CN111322425A - High-sealed high-frequency ball valve - Google Patents
High-sealed high-frequency ball valve Download PDFInfo
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- CN111322425A CN111322425A CN202010300986.XA CN202010300986A CN111322425A CN 111322425 A CN111322425 A CN 111322425A CN 202010300986 A CN202010300986 A CN 202010300986A CN 111322425 A CN111322425 A CN 111322425A
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- 238000007789 sealing Methods 0.000 claims abstract description 164
- 238000012856 packing Methods 0.000 claims abstract description 46
- 210000004907 gland Anatomy 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000007790 solid phase Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0663—Packings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/06—Construction of housing; Use of materials therefor of taps or cocks
- F16K27/067—Construction of housing; Use of materials therefor of taps or cocks with spherical plugs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/08—Details
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
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- Taps Or Cocks (AREA)
Abstract
Description
技术领域technical field
本发明涉及球阀技术领域,特别涉及一种高密封的高频球阀。The invention relates to the technical field of ball valves, in particular to a high-sealing high-frequency ball valve.
背景技术Background technique
高频球阀是一种用于固、液、气三相介质高密封要求条件下的高频开关、快速开关,其截断性能好。高频球阀的阀座与阀体之间安装有弹簧,以保证阀座与阀芯之间良好的密封接触。目前,阀座与阀体之间安装弹簧的腔没有形成密封结构,用高频球阀截止固相介质的时候,因为固相介质的颗粒小、硬度高,其极容易进入阀座处弹簧的安装腔中。进入弹簧安装腔的固相介质会造成弹簧卡滞,甚至弹簧失效,大大缩短了弹簧的使用寿命,由此影响了阀座与阀芯之间的密封性,降低了球阀的开关性能。而且,目前高频球阀的阀杆与阀体之间是通过安装的石墨环密封,石墨环只能阻挡部分介质中的微小颗粒进入阀杆腔,仍然会有部分介质颗粒通过安装间隙进入阀杆腔中。进入阀杆腔中的颗粒会影响阀杆转动的顺畅性,导致开关的力矩增大,甚至造成阀杆抱死的现象,严重影响了高频球阀的正常工作,失去了球阀的开关性能。High-frequency ball valve is a high-frequency switch and fast switch used for solid, liquid, and gas three-phase media with high sealing requirements, and its cut-off performance is good. A spring is installed between the valve seat and the valve body of the high frequency ball valve to ensure a good sealing contact between the valve seat and the valve core. At present, the cavity where the spring is installed between the valve seat and the valve body does not form a sealing structure. When the high-frequency ball valve is used to cut off the solid phase medium, because the solid phase medium has small particles and high hardness, it is extremely easy to enter the spring installation at the valve seat. in the cavity. The solid phase medium entering the spring installation cavity will cause the spring to be stuck, or even the spring will fail, which greatly shortens the service life of the spring, thereby affecting the sealing between the valve seat and the valve core, and reducing the switching performance of the ball valve. Moreover, at present, the valve stem and the valve body of the high-frequency ball valve are sealed by the installed graphite ring. The graphite ring can only block some tiny particles in the medium from entering the valve stem cavity, and some medium particles will still enter the valve stem through the installation gap. in the cavity. The particles entering the valve stem cavity will affect the smoothness of the valve stem rotation, resulting in an increase in the torque of the switch, and even the phenomenon of the valve stem locking, which seriously affects the normal operation of the high-frequency ball valve and loses the switching performance of the ball valve.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术的不足,提供一种高密封的高频球阀,其提高了阀座处的密封性能,延长了蓄力弹簧的使用寿命,确保了阀座与球芯之间好的密封性,且提高了阀杆处的防尘性能及密封性能,保证了阀杆好的开关性能。The purpose of the present invention is to provide a high-sealing high-frequency ball valve in view of the deficiencies of the prior art, which improves the sealing performance at the valve seat, prolongs the service life of the accumulating spring, and ensures the gap between the valve seat and the ball core. It has good sealing performance, and improves the dustproof performance and sealing performance of the valve stem, which ensures the good switching performance of the valve stem.
