CN111237358A - A buffer clutch and gearbox - Google Patents

A buffer clutch and gearbox Download PDF

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Publication number
CN111237358A
CN111237358A CN202010180942.8A CN202010180942A CN111237358A CN 111237358 A CN111237358 A CN 111237358A CN 202010180942 A CN202010180942 A CN 202010180942A CN 111237358 A CN111237358 A CN 111237358A
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China
Prior art keywords
buffer
main
piston
clutch
friction plate
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CN202010180942.8A
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Chinese (zh)
Inventor
刘国庆
迟峰
卞维展
崔纪军
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Shandong Lingong Construction Machinery Co Ltd
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Shandong Lingong Construction Machinery Co Ltd
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Priority to CN202010180942.8A priority Critical patent/CN111237358A/en
Publication of CN111237358A publication Critical patent/CN111237358A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/06Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch
    • F16D25/062Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces
    • F16D25/063Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially
    • F16D25/0635Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs
    • F16D25/0638Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs with more than two discs, e.g. multiple lamellae
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types
    • F16D25/14Fluid pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • F16H61/06Smoothing ratio shift by controlling rate of change of fluid pressure
    • F16H61/065Smoothing ratio shift by controlling rate of change of fluid pressure using fluid control means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

The invention belongs to the technical field of power transmission and discloses a buffer clutch and a gearbox. The damper clutch includes: the clutch comprises a clutch shaft, and a buffer piston, a main piston, a hub, a gear assembly and a friction plate assembly which are all sleeved on the clutch shaft, wherein the clutch shaft, the buffer piston and the hub are fixedly arranged, and a main oil duct and a buffer oil duct which are not communicated with each other are respectively arranged in the clutch shaft; the buffer pressure oil in the buffer oil duct can enter between the main piston and the buffer piston and can push one side of the main piston, and the main pressure oil in the main oil duct can push the other side of the main piston to move in the direction close to the friction plate assembly and abut against the friction plate assembly, so that the gear assembly is selectively connected with the hub through the friction plate assembly. The clutch oil of the buffer clutch presses the main piston stably and quickly, the impact force when the clutch is combined is reduced, the hydraulic load force provided by the buffer pressure oil enables the main piston to return quickly, and the clutch is separated quickly and thoroughly.

Description

一种缓冲离合器及变速箱A buffer clutch and gearbox

技术领域technical field

本发明涉及动力传动技术领域,尤其涉及一种缓冲离合器及变速箱。The invention relates to the technical field of power transmission, in particular to a buffer clutch and a gearbox.

背景技术Background technique

目前,装载机变速箱大多数采用平面式离合器,少数采用阶梯式离合器。At present, most of the loader gearboxes use flat clutches, and a few use stepped clutches.

如图1所示,平面式离合器为采用平面式活塞和平面式油缸的离合器,平面式离合器包括离合器轴100、活塞101、隔离架102、密封环103、摩擦片104、弹簧105、离合器毂106、油腔107及齿轮总成108。平面式离合器结合时,压力油直接进入离合器油缸并直接作用在活塞101的整个工作面上,活塞101受力迅速增加并克服弹簧105的回位弹簧力并压紧摩擦片104,产生很大的冲击力,换挡舒适性差,影响传动系统的可靠性。As shown in FIG. 1 , the plane clutch is a clutch using a plane piston and a plane oil cylinder. The plane clutch includes a clutch shaft 100 , a piston 101 , a spacer 102 , a sealing ring 103 , a friction plate 104 , a spring 105 , and a clutch hub 106 , oil cavity 107 and gear assembly 108 . When the plane clutch is combined, the pressure oil directly enters the clutch cylinder and acts directly on the entire working surface of the piston 101. The force of the piston 101 increases rapidly and overcomes the return spring force of the spring 105 and compresses the friction plate 104. Impact force, poor shifting comfort, and affect the reliability of the transmission system.

如图2所示,阶梯式离合器为采用阶梯式活塞和阶梯式油缸的离合器,阶梯式离合器包括离合器轴200、活塞201、内密封环202、外密封环203、隔离架204、缓冲节流孔205、摩擦片206、弹簧207、离合器毂208、齿轮总成209、外油腔210及内油腔211,阶梯式离合器结合时,压力油依次进入活塞201和油缸之间的内油腔211和外油腔210,在内油腔211和外油腔210之间设有缓冲节流孔205,通过延长充油升压时间降低离合器结合时的冲击力。实际应用效果不好,表现为缓冲节流孔205过小,充油时间长产生等档问题,如果缓冲节流孔205过大,充油时间短导致换挡冲击大。As shown in FIG. 2, the stepped clutch is a clutch using stepped pistons and stepped oil cylinders. The stepped clutch includes a clutch shaft 200, a piston 201, an inner seal ring 202, an outer seal ring 203, a spacer 204, and a buffer orifice. 205, friction plate 206, spring 207, clutch hub 208, gear assembly 209, outer oil cavity 210 and inner oil cavity 211, when the stepped clutch is combined, the pressure oil enters the inner oil cavity 211 and 211 between the piston 201 and the oil cylinder in turn. The outer oil cavity 210 is provided with a buffer orifice 205 between the inner oil cavity 211 and the outer oil cavity 210, so as to reduce the impact force when the clutch is engaged by prolonging the oil filling and boosting time. The actual application effect is not good, which is manifested in that the buffer orifice 205 is too small, and the oil filling time is too long to cause a gear shift problem. If the buffer orifice 205 is too large, the oil filling time is short, resulting in a large shift impact.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种缓冲离合器及变速箱,使离合器平稳结合,降低换挡冲击,且分离快速,避免挡位切换时回油慢导致的挡位干涉问题。The purpose of the present invention is to provide a buffer clutch and a gearbox, so that the clutch can be smoothly combined, the impact of shifting is reduced, the separation is fast, and the problem of gear interference caused by slow oil return during gear switching is avoided.

为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:

一种缓冲离合器,包括:离合器轴及均套设于所述离合器轴上的缓冲活塞、主活塞、轮毂、齿轮总成及摩擦片组件,所述离合器轴分别与所述缓冲活塞和轮毂固定设置,所述齿轮总成能够相对于所述离合器轴转动,在所述离合器轴内分别设置有互不连通的主油道和缓冲油道;A buffer clutch, comprising: a clutch shaft and a buffer piston, a main piston, a wheel hub, a gear assembly and a friction plate assembly all sleeved on the clutch shaft; the clutch shaft is respectively fixed with the buffer piston and the wheel hub , the gear assembly can rotate relative to the clutch shaft, and a main oil passage and a buffer oil passage that are not connected to each other are respectively arranged in the clutch shaft;

所述缓冲油道内的缓冲压力油能够进入所述主活塞和所述缓冲活塞之间并能够推动所述主活塞的一侧,所述主油道内的主压力油能够推动所述主活塞的另一侧向靠近所述摩擦片组件的方向移动并与所述摩擦片组件相抵接,使所述齿轮总成通过所述摩擦片组件与所述轮毂选择性连接。The buffer pressure oil in the buffer oil passage can enter between the main piston and the buffer piston and can push one side of the main piston, and the main pressure oil in the main oil passage can push the other side of the main piston. One side moves in a direction close to the friction plate assembly and abuts with the friction plate assembly, so that the gear assembly is selectively connected with the wheel hub through the friction plate assembly.

