CN111237496A - A valve rotor, rotary switching valve and chromatographic analysis instrument - Google Patents
A valve rotor, rotary switching valve and chromatographic analysis instrument Download PDFInfo
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- CN111237496A CN111237496A CN202010167858.2A CN202010167858A CN111237496A CN 111237496 A CN111237496 A CN 111237496A CN 202010167858 A CN202010167858 A CN 202010167858A CN 111237496 A CN111237496 A CN 111237496A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
- F16K3/314—Forms or constructions of slides; Attachment of the slide to the spindle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/072—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members
- F16K11/074—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with flat sealing faces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/04—Preparation or injection of sample to be analysed
- G01N30/16—Injection
- G01N30/20—Injection using a sampling valve
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
- G01N30/02—Column chromatography
- G01N30/04—Preparation or injection of sample to be analysed
- G01N30/16—Injection
- G01N30/20—Injection using a sampling valve
- G01N2030/201—Injection using a sampling valve multiport valves, i.e. having more than two ports
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Abstract
Description
技术领域technical field
本发明涉及化工设备技术领域,尤其是涉及一种阀转子、旋转切换阀及色谱分析仪器。The invention relates to the technical field of chemical equipment, in particular to a valve rotor, a rotary switching valve and a chromatographic analysis instrument.
背景技术Background technique
液体或气体的旋转阀在各个领域都有广泛应用,在化学分析仪器特别是色谱类化学分析仪器上和电化学领域起到非常重要的作用。切换阀在色谱类分析仪器中是用来将检测的样品通过阀的切换定量送的仪器中进行样品分析或者用于选择切换各种溶液。随着色谱的发展,系统的压力越来越高,特别是超高压色谱给切换阀提出了更高和更复杂的要求的同时还要保证阀的长期耐用性,因为旋转切换阀是在高压下靠转动来实现的,而两个面之间的转动就会产生重力摩擦。Liquid or gas rotary valves are widely used in various fields, and play a very important role in chemical analysis instruments, especially chromatographic chemical analysis instruments and in the field of electrochemistry. In chromatographic analysis instruments, the switching valve is used to quantitatively send the detected sample through the switching of the valve to perform sample analysis or to select and switch various solutions. With the development of chromatography, the pressure of the system is getting higher and higher, especially ultra-high pressure chromatography, which puts forward higher and more complex requirements for the switching valve, while ensuring the long-term durability of the valve, because the rotary switching valve is under high pressure. It is achieved by rotation, and the rotation between the two surfaces will produce gravitational friction.
现有技术切换阀的结构一般是采用由具有螺纹孔和端面孔构成的定子和端面由弧形槽构成的转子来实现阀的旋转切换,图1是现有技术中六通阀转子和定子的结构示意图,如图1所示,它是主要是由现有的定子100和现有的转子200构成,其中现有的转子200上有三个同心弧形槽300,如果是十通阀则有五个弧形槽,如果是十二通阀则有六个弧形槽以此类推。它目前存在着三个主要问题:The structure of the switching valve in the prior art is generally to use a stator composed of a threaded hole and an end hole and a rotor composed of an arc groove on the end face to realize the rotation switching of the valve. Figure 1 shows the rotor and stator of the six-way valve in the prior art. Schematic diagram of the structure, as shown in Figure 1, it is mainly composed of the
1.切换阀中两个端面是非对称的(定子的端面是孔,转子的端面是若干个弧形槽),在阀旋转切换过程中会造成由于不对称产生的磨损,大大降低了旋转切换阀的使用寿命。1. The two end faces of the switching valve are asymmetrical (the end face of the stator is a hole, and the end face of the rotor is several arc grooves), which will cause wear due to asymmetry during the valve rotation switching process, which greatly reduces the rotation of the switching valve. service life.
2.由于旋转切换阀常常用在高压系统中,弧形槽内的高压液体会产生与端面相反的作用力,在使用过程中,压力是随着旋转切换阀后面的负载不同而不同,不同的系统有不同的压力,那么在旋转切换阀组装中,如果端面压的过紧,空转时切换会很吃力,如果端面压的不紧,高压旋转时会造成阀的漏液。2. Since the rotary switching valve is often used in high-pressure systems, the high-pressure liquid in the arc groove will generate a force opposite to the end face. During use, the pressure varies with the load behind the rotary switching valve. The system has different pressures, so in the assembly of the rotary switching valve, if the end face pressure is too tight, it will be very difficult to switch during idling, and if the end face pressure is not tight, the valve will leak when the high pressure rotates.
