CN111270374A - A kind of silver ion knitted fabric and its production process - Google Patents
A kind of silver ion knitted fabric and its production process Download PDFInfo
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- CN111270374A CN111270374A CN202010128405.9A CN202010128405A CN111270374A CN 111270374 A CN111270374 A CN 111270374A CN 202010128405 A CN202010128405 A CN 202010128405A CN 111270374 A CN111270374 A CN 111270374A
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- 239000004744 fabric Substances 0.000 title claims abstract description 91
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000835 fiber Substances 0.000 claims abstract description 71
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 52
- 238000000034 method Methods 0.000 claims abstract description 33
- 229920002334 Spandex Polymers 0.000 claims abstract description 31
- 239000004759 spandex Substances 0.000 claims abstract description 31
- 238000009940 knitting Methods 0.000 claims abstract description 16
- 238000005406 washing Methods 0.000 claims abstract description 14
- 238000004043 dyeing Methods 0.000 claims description 52
- 239000000985 reactive dye Substances 0.000 claims description 23
- 239000000986 disperse dye Substances 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 22
- 210000001161 mammalian embryo Anatomy 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 20
- 238000010008 shearing Methods 0.000 claims description 14
- 238000009987 spinning Methods 0.000 claims description 14
- 238000009941 weaving Methods 0.000 claims description 14
- 239000002759 woven fabric Substances 0.000 claims description 14
- 239000000975 dye Substances 0.000 claims description 13
- 239000002216 antistatic agent Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 241000168254 Siro Species 0.000 claims description 7
- 229910001651 emery Inorganic materials 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005554 pickling Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 230000014759 maintenance of location Effects 0.000 abstract description 2
- 239000004753 textile Substances 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/449—Yarns or threads with antibacterial properties
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
本发明涉及纺织技术领域，具体涉及一种银离子针织面料及其生产工艺，该银离子针织面料是由混纺纱和氨纶长丝制成，其中，混纺纱是由莫代尔纤维和银离子抗菌纤维混纺而成，氨纶长丝、莫代尔纤维能够对银离子抗菌纤维起到很好的改善作用，进而充分克服了现有技术中银离子抗菌纤维面料手感僵硬的缺点。经莫代尔纤维和银离子抗菌纤维混纺而成的混纺纱，再与氨纶长丝协同制得的银离子抗菌针织具有洗涤护理方便、手感蓬松软糯、保暖性优异、吸湿透气、贴肤穿着舒适的优点，且具有抗菌护肤保健的功效。该银离子针织面料的生产工艺，具有加工过程简单，生产成本低，并能适合大规模生产的特点。The invention relates to the technical field of textiles, in particular to a silver ion knitted fabric and a production process thereof. The silver ion knitted fabric is made of blended yarn and spandex filament, wherein the blended yarn is made of modal fiber and silver ion antibacterial The fibers are blended, and the spandex filament and the modal fiber can improve the silver ion antibacterial fiber very well, thereby fully overcoming the shortcoming of the silver ion antibacterial fiber fabric in the prior art that the fabric feels stiff. The blended yarn made of modal fiber and silver ion antibacterial fiber, and then synergized with spandex filament, the silver ion antibacterial knitting has the advantages of convenient washing and care, fluffy and soft hand feeling, excellent warmth retention, moisture absorption and breathability, and comfortable wearing against the skin. It has the advantages of antibacterial skin care and health care. The production process of the silver ion knitted fabric has the characteristics of simple processing process, low production cost and suitable for large-scale production.
Description
技术领域technical field
本发明涉及纺织技术领域，具体涉及一种银离子针织面料及其生产工艺。The invention relates to the technical field of textiles, in particular to a silver ion knitted fabric and a production process thereof.
背景技术Background technique
银离子抗菌纤维中主要成分是涤纶纤维中加入了银离子，银离子具有持久的抗菌护肤功能，对人体健康有利；银离子抗菌纤维能够抑制金黄色葡萄球菌、大肠杆菌，抑菌率达99.9％。The main component of silver ion antibacterial fiber is silver ion added to polyester fiber, silver ion has lasting antibacterial skin care function, which is beneficial to human health; silver ion antibacterial fiber can inhibit Staphylococcus aureus and Escherichia coli, and the antibacterial rate reaches 99.9% .
