CN111237507A - An oil circuit switching valve for forward and reverse operation of excavators - Google Patents
An oil circuit switching valve for forward and reverse operation of excavators Download PDFInfo
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- CN111237507A CN111237507A CN202010097670.5A CN202010097670A CN111237507A CN 111237507 A CN111237507 A CN 111237507A CN 202010097670 A CN202010097670 A CN 202010097670A CN 111237507 A CN111237507 A CN 111237507A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
- F16K11/20—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members
- F16K11/22—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit operated by separate actuating members with an actuating member for each valve, e.g. interconnected to form multiple-way valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K13/00—Other constructional types of cut-off apparatus; Arrangements for cutting-off
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
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Abstract
Description
技术领域technical field
本发明涉及机械设备领域,具体涉及一种用于挖掘机正反手操作的油路切换阀。The invention relates to the field of mechanical equipment, in particular to an oil circuit switching valve used for forward and reverse hand operation of an excavator.
背景技术Background technique
现有的日立神钢卡特小松住友挖掘机通用的正反手转向阀,都采用手动转轴式变换进出油口通道实现挖掘机正反手操作转换功能,这种换向阀的结构和原理简单,但是在使用过程中存在以下缺点:1、现有的换向阀不能实现全封闭式,易出现锈死卡死现象导致其功能失效;2、现有的换向阀安装和操作较为繁琐;3、现有的换向阀体积大,安装时还需留有一定空间才能操作,导致较小或结构紧凑的机型不能安装;4、现有的换向阀是手动设备,操作较为不便。The existing Hitachi Kobelco, Carter, Komatsu and Sumitomo excavators universal forward and reverse steering valves all use manual shaft type to change the oil inlet and outlet channels to realize the excavator forward and reverse operation conversion function. The structure and principle of this reversing valve are simple. However, there are the following shortcomings in the use process: 1. The existing reversing valve cannot be fully enclosed, and is prone to rust and sticking, which leads to its function failure; 2. The existing reversing valve is complicated to install and operate; 3 . The existing reversing valve is large in size, and requires a certain space to operate during installation, resulting in the inability to install smaller or compact models; 4. The existing reversing valve is a manual device, which is inconvenient to operate.
发明内容SUMMARY OF THE INVENTION
为此,本发明提供一种用于挖掘机正反手操作的油路切换阀,以解决现有的换向阀存在稳定性差,操作不便和体积大的问题。Therefore, the present invention provides an oil circuit switching valve for forward and reverse operation of an excavator, so as to solve the problems of poor stability, inconvenient operation and large volume of the existing reversing valve.
为了实现上述目的,本发明提供如一种用于挖掘机正反手操作的油路切换阀,所述用于挖掘机正反手操作的油路切换阀包括阀体、第一弹簧、第二弹簧、第一阀芯和第二阀芯,所述阀体的内部设置有第一阀芯腔和第二阀芯腔,所述第一阀芯腔与第二阀芯腔分别通过第一阀体通道、第二阀体通道连通;所述阀体的一侧间隔设置有第一进油口、第二进油口、第三进油口和第四进油口,所述阀体的另一侧间隔设置有第一出油口、第二出油口、第三出油口和第四出油口,所述第一弹簧和第一阀芯设置于第一阀芯腔,所述第二弹簧和第二阀芯设置于第二阀芯腔,所述第一阀芯的外周面上依次间隔设置有第一环形槽、第二环形槽和第三环形槽,所述第二阀芯的外周面上依次间隔设置有第四环形槽、第五环形槽和第六环形槽;当所述第一弹簧处于压缩状态且第二弹簧处于伸长状态时,所述第一进油口依次通过第一环形槽、第一阀体通道、第四环形槽与第一出油口连通,所述第二进油口通过第五环形槽与第二出油口连通,所述第三进油口通过第六环形槽与第三出油口连通,所述第四进油口通过第二环形槽与第四出油口连通;当所述第一弹簧处于伸长状态且第二弹簧处于压缩状态时,所述第一进油口通过第二环形槽与第四出油口连通,所述第二进油口通过第四环形槽与第一出油口连通,所述第三进油口通过第五环形槽与第二出油口连通,所述第四进油口依次通过第三环形槽、第二阀体通道、第六环形槽与第三出油口连通。In order to achieve the above purpose, the present invention provides an oil circuit switching valve for forward and reverse operation of an excavator. The oil circuit switching valve for forward and reverse operation of an excavator includes a valve body, a first spring, and a second spring. , a first valve core and a second valve core, the inside of the valve body is provided with a first valve core cavity and a second valve core cavity, the first valve core cavity and the second valve core cavity respectively pass through the first valve body The channel and the second valve body channel are connected; one side of the valve body is provided with a first oil inlet, a second oil inlet, a third oil inlet and a fourth oil inlet at intervals, and the other side of the valve body A first oil outlet, a second oil outlet, a third oil outlet and a fourth oil outlet are arranged at intervals on the side, the first spring and the first valve core are arranged in the first valve core cavity, the