3.旋转切换阀转子上的弧形槽结构容易产生漏液,因为弧形槽的整个弧形边沿都可能与端面边沿产生漏液。3. The arc-shaped groove structure on the rotor of the rotary switch valve is prone to liquid leakage, because the entire arc-shaped edge of the arc-shaped groove may cause liquid leakage with the edge of the end face.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种阀转子、旋转切换阀及色谱分析仪器,以解决现有技术中存在的旋转切换阀弧形槽结构容易产生漏液,并且由于使用时定子和转子产生磨损,使用寿命低的技术问题。本发明提供的诸多技术方案中的优选技术方案所能产生的诸多技术效果详见下文阐述。The purpose of the present invention is to provide a valve rotor, a rotary switching valve and a chromatographic analysis instrument, so as to solve the problem that the arc-shaped groove structure of the rotary switching valve existing in the prior art is prone to liquid leakage, and due to the wear of the stator and the rotor during use, the use of Technical issues with low lifespan. The technical effects that can be produced by the preferred technical solutions among the technical solutions provided by the present invention are detailed in the following descriptions.
为实现上述目的,本发明提供了以下技术方案:For achieving the above object, the invention provides the following technical solutions:
本发明提供的一种阀转子,包括依次设置的转子顶层转子底层,其中:A valve rotor provided by the present invention includes a rotor top layer rotor bottom layer arranged in sequence, wherein:
所述转子顶层设有多个孔结构,每个所述孔结构均沿所述转子顶层的端面向下延伸,形成流通孔;The rotor top layer is provided with a plurality of hole structures, and each of the hole structures extends downward along the end surface of the rotor top layer to form a flow hole;
所述转子底层包括至少一个层面,每个所述层面上均设有一个或多个槽,每个所述槽均设置为至少与所述转子顶层的一个流通孔连通。The rotor bottom layer includes at least one layer, each of which is provided with one or more grooves, and each of the grooves is configured to communicate with at least one flow hole of the rotor top layer.
优选地,所述转子底层包括第一层面,所述第一层面上设有至少一个第一槽,所述流通孔与所述第一槽的端部连通设置。Preferably, the bottom layer of the rotor includes a first layer, at least one first slot is formed on the first layer, and the flow hole is arranged in communication with the end of the first slot.
优选地,所述转子底层还包括至少一个第二层面,至少一个所述第二层面依次设置于所述第一层面的底部,所述第二层面上设有至少一个第二槽,所述流通孔与所述第二槽的端部连通设置。Preferably, the bottom layer of the rotor further includes at least one second layer, at least one second layer is sequentially arranged at the bottom of the first layer, and at least one second groove is arranged on the second layer, and the flow through The hole is arranged in communication with the end of the second groove.
优选地,还包括密封层,所述密封层设置于所述转子底层的底部。Preferably, a sealing layer is also included, and the sealing layer is disposed on the bottom of the bottom layer of the rotor.
优选地,所述第一槽设置为“一”字形槽;所述第二槽设置为“一”字形槽、“T”字形槽或者“Y”字形槽。Preferably, the first groove is configured as a "one"-shaped groove; the second groove is configured as a "one"-shaped groove, a "T"-shaped groove or a "Y"-shaped groove.
优选地,所述孔结构设置为位于正多边形上,并且所述孔结构的中心分别位于正多边形的顶点处。Preferably, the hole structures are arranged on a regular polygon, and the centers of the hole structures are respectively located at the vertices of the regular polygon.
一种旋转切换阀,包括上述的阀转子,还包括阀定子,其中:A rotary switching valve, comprising the above-mentioned valve rotor, and also comprising a valve stator, wherein:
所述阀转子的转子顶层的端面与所述阀定子的端面对称设置;The end face of the rotor top layer of the valve rotor is symmetrically arranged with the end face of the valve stator;
所述阀定子的端面上设有多个孔,所述阀转子顶层的所述孔结构与所述孔一一对应设置。A plurality of holes are provided on the end surface of the valve stator, and the hole structures on the top layer of the valve rotor are arranged in a one-to-one correspondence with the holes.
一种色谱分析仪器,包括上述的旋转切换阀。A chromatographic analysis instrument, comprising the above-mentioned rotary switching valve.
优选地,还包括注射器以及与所述旋转切换阀连接的流动相、定量环和色谱柱,其中:Preferably, it also includes a syringe, a mobile phase, a loop and a chromatographic column connected to the rotary switching valve, wherein:
所述流动相与所述旋转切换阀之间设有泵;A pump is provided between the mobile phase and the rotary switching valve;
所述色谱柱与检测器连接。The chromatographic column is connected to the detector.
优选地,所述定量环的两端分别与阀定子上相邻的两个螺纹孔连通。Preferably, both ends of the quantitative loop are respectively communicated with two adjacent threaded holes on the valve stator.