但是，银离子抗菌纤维也存在不足，产量低且价格高昂，尤其现有技术中的银离子抗菌纤维针织面料存在加工过程复杂，手感僵硬的缺陷。However, the silver ion antibacterial fiber also has shortcomings, the output is low and the price is high, especially the silver ion antibacterial fiber knitted fabric in the prior art has the defects of complicated processing process and stiff hand.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一在于针对现有技术的不足，提供一种银离子针织面料，该银离子针织面料具有洗涤护理方便、手感蓬松软糯、保暖性优异、吸湿透气、抗菌护肤、贴肤穿着舒适的优点，且具有护肤保健的功效。One of the objects of the present invention is to provide a silver ion knitted fabric in view of the deficiencies of the prior art, the silver ion knitted fabric has the advantages of convenient washing and care, fluffy and glutinous hand feeling, excellent heat retention, moisture absorption and ventilation, antibacterial skin care, skin-friendly wear Comfortable advantages, and has the effect of skin care and health care.
本发明的目的之二在于针对现有技术的不足，提供一种银离子针织面料的生产工艺，该银离子针织面料的生产工艺具有加工过程简单的优点。The second purpose of the present invention is to provide a production process of a silver ion knitted fabric in view of the deficiencies of the prior art, and the production process of the silver ion knitted fabric has the advantage of a simple processing process.
为了实现上述目的之一，本发明采用如下技术方案：In order to achieve one of the above objects, the present invention adopts the following technical solutions:
提供一种银离子针织面料，是由以下重量百分比的原料制成：Provided is a silver ion knitted fabric, which is made of the following raw materials by weight:
混纺纱 94％～98％Blended yarn 94%～98%
氨纶长丝 2％～6％；Spandex filament 2% to 6%;
其中，所述混纺纱是由以下重量百分比的原料混纺制成：Wherein, the blended yarn is made by blending the following raw materials by weight percentage:
莫代尔纤维 25％～75％Modal fiber 25%～75%
银离子抗菌纤维 25％～75％。Silver ion antibacterial fiber 25% to 75%.
优选的，所述的一种银离子针织面料，是由以下重量百分比的原料制成：Preferably, the described silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 95％～97％Blended yarn 95%～97%
氨纶长丝 3％～5％；Spandex filament 3% to 5%;
其中，所述混纺纱是由以下重量百分比的原料混纺制成：Wherein, the blended yarn is made by blending the following raw materials by weight percentage:
莫代尔纤维 30％～70％Modal fiber 30%～70%
银离子抗菌纤维 30％～70％。Silver ion antibacterial fiber 30% to 70%.
更为优选的，所述的一种银离子针织面料，是由以下重量百分比的原料制成：More preferably, the described a kind of silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 96％Blended Yarn 96%
氨纶长丝 4％；Spandex filament 4%;
其中，所述混纺纱是由以下重量百分比的原料混纺制成：Wherein, the blended yarn is made by blending the following raw materials by weight percentage:
莫代尔纤维 55％Modal fiber 55%
银离子抗菌纤维 45％。Silver Ion Antibacterial Fiber 45%.
所述混纺纱的纱线支数为40S～50S。The yarn count of the blended yarn is 40S-50S.
所述氨纶长丝的细度为10D～30D。The fineness of the spandex filament is 10D-30D.
为了实现上述目的之二，本发明采用如下技术方案：In order to realize the second above-mentioned purpose, the present invention adopts the following technical scheme:
提供一种银离子针织面料的生产工艺，它包括以下步骤：Provided is a production process of silver ion knitted fabric, which comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加抗静电剂，完成定型后，即制得所述银离子抗菌针织。Step 8, shaping the finished product: using a high-temperature open-width dryer to tenter to shape the finished product, adding an antistatic agent to the fabric by padding during shaping, and completing the shaping, the silver ion antibacterial knitting is obtained.
上述技术方案中，所述步骤一中，所述混纺的方式为赛络紧密纺。In the above technical solution, in the step 1, the blending method is siro compact spinning.