本发明的技术方案是:一种高密封的高频球阀,包括由左阀体、右阀体固定连接形成的阀体,一球芯安装在阀体的腔中,一阀杆与球芯周轴向固定连接,所述阀杆从右阀体外伸,所述左阀体、右阀体腔内分别设置阀座,所述球芯位于左阀座、右阀座之间,两个阀座的相向端与球芯接触,相反端上分别设置弹簧座,弹簧座与阀座之间设置蓄力弹簧使阀座与球芯形成紧密配合,弹簧座的外圆与阀体之间设置第一密封圈、弹簧座的内圆与阀座之间设置第二密封圈、阀座的外圆与阀体之间设置第三密封圈,所述球芯的上、下端对称设有轴柄,上、下轴柄分别插入设置的上定位板、下定位板的轴孔中形成间隙配合,上定位板、下定位板与左阀体、右阀体相抵限位,所述阀杆为阶梯轴,阀杆下端与球芯的上轴柄周向固定连接,所述阀杆的大径段与右阀体之间从下往上依次设置防尘密封环、耐磨套,一阀盖固定连接在右阀体上端且压住耐磨套,所述阀盖与右阀体之间设置第四密封圈,所述阀杆上端的小径段与阀盖之间设置填料,所述填料上端设置填料压盖,一填料压板压在填料压盖上端,填料压板套在阀盖上端设有的螺杆上,通过螺母锁定,所述螺母与填料压板之间设置压缩弹簧。The technical scheme of the present invention is: a high-sealing high-frequency ball valve, comprising a valve body formed by fixed connection of a left valve body and a right valve body, a ball core is installed in the cavity of the valve body, a valve stem is connected to the circumference of the ball core Axially fixed connection, the valve stem extends from the right valve body, the left valve body and the right valve body cavity are respectively provided with valve seats, the ball core is located between the left valve seat and the right valve seat, the two valve seats are The opposite end is in contact with the ball core, and the opposite ends are respectively provided with a spring seat, a force-storing spring is arranged between the spring seat and the valve seat to form a tight fit between the valve seat and the ball core, and a first seal is provided between the outer circle of the spring seat and the valve body A second sealing ring is arranged between the inner circle of the ring, the spring seat and the valve seat, and a third sealing ring is arranged between the outer circle of the valve seat and the valve body. The upper and lower ends of the ball core are symmetrically provided with shaft handles. The lower shaft handle is respectively inserted into the shaft holes of the upper positioning plate and the lower positioning plate to form a clearance fit. The upper positioning plate and the lower positioning plate abut against the left valve body and the right valve body to limit the position. The valve stem is a stepped shaft, and the valve The lower end of the rod is fixedly connected with the upper shaft handle of the ball core in the circumferential direction, the large diameter section of the valve rod and the right valve body are sequentially provided with a dustproof sealing ring and a wear-resistant sleeve from bottom to top, and a valve cover is fixedly connected to the right valve body. The upper end of the valve body is pressed against the wear-resistant sleeve, a fourth sealing ring is arranged between the valve cover and the right valve body, a packing is arranged between the small diameter section at the upper end of the valve stem and the valve cover, and a packing gland is arranged at the upper end of the packing , a packing pressure plate is pressed on the upper end of the packing pressure cover, the packing pressure plate is sleeved on the screw rod provided on the upper end of the valve cover, and is locked by a nut, and a compression spring is arranged between the nut and the packing pressure plate.
所述阀座设有一轴向延伸的小径段,所述弹簧座套在该小径段上,所述压缩弹簧抵在弹簧座与阀座的大径段之间,弹簧座内圆与阀座的小径段之间设置第二密封圈,阀座大径段外圆与阀体之间设置第三密封圈。The valve seat is provided with an axially extending small diameter section, the spring seat is sleeved on the small diameter section, the compression spring abuts between the spring seat and the large diameter section of the valve seat, and the inner circle of the spring seat and the valve seat are separated. A second sealing ring is arranged between the small diameter sections, and a third sealing ring is arranged between the outer circle of the large diameter section of the valve seat and the valve body.
所述左阀体、右阀体供介质流通的流道壁上分别设置一环形凹槽,各弹簧座分别抵在对应侧阀体的环形凹槽内限位。An annular groove is respectively set on the wall of the flow passage of the left valve body and the right valve body for the medium to circulate, and each spring seat is respectively abutted in the annular groove of the corresponding side valve body to limit its position.