本发明提供的一种阀转子、旋转切换阀及色谱分析仪器,通过设置阀转子为多层结构,将转子表面的流路调整到转子内部不同的层面,使得端面只留下孔结构,使得定子与转子的两个端面完全对称,使用时,对称结构使得两个端面的磨损降到最低,使用寿命长;The invention provides a valve rotor, a rotary switching valve and a chromatographic analysis instrument. By setting the valve rotor to be a multi-layer structure, the flow paths on the surface of the rotor are adjusted to different levels inside the rotor, so that only a hole structure is left on the end face, so that the stator It is completely symmetrical with the two end faces of the rotor. When in use, the symmetrical structure minimizes the wear of the two end faces and has a long service life;
由于旋转切换阀转子和定子是孔对孔结构,使得在高压状态时产生的端面之间的压力降底到原来的数倍,从而大大降低了高压和常压时的压差对转动时产生的影响,由于孔到转子边沿产生漏液的可能性要比弧形槽形结构降低了很多,在高压时更有效的防止切换阀端面漏液的可能;Because the rotor and stator of the rotary switch valve are of hole-to-hole structure, the pressure between the end faces generated in the high pressure state is reduced to several times the original, thereby greatly reducing the pressure difference between high pressure and normal pressure to the rotation generated. Influence, because the possibility of liquid leakage from the hole to the rotor edge is much lower than that of the arc-shaped groove structure, it is more effective to prevent the possibility of liquid leakage from the end face of the switching valve at high pressure;
采用多层转子结构,由于转子底层在顶层下设置多层面结构做流路引导槽,可以实现复杂流路的工作方式,特别是传统阀转子流通槽不可能做到的交叉结构,用多层转子的方式都可以轻松解决。The multi-layer rotor structure is adopted. Since the bottom layer of the rotor is provided with a multi-layer structure under the top layer as the flow channel guide groove, the working mode of the complex flow path can be realized, especially the cross structure that cannot be achieved by the traditional valve rotor flow groove. way can be easily solved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是现有技术中六通阀转子和定子的结构示意图;1 is a schematic structural diagram of a six-way valve rotor and a stator in the prior art;
图2是本发明阀转子一实施例的结构示意图;2 is a schematic structural diagram of an embodiment of the valve rotor of the present invention;
图3是本发明六通阀的阀转子一实施例的结构示意图;3 is a schematic structural diagram of an embodiment of the valve rotor of the six-way valve of the present invention;
图4是图3的主视结构示意图;Fig. 4 is the front view structure schematic diagram of Fig. 3;
图5为本发明三通阀的阀转子一实施例的结构示意图;5 is a schematic structural diagram of an embodiment of the valve rotor of the three-way valve of the present invention;
图6是图5的主视结构示意图;Fig. 6 is the front view structure schematic diagram of Fig. 5;
图7本发明六通阀的阀转子又一实施例的结构示意图;7 is a schematic structural diagram of another embodiment of the valve rotor of the six-way valve of the present invention;
图8是图7的主视结构示意图;Fig. 8 is the front view structure schematic diagram of Fig. 7;
图9是本发明七通阀的阀转子一实施例的结构示意图;9 is a schematic structural diagram of an embodiment of the valve rotor of the seven-way valve of the present invention;
图10是本发明八通阀的阀转子一实施例的结构示意图;10 is a schematic structural diagram of an embodiment of the valve rotor of the eight-way valve of the present invention;
图11是本发明八通阀的阀转子又一实施例的结构示意图;11 is a schematic structural diagram of another embodiment of the valve rotor of the eight-way valve of the present invention;
图12是本发明旋转切换阀的阀转子和阀定子的结构示意图;12 is a schematic structural diagram of the valve rotor and the valve stator of the rotary switching valve of the present invention;
图13是本发明的六通阀旋转流通方式的示意图;Figure 13 is a schematic diagram of the six-way valve rotary circulation mode of the present invention;
图14本发明的六通阀旋转流通方式的又一示意图;Fig. 14 is another schematic diagram of the rotary circulation mode of the six-way valve of the present invention;
图15是现有技术六通阀在色谱分析仪器应用中装样的原理图;Fig. 15 is the schematic diagram of the prior art six-way valve loading sample in the application of chromatographic analysis instrument;
图16是现有技术六通阀在色谱分析仪器应用中进样的原理图;Figure 16 is a schematic diagram of the prior art six-way valve injecting samples in the application of chromatographic analysis instruments;
图17是本发明的六通阀在色谱分析仪器应用中装样的原理图;Figure 17 is a schematic diagram of the six-way valve of the present invention for sample loading in the application of a chromatographic analysis instrument;
图18是本发明的六通阀在色谱分析仪器应用中进样的原理图。FIG. 18 is a schematic diagram of the six-port valve of the present invention for sample injection in the application of chromatographic analysis instruments.
