题,更严重的甚至是柱塞泵的损坏,对整个液压系统造成很大的污染。The cylinder and plunger are important friction pairs of the swash plate plunger pump. During assembly, the plunger and the cylinder hole form a precise clearance fit. During the working process of the plunger pump, the plunger rotates with the cylinder at a high speed. , while doing axial movement, the plunger produces a certain displacement, so as to realize the change of the flow rate of the plunger pump. The friction pair plays an important role in the swash plate plunger pump. However, the currently used plunger pump often occurs in the work, and there are many problems in the dismantling of the test piece. The most serious one is the hairpin between the cylinder block and the plunger. Wear, lead to abnormal noise in the plunger pump, increased internal leakage, and even more serious damage to the plunger pump, causing great pollution to the entire hydraulic system.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是:液压泵在工作的过程中,缸体柱塞孔和柱塞之间容易出现卡滞现象的问题。The technical problem to be solved by the present invention is: during the operation of the hydraulic pump, the problem of sticking between the cylinder plunger hole and the plunger is easy to occur.

为了解决上述问题,本发明的技术方案是提供了一种防止液压卡滞的柱塞结构,其特征在于:包括柱塞本体,所述柱塞本体包括设于柱塞孔内的圆柱段和位于柱塞孔外与滑靴相互配合的球头,圆柱段和球头平滑过渡连接防止滑靴与圆柱段发生干涉,圆柱段和球头的中心线位于同一条直线上,柱塞本体内沿圆柱段和球头的中心线设有用于输送液体的通孔,圆柱段侧面沿圆周设有用于改善润滑条件和存储杂质的环形槽。In order to solve the above problems, the technical solution of the present invention is to provide a plunger structure for preventing hydraulic stagnation, which is characterized in that it includes a plunger body, and the plunger body includes a cylindrical section arranged in the plunger hole and a plunger located in the plunger hole. The ball head that cooperates with the sliding shoe outside the plunger hole, the cylindrical section and the ball head are smoothly connected to prevent the interference between the sliding shoe and the cylindrical section. The centerline of the segment and the ball head is provided with a through hole for conveying liquid, and the side of the cylindrical segment is provided with an annular groove along the circumference for improving lubricating conditions and storing impurities.

优选地,所述圆柱段和球头之间通过凹圆弧面连接。Preferably, the cylindrical section and the ball head are connected by a concave arc surface.

优选地,所述通孔包括设于圆柱段内的孔一和设于球头内的孔二,孔一连接孔二,孔一和孔二的孔径不同。Preferably, the through hole includes a hole 1 set in the cylindrical section and a hole 2 set in the ball head, the hole 1 is connected to the hole 2, and the hole diameters of the hole 1 and the hole 2 are different.

优选地,所述孔一的孔径大于孔二的孔径。Preferably, the hole diameter of the first hole is larger than the hole diameter of the second hole.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明柱塞结构简单、容易加工,可以起到均衡侧向力,改善润滑条件和存储脏物的作用,避免液压泵在工作的过程中,缸体柱塞孔和柱塞配合的间隙中有异物引起柱塞卡滞,减少了缸体柱塞孔和柱塞间的磨损,避免柱塞泵过早失效,提高了柱塞泵的使用寿命及其利用价值。The plunger of the invention is simple in structure and easy to process, can balance lateral force, improve lubricating conditions and store dirt, and avoid foreign matter in the gap between the plunger hole of the cylinder block and the plunger during the working process of the hydraulic pump. The plunger is stuck, which reduces the wear between the plunger hole and the plunger of the cylinder body, avoids the premature failure of the plunger pump, and improves the service life and utilization value of the plunger pump.

附图说明Description of drawings

图1为本发明用于液压泵中的结构剖视图;1 is a cross-sectional view of the structure of the present invention used in a hydraulic pump;

图2为本发明结构剖视图。Figure 2 is a sectional view of the structure of the present invention.

具体实施方式Detailed ways

为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more obvious and comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.