上述技术方案中，所述步骤四中，所述染色为用活性染料和分散染料进行双染或者用分散染料进行单染或用活性染料进行单染；In the above technical solution, in the fourth step, the dyeing is double dyeing with reactive dyes and disperse dyes or single dyeing with disperse dyes or single dyeing with reactive dyes;
所述用活性染料和分散染料进行双染的工序为：The process of carrying out double dyeing with reactive dyes and disperse dyes is as follows:
A、先用分散染料于98℃-130℃下染进行单染银离子抗菌纤维，然后进行还原清洗工序；A. First use disperse dyes at 98℃-130℃ to dye single-dye silver ion antibacterial fibers, and then carry out the reduction cleaning process;
B、再用活性染料于50℃-85℃下染进行单染莫代尔纤维，然后进行皂洗、制软和洗水出缸工序；B. Use reactive dyes at 50°C to 85°C to dye single-dyed modal fibers, and then carry out soaping, softening and washing out of the cylinder;
所述用分散染料进行单染的工序为：使用分散染料于98℃-130℃下染进行单染银离子抗菌纤维，然后进行还原清洗、制软和洗水出缸工序；The process of single-dyeing with disperse dyes is as follows: using disperse dyes at 98°C-130°C for single-dyeing silver ion antibacterial fibers, and then performing reduction cleaning, softening, and washing water out of the cylinder;
所述用活性染料进行单染的工序为：使用活性染料于50℃-85℃下染莫代尔纤维，然后进行酸洗、皂洗、制软和洗水出缸工序。The process of single-dyeing with reactive dyes is as follows: dyeing modal fibers with reactive dyes at 50°C-85°C, and then performing pickling, soaping, softening and washing out of the cylinder.
上述技术方案中，所述步骤八中，定型时用浸轧的方式往面料中添加占面料重量百分比为0.5％～1.5％的抗静电剂。In the above technical solution, in the eighth step, an antistatic agent is added to the fabric by padding during setting, which accounts for 0.5% to 1.5% by weight of the fabric.
上述技术方案中，所述步骤八中，所述定型温度为150℃～170℃。In the above technical solution, in the eighth step, the setting temperature is 150°C to 170°C.
本发明与现有技术相比较，有益效果在于：Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明提供的一种银离子针织面料，是由混纺纱和氨纶长丝制成，其中，混纺纱是由莫代尔纤维和银离子抗菌纤维混纺而成，氨纶长丝、莫代尔纤维能够对银离子抗菌纤维起到很好的改善作用，进而充分克服了现有技术中银离子抗菌纤维面料手感僵硬的缺点。经莫代尔纤维和银离子抗菌纤维混纺而成的混纺纱，再与氨纶长丝协同制得的银离子抗菌针织具有洗涤护理方便、手感蓬松软糯、保暖性优异、吸湿透气、贴肤穿着舒适的优点，且具有抗菌护肤保健的功效。(1) A kind of silver ion knitted fabric provided by the present invention is made of blended yarn and spandex filament, wherein, the blended yarn is made of modal fiber and silver ion antibacterial fiber blended, spandex filament, modal fiber It can play a good role in improving the silver ion antibacterial fiber, thereby fully overcoming the shortcoming of the silver ion antibacterial fiber fabric in the prior art that the fabric feels stiff. The blended yarn made of modal fiber and silver ion antibacterial fiber, and then synergized with spandex filament, the silver ion antibacterial knitting has the advantages of convenient washing and care, fluffy and soft hand feeling, excellent warmth retention, moisture absorption and breathability, and comfortable wearing against the skin. It has the advantages of antibacterial skin care and health care.
(2)本发明提供的一种银离子针织面料的生产工艺，具有加工过程简单，生产成本低，并能适合大规模生产的特点。(2) The production process of the silver ion knitted fabric provided by the present invention has the characteristics of simple processing process, low production cost and suitable for large-scale production.
具体实施方式Detailed ways
为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白，以下结合实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例1。Example 1.