图中:1、阀定子;11、阀定子的端面;111、孔;2、阀转子;21、转子顶层;211、孔结构;22、转子底层;221、第一层面;2211、第一槽;2221、第二槽;222、第二层面;23、密封层;24、转子顶层的端面;3、旋转切换阀;4、注射器;5、流动相;6、定量环;7、色谱柱;8、泵;9、检测器;10、排放端;100、现有的定子;200、现有的转子;300、弧形槽;a、第一流通孔;b、第二流通孔;c、第三流通孔;d、第四流通孔;e、第五流通孔;f、第六流通孔;A、第一孔;B、第二孔;C、第三孔;D、第四孔;E、第五孔;F、第六孔。In the figure: 1, valve stator; 11, end face of valve stator; 111, hole; 2, valve rotor; 21, rotor top layer; 211, hole structure; 22, rotor bottom layer; 221, first layer; 2211, first slot ; 2221, the second groove; 222, the second level; 23, the sealing layer; 24, the end face of the rotor top layer; 3, the rotary switch valve; 4, the syringe; 5, the mobile phase; 6, the quantitative loop; 7, the chromatographic column; 8, pump; 9, detector; 10, discharge end; 100, existing stator; 200, existing rotor; 300, arc groove; a, first flow hole; b, second flow hole; c, The third flow hole; d, the fourth flow hole; e, the fifth flow hole; f, the sixth flow hole; A, the first hole; B, the second hole; C, the third hole; D, the fourth hole; E, the fifth hole; F, the sixth hole.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
一种阀转子,图2是本实施例阀转子的结构示意图,如图2所示,包括依次设置的转子顶层21和转子底层22,其中:A valve rotor, Fig. 2 is a schematic structural diagram of the valve rotor of this embodiment, as shown in Fig. 2, including a
转子顶层21设有多个孔结构211,每个孔结构211沿转子顶层的端面24向下延伸,形成流通孔;The
转子底层22包括至少一个层面,每个层面上均设有一个或多个槽,每个槽均设置为至少与转子顶层21的一个流通孔连通,与现有技术相比,本实施例成功的将传统的表面弧形槽结构改为内置多层不同通道的阀转子结构,通过设置阀转子采用多层结构,将阀转子表面的流路调整到阀转子内部不同的层面,使得端面只留下孔结构,解决了现有技术中弧形槽带来的压力影响,降低了切换阀高压时漏液的可能,此阀转子适用于气体、液体、高压或低压旋转切换阀,以及用3D打印实现的其它类似旋转切换阀结构。The
作为可选地实施方式,转子底层22包括第一层面221,第一层面221上设有至少一个第一槽2211,第一槽2211设置为“一”字形槽,流通孔与“一”字形槽的端部连通设置,在实际的生产或者使用中,槽的形状根据多通阀孔的多少以及实际的使用需要设置,也可以设计成十字交叉结构、V型或者其他形状。As an optional embodiment, the
图3为六通阀的阀转子一实施例的结构示意图,图4是图3的主视结构示意图,如图3和图4所示,设置为转子顶层21上的孔结构211为六个,孔结构211的中心分别位于正六边形的顶点处,并且转子底层22包括第一层面221,第一层面221上设有多个第一槽2211,第一槽2211为相邻两个流通孔连通设置的“一”字形槽,或者弧形槽。FIG. 3 is a schematic structural diagram of an embodiment of the valve rotor of the six-way valve, and FIG. 4 is a schematic front view of FIG. 3. As shown in FIG. 3 and FIG. The centers of the
图5为三通阀的阀转子一实施例的结构示意图,图6是图5的主视结构示意图,如图5和图6所示,三通阀仅需设置转子底层22包括第一层面221,且第一层面221上设有一个第一槽2211即可,此第一槽2211可以设置为“一”字形槽,或者弧形槽。可以理解的是,三通到多通道的阀转子均可设置转子底层22包括第一层面221,设置连通相邻两个流通孔连通设置。5 is a schematic structural diagram of an embodiment of the valve rotor of the three-way valve, and FIG. 6 is a schematic front view of the structure of FIG. 5 , as shown in FIGS. , and a
作为可选地实施方式,转子底层22还包括至少一个第二层面222,至少一个第二层面222依次设置于第一层面221的底部,第二层面222上设有至少一个第二槽2221,第二槽2221设置为“一”字形槽、“T”字形槽或者“Y”字形槽,也可以根据实际需要设置成其他形状,流通孔与第二槽2221的端部连通设置,通过将阀转子2的转子底层22设置为多层面结构,可以实现复杂流路的旋转阀结构,特别是有交叉流路的结构方式,传统阀的槽弧形结构是不可能实现的,但本实施例中的多层转子结构可以非常容易的实现,因此,多层转子结构构成的旋转阀有非常大的延展空间和实用性。As an optional embodiment, the
作为可选地实施方式,还包括密封层23,密封层23设置于转子底层22的底部,用于密封转子底层。依次设置的转子顶层21、转子底层22和密封层23采用可拆卸连接设置,具体地,密封层23上设有凸柱,转子顶层21、转子底层22上均设有柱孔,使用时,凸柱于插入转子底层22、转子顶层21上设置的与之对应的柱孔内,并密封配合,由于阀转子2的多层结构均采用独立的部件,当有部件损坏时,只需要更换独立的阀转子部件即可,其他部件均不受影响,给旋转切换阀的生产厂家升级产品、使用者更换部件均带来极大的方便,将改造成本、使用成本均将到最低。As an optional embodiment, a