作为优选,所述缓冲活塞和所述主活塞之间密封滑动配合,形成缓冲油腔,所述缓冲油腔连通于所述缓冲油道。Preferably, the buffer piston and the main piston are in sealing and sliding fit to form a buffer oil cavity, and the buffer oil cavity is communicated with the buffer oil passage.

作为优选,在所述主活塞上开设有缓冲油孔,所述缓冲油孔分别连通于所述缓冲油道和所述缓冲油腔。Preferably, a buffer oil hole is provided on the main piston, and the buffer oil hole is respectively connected to the buffer oil passage and the buffer oil cavity.

作为优选,还包括隔离架,所述隔离架套设于所述离合器轴上,所述主活塞和所述隔离架之间密封滑动配合,形成主油腔,所述主油腔连通于所述主油道。Preferably, it also includes an isolation frame, the isolation frame is sleeved on the clutch shaft, the main piston and the isolation frame are in sealing and sliding fit to form a main oil cavity, and the main oil cavity is communicated with the main oil passage.

作为优选,所述主活塞包括:Preferably, the main piston includes:

主基体,其套设于所述离合器轴上;a main base, which is sleeved on the clutch shaft;

主密封层,其设置于所述主基体靠近所述隔离架的一侧并位于所述离合器轴和所述隔离架之间。a main sealing layer, which is arranged on one side of the main base body close to the spacer frame and is located between the clutch shaft and the spacer frame.

作为优选,所述缓冲活塞包括:Preferably, the buffer piston includes:

缓冲基体,其套设于所述离合器轴上;a buffer base, which is sleeved on the clutch shaft;

缓冲密封层,其设置于所述缓冲基体的外侧并抵接于所述主活塞。The buffer sealing layer is arranged on the outer side of the buffer base and abuts against the main piston.

作为优选,还包括复位件,所述复位件套设于所述离合器轴上,所述复位件位于所述缓冲活塞和所述主活塞之间并能够分别与其相抵接。Preferably, a reset piece is also included, the reset piece is sleeved on the clutch shaft, the reset piece is located between the buffer piston and the main piston and can abut with them respectively.

作为优选,所述摩擦片组件包括:Preferably, the friction plate assembly includes:

主动摩擦片,其套设于所述轮毂上并位于所述轮毂和所述齿轮总成之间,所述主动摩擦片能够抵接于所述主活塞;an active friction plate, which is sleeved on the wheel hub and located between the wheel hub and the gear assembly, and the active friction plate can abut on the main piston;

从动摩擦片,其与所述主动摩擦片正对设置并连接于所述齿轮总成,所述从动摩擦片能够选择性抵接于所述主动摩擦片。A driven friction plate is disposed opposite to the driving friction plate and connected to the gear assembly, and the driven friction plate can selectively abut against the driving friction plate.

作为优选,还包括第一挡圈,所述轮毂通过所述第一挡圈安装于所述离合器轴上。Preferably, a first retaining ring is also included, and the hub is mounted on the clutch shaft through the first retaining ring.

为达上述目的,本发明还提供了一种变速箱,包括上述的缓冲离合器。In order to achieve the above object, the present invention also provides a gearbox including the above buffer clutch.

本发明的有益效果:Beneficial effects of the present invention:

本发明提供的缓冲离合器,在进行结合时,从主油道流出的主压力油推动主活塞向靠近摩擦片组件的方向移动并与其相抵接,同时,从缓冲油道流出的缓冲压力油进入主活塞和缓冲活塞之间并对主活塞出现液压负载力,使主压力油克服液压负载力并推动主活塞压紧摩擦片组件,传动动力通过离合器轴、轮毂、摩擦片组件及齿轮总成进行传递,最后由齿轮总成输出。In the buffer clutch provided by the present invention, when combined, the main pressure oil flowing out of the main oil passage pushes the main piston to move in the direction close to the friction plate assembly and abuts it, and at the same time, the buffer pressure oil flowing out from the buffer oil passage enters the main piston. There is a hydraulic load force between the piston and the buffer piston and the main piston, so that the main pressure oil overcomes the hydraulic load force and pushes the main piston to press the friction plate assembly, and the transmission power is transmitted through the clutch shaft, hub, friction plate assembly and gear assembly , and finally output by the gear assembly.

在进行分离时,切断主油道流向主活塞的主压力油,在缓冲压力油对主活塞产生的液压负载压力的作用下,主活塞迅速回位,主活塞脱离摩擦片组件,使得齿轮总成通过摩擦片组件与轮毂相分离,切断动力传递,实现离合器快速分离。When the separation is performed, the main pressure oil flowing from the main oil passage to the main piston is cut off. Under the action of the hydraulic load pressure generated by the buffer pressure oil on the main piston, the main piston returns quickly, and the main piston is separated from the friction plate assembly, making the gear assembly By separating the friction plate assembly from the hub, the power transmission is cut off and the clutch is quickly disengaged.

与现有技术相比,将缓冲压力油引入主活塞与缓冲活塞之间,对主活塞产生液压负载力,离合器结合时,主压力油对主活塞施加的推力需克服液压负载力,离合器油压平稳、快速推动主活塞,降低离合器结合时的冲击力,提高传递动力的平稳性,避免传动系统各元件受到大的冲击载荷及等档问题;离合器分离时,缓冲压力油提供的液压负载力使主活塞快速回位,离合器分离迅速、彻底,避免挡位干涉,且缓冲压力油产生的液压负载力能保证主活塞及时回位,避免离合器长时间滑磨导致高温、摩擦片烧结等问题。Compared with the prior art, the buffer pressure oil is introduced between the main piston and the buffer piston to generate a hydraulic load force on the main piston. When the clutch is engaged, the thrust exerted by the main pressure oil on the main piston needs to overcome the hydraulic load force and the clutch oil pressure. Push the main piston smoothly and quickly, reduce the impact force when the clutch is engaged, improve the stability of power transmission, and avoid the large impact load and gear problem on each element of the transmission system; when the clutch is disengaged, the hydraulic load force provided by the buffer pressure oil makes the The main piston returns quickly, the clutch disengages quickly and completely, avoiding gear interference, and the hydraulic load force generated by the buffer pressure oil can ensure that the main piston returns in time, avoiding problems such as high temperature and friction plate sintering caused by long-term slippage of the clutch.