second oil outlet The spring and the second valve core are arranged in the second valve core cavity, and the outer peripheral surface of the first valve core is provided with a first annular groove, a second annular groove and a third annular groove in sequence. The outer peripheral surface is provided with a fourth annular groove, a fifth annular groove and a sixth annular groove in sequence; when the first spring is in a compressed state and the second spring is in an extended state, the first oil inlets pass through in sequence The first annular groove, the first valve body passage, and the fourth annular groove communicate with the first oil outlet, the second oil inlet communicates with the second oil outlet through the fifth annular groove, and the third oil inlet The sixth annular groove communicates with the third oil outlet, and the fourth oil inlet communicates with the fourth oil outlet through the second annular groove; when the first spring is in an extended state and the second spring is in a compressed state , the first oil inlet communicates with the fourth oil outlet through the second annular groove, the second oil inlet communicates with the first oil outlet through the fourth annular groove, and the third oil inlet The fifth annular groove communicates with the second oil outlet, and the fourth oil inlet communicates with the third oil outlet through the third annular groove, the second valve body passage, and the sixth annular groove in sequence.
进一步地,所述第一阀芯腔和所述第二阀芯腔沿纵向延伸且相互平行。Further, the first valve core cavity and the second valve core cavity extend longitudinally and are parallel to each other.
进一步地,所述阀体的内部还设置有第一输油通道和第二输油通道,所述第一输油通道与第一阀芯腔平行。Further, the inside of the valve body is also provided with a first oil delivery channel and a second oil delivery channel, and the first oil delivery channel is parallel to the first valve core cavity.
进一步地,所述第一阀芯的一端和所述第二阀芯的一端均设置有盲孔,所述第一弹簧的一端插入于第一阀芯的盲孔内,所述第二弹簧的一端插入于第二阀芯的盲孔内。Further, one end of the first valve core and one end of the second valve core are provided with blind holes, one end of the first spring is inserted into the blind hole of the first valve core, and the second spring is One end is inserted into the blind hole of the second valve core.
进一步地,所述第一环形槽、第二环形槽和第三环形槽等距间隔设置,所述第一环形槽、第二环形槽和第三环形槽的宽度均相等;所述第四环形槽、第五环形槽和第六环形槽等距间隔设置,所述第四环形槽、第五环形槽和第六环形槽的宽度均相等。Further, the first annular groove, the second annular groove and the third annular groove are arranged at equal intervals, and the widths of the first annular groove, the second annular groove and the third annular groove are all equal; the fourth annular groove The grooves, the fifth annular groove and the sixth annular groove are arranged at equal intervals, and the widths of the fourth annular groove, the fifth annular groove and the sixth annular groove are all equal.
进一步地,所述第一阀体通道与所述第二阀体通道平行且间隔设置。Further, the first valve body passage and the second valve body passage are arranged in parallel and spaced apart.
本发明具有如下优点:本发明的用于挖掘机正反手操作的油路切换阀由于部件较少,简化了切换阀的结构,减小了切换阀的体积,通过与二位四通换向阀、电磁阀配合可实现电液自动化,具有易于安装,操作简便,稳定性好的优点。The invention has the following advantages: the oil circuit switching valve used for the forward and reverse operation of the excavator of the invention has fewer components, simplifies the structure of the switching valve, reduces the volume of the switching valve, and can change the direction with the two-position four-way The combination of valve and solenoid valve can realize electro-hydraulic automation, which has the advantages of easy installation, simple operation and good stability.
附图说明Description of drawings
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引申获得其它的实施附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be derived from the provided drawings without any creative effort.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions for the implementation of the present invention, so there is no technical The substantive meaning above, any modification of the structure, the change of the proportional relationship or the adjustment of the size should still fall within the technical content disclosed in the present invention without affecting the effect and the purpose that the present invention can produce. within the range that can be covered.