作为可选地实施方式,孔结构211设置为位于正多边形上,并且孔结构211的中心分别位于正多边形的顶点处,在实际的使用过程中,阀转子可以根据实际的使用需要通过排列组合连接任意的流通孔,从而设置为多种形式的槽,也可以根据使用需要设置转子底层包括多个第二层面,或者设计复杂的交叉流路,以满足不同的使用需求,此阀转子结构适用于三通到多通道高压液体和气体旋转切换阀结构。As an optional embodiment, the
图7为六通阀的阀转子一实施例的结构示意图,图8是图7的主视结构示意图,如图7和图8所示,设置为转子顶层21上的孔结构211为六个,孔结构211的中心分别位于正六边形的顶点处,并且转子底层22包括第一层面221和第二层面222,其中:第一层面221上设有互相平行的第一槽2211;第二层面222上设有与第一层面221上的第一槽2211垂直的第二槽2221,第一槽2211与第二槽2221均设置为“一”字形槽,具体地,本实施例中“一”字形槽的端面设置为圆角矩形结构,孔结构211的直径与圆角矩形中的圆角直径相同。FIG. 7 is a schematic structural diagram of an embodiment of the valve rotor of the six-way valve, and FIG. 8 is a front structural schematic diagram of FIG. 7 . As shown in FIGS. 7 and 8 , there are six
图9为七通阀的阀转子一实施例的结构示意图,如图9所示,设置转子顶层21上的孔结构211为七个,孔结构211的中心分别位于正七边形的顶点处,具体地,本实施例中,设置转子底层包括第一层面221和第二层面222,并且第一层面221上的第一槽2211设置为“一”字形槽,“一”字形槽的端面设置为圆角矩形结构,孔结构211的直径与圆角矩形中的圆角直径相同,第二层面222上的第二槽2221设置为“Y”字形槽,“Y”字形槽的端部均设置为圆角,且此圆角的直径与孔结构211的直径相同,本实施例中的第二层面222上的“Y”字形槽也可以设计成“T”字形槽或者其他形状。FIG. 9 is a schematic structural diagram of an embodiment of the valve rotor of the seven-way valve. As shown in FIG. 9 , there are seven
图10为八通阀的阀转子一实施例的结构示意图,如图10所示,设置转子顶层21上的孔结构211为八个,孔结构211的中心分别位于正八边形的顶点处,并且转子底层22包括第一层面221和第二层面222,其中:第一层面221上设有互相平行的第一槽2211;第二层面222上设有与第一层面221上的第一槽2211垂直的第二槽2221,第一槽2211与第二槽2221均设置为“一”字形槽,具体地,本实施例中“一”字形槽的端面设置为圆角矩形结构,孔结构211的直径与圆角矩形中的圆角直径相同。FIG. 10 is a schematic structural diagram of an embodiment of the valve rotor of the eight-way valve. As shown in FIG. 10 , there are eight
图11为八通阀的阀转子又一实施例的结构示意图,如图11所示,设置转子顶层21上的孔结构211为八个,孔结构211的中心分别位于正八边形的顶点处,设置转子底层包括第一层面221和第二层面222,并且第一层面221上设置第一槽2211,第二层面上设置第二槽2221,本实施例中,第一槽2211与第二槽2221均设置为“一”字形槽,如图11所示,第一槽2211包括三个,其中两个第一槽2211分别连通相邻的流通孔,另外一个第一槽2211连通相对的流通孔,并且连通相邻流通孔的第一槽2211对称设置于连通相对流通孔的第一槽2211的两侧;第二槽2221设置为连通相间的两流通孔设置。FIG. 11 is a schematic structural diagram of another embodiment of the valve rotor of the eight-way valve. As shown in FIG. 11 , there are eight
图12是本实施例旋转切换阀中阀定子和阀转子的结构示意图,如图12所示,一种旋转切换阀,包括上述的阀转子2,还包括阀定子1,本实施例采用最常用并且最具代表性的六通阀,阀定子1采用与现有的阀定子相同的结构,阀定子上设有螺纹孔。具体地,阀转子2的转子顶层的端面24与阀定子的端面11对称设置,因为切换阀在工作时是两个端面滑动完成的,为了保证旋转切换阀能够在高压下工作,两个端面必须压的非常紧,本实施例通过设置转子顶层的端面24与阀定子的端面11完全对称,通过对称的结构使得两个端面磨损降到最低,从而提高旋转切换阀的使用寿命;Figure 12 is a schematic structural diagram of the valve stator and valve rotor in the rotary switching valve of this embodiment. As shown in Figure 12, a rotary switching valve includes the above-mentioned
阀定子的端面11上设有多个孔111,孔111与螺纹孔连通,阀转子顶层21的孔结构211与孔111相对应设置,由于旋转切换阀的阀转子2和阀定子1是孔对孔结构,并且阀转子顶层21端面上的孔结构与阀定子1端面的孔完全一致,将流路从表面调整到转子内部的不同层,使得端面只留下孔结构,从根本上解决了阀定子和阀转子不对称造成的端面磨损,以及在有压力和没有压力时旋转切换阀工作时转动所带来的端面压力不均匀性以及弧形槽结构容易漏液和不能做到复杂流路交叉设计等问题,特别是传统阀转子采用弧形槽不可能做到的交叉结构,用多层转子的方式都可以轻松解决,并且使得在高压状态时产生的端面之间的压力降底到原来的数倍,从而大大降低了高压和常压时的压差对转动时产生的影响。The end face 11 of the valve stator is provided with a plurality of