本发明还提供了一种变速箱,包括上述缓冲离合器,换挡平稳和快速,换挡舒适性好,保证传动系统的可靠性。The invention also provides a gearbox, including the above buffer clutch, which has smooth and fast shifting, good shifting comfort, and ensures the reliability of the transmission system.

附图说明Description of drawings

图1是现有技术平面式离合器的结构示意图;1 is a schematic structural diagram of a prior art planar clutch;

图2是现有技术阶梯式离合器的结构示意图;2 is a schematic structural diagram of a prior art stepped clutch;

图3是本发明缓冲离合器的结构示意图;3 is a schematic structural diagram of the buffer clutch of the present invention;

图4是本发明缓冲离合器中主活塞的结构示意图;Fig. 4 is the structural schematic diagram of the main piston in the buffer clutch of the present invention;

图5是本发明缓冲离合器中缓冲活塞的结构示意图。FIG. 5 is a schematic structural diagram of the buffer piston in the buffer clutch of the present invention.

图中:In the picture:

100、离合器轴;101、活塞;102、隔离架;103、密封环;104、摩擦片;105、弹簧;106、离合器毂;107、油腔;108、齿轮总成;100, clutch shaft; 101, piston; 102, spacer; 103, sealing ring; 104, friction plate; 105, spring; 106, clutch hub; 107, oil chamber; 108, gear assembly;

200、离合器轴;201、活塞;202、内密封环;203、外密封环;204、隔离架;205、缓冲节流孔;206、摩擦片;207、弹簧;208、离合器毂;209、齿轮总成;210、外油腔;211、内油腔;200, clutch shaft; 201, piston; 202, inner seal ring; 203, outer seal ring; 204, spacer frame; 205, buffer orifice; 206, friction plate; 207, spring; 208, clutch hub; 209, gear Assembly; 210, outer oil cavity; 211, inner oil cavity;

1、离合器轴;2、缓冲活塞;3、主活塞;4、轮毂;5、齿轮总成;6、摩擦片组件;7、缓冲油腔;8、隔离架;9、主油腔;10、复位件;1. Clutch shaft; 2. Buffer piston; 3. Main piston; 4. Hub; 5. Gear assembly; 6. Friction plate assembly; 7. Buffer oil chamber; 8. Isolator; 9. Main oil chamber; 10. reset piece;

11、主油道;12、缓冲油道;13、第一挡圈;14、第二挡圈;15、第一轴承;16、第二轴承;17、第三挡圈;11, main oil passage; 12, buffer oil passage; 13, first retaining ring; 14, second retaining ring; 15, first bearing; 16, second bearing; 17, third retaining ring;

21、缓冲基体;22、缓冲密封层;21. Buffer matrix; 22. Buffer sealing layer;

211、第一缓冲部;212、第二缓冲部;213、第三缓冲部;214、第四缓冲部;211, the first buffer part; 212, the second buffer part; 213, the third buffer part; 214, the fourth buffer part;

31、主基体;32、主密封层;31. Main substrate; 32. Main sealing layer;

311、第一主连接部;312、第二主连接部;313、第三主连接部;314、第四主连接部;315、滑动部;316、抵接部;3151、缓冲油孔;311, the first main connection part; 312, the second main connection part; 313, the third main connection part; 314, the fourth main connection part; 315, the sliding part; 316, the abutting part; 3151, the buffer oil hole;

61、主动摩擦片;62、从动摩擦片;63、挡板支架。61. Active friction plate; 62. Driven friction plate; 63. Baffle bracket.

具体实施方式Detailed ways

为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.

本实施例提供了一种缓冲离合器,适用于装载机、平地机变速箱。如图3所示,该缓冲离合器包括离合器轴1、缓冲活塞2、主活塞3、轮毂4、齿轮总成5及摩擦片组件6,离合器轴1分别穿设缓冲活塞2、主活塞3、轮毂4、齿轮总成5及摩擦片组件6,离合器轴1起到了传动作用。其中,离合器轴1分别与缓冲活塞2和轮毂4固定设置,齿轮总成5能够相对于离合器轴1转动,在离合器轴1内分别设置有主油道11和缓冲油道12,主油道11和缓冲油道12两者互不连通,主油道11的进口用于通入主压力油,缓冲油道12的进口用于通入缓冲压力油。缓冲油道12内的缓冲压力油能够进入主活塞3和缓冲活塞2之间并能够推动主活塞3的一侧,主油道11内的主压力油能够推动主活塞3的另一侧沿离合器轴1的轴向向靠近摩擦片组件6的方向移动并与摩擦片组件6相抵接,使齿轮总成5通过摩擦片组件6与轮毂4选择性连接,以完成离合器结合的过程。This embodiment provides a buffer clutch, which is suitable for gearboxes of loaders and graders. As shown in FIG. 3 , the buffer clutch includes a clutch shaft 1, a buffer piston 2, a main piston 3, a hub 4, a gear assembly 5 and a friction plate assembly 6, and the clutch shaft 1 respectively passes through the buffer piston 2, the main piston 3, the hub 4. The gear assembly 5, the friction plate assembly 6, and the clutch shaft 1 play a transmission role. Among them, the clutch shaft 1 is respectively fixed with the buffer piston 2 and the hub 4, the gear assembly 5 can rotate relative to the clutch shaft 1, and the main oil passage 11 and the buffer oil passage 12 are respectively provided in the clutch shaft 1. The main oil passage 11 The inlet of the main oil passage 11 is used for the main pressure oil, and the inlet of the buffer oil passage 12 is used for the buffer pressure oil. The buffer pressure oil in the buffer oil passage 12 can enter between the main piston 3 and the buffer piston 2 and can push one side of the main piston 3, and the main pressure oil in the main oil passage 11 can push the other side of the main piston 3 along the clutch. The axial direction of the shaft 1 moves in the direction close to the friction plate assembly 6 and abuts against the friction plate assembly 6, so that the gear assembly 5 is selectively connected with the hub 4 through the friction plate assembly 6, so as to complete the process of clutch coupling.