一种银离子针织面料，是由以下重量百分比的原料制成：A silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 96％Blended Yarn 96%
氨纶长丝 4％；Spandex filament 4%;
其中，混纺纱是由以下重量百分比的原料混纺制成：Among them, the blended yarn is made of the following raw materials by weight percentage:
莫代尔纤维 55％Modal fiber 55%
银离子抗菌纤维 45％。Silver Ion Antibacterial Fiber 45%.
本实施例中，混纺纱的纱线支数为45S。In this embodiment, the yarn count of the blended yarn is 45S.
本实施例中，氨纶长丝的细度为20D。In this embodiment, the fineness of the spandex filament is 20D.
上述一种银离子针织面料的生产工艺，它包括以下步骤：The production process of above-mentioned a kind of silver ion knitted fabric, it comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；其中，混纺的方式为赛络紧密纺；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn; wherein, the blending method is siro compact spinning;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
本实施例中，染色为用活性染料和分散染料进行双染；In this embodiment, dyeing is double dyeing with reactive dyes and disperse dyes;
所述用活性染料和分散染料进行双染的工序为：The process of carrying out double dyeing with reactive dyes and disperse dyes is as follows:
A、先用分散染料于110℃下染进行单染银离子抗菌纤维，然后进行还原清洗工序；A. First, use disperse dyes at 110°C to dye single-dye silver ion antibacterial fibers, and then carry out the reduction cleaning process;
B、再用活性染料于65℃下染进行单染莫代尔纤维，然后进行皂洗、制软和洗水出缸工序；B, dyed with reactive dyes at 65 ℃ to carry out single dyeing modal fiber, and then carried out soaping, softening and washing water out of the cylinder process;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加占面料重量百分比为1％的抗静电剂，完成定型后，即制得所述银离子抗菌针织。本实施例中，定型温度为160℃。Step 8, finalizing the finished product: use a high-temperature open-width dryer for tentering to shape the finished product, and add an antistatic agent, which accounts for 1% by weight of the fabric, into the fabric by padding during setting, and after the finalizing is completed, the product is obtained. The silver ion antibacterial knitting. In this embodiment, the setting temperature is 160°C.
实施例2。Example 2.
一种银离子针织面料，是由以下重量百分比的原料制成：A silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 94％Blended Yarn 94%
氨纶长丝 6％；Spandex filament 6%;
其中，混纺纱是由以下重量百分比的原料混纺制成：Among them, the blended yarn is made of the following raw materials by weight percentage:
莫代尔纤维 25％Modal fiber 25%
银离子抗菌纤维 75％。Silver ion antibacterial fiber 75%.
本实施例中，混纺纱的纱线支数为40S。In this embodiment, the yarn count of the blended yarn is 40S.
本实施例中，氨纶长丝的细度为10D。In this embodiment, the fineness of the spandex filament is 10D.
上述一种银离子针织面料的生产工艺，它包括以下步骤：The production process of above-mentioned a kind of silver ion knitted fabric, it comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；其中，混纺的方式为赛络紧密纺；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn; wherein, the blending method is siro compact spinning;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
本实施例中，染色为用分散染料进行单染；In this embodiment, the dyeing is single dyeing with disperse dyes;
所述用分散染料进行单染的工序为：使用分散染料于98℃-130℃下染进行单染银离子抗菌纤维，然后进行还原清洗、制软和洗水出缸工序；The process of single-dyeing with disperse dyes is as follows: using disperse dyes at 98°C-130°C for single-dyeing silver ion antibacterial fibers, and then performing reduction cleaning, softening, and washing water out of the cylinder;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加占面料重量百分比为0.5％的抗静电剂，完成定型后，即制得所述银离子抗菌针织。本实施例中，定型温度为150℃。Step 8, setting the finished product: use a high-temperature open-width dryer to tenter to shape the finished product, and add an antistatic agent that accounts for 0.5% by weight of the fabric to the fabric by padding during setting. The silver ion antibacterial knitting. In this embodiment, the setting temperature is 150°C.
实施例3。Example 3.
一种银离子针织面料，是由以下重量百分比的原料制成：A silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 98％Blended Yarn 98%
氨纶长丝 2％；Spandex filament 2%;
其中，混纺纱是由以下重量百分比的原料混纺制成：Among them, the blended yarn is made of the following raw materials by weight percentage:
莫代尔纤维 75％Modal fiber 75%
银离子抗菌纤维 25％。Silver Ion Antibacterial Fiber 25%.