此旋转切换阀在使用时,转动旋转切换阀的转子360/n,n表示通道个数。本实施例中,六通阀转子的六个流通孔依次分别为第一流通孔a、第二流通孔b、第三流通孔c、第四流通孔d、第五流通孔e和第六流通孔f,六通阀定子的六个孔依次分别为第一孔A、第二孔B、第三孔C、第四孔D、第五孔E、第六孔F。When the rotary switch valve is in use, the rotor of the rotary switch valve is rotated 360/n, where n represents the number of channels. In this embodiment, the six flow holes of the six-way valve rotor are respectively a first flow hole a, a second flow hole b, a third flow hole c, a fourth flow hole d, a fifth flow hole e and a sixth flow hole Hole f, the six holes of the six-way valve stator are the first hole A, the second hole B, the third hole C, the fourth hole D, the fifth hole E, and the sixth hole F respectively.
图13和图14均为本实施例中六通阀旋转流通方式的一种结构示意图,其中:实线连接线表示多层结构将两个孔连通的状态,虚线连接线表示多层结构可以实现的交叉方式,如图13所示,是六通阀的一种状态:此时第二流通孔b与第六流通孔f连通、第三流通孔c与第五流通孔e连通、第一流通孔a与第四流通孔d连通,并且阀定子的第一孔A、第二孔B、第三孔C、第四孔D、第五孔E、第六孔F,分别与第一流通孔a、第二流通孔b、第三流通孔c、第四流通孔d、第五流通孔e和第六流通孔f一一对应。13 and 14 are schematic diagrams of the structure of the six-way valve in the present embodiment, wherein: the solid line connecting line indicates the state where the multilayer structure connects two holes, and the dotted line connecting line indicates that the multilayer structure can be realized As shown in Figure 13, it is a state of the six-way valve: at this time, the second flow hole b communicates with the sixth flow hole f, the third flow hole c communicates with the fifth flow hole e, and the first flow hole The hole a communicates with the fourth flow hole d, and the first hole A, the second hole B, the third hole C, the fourth hole D, the fifth hole E, and the sixth hole F of the valve stator are respectively connected with the first flow hole a. The second flow hole b, the third flow hole c, the fourth flow hole d, the fifth flow hole e and the sixth flow hole f are in one-to-one correspondence.
当转子顺时针旋转60度时,如图14所示,六通阀切换到另一种状态:此时第一流通孔a与第四流通孔d连通、第二流通孔b与第六流通孔f连通、第三流通孔c与第五流通孔e连通,阀定子的第一孔A与阀转子的第六流通孔f、阀定子的第二孔B与阀转子的第一流通孔a、阀定子的第三孔C与阀转子的第二流通孔b、阀定子的第四孔D与阀转子的第三流通孔c、阀定子的第五孔E与阀转子的第四流通孔d、阀定子的第六孔F与阀转子的第五流通孔e一一对应。When the rotor rotates 60 degrees clockwise, as shown in Figure 14, the six-way valve switches to another state: at this time, the first flow hole a is connected to the fourth flow hole d, and the second flow hole b is connected to the sixth flow hole f is in communication, the third flow hole c is in communication with the fifth flow hole e, the first hole A of the valve stator and the sixth flow hole f of the valve rotor, the second hole B of the valve stator and the first flow hole a of the valve rotor, The third hole C of the valve stator and the second flow hole b of the valve rotor, the fourth hole D of the valve stator and the third flow hole c of the valve rotor, the fifth hole E of the valve stator and the fourth flow hole d of the valve rotor , The sixth hole F of the valve stator corresponds to the fifth flow hole e of the valve rotor one-to-one.