图1为本发明提供的用于挖掘机正反手操作的油路切换阀的剖面结构示意图;1 is a schematic cross-sectional structural diagram of an oil circuit switching valve for forward and reverse operation of an excavator provided by the present invention;
图2为本发明提供的用于挖掘机正反手操作的油路切换阀另一位置的剖面结构示意图;2 is a schematic cross-sectional structural diagram of another position of the oil circuit switching valve for forward and reverse hand operation of the excavator provided by the present invention;
图3为本发明提供的用于挖掘机正反手操作的油路切换阀的主视结构示意图;3 is a schematic front view of the structure of the oil circuit switching valve for forward and reverse hand operation of an excavator provided by the present invention;
图4为本发明提供的用于挖掘机正反手操作的油路切换阀的左视结构示意图;FIG. 4 is a left-view structural schematic diagram of an oil circuit switching valve for forward and reverse hand operation of an excavator provided by the present invention;
图5为本发明提供的用于挖掘机正反手操作的油路切换阀的右视结构示意图;FIG. 5 is a schematic view of the structure of the right side view of the oil circuit switching valve for forward and reverse hand operation of the excavator provided by the present invention;
图6为本发明提供的二位四通换向阀的结构示意图。FIG. 6 is a schematic structural diagram of the two-position four-way reversing valve provided by the present invention.
附图标记说明:100、阀体;101、第一阀芯腔;102、第二阀芯腔;103、第一阀体通道;104、第二阀体通道;105、第一进油口;106、第二进油口;107、第三进油口;108、第四进油口;109、第一出油口;110、第二出油口;111、第三出油口;112、第四出油口;113、第一输油通道;114、第二输油通道;200、第一弹簧;300、第二弹簧;400、第一阀芯;401、第一环形槽;402、第二环形槽;403、第三环形槽;500、第二阀芯;501、第四环形槽;502、第五环形槽;503、第六环形槽;600、电磁阀;700、二位四通换向阀。Reference numeral description: 100, valve body; 101, first valve core cavity; 102, second valve core cavity; 103, first valve body channel; 104, second valve body channel; 105, first oil inlet; 106, the second oil inlet; 107, the third oil inlet; 108, the fourth oil inlet; 109, the first oil outlet; 110, the second oil outlet; 111, the third oil outlet; 112, Fourth oil outlet; 113, first oil channel; 114, second oil channel; 200, first spring; 300, second spring; 400, first valve core; 401, first annular groove; 402, The second annular groove; 403, the third annular groove; 500, the second valve core; 501, the fourth annular groove; 502, the fifth annular groove; 503, the sixth annular groove; 600, the solenoid valve; To the reversing valve.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The embodiments of the present invention are described below by specific specific embodiments. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1、2和3所示,用于挖掘机正反手操作的油路切换阀包括阀体100、第一弹簧200、第二弹簧300、第一阀芯400和第二阀芯500,阀体100的内部设置有第一阀芯腔101和第二阀芯腔102,第一阀芯腔101和第二阀芯腔102沿纵向延伸且相互平行,阀芯腔为阀芯提供运动的空间,使阀芯在封闭的空间内工作,减少外部因素影响,有效提高切换阀的稳定性。