本实施例提供的缓冲离合器,在进行结合时,从主油道11流出的主压力油推动主活塞3向靠近摩擦片组件6的方向移动并与其相抵接,同时,从缓冲油道12流出的缓冲压力油进入主活塞3和缓冲活塞2之间并对主活塞3出现液压负载力,使主压力油克服液压负载力并推动主活塞3压紧摩擦片组件6,传动动力通过离合器轴1、轮毂4、摩擦片组件6及齿轮总成5进行传递,最后由齿轮总成5输出。When the buffer clutch provided in this embodiment is combined, the main pressure oil flowing out from the main oil passage 11 pushes the main piston 3 to move in the direction close to the friction plate assembly 6 and abuts it, and at the same time, the main pressure oil flowing out from the buffer oil passage 12 The buffer pressure oil enters between the main piston 3 and the buffer piston 2 and produces a hydraulic load force on the main piston 3, so that the main pressure oil overcomes the hydraulic load force and pushes the main piston 3 to press the friction plate assembly 6, and the transmission power passes through the clutch shaft 1, The hub 4 , the friction plate assembly 6 and the gear assembly 5 transmit, and finally the gear assembly 5 outputs.

在进行分离时,切断主油道11内流向主活塞3的主压力油,在缓冲压力油对主活塞3产生的液压负载压力的作用下,主活塞3迅速回位,主活塞3脱离摩擦片组件6,使得齿轮总成5通过摩擦片组件6与轮毂4相分离,切断动力传递,实现离合器快速分离。When the separation is performed, the main pressure oil flowing to the main piston 3 in the main oil passage 11 is cut off. Under the action of the hydraulic load pressure generated by the buffer pressure oil on the main piston 3, the main piston 3 returns quickly, and the main piston 3 is separated from the friction plate. assembly 6, so that the gear assembly 5 is separated from the wheel hub 4 through the friction plate assembly 6, cutting off the power transmission, and realizing the quick separation of the clutch.

与现有技术相比,将缓冲压力油引入主活塞3与缓冲活塞2之间,对主活塞3产生液压负载力,离合器结合时,主压力油对主活塞3施加的推力需克服液压负载力,离合器油压平稳、快速推动主活塞3,降低离合器结合时的冲击力,提高传递动力的平稳性,避免传动系统各元件受到大的冲击载荷及等档问题;离合器分离时,缓冲压力油提供的液压负载力使主活塞3快速回位,离合器分离迅速、彻底,避免挡位干涉,且缓冲压力油产生的液压负载力能保证主活塞3及时回位,避免离合器长时间滑磨导致高温、摩擦片烧结等问题。Compared with the prior art, the buffer pressure oil is introduced between the main piston 3 and the buffer piston 2 to generate a hydraulic load force on the main piston 3. When the clutch is engaged, the thrust exerted by the main pressure oil on the main piston 3 needs to overcome the hydraulic load force. , The clutch oil pressure pushes the main piston 3 smoothly and quickly, reducing the impact force when the clutch is engaged, improving the stability of the power transmission, and avoiding the large impact load and gear problem of each component of the transmission system; when the clutch is disengaged, the buffer pressure oil provides The high hydraulic load force makes the main piston 3 return quickly, and the clutch disengages quickly and completely, avoiding gear interference, and the hydraulic load force generated by the buffer pressure oil can ensure that the main piston 3 returns in time to avoid the clutch slipping for a long time. Friction plate sintering and other problems.

进一步地,如图3所示,离合器轴1作为动力传动轴,从离合器轴1的轴端沿其轴向方向开设第一轴向孔,在离合器轴1上沿其径向方向开设第一径向孔,第一径向孔和第一轴向孔相互连通形成主油道11,使得主压力油从第一轴向孔流入至第一径向孔内。同时,在离合器轴1同侧轴端沿其轴向方向开设第二轴向孔,第二轴向孔的轴线和第一轴向孔的轴线相互平行,即第一轴向孔和第二轴向孔两者互不连通,为各自独立的油道。在离合器轴1上沿其径向方向开设第二径向孔,第二径向孔和第二轴向孔相互连通形成缓冲油道12,使得缓冲压力油从第二轴向孔流入至第二径向孔内。Further, as shown in FIG. 3 , the clutch shaft 1 is used as a power transmission shaft, and a first axial hole is opened from the shaft end of the clutch shaft 1 along its axial direction, and a first diameter is opened on the clutch shaft 1 along its radial direction. The first radial hole and the first axial hole communicate with each other to form the main oil passage 11, so that the main pressure oil flows into the first radial hole from the first axial hole. At the same time, a second axial hole is opened along the axial direction of the shaft end on the same side of the clutch shaft 1, and the axis of the second axial hole and the axis of the first axial hole are parallel to each other, that is, the first axial hole and the second shaft are parallel to each other. The two holes are not connected to each other and are independent oil passages. A second radial hole is formed on the clutch shaft 1 along its radial direction, and the second radial hole and the second axial hole communicate with each other to form a buffer oil passage 12, so that the buffer pressure oil flows from the second axial hole to the second inside the radial hole.

为了实现从主油道11流出的主压力油可以推动主活塞3沿离合器轴1的轴向向靠近摩擦片组件6的方向移动,如图3所示,该缓冲离合器还包括隔离架8,隔离架8为环形结构,隔离架8套设于离合器轴1上。具体地,隔离架8和离合器轴1两者之间为过盈配合。主活塞3和隔离架8之间密封滑动配合,形成主油腔9,主油腔9连通于主油道11的第一径向孔,从主油道11的第一径向孔流出的主压力油进入到主油腔9内,推动主活塞3向靠近摩擦片组件6的方向移动。In order to realize that the main pressure oil flowing out from the main oil passage 11 can push the main piston 3 to move in the direction close to the friction plate assembly 6 along the axial direction of the clutch shaft 1, as shown in FIG. 3, the buffer clutch also includes an isolation frame 8, which isolates the The frame 8 is an annular structure, and the spacer frame 8 is sleeved on the clutch shaft 1 . Specifically, there is an interference fit between the spacer 8 and the clutch shaft 1 . The main piston 3 and the spacer 8 are in sealing and sliding fit to form the main oil cavity 9. The main oil cavity 9 is communicated with the first radial hole of the main oil passage 11. The pressure oil enters the main oil chamber 9 and pushes the main piston 3 to move toward the direction close to the friction plate assembly 6 .

进一步地,如图3-4所示,主活塞3包括相互连接的主基体31和主密封层32,主基体31为金属材质,主基体31套设于离合器轴1上,主基体31环绕隔离架8设置。主基体31靠近隔离架8的一侧设置有主密封层32,主密封层32位于离合器轴1和隔离架8之间,起到了密封效果,以实现主油腔9为密封结构的腔体。Further, as shown in FIGS. 3-4 , the main piston 3 includes a main base 31 and a main sealing layer 32 that are connected to each other, the main base 31 is made of metal, the main base 31 is sleeved on the clutch shaft 1 , and the main base 31 surrounds and isolates Rack 8 set. A main sealing layer 32 is provided on the side of the main base 31 close to the isolator 8 . The main sealing layer 32 is located between the clutch shaft 1 and the isolator 8 and has a sealing effect, so that the main oil cavity 9 is a cavity with a sealing structure.