如图1和图2所示,本发明一种防止液压卡滞的柱塞结构用于液压柱塞泵中,包括柱塞本体,柱塞本体一端为与滑靴8精密配合的球头1,另一端为与柱塞孔7精密配合的圆柱段3,球头1与圆柱段3之间用凹圆弧面2平滑过渡连接,以防止滑靴8转动时与圆柱段3发生干涉。圆柱段3的侧面沿圆周加工有一个环形槽4,起到改善润滑条件和存储赃物杂质的作用,能够避免柱塞在工作的过程中发生液压卡滞;环形槽4两端的边要去除毛刺,不允许有尖边存在,避免柱塞在工作的过程中划伤缸体柱塞孔7壁面。圆柱段3和球头1的中心线位于同一条直线上,柱塞本体内沿圆柱段3和球头1的中心线加工有两个孔径不同的孔一5和孔二6,孔一5与孔二6连接,孔一5和设于球头1内的孔二6,以便将高压油引入滑靴8和斜盘摩擦副的两滑动面之间形成油膜。As shown in FIGS. 1 and 2 , a plunger structure for preventing hydraulic jamming of the present invention is used in a hydraulic plunger pump, including a plunger body, and one end of the plunger body is a ball head 1 that is precisely matched with a sliding shoe 8 , The other end is the cylindrical section 3 which is precisely matched with the plunger hole 7. The ball head 1 and the cylindrical section 3 are smoothly connected by a concave arc surface 2 to prevent the sliding shoe 8 from interfering with the cylindrical section 3 when it rotates. The side surface of the cylindrical section 3 is machined with an annular groove 4 along the circumference, which can improve the lubrication conditions and store the dirt and impurities, and can avoid the hydraulic jamming of the plunger during the working process; the edges of the two ends of the annular groove 4 should be removed. No sharp edges are allowed to avoid the plunger from scratching the wall surface of the plunger hole 7 of the cylinder block during the working process. The centerlines of the cylindrical section 3 and the ball head 1 are located on the same straight line, and two holes 1 5 and 2 6 with different diameters are machined in the plunger body along the center line of the cylindrical section 3 and the ball head 1. The second hole 6 is connected to the hole one 5 and the hole two 6 arranged in the ball head 1, so that the high pressure oil is introduced into the sliding shoe 8 and the two sliding surfaces of the swash plate friction pair to form an oil film.

因柱塞在工作的过程中高速旋转,且与滑靴8和柱塞孔7都是精密配合,为保证其具有一定的强度和耐磨性,柱塞选用38CrMoAl氮化后磨削加工。Because the plunger rotates at a high speed during the working process, and is precisely matched with the sliding shoe 8 and the plunger hole 7, in order to ensure its certain strength and wear resistance, the plunger is 38CrMoAl nitrided and then ground.

Claims (4)

1.一种防止液压卡滞的柱塞结构,其特征在于:包括柱塞本体,所述柱塞本体包括设于柱塞孔(7)内的圆柱段(3)和位于柱塞孔(7)外与滑靴(8)相互配合的球头(1),圆柱段(3)和球头(1)平滑过渡连接防止滑靴(8)与圆柱段(3)发生干涉,圆柱段(3)和球头(1)的中心线位于同一条直线上,柱塞本体内沿圆柱段(3)和球头(1)的中心线设有用于输送液体的通孔,圆柱段(3)侧面沿圆周设有用于改善润滑条件和存储杂质的环形槽(4)。1. A plunger structure for preventing hydraulic stagnation, characterized in that it comprises a plunger body, and the plunger body comprises a cylindrical section (3) arranged in a plunger hole (7) and a cylinder segment (3) located in the plunger hole (7) ) outside the ball head (1) that cooperates with the sliding shoe (8), the cylindrical section (3) and the ball head (1) are smoothly connected to prevent interference between the sliding shoe (8) and the cylindrical section (3), and the cylindrical section (3) ) and the center line of the ball head (1) are located on the same straight line, the plunger body is provided with a through hole for conveying liquid along the center line of the cylindrical section (3) and the ball head (1), and the side of the cylindrical section (3) An annular groove (4) is provided along the circumference for improving lubrication conditions and storing impurities. 2.如权利要求1所述的一种防止液压卡滞的柱塞结构,其特征在于:所述圆柱段(3)和球头(1)之间通过凹圆弧面(2)连接。2 . The plunger structure for preventing hydraulic jamming according to claim 1 , wherein the cylindrical section ( 3 ) and the ball head ( 1 ) are connected by a concave arc surface ( 2 ). 3 . 3.如权利要求1所述的一种防止液压卡滞的柱塞结构,其特征在于:所述通孔包括设于圆柱段(3)内的孔一(5)和设于球头(1)内的孔二(6),孔一(5)连接孔二(6),孔一(5)和孔二(6)的孔径不同。3. A plunger structure for preventing hydraulic jamming according to claim 1, characterized in that: the through hole comprises a hole one (5) arranged in the cylindrical section (3) and a hole (5) arranged in the ball head (1). ) in the hole two (6), the hole one (5) is connected to the hole two (6), the hole diameter of the hole one (5) and the hole two (6) are different. 4.如权利要求3所述的一种防止液压卡滞的柱塞结构,其特征在于:所述孔一(5)的孔径大于孔二(6)的孔径。4. A plunger structure for preventing hydraulic jamming according to claim 3, characterized in that: the hole diameter of the first hole (5) is larger than the hole diameter of the second hole (6).
CN202010153169.6A 2020-03-06 2020-03-06 Prevent plunger structure of hydraulic pressure jamming Pending CN111237156A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010153169.6A CN111237156A (en) 2020-03-06 2020-03-06 Prevent plunger structure of hydraulic pressure jamming