本实施例中，混纺纱的纱线支数为50S。In this embodiment, the yarn count of the blended yarn is 50S.
本实施例中，氨纶长丝的细度为30D。In this embodiment, the fineness of the spandex filament is 30D.
上述一种银离子针织面料的生产工艺，它包括以下步骤：The production process of above-mentioned a kind of silver ion knitted fabric, it comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；其中，混纺的方式为赛络紧密纺；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn; wherein, the blending method is siro compact spinning;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
本实施例中，染色为用活性染料进行单染；In this embodiment, dyeing is single dyeing with reactive dyes;
用活性染料进行单染的工序为：使用活性染料于50℃-85℃下染莫代尔纤维，然后进行酸洗、皂洗、制软和洗水出缸工序；The process of single-dyeing with reactive dyes is as follows: dyeing modal fibers with reactive dyes at 50°C-85°C, and then performing pickling, soaping, softening and washing out of the cylinder;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加占面料重量百分比为1.5％的抗静电剂，完成定型后，即制得所述银离子抗菌针织。本实施例中，定型温度为170℃。Step 8, finalizing the finished product: use a high-temperature open-width dryer for tentering to shape the finished product, and add an antistatic agent, which accounts for 1.5% by weight of the fabric, into the fabric by padding during the setting. The silver ion antibacterial knitting. In this embodiment, the setting temperature is 170°C.
实施例4。Example 4.
一种银离子针织面料，是由以下重量百分比的原料制成：A silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 95％Blended Yarn 95%
氨纶长丝 5％；Spandex filament 5%;
其中，混纺纱是由以下重量百分比的原料混纺制成：Among them, the blended yarn is made of the following raw materials by weight percentage:
莫代尔纤维 30％Modal fiber 30%
银离子抗菌纤维 70％。Silver ion antibacterial fiber 70%.
本实施例中，混纺纱的纱线支数为42S。In this embodiment, the yarn count of the blended yarn is 42S.
本实施例中，氨纶长丝的细度为15D。In this embodiment, the fineness of the spandex filament is 15D.
上述一种银离子针织面料的生产工艺，它包括以下步骤：The production process of above-mentioned a kind of silver ion knitted fabric, it comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；其中，混纺的方式为赛络紧密纺；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn; wherein, the blending method is siro compact spinning;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
本实施例中，染色为用活性染料和分散染料进行双染；In this embodiment, dyeing is double dyeing with reactive dyes and disperse dyes;
所述用活性染料和分散染料进行双染的工序为：The process of carrying out double dyeing with reactive dyes and disperse dyes is as follows:
A、先用分散染料于98℃下染进行单染银离子抗菌纤维，然后进行还原清洗工序；A. First, use disperse dyes at 98°C to dye single-dyed silver ion antibacterial fibers, and then carry out the reduction cleaning process;
B、再用活性染料于50℃下染进行单染莫代尔纤维，然后进行皂洗、制软和洗水出缸工序；B, dyed with reactive dyes at 50 ℃ and carried out single dyeing modal fiber, and then carried out soaping, softening and washing water out of the cylinder process;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加占面料重量百分比为0.8％的抗静电剂，完成定型后，即制得所述银离子抗菌针织。本实施例中，定型温度为155℃。Step 8, finalizing the finished product: use a high-temperature open-width dryer for tentering to shape the finished product, and add an antistatic agent, which accounts for 0.8% by weight of the fabric, to the fabric by padding during the setting. The silver ion antibacterial knitting. In this embodiment, the setting temperature is 155°C.
实施例5。Example 5.
一种银离子针织面料，是由以下重量百分比的原料制成：A silver ion knitted fabric is made of the following raw materials by weight:
混纺纱 97％Blended Yarn 97%
氨纶长丝 3％；Spandex filament 3%;
其中，混纺纱是由以下重量百分比的原料混纺制成：Among them, the blended yarn is made of the following raw materials by weight percentage:
莫代尔纤维 60％Modal fiber 60%
银离子抗菌纤维 40％。Silver ion antibacterial fiber 40%.