具体地,主基体31包括相互连接的第一主连接部311、第二主连接部312、第三主连接部313、第四主连接部314、滑动部315及抵接部316,滑动部315贴合于离合器轴1的外壁并与其滑动配合,滑动部315连接于第一主连接部311,第一主连接部311和第三主连接部313均与离合器轴1的轴向倾斜设置,第一主连接部311和第三主连接部313之间设置有第二主连接部312,第二主连接部312沿垂直于离合器轴1的轴向设置,第三主连接部313连接于第四主连接部314,第四主连接部314平行于离合器轴1的轴向设置,使得第一主连接部311、第二主连接部312、第三主连接部313、第四主连接部314、离合器轴1及隔离架8之间形成主油腔9。在第四主连接部314未连接于第三主连接部313的一端沿离合器轴1的径向方向向外侧延伸,形成抵接部316,抵接部316与摩擦片组件6平行设置,便于抵接部316和摩擦片组件6相抵接。Specifically, the main base 31 includes a first main connection part 311 , a second main connection part 312 , a third main connection part 313 , a fourth main connection part 314 , a sliding part 315 and an abutting part 316 , which are connected to each other. The sliding part 315 The sliding part 315 is connected to the first main connecting part 311, and both the first main connecting part 311 and the third main connecting part 313 are arranged obliquely with the axial direction of the clutch shaft 1. A second main connection part 312 is disposed between a main connection part 311 and a third main connection part 313 , the second main connection part 312 is arranged along the axial direction perpendicular to the clutch shaft 1 , and the third main connection part 313 is connected to the fourth main connection part 312 . The main connecting portion 314 and the fourth main connecting portion 314 are arranged parallel to the axial direction of the clutch shaft 1, so that the first main connecting portion 311, the second main connecting portion 312, the third main connecting portion 313, the fourth main connecting portion 314, A main oil chamber 9 is formed between the clutch shaft 1 and the spacer 8 . One end of the fourth main connecting portion 314 that is not connected to the third main connecting portion 313 extends outward along the radial direction of the clutch shaft 1 to form an abutting portion 316. The abutting portion 316 is arranged in parallel with the friction plate assembly 6 to facilitate contact The connecting portion 316 abuts against the friction plate assembly 6 .

可以理解的是,抵接部316主要起和摩擦片组件6接触和抵接的作用,故主密封层32只需涂覆主基体31的滑动配合的面,例如第一主连接部311、第二主连接部312、第三主连接部313及第四主连接部314等,抵接部316无需进行涂覆密封层,节省生产成本。It can be understood that the abutting portion 316 mainly plays the role of contacting and abutting with the friction plate assembly 6, so the main sealing layer 32 only needs to coat the sliding mating surface of the main base 31, such as the first main connecting portion 311, the first main connecting portion 311, the second For the second main connecting portion 312 , the third main connecting portion 313 , and the fourth main connecting portion 314 , the abutting portion 316 does not need to be coated with a sealing layer, which saves production costs.

如图3所示,为了实现从缓冲油道12内流出的缓冲压力油可以推动主活塞3沿离合器轴1的轴向向远离摩擦片组件6的方向移动,缓冲活塞2和主活塞3之间密封滑动配合,形成缓冲油腔7,缓冲油腔7连通于缓冲油道12,从缓冲油道12的第二径向孔流出的缓冲压力油进入到缓冲油腔7内,推动主活塞3向远离摩擦片组件6的方向移动。As shown in FIG. 3 , in order to realize the buffer pressure oil flowing out from the buffer oil passage 12 , the main piston 3 can be pushed to move away from the friction plate assembly 6 along the axial direction of the clutch shaft 1 . The buffer oil cavity 7 is formed by sealing and sliding cooperation. The buffer oil cavity 7 is connected to the buffer oil passage 12. The buffer pressure oil flowing out from the second radial hole of the buffer oil passage 12 enters the buffer oil cavity 7 and pushes the main piston 3 to the Move away from the friction plate assembly 6 .

由于缓冲油道12的出口设置于离合器轴1的圆周面上,缓冲油腔7位于主活塞3和缓冲活塞2之间,为了便于缓冲油道12和缓冲油腔7之间的相互连通,在主活塞3的滑动部315上开设有缓冲油孔3151(如图3所示),缓冲油孔3151设置于主活塞3和离合器相接触的部分上并沿离合器轴1的径向方向设置,缓冲油孔3151分别连通于缓冲油道12和缓冲油腔7,缓冲油孔3151起到了中间连通的作用,使得从缓冲油道12流出的缓冲压力油经缓冲油孔3151进入至缓冲油腔7内,用于为主活塞3提供液压负载力和复位驱动力。Since the outlet of the buffer oil passage 12 is arranged on the circumferential surface of the clutch shaft 1, the buffer oil chamber 7 is located between the main piston 3 and the buffer piston 2. In order to facilitate the mutual communication between the buffer oil passage 12 and the buffer oil chamber 7, in the The sliding part 315 of the main piston 3 is provided with a buffer oil hole 3151 (as shown in FIG. 3 ). The buffer oil hole 3151 is arranged on the part where the main piston 3 contacts the clutch and is arranged along the radial direction of the clutch shaft 1 . The oil hole 3151 is connected to the buffer oil passage 12 and the buffer oil chamber 7 respectively, and the buffer oil hole 3151 plays the role of intermediate communication, so that the buffer pressure oil flowing out from the buffer oil passage 12 enters the buffer oil chamber 7 through the buffer oil hole 3151 , which is used to provide hydraulic load force and reset driving force for the main piston 3 .

进一步地,如图3和5所示,缓冲活塞2包括缓冲基体21和缓冲密封层22,缓冲基体21套设于离合器轴1上,在缓冲基体21的外侧设置有缓冲密封层22,缓冲密封层22抵接于主活塞3,用于密封主活塞3和缓冲基体21之间的间隙。Further, as shown in FIGS. 3 and 5 , the buffer piston 2 includes a buffer base 21 and a buffer seal layer 22 , the buffer base 21 is sleeved on the clutch shaft 1 , and a buffer seal layer 22 is provided on the outside of the buffer base 21 , and the buffer seal The layer 22 abuts against the main piston 3 for sealing the gap between the main piston 3 and the buffer base 21 .