阀体100的内部还设置有第一输油通道113和第二输油通道114,第一输油通道113与第一阀芯腔101平行,如图6所示,安装时第一阀芯腔端口与二位四通换向阀700的A口连通,第二阀芯腔端口与二位四通换向阀700的B口连通,第一输油通道113的一端与二位四通换向阀700的T口连通,第一输油通道113的另一端与液压油箱连通,第二输油通道114的一端与二位四通换向阀700的P口连通,第二输油通道114的另一端与液压设备出油口连通,第一输油通道113和第二输油通道114作为液压油的输送管,减少液压管线的使用量,有效减小切换阀的体积。第一阀芯腔101与第二阀芯腔102分别通过第一阀体通道103、第二阀体通道104连通,第一阀体通道103与第二阀体通道104平行且间隔设置,第二阀体通道104位于第一阀体通道103远离第一阀芯腔端口的一侧,本实施例中第一阀体通道103和第二阀体通道104均与第一阀芯腔101垂直。如图4和5所示,阀体100的一侧间隔设置有第一进油口105、第二进油口106、第三进油口107和第四进油口108,每个进油口的出油端向阀体100的内部延伸,以使每个进油口与其对应的环形槽连通,进油口的排列方式如图4所示,阀体100的另一侧间隔设置有第一出油口109、第二出油口110、第三出油口111和第四出油口112,每个出油口的进油端向阀体100的内部延伸,以使每个出油口与其对应的环形槽连通,出油口的排列方式如图5所示。As shown in FIGS. 1 , 2 and 3 , the oil circuit switching valve for forward and reverse operation of an excavator includes a
如图4和5所示,第一弹簧200和第一阀芯400设置于第一阀芯腔101,第一弹簧200位于第一阀芯400远离第一阀芯腔端口的一端,第一阀芯400的一端设置有盲孔,第一弹簧200的一端插入于第一阀芯400的盲孔内,第一弹簧200用于为第一阀芯400提供复位弹力。第二弹簧300和第二阀芯500设置于第二阀芯腔102,第二弹簧300位于第二阀芯500远离第二阀芯腔端口的一端,第二阀芯500的一端设置有盲孔,第二弹簧300的一端插入于第二阀芯500的盲孔内,第二弹簧300用于为第二阀芯500提供复位弹力。第一阀芯400的外周面上依次间隔设置有第一环形槽401、第二环形槽402和第三环形槽403,第一环形槽401、第二环形槽402和第三环形槽403等距间隔设置,第一环形槽401、第二环形槽402和第三环形槽403的宽度均相等;第二阀芯500的外周面上依次间隔设置有第四环形槽501、第五环形槽502和第六环形槽503,第四环形槽501、第五环形槽502和第六环形槽503等距间隔设置,第四环形槽501、第五环形槽502和第六环形槽503的宽度均相等。As shown in FIGS. 4 and 5 , the
使用时切换阀与二位四通换向阀700、电磁阀600配合使用,电磁阀600设置于二位四通换向阀700上,由于二位四通换向阀700和电磁阀600均为现有的电器设备,在此不再详细介绍。本发明的用于挖掘机正反手操作的油路切换阀由于部件较少,简化了切换阀的结构,减小了切换阀的体积,通过与二位四通换向阀700、电磁阀600配合可实现电液自动化,具有易于安装,操作简便,稳定性好的优点。When in use, the switching valve is used in conjunction with the two-position four-
切换阀的工作原理:The working principle of the switching valve:
当电磁阀600未通电时,压力油经二位四通换向阀700的P口输入,再通过二位四通换向阀700的A口输出,从而进入第一阀芯腔101,在压力油的作用下,第一阀芯400向远离第一阀芯腔端口的方向运动,第二阀芯腔102的液压油从二位四通换向阀700的B口经二位四通换向阀700的T口回液压油箱,此时第一弹簧200处于压缩状态,第二弹簧300处于伸长状态,第一进油口105依次通过第一环形槽401、第一阀体通道103、第四环形槽501与第一出油口109连通,第二进油口106通过第五环形槽502与第二出油口110连通,第三进油口107通过第六环形槽503与第三出油口111连通,第四进油口108通过第二环形槽402与第四出油口112连通。When the
当电磁阀600通电时,压力油经二位四通换向阀700的P口输入,再通过二位四通换向阀700的B口输出,从而进入第二阀芯腔102,在压力油的作用下,第二阀芯500向远离第二阀芯腔端口的方向运动,第一阀芯腔101的液压油从二位四通换向阀700的A口经二位四通换向阀700的T口回液压油箱,此时第一弹簧200处于伸长状态,第二弹簧300处于压缩状态,第一进油口105通过第二环形槽402与第四出油口112连通,第二进油口106通过第四环形槽501与第一出油口109连通,第三进油口107通过第五环形槽502与第二出油口110连通,第四进油口108依次通过第三环形槽403、第二阀体通道104、第六环形槽503与第三出油口111连通。When the
虽然,上文中已经用一般性说明及具体实施例对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present invention, which will be obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention fall within the scope of the claimed protection of the present invention.
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| GB2143304A (en) * | 1983-05-31 | 1985-02-06 | Komatsu Mfg Co Ltd | Directional control valve unit |
| CN201152297Y (en) * | 2007-12-28 | 2008-11-19 | 天津工程机械研究院 | Engineering machinery speed-changer electrohydraulic gear shifting control valve |
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