所述阀盖为阶梯轴,阀盖的小径轴段压住耐磨套上端限位,所述阀盖的中径轴段与右阀体之间设置第四密封圈,所述阀盖的大径轴段通过螺栓与右阀体固定连接。The valve cover is a stepped shaft, and the small diameter shaft section of the valve cover presses the upper end of the wear-resistant sleeve to limit the position. A fourth sealing ring is arranged between the middle diameter shaft section of the valve cover and the right valve body. The diameter shaft section is fixedly connected with the right valve body through bolts.
所述阀盖设有一供阀杆穿过的阶梯孔,该阶梯孔上端的大径孔段与阀杆上端的小径段之间设置填料,阶梯孔下端的大径孔段用于限位阀杆。The valve cover is provided with a stepped hole for the valve stem to pass through, packing is arranged between the large-diameter hole section at the upper end of the stepped hole and the small-diameter section at the upper end of the valve stem, and the large-diameter hole section at the lower end of the stepped hole is used to limit the valve stem. .
所述阀盖阶梯孔的小径孔段位于上、下大径孔段之间,阶梯孔的小径孔段与阀杆的小径段之间设置第五密封圈。The small-diameter hole section of the stepped hole of the valve cover is located between the upper and lower large-diameter hole sections, and a fifth sealing ring is arranged between the small-diameter hole section of the stepped hole and the small-diameter section of the valve stem.
所述左阀体、右阀体腔壁的上、下端分别设置凸台,所述右阀体凸台的左侧设置右圆弧定位槽,所述左阀体凸台的右侧设置左圆弧定位槽,上定位板、下定位板抵住左阀体、右阀体的圆弧定位槽形成限位。The upper and lower ends of the cavity walls of the left valve body and the right valve body are respectively provided with bosses, the left side of the right valve body boss is provided with a right circular arc positioning groove, and the right side of the left valve body boss is provided with a left circular arc Positioning groove, the upper positioning plate and the lower positioning plate are pressed against the arc positioning grooves of the left valve body and the right valve body to form a limit.
所述左阀体的右端面设置向右延伸用于插入右阀体腔的定位凸缘。The right end face of the left valve body is provided with a positioning flange extending to the right for inserting into the cavity of the right valve body.
所述左阀体的右端面设置密封凸缘,所述右阀体的左端面设置与密封凸缘配合的密封凹槽,该密封凹槽中安装密封垫圈。The right end surface of the left valve body is provided with a sealing flange, the left end surface of the right valve body is provided with a sealing groove matched with the sealing flange, and a sealing gasket is installed in the sealing groove.
所述左阀体的右端面设置密封凹槽,该密封凹槽中安装密封垫圈,所述右阀体的左端面设置与密封凹槽配合的密封凸缘。The right end surface of the left valve body is provided with a sealing groove, a sealing gasket is installed in the sealing groove, and a sealing flange matched with the sealing groove is provided on the left end surface of the right valve body.
采用上述技术方案:包括由左阀体、右阀体固定连接形成的阀体,一球芯安装在阀体的腔中,一阀杆与球芯周向固定连接,所述阀杆从右阀体外伸,所述左阀体、右阀体腔内分别设置阀座,所述球芯位于左阀座、右阀座之间,两个阀座的相向端与球芯接触,相反端上分别设置弹簧座,弹簧座与阀座之间设置蓄力弹簧使阀座与球芯形成紧密配合,弹簧座的外圆与阀体之间设置第一密封圈、弹簧座的内圆与阀座之间设置第二密封圈、阀座的外圆与阀体之间设置第三密封圈,所述球芯的上、下端对称设有轴柄,上、下轴柄分别插入设置的上定位板、下定位板的轴孔中形成间隙配合,上定位板、下定位板与左阀体、右阀体相抵限位,所述阀杆为阶梯轴,阀杆下端的小径段与球芯的上轴柄周向固定连接,所述阀杆的大径段与右阀体之间从下往上依次设置防尘密封环、耐磨套,一阀盖固定连接在右阀体上端且压住耐磨套,所述阀盖与右阀体之间设置第四密封圈,所述阀杆上端的小径段与阀盖之间填充填料,所述填料上端设置填料压盖,一填料压板压在填料压盖上端,填料压板套在阀盖上端设有的螺杆上,通过螺母锁定,所述螺母与填料压板之间设置压缩弹簧。该高频球阀的密封性能好、装配简便。