具体地,缓冲基体21包括依次连接的第一缓冲部211、第二缓冲部212、第三缓冲部213及第四缓冲部214,第一缓冲部211、第三缓冲部213及第四缓冲部214均与离合器轴1的轴向垂直设置,第二缓冲部212设置于第一缓冲部211和第三缓冲部213之间并与离合器轴1的轴向平行设置。其中,第一缓冲部211和第二缓冲部212采用折弯结构伸入轮毂4内,在第四缓冲部214未连接于第三缓冲部213的一端设置有缓冲密封层22,缓冲密封层22包裹于该端的端部,以使主活塞3和缓冲活塞2之间形成密封结构的缓冲油腔7。Specifically, the buffer base 21 includes a first buffer part 211 , a second buffer part 212 , a third buffer part 213 and a fourth buffer part 214 , the first buffer part 211 , the third buffer part 213 and the fourth buffer part 214 are arranged perpendicular to the axial direction of the clutch shaft 1 , and the second buffer portion 212 is arranged between the first buffer portion 211 and the third buffer portion 213 and is arranged parallel to the axial direction of the clutch shaft 1 . The first buffer portion 211 and the second buffer portion 212 extend into the hub 4 by a bending structure, and a buffer seal layer 22 is provided at the end of the fourth buffer portion 214 that is not connected to the third buffer portion 213 . The buffer seal layer 22 It is wrapped around the end of the end, so that the buffer oil chamber 7 of the sealing structure is formed between the main piston 3 and the buffer piston 2 .

为了进一步提高离合器在结合过程中的平稳性和在分离时灵敏度,如图3所示,该缓冲离合器还包括复位件10,复位件10具体可以是弹簧,复位件10套设于离合器轴1上,复位件10位于缓冲活塞2和主活塞3之间并能够分别与其相抵接。具体地,复位件10设置于主活塞3的第一主连接部311、第二主连接部312、滑动部315、离合器轴1及缓冲活塞2的第一缓冲部211、第二缓冲部212围成的空间内。In order to further improve the stability of the clutch during the combination process and the sensitivity during separation, as shown in FIG. 3 , the buffer clutch further includes a reset member 10 , which can be a spring, and the reset member 10 is sleeved on the clutch shaft 1 . , the reset member 10 is located between the buffer piston 2 and the main piston 3 and can abut with them respectively. Specifically, the reset member 10 is disposed around the first main connecting portion 311 , the second main connecting portion 312 , the sliding portion 315 of the main piston 3 , the first buffer portion 211 and the second buffer portion 212 of the clutch shaft 1 and the buffer piston 2 . into the space.

在离合器结合时,进入主油腔9内的主压力油推动主活塞3向靠近摩擦片组件6方向移动过程中,主活塞3的内侧抵接于复位件10,之后在继续移动过程中逐渐压缩复位件10,此时主活塞3需要同时克服缓冲压力油对主活塞3的液压负载力和弹簧的作用力,从而增强主活塞3向靠近摩擦片组件6方向移动过程的平稳性,大幅度降低了换挡的冲击性;在离合器分离时,在缓冲压力油对主活塞3产生的液压负载压力和复位件10的恢复作用力下,主活塞3可以迅速回位,切断动力传递,实现离合器快速分离,避免挡位切换时的挡位干涉问题,显著提高了传动系统的可靠性。When the clutch is engaged, the main pressure oil entering the main oil chamber 9 pushes the main piston 3 to move toward the friction plate assembly 6, and the inner side of the main piston 3 abuts against the reset member 10, and then gradually compresses during the continuous movement. The reset piece 10, at this time, the main piston 3 needs to overcome the hydraulic load force of the buffer pressure oil on the main piston 3 and the force of the spring at the same time, thereby enhancing the stability of the movement of the main piston 3 to the direction of the friction plate assembly 6, and greatly reducing the The impact of shifting is improved; when the clutch is disengaged, under the hydraulic load pressure generated by the buffer pressure oil on the main piston 3 and the restoring force of the reset member 10, the main piston 3 can quickly return to the position, cut off the power transmission, and realize the clutch quickly. Separation, avoiding the gear interference problem during gear switching, and significantly improving the reliability of the transmission system.

由于在离合器轴1上套设有轮毂4,为了保证两者之间的连接稳定性,该缓冲离合器还包括第一挡圈13,第一挡圈13套设于离合器轴1上,轮毂4通过第一挡圈13安装于离合器轴1上,第一挡圈13起到了固定和安装的作用。可选地,该缓冲离合器还包括第二挡圈14,第二挡圈14套设于离合器轴1上,第二挡圈14的两侧分别抵接于缓冲活塞2和轮毂4,第二挡圈14起到了轴向限位的作用。Since the hub 4 is sleeved on the clutch shaft 1, in order to ensure the connection stability between the two, the buffer clutch also includes a first retaining ring 13, the first retaining ring 13 is sleeved on the clutch shaft 1, and the hub 4 passes through The first retaining ring 13 is installed on the clutch shaft 1, and the first retaining ring 13 plays a role of fixing and installation. Optionally, the buffer clutch further includes a second retaining ring 14 , the second retaining ring 14 is sleeved on the clutch shaft 1 , and both sides of the second retaining ring 14 abut against the buffer piston 2 and the hub 4 respectively. The ring 14 acts as an axial limiter.

其中,轮毂4在靠近缓冲活塞2的一侧沿其轴向方向开设有容纳槽,容纳槽起到了部分容纳缓冲活塞2的作用,为缓冲活塞2提供了一定的容纳空间,用于缓冲活塞2的避让。Among them, the hub 4 is provided with an accommodating groove along its axial direction on the side close to the buffer piston 2, and the accommodating groove plays the role of partially accommodating the buffer piston 2, providing a certain accommodating space for the buffer piston 2 for the buffer piston 2 avoidance.

为了实现轮毂4和齿轮总成5之间的选择性连接,在轮毂4和齿轮总成5之间设置有摩擦片组件6,摩擦片组件6包括主动摩擦片61和从动摩擦片62,主动摩擦片61套设于轮毂4上,主动摩擦片61位于轮毂4和齿轮总成5之间并连接于轮毂4,从动摩擦片62与主动摩擦片61正对设置并连接于齿轮总成5,主动摩擦片61能够抵接于主活塞3,使得从动摩擦片62能够选择性抵接于主动摩擦片61,从而实现轮毂4和齿轮总成5之间的动力传输和切断。In order to realize the selective connection between the hub 4 and the gear assembly 5, a friction plate assembly 6 is provided between the hub 4 and the gear assembly 5. The friction plate assembly 6 includes a driving friction plate 61 and a driven friction plate 62. The plate 61 is sleeved on the wheel hub 4, the active friction plate 61 is located between the wheel hub 4 and the gear assembly 5 and is connected to the wheel hub 4, the driven friction plate 62 is opposite to the active friction plate 61 and is connected to the gear assembly 5. The friction plate 61 can abut against the main piston 3 , so that the driven friction plate 62 can selectively abut against the driving friction plate 61 , thereby realizing power transmission and cutting between the hub 4 and the gear assembly 5 .