本实施例中，混纺纱的纱线支数为48S。In this embodiment, the yarn count of the blended yarn is 48S.
本实施例中，氨纶长丝的细度为25D。In this embodiment, the fineness of the spandex filament is 25D.
上述一种银离子针织面料的生产工艺，它包括以下步骤：The production process of above-mentioned a kind of silver ion knitted fabric, it comprises the following steps:
步骤一，纺纱：将配方量的莫代尔纤维和银离子抗菌纤维进行混纺，制得混纺纱；其中，混纺的方式为赛络紧密纺；Step 1, spinning: blending the modal fiber and silver ion antibacterial fiber in the formula amount to obtain a blended yarn; wherein, the blending method is siro compact spinning;
步骤二，织造：对步骤一制得的混纺纱与氨纶长丝利用针织大圆机进行织造，得到织造面料；Step 2, weaving: weaving the blended yarn and spandex filament obtained in step 1 using a circular knitting machine to obtain a woven fabric;
步骤三，开幅预定胚：对步骤二得到的织造面料进行开幅，并使用高温平幅烘干机进行预定胚；Step 3, open the predetermined embryo: open the woven fabric obtained in step 2, and use a high-temperature open-width dryer to carry out the predetermined embryo;
步骤四，染色：步骤三完成预定胚后对面料进行染色，得到染色面料；Step 4, dyeing: dyeing the fabric after completing the predetermined embryo in step 3 to obtain dyed fabric;
本实施例中，染色为用活性染料和分散染料进行双染；In this embodiment, dyeing is double dyeing with reactive dyes and disperse dyes;
用活性染料和分散染料进行双染的工序为：The process of double dyeing with reactive dyes and disperse dyes is:
A、先用分散染料于130℃下染进行单染银离子抗菌纤维，然后进行还原清洗工序；A. First, use disperse dyes at 130 ° C to dye single-dyed silver ion antibacterial fibers, and then carry out the reduction cleaning process;
B、再用活性染料于85℃下染进行单染莫代尔纤维，然后进行皂洗、制软和洗水出缸工序；B, dyed with reactive dyes at 85 ℃ and carried out single dyeing modal fiber, and then carried out soaping, softening and washing water out of the cylinder process;
步骤五，干布：对步骤四得到的染色面料采用高温平幅烘干机进行拉幅干布；Step 5, dry cloth: use a high-temperature open-width dryer to tenter dry the dyed fabric obtained in step 4;
步骤六，磨毛：采用金刚砂辊筒磨毛机对干布后的面料的贴肤面进行磨毛；Step 6, sanding: use an emery roller sanding machine to sand the skin-adhering surface of the dried fabric;
步骤七，剪毛：采用旋刀剪毛机对完成磨毛的面进行剪毛处理；Step 7, shearing: use a rotary knife shearing machine to shear the surface that has been sanded;
步骤八，定型成品：采用高温平幅烘干机进行拉幅以定型成品，定型时用浸轧的方式往面料中添加占面料重量百分比为1.2％的抗静电剂，完成定型后，即制得所述银离子抗菌针织。本实施例中，定型温度为165℃。Step 8, setting the finished product: use a high-temperature open-width dryer for tentering to shape the finished product, and add an antistatic agent, which accounts for 1.2% by weight of the fabric, into the fabric by padding during setting. The silver ion antibacterial knitting. In this embodiment, the setting temperature is 165°C.
最后应当说明的是，以上实施例仅用以说明本发明的技术方案，而非对本发明保护范围的限制，尽管参照较佳实施例对本发明作了详细地说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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| CN112760977B (en) * | 2021-01-12 | 2022-08-26 | 浙江森马服饰股份有限公司 | Microcapsule temperature-regulating antibacterial fabric |
| CN112899862A (en) * | 2021-01-15 | 2021-06-04 | 戴薇 | Antibacterial and washable tea fiber fabric and preparation method thereof |
| CN113445188A (en) * | 2021-06-25 | 2021-09-28 | 江苏泰慕士针纺科技股份有限公司 | Reactive dyeable spandex knitted fabric |
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