装配时,将安装有第一、二密封圈的弹簧座套在阀座上,并一起将弹簧座、蓄力弹簧和安装了第三密封圈的阀座一起安装在右阀体腔内。再将上、下定位板套在球芯的上、下轴柄上,球芯装配进右阀体的腔中,上、下定位板均抵住右阀体。之后再同样的在左阀体腔内安装左弹簧座、蓄力弹簧和左阀座,并使左阀体抵在右阀体的左端通过螺栓连接固定即可。此时在蓄力弹簧的作用下,左、右阀座均紧紧抵住球芯,形成了阀座与球芯之间的密封。并且,通过第一、二、三密封圈的作用,弹簧座与阀体之间、弹簧座与阀座之间、阀座与阀体之间均不会有流通的介质进入,使得弹簧座与阀座之间安装蓄力弹簧的空间内不会有介质进入。由此避免了介质进入卡滞蓄力弹簧的现象,延长了蓄力弹簧在使用情况下的使用寿命,保证阀座轴向的移动量,和与球芯之间好的密封性能,阀座与球芯之间可一直保持的高密封性。介质也不会再进入阀座与球芯的密封面之间,避免了介质刮伤密封面的情况,延长了球阀的使用寿命。最后,将阀杆从右阀体上端的安装孔插入球芯上轴柄设置的孔中,形成阀杆与球芯之间的周向固定连接,并在阀杆的大径段上依次套上防尘密封环、耐磨套。盖上阀盖通过螺栓将阀盖固定在右阀体的上端,阀盖的下端压住耐磨套,并在阀盖与阀杆的小径段之间填充好填料后,依次在阀杆上套上填料压盖、填料压板。同时填料压板也套在阀盖上端设有的螺杆上,安装好压缩弹簧通过螺母锁定即可。此时在压缩弹簧的作用下,填料压板会紧紧压住填料,保证了阀盖与阀杆之间好的密封性能,且阀杆与右阀体之间的防尘密封环也具有密封性,由此形成了阀杆处的双密封。双密封结构增加了阀杆处的密封性,避免了阀杆处介质的进入,保证了阀杆转动的顺畅性,避免了阀杆抱死的现象,球阀的开闭正常,球阀的开关性能好,对介质的截断功能好。The above technical solution is adopted: it includes a valve body formed by the fixed connection of the left valve body and the right valve body, a ball core is installed in the cavity of the valve body, and a valve stem is fixedly connected with the ball core in the circumferential direction, and the valve stem is connected from the right valve body in the circumferential direction. The outer body extends, the left valve body and the right valve body cavity are respectively provided with valve seats, the ball core is located between the left valve seat and the right valve seat, the opposite ends of the two valve seats are in contact with the ball core, and the opposite ends are respectively set Spring seat, a force-storing spring is arranged between the spring seat and the valve seat to form a tight fit between the valve seat and the ball core, a first sealing ring is arranged between the outer circle of the spring seat and the valve body, and the inner circle of the spring seat and the valve seat are arranged A second sealing ring is arranged, a third sealing ring is arranged between the outer circle of the valve seat and the valve body, the upper and lower ends of the ball core are symmetrically provided with shaft shanks, and the upper and lower shaft shanks are respectively inserted into the upper positioning plate and the lower shaft. A clearance fit is formed in the shaft hole of the positioning plate, the upper positioning plate and the lower positioning plate abut against the left valve body and the right valve body to limit the position. Circumferentially fixed connection, between the large diameter section of the valve stem and the right valve body, a dustproof sealing ring and a wear-resistant sleeve are arranged in sequence from bottom to top, and a valve cover is fixedly connected to the upper end of the right valve body and presses the wear-resistant sleeve , A fourth sealing ring is arranged between the valve cover and the right valve body, and packing is filled between the small diameter section at the upper end of the valve stem and the valve cover. At the upper end, the packing pressure plate is sleeved on the screw rod provided on the upper end of the valve cover, and is locked by a nut, and a compression spring is arranged between the nut and the packing pressure plate. The high-frequency ball valve has good sealing performance