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010153169.6A CN111237156A (en) 2020-03-06 2020-03-06 Prevent plunger structure of hydraulic pressure jamming

Publications (1)

Publication Number Publication Date
CN111237156A true CN111237156A (en) 2020-06-05

Family

ID=70880223

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010153169.6A Pending CN111237156A (en) 2020-03-06 2020-03-06 Prevent plunger structure of hydraulic pressure jamming

Country Status (1)

Country Link
CN (1) CN111237156A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112648133A (en) * 2021-01-19 2021-04-13 龙工(上海)精工液压有限公司 Plunger with pressure equalizing groove
CN116953975A (en) * 2023-07-26 2023-10-27 绵阳惠科光电科技有限公司 Display module, display device and light leakage adjusting method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0205831A2 (en) * 1985-05-02 1986-12-30 Yanshan University Axial plunger pump with double endface oil distribution
CN205638902U (en) * 2016-04-27 2016-10-12 温州益兴机电科技有限公司 Plunger with ring channel
CN211975302U (en) * 2020-03-06 2020-11-20 龙工(上海)精工液压有限公司 Plunger structure for preventing hydraulic clamping stagnation

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0205831A2 (en) * 1985-05-02 1986-12-30 Yanshan University Axial plunger pump with double endface oil distribution
CN205638902U (en) * 2016-04-27 2016-10-12 温州益兴机电科技有限公司 Plunger with ring channel
CN211975302U (en) * 2020-03-06 2020-11-20 龙工(上海)精工液压有限公司 Plunger structure for preventing hydraulic clamping stagnation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112648133A (en) * 2021-01-19 2021-04-13 龙工(上海)精工液压有限公司 Plunger with pressure equalizing groove
CN116953975A (en) * 2023-07-26 2023-10-27 绵阳惠科光电科技有限公司 Display module, display device and light leakage adjusting method

Similar Documents

Publication Publication Date Title
CN110594150B (en) Axial and radial hydrostatic gear pump with helical teeth and double arc teeth
CN105715473A (en) Multi-cylinder high-pressure radial plunger pump
CN111237156A (en) Prevent plunger structure of hydraulic pressure jamming
CN103256217B (en) A kind of axial plunger pump return-stroke mechanism
CN114060245A (en) Fixed clearance return type high-pressure plunger water pump
CN101368552A (en) Axial flow distribution mechanism with fully balanced tilting moment and bidirectional variable radial ball pump
CN206562977U (en) Two-dimensional axial plunger pump
CN216714619U (en) Fixed clearance return type high-pressure plunger water pump
CN103486423A (en) Self-lubricating device of universal spindle
CN105134583B (en) A plunger pair lubricating and cooling structure of a swash plate plunger pump
CN211975302U (en) Plunger structure for preventing hydraulic clamping stagnation
CN107939628B (en) Multi-head radial plunger pump and application method thereof
CN112664421B (en) Split type multi-degree-of-freedom valve plate of variable fuel pump
CN201874805U (en) Piston-shoe for swashplate axial piston pumps
CN2811603Y (en) High pressure three-screw pump
CN204140377U (en) Plunger pump and trunk piston set assembly
CN111237153A (en) Axial plunger pump plunger with stepped multiple grooves
CN107917055B (en) Plunger mechanism
CN208153438U (en) A New Oil Cylinder with Sealing Support Structure
CN115493067A (en) A self-lubricating oil pump based on vehicle motion state and its manufacturing process
CN204371574U (en) A kind of high speed axial piston pump
CN200996365Y (en) Oil pump
CN109798232B (en) Swash plate type plunger pump motor
CN209444654U (en) A kind of Hydraulic Elements
CN205445924U (en) Multi -cylinder high pressure radial piston pump

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20200605

RJ01 Rejection of invention patent application after publication