其中,主动摩擦片61和从动摩擦片62的数量均为多个,相邻两个主动摩擦片61之间设置有一个从动摩擦片62,使得主动摩擦片61和从动摩擦片62交错设置,以增加轮毂4和齿轮总成5之间的动力传递效果。Among them, the number of the active friction plates 61 and the driven friction plates 62 is multiple, and a driven friction plate 62 is arranged between two adjacent active friction plates 61, so that the active friction plates 61 and the driven friction plates 62 are arranged in a staggered manner. Increase the power transmission effect between the hub 4 and the gear assembly 5.

由于位于中间的从动摩擦片62夹设于与其相邻的两个主动摩擦片61之间,而与主活塞3距离最远的从动摩擦片62可能会出现悬空而影响动力传动效果,为了解决这个问题,该摩擦片组件6还包括挡板支架63,挡板支架63安装于轮毂4上并位于远离主活塞3的一侧,使得与主活塞3距离最远的从动摩擦片62的两侧分别能够抵接于一个主动摩擦片61和挡板支架63,挡板支架63起到了抵挡的作用,避免该从动摩擦片62出现悬空情况,使得每个主动摩擦片61和从动摩擦片62都可以受力抵压作用,保证动力结合的稳定性。Since the middle driven friction plate 62 is sandwiched between the two adjacent active friction plates 61, the driven friction plate 62 farthest from the master piston 3 may be suspended and affect the power transmission effect. In order to solve this problem The problem, the friction plate assembly 6 also includes a baffle bracket 63, which is installed on the hub 4 and is located on the side away from the main piston 3, so that the two sides of the driven friction plate 62 farthest from the main piston 3 are respectively It can abut against an active friction plate 61 and a baffle bracket 63, and the baffle bracket 63 acts as a resistance to avoid the suspension of the driven friction plate 62, so that each of the active friction plate 61 and the driven friction plate 62 can be affected. Force against pressure to ensure the stability of the power combination.

进一步地,为了实现齿轮总成5的动力传输,如图3所示,该缓冲离合器还包括均套设于离合器轴1上的第一轴承15、第二轴承16及第三挡圈17,第一轴承15具体为滚针轴承,第一轴承15套设于离合器轴1上并位于离合器轴1和齿轮总成5之间,保证了齿轮转动的顺畅性。第二轴承16具体为推力轴承,第二轴承16的数量为两个,两个第二轴承16分别设置于齿轮总成5的两侧,其中一个第二轴承16位于第一挡圈13和齿轮总成5之间,另一个第二轴承16位于齿轮总成5和第三挡圈17之间,第三挡圈17起到了限位的作用。通过第一轴承15、第二轴承16及第三挡圈17的相互配合,齿轮总成5通过第一轴承15、第二轴承16、第三挡圈17稳定地支撑在离合器轴1上。Further, in order to realize the power transmission of the gear assembly 5 , as shown in FIG. 3 , the buffer clutch further includes a first bearing 15 , a second bearing 16 and a third retaining ring 17 , which are all sleeved on the clutch shaft 1 . A bearing 15 is specifically a needle bearing. The first bearing 15 is sleeved on the clutch shaft 1 and is located between the clutch shaft 1 and the gear assembly 5 to ensure smooth rotation of the gears. The second bearing 16 is specifically a thrust bearing, the number of the second bearing 16 is two, the two second bearings 16 are respectively arranged on both sides of the gear assembly 5 , and one second bearing 16 is located between the first retaining ring 13 and the gear assembly 5 . Between the assemblies 5 , another second bearing 16 is located between the gear assembly 5 and the third retaining ring 17 , and the third retaining ring 17 plays a limiting role. Through the cooperation of the first bearing 15 , the second bearing 16 and the third retaining ring 17 , the gear assembly 5 is stably supported on the clutch shaft 1 through the first bearing 15 , the second bearing 16 and the third retaining ring 17 .

需要特别说明的是,主活塞3、缓冲活塞2、摩擦片组件6、轮毂4、复位件10及齿轮总成5均为两个,并分别对称设置于隔离架8的两侧,通过这种对称设置,实现不同挡位的换挡需求。可以理解的是,主油道11中虚线的部分为不是在当前剖面下显示的,为被挡住的部分。如图3所示,主油道11的数量为两个,两个主油道11相互独立,每个主油道11连通于一个主油腔9,用于控制位于隔离架8同侧轮毂4和齿轮总成5的结合和分离。例如:实线表示的主油道11通入的主压力油用于推动位于隔离架8右侧的主活塞3,实现1挡;虚线表示的主油道11通入的主压力油用于推动位于隔离架8左侧的主活塞3,实现2挡。It should be noted that the main piston 3, the buffer piston 2, the friction plate assembly 6, the hub 4, the reset member 10 and the gear assembly 5 are all two, and are symmetrically arranged on both sides of the spacer 8 respectively. Symmetrical setting to meet the shifting requirements of different gears. It can be understood that the part of the dashed line in the main oil passage 11 is not shown in the current section, but is the part that is blocked. As shown in FIG. 3 , the number of main oil passages 11 is two, the two main oil passages 11 are independent of each other, and each main oil passage 11 is connected to a main oil chamber 9 for controlling the hub 4 on the same side of the spacer frame 8 Combination and separation of gear assembly 5. For example: the main pressure oil entering the main oil passage 11 indicated by the solid line is used to push the main piston 3 located on the right side of the spacer 8 to achieve 1st gear; the main pressure oil entering the main oil passage 11 indicated by the dashed line is used to push The main piston 3 on the left side of the spacer frame 8 realizes 2nd gear.

本实施例提供的缓冲离合器的工作过程如下:The working process of the buffer clutch provided by this embodiment is as follows:

在结合时,主压力油的压力大约1.2MPa~2.3MPa,主压力油通过主油道11进入主油腔9,推动主活塞3向靠近摩擦片组件6的方向移动;缓冲压力油的压力大约为0.1MPa~0.5MPa,缓冲压力油依次通过缓冲油道12和缓冲油孔3151,进入主活塞3与缓冲活塞2之间的缓冲油腔7,对主活塞3产生液压负载力,使主压力油平稳、快速推动主活塞3压紧主动摩擦片61,使得主动摩擦片61和从动摩擦片62相互抵接,从而动力通过离合器轴1、轮毂4、摩擦片组件6及齿轮总成5进行传递,最后由齿轮总成5输出。When combined, the pressure of the main pressure oil is about 1.2MPa~2.3MPa, the main pressure oil enters the main oil chamber 9 through the main oil passage 11, and pushes the main piston 3 to move in the direction close to the friction plate assembly 6; the pressure of the buffer pressure oil is about The buffer pressure oil passes through the buffer oil passage 12 and the buffer oil hole 3151 in sequence, and enters the buffer oil chamber 7 between the main piston 3 and the buffer piston 2, and generates a hydraulic load force on the main piston 3, so that the main pressure The oil pushes the main piston 3 to press the driving friction plate 61 smoothly and quickly, so that the driving friction plate 61 and the driven friction plate 62 abut each other, so that the power is transmitted through the clutch shaft 1, the hub 4, the friction plate assembly 6 and the gear assembly 5 , and finally output by gear assembly 5.