而现有技术的六通阀采用弧形槽将两个孔连通设置,由于旋转切换阀在高压下工作时,两个端面过压最高可达50MPa,这个压强会起到将两个端面向相反方向推动,而压强过大会造成切换阀的泄露。However, the prior art six-way valve uses an arc-shaped groove to connect the two holes. When the rotary switching valve works under high pressure, the overpressure on the two end faces can reach up to 50MPa, and this pressure will cause the two end faces to be opposite to each other. If the pressure is too high, it will cause the leakage of the switching valve.
在系统压强一定时,两个端面的压力的大小与受力面成正比。所以可以通过计算来比较本发明与现有技术之间的差别。When the system pressure is constant, the magnitude of the pressure on the two end faces is proportional to the force-bearing surface. Therefore, the difference between the present invention and the prior art can be compared by calculation.
现有技术中采用弧形槽,弧形的总面积公式:S=(S1-S2)+S3;In the prior art, arc grooves are used, and the formula for the total area of the arc is: S=(S 1 -S 2 )+S 3 ;
S1=nπr1 2/360;S 1 =nπr 1 2 /360;
S2=nπr2 2/360;S 2 =nπr 2 2 /360;
S3=πr3 2。S 3 =πr 3 2 .
其中:n为弧形槽的角度,r1为长弧半径,r2为短弧半径,r3为弧两边两个半圆的半径。S1为60度弧形槽外沿构成的扇形面积、S2为60度弧形槽内沿构成的扇形面积而S3为两个半孔构成的面积。我们假设孔的直径是1mm,弧形半径是3mm。Among them: n is the angle of the arc groove, r1 is the radius of the long arc, r2 is the radius of the short arc, and r3 is the radius of the two semicircles on both sides of the arc. S1 is the fan-shaped area formed by the outer edge of the 60-degree arc-shaped groove, S2 is the fan-shaped area formed by the inner edge of the 60-degree arc-shaped groove, and S3 is the area formed by the two half-holes. Let's assume the diameter of the hole is 1mm and the radius of the arc is 3mm.
弧形槽的面积是:The area of the arc slot is:
S1=nπr1 2/360=60/360x3.14x3.52=6.41mm2;S 1 =nπr 1 2 /360=60/360x3.14x3.5 2 =6.41mm 2 ;
S2=nπr2 2/360=60/360x3.14x2.52=3.27mm2;S 2 =nπr 2 2 /360=60/360x3.14x2.5 2 =3.27mm 2 ;
S3=πr3 2=3.14x0.52=0.785;S 3 =πr 3 2 =3.14x0.5 2 =0.785;
S=(6.41-3.27)+0.785=3.925;S=(6.41-3.27)+0.785=3.925;
本实施例中表面孔的面积和是:The area sum of the surface holes in this example is:
2xS3=2πr3 2=2x3.14x0.52=1.57;2xS 3 =2πr 3 2 =2x3.14x0.5 2 =1.57;
压力公式:F=PSPressure formula: F=PS
如果系统压强是40MPa,即4kg/mm2。If the system pressure is 40MPa, that is 4kg/mm 2 .
设:F1为现有技术转子的压力;Let: F 1 be the pressure of the rotor in the prior art;
F2为本发明专利技术转子的压力;F 2 is the pressure of the rotor of the patented technology of the present invention;
F1=4kg/mm2x5.7148mm2=22.86Kg;F 1 =4kg/mm 2 x5.7148mm 2 =22.86Kg;
F2=4kg/mm2x1.57mm2=6.28Kg;F 2 =4kg/mm 2 x1.57mm 2 =6.28Kg;
从计算结果可以看出,两种结构的压力差为3.64倍,即系统压强对端面的影响也相差3.64倍,因此本实施例中的旋转切换阀的优势非常明显。It can be seen from the calculation results that the pressure difference between the two structures is 3.64 times, that is, the influence of the system pressure on the end face is also 3.64 times different. Therefore, the advantages of the rotary switch valve in this embodiment are very obvious.