在分离时,切断主油道11流向主活塞3的主压力油,在缓冲压力油对主活塞3产生的液压负载力和复位件10的复位作用下,主活塞3迅速回位,切断动力传递,实现离合器快速分离,在复位件10断裂或者复位件10的弹簧力衰减时,缓冲压力油产生的液压负载力能保证主活塞3及时回位,避免缓冲离合器长时间滑磨导致高温、摩擦片组件6烧结等问题。During separation, the main pressure oil flowing from the main oil passage 11 to the main piston 3 is cut off. Under the hydraulic load force generated by the buffer pressure oil on the main piston 3 and the reset action of the reset member 10, the main piston 3 returns quickly to cut off the power transmission. , to realize the rapid separation of the clutch. When the reset member 10 breaks or the spring force of the reset member 10 decays, the hydraulic load force generated by the buffer pressure oil can ensure that the main piston 3 returns in time to avoid the buffer clutch slipping for a long time. Component 6 sintering, etc.

本实施例还提供了一种变速箱,包括上述缓冲离合器,换挡平稳和快速,换挡舒适性好,保证传动系统的可靠性。The present embodiment also provides a gearbox, including the above-mentioned buffer clutch, which has smooth and fast shifting, good shifting comfort, and ensures the reliability of the transmission system.

于本文的描述中,需要理解的是,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”,仅仅用于在描述上加以区分,并没有特殊的含义。In the description herein, it should be understood that the terms "upper", "lower", "right", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of description and simplified operation, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

在本说明书的描述中,参考术语“一实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, reference to the description of the terms "an embodiment", "example", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention middle. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.

此外,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。In addition, the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.

Claims (10)

1. A damper clutch, comprising: the clutch comprises a clutch shaft (1), and a buffer piston (2), a main piston (3), a hub (4), a gear assembly (5) and a friction plate assembly (6) which are all sleeved on the clutch shaft (1), wherein the clutch shaft (1) is respectively fixedly arranged with the buffer piston (2) and the hub (4), the gear assembly (5) can rotate relative to the clutch shaft (1), and a main oil duct (11) and a buffer oil duct (12) which are not communicated with each other are respectively arranged in the clutch shaft (1);
buffer pressure oil in the buffer oil duct (12) can enter between the main piston (3) and the buffer piston (2) and can push one side of the main piston (3), and main pressure oil in the main oil duct (11) can push the other side of the main piston (3) to move in the direction close to the friction plate assembly (6) and abut against the friction plate assembly (6), so that the gear assembly (5) is selectively connected with the hub (4) through the friction plate assembly (6).
2. The damper clutch according to claim 1, characterized in that the damper piston (2) and the main piston (3) are in sealed sliding fit to form a damper oil chamber (7), and the damper oil chamber (7) is communicated with the damper oil passage (12).
3. The cushion clutch according to claim 2, wherein a cushion oil hole (3151) is formed in the main piston (3), and the cushion oil hole (3151) is communicated with the cushion oil passage (12) and the cushion oil chamber (7), respectively.
4. The buffer clutch as claimed in claim 1, further comprising a spacer (8), wherein the spacer (8) is sleeved on the clutch shaft (1), the main piston (3) and the spacer (8) are in sealing sliding fit to form a main oil chamber (9), and the main oil chamber (9) is communicated with the main oil gallery (11).
5. The damper clutch according to claim 4, characterized in that the main piston (3) comprises:
a main body (31) that is fitted around the clutch shaft (1);
a primary seal layer (32) provided on a side of the primary base body (31) close to the spacer (8) and between the clutch shaft (1) and the spacer (8).
6. The damper clutch according to claim 2, characterized in that the damper piston (2) comprises:
a buffer base body (21) sleeved on the clutch shaft (1);
and a cushion seal layer (22) that is provided outside the cushion base body (21) and that is in contact with the main piston (3).
7. The damper clutch according to claim 1, characterized by further comprising a reset member (10), wherein the reset member (10) is sleeved on the clutch shaft (1), and the reset member (10) is located between the damper piston (2) and the main piston (3) and can be abutted against the damper piston and the main piston respectively.
8. The damper clutch according to claim 1, characterized in that the friction plate assembly (6) comprises:
the driving friction plate (61) is sleeved on the hub (4) and positioned between the hub (4) and the gear assembly (5), and the driving friction plate (61) can abut against the main piston (3);
and a driven friction plate (62) which is arranged opposite to the driving friction plate (61) and is connected to the gear assembly (5), wherein the driven friction plate (62) can be selectively abutted against the driving friction plate (61).
9. The damper clutch according to claim 1, characterized by further comprising a first retainer ring (13), the hub (4) being mounted on the clutch shaft (1) by means of the first retainer ring (13).
10. A gearbox comprising a damper clutch according to any one of claims 1 to 9.
CN202010180942.8A 2020-03-16 2020-03-16 A buffer clutch and gearbox Pending CN111237358A (en)

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CN111765178A (en) * 2020-07-13 2020-10-13 浙江金道科技股份有限公司 A hydraulic gearbox and its clutch device
CN113404787A (en) * 2021-07-28 2021-09-17 嘉善宏威传动技术股份有限公司 Flywheel power takeoff of engine
CN115596775A (en) * 2022-09-28 2023-01-13 杭州前进齿轮箱集团股份有限公司(Cn) PTO clutch with double-clutch two-position action combined function
WO2024131697A1 (en) * 2022-12-20 2024-06-27 徐州徐工传动科技有限公司 Gearbox gear shift buffering mechanism

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CN211778635U (en) * 2020-03-16 2020-10-27 山东临工工程机械有限公司 Buffer clutch and gearbox

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CN201714869U (en) * 2010-07-01 2011-01-19 山东临工工程机械有限公司 Clutch with buffer device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111765178A (en) * 2020-07-13 2020-10-13 浙江金道科技股份有限公司 A hydraulic gearbox and its clutch device
CN113404787A (en) * 2021-07-28 2021-09-17 嘉善宏威传动技术股份有限公司 Flywheel power takeoff of engine
CN115596775A (en) * 2022-09-28 2023-01-13 杭州前进齿轮箱集团股份有限公司(Cn) PTO clutch with double-clutch two-position action combined function
WO2024131697A1 (en) * 2022-12-20 2024-06-27 徐州徐工传动科技有限公司 Gearbox gear shift buffering mechanism

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