因为切换阀是在高压状态下工作的,所以密封是切换阀最重要的指标。从以上分析弧形槽的平面面积是孔的3.64倍,在高压工作状态下面积越大它的边沿漏液的可能越大。在多路切换阀的应用中,弧形槽的数量还会增加(例如13通切换阀的弧形槽的个数达到6个)这就更大程度上增加了漏液的机会,而本实施例是将原来在表面的弧形槽调整到转子不同层面,表面只留下与定子相同的孔结构,显而易见将切换阀漏液的可能降到最低。Because the switching valve works under high pressure, the sealing is the most important indicator of the switching valve. From the above analysis, the plane area of the arc groove is 3.64 times that of the hole, and the larger the area is under high-pressure working conditions, the greater the possibility of liquid leakage at its edge. In the application of multi-way switching valve, the number of arc grooves will also increase (for example, the number of arc grooves of 13-way switching valve reaches 6), which increases the chance of liquid leakage to a greater extent. For example, the original arc grooves on the surface are adjusted to different levels of the rotor, leaving only the same hole structure as the stator on the surface, which obviously minimizes the possibility of liquid leakage of the switching valve.
一种色谱分析仪器,包括上述的旋转切换阀,用于色谱分析仪器中高低压进样,本实施例采用最常用并且最具代表性的六通阀,此色谱分析仪还包括注射器4以及与旋转切换阀3连接的流动相5、定量环6和色谱柱7,其中:流动相5与旋转切换阀3之间设有泵8;色谱柱7与检测器9连接。A chromatographic analysis instrument, including the above-mentioned rotary switching valve, is used for high and low pressure sampling in the chromatographic analysis instrument. The
作为可选地实施方式,定量环6的两端分别连通相邻的两个流通孔,通过在定量环6的两端连通相邻的两个流通孔,用于实现微量进样,解决现有技术中的色谱分析仪器微量进样困难的问题。As an optional embodiment, the two ends of the
图15是现有技术六通阀在色谱分析仪器应用中装样的原理图,如图15所示,工作原理为:泵8将色谱的流动相5通过六通阀的第四流通孔d和第五流通孔e推入到色谱柱7进行分离,没有样品时的本底检测信号送到检测器9中进行检测。注射器4将检测样品通过六通阀的第二流通孔b和第三流通孔c送到样品定量环6中,多余样品通过六通阀的第六流通孔f和第一流通孔a通过排放端10排出,样品定量环中保留了定量的样品;Fig. 15 is a schematic diagram of the prior art six-way valve in the application of chromatographic analysis instrument sample loading, as shown in Fig. 15, the working principle is: the
转动六通阀顺时针旋转60°后,旋转到另一种状态,图16是现有技术六通阀在色谱分析仪器应用中进样的原理图,如图16所示,泵8将色谱的流动相5通过六通阀的第四流通孔d和第三流通孔c将保留在定量环6中的样品通过第六流通孔f和第五流通孔e推入到色谱柱7进行分离,分离后的检测信号送到检测器9中进行检测,系统完成一次样品的进样和检测。After rotating the six-way valve clockwise by 60°, it rotates to another state. Figure 16 is a schematic diagram of the prior art six-way valve in the application of chromatographic analysis instruments. As shown in Figure 16, the
本实施例中,图17是本实施例中六通阀在色谱分析仪器应用中装样的原理图,如图17所示,工作原理为:泵8将色谱的流动相5通过六通阀的第一流通孔a和第三流通孔c推入到色谱柱7进行分离,没有样品时的本底检测信号送到检测器9中进行检测。注射器4将检测样品通过六通阀的第二流通孔b和第五流通孔e送到样品定量环6中,多余样品通过六通阀的第六流通孔f和第四流通孔d通过排放端10排出,样品定量环中保留了定量的样品。In this embodiment, Fig. 17 is a schematic diagram of the sample loading of the six-port valve in the application of the chromatographic analysis instrument in this embodiment. As shown in Fig. 17, the working principle is: the
转动六通阀顺时针旋转60°后,旋转到另一种状态,图18是本实施例中六通阀在色谱分析仪器应用中进样的原理图,如图18所示,泵8将色谱的流动相5通过六通阀的第一流通孔a和第五流通孔e将保留在定量环6中的样品通过第六流通孔f和第三流通孔c推入到色谱柱7进行分离,分离后的检测信号送到检测器9中进行检测,系统完成一次样品的进样和检测。After rotating the six-port valve clockwise by 60°, it rotates to another state. Figure 18 is the principle diagram of the six-port valve in the application of the chromatographic analysis instrument in this embodiment. As shown in Figure 18, the
传统六通阀的定量环6是固定在阀的两端,所以定量环6的长度就不可能太短,而本实施例中,六通阀在色谱分析仪器中装样和进样的原理图分别如图17和图18所示,本实施例中设置定量环6的两端分别与阀定子1上相邻的两个螺纹孔连通,定量环的长度可以大大的降低,如果用0.2毫米内经的管路可以做到不到2微升的进样体积,从而实现微量进样。The
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (10)
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Application publication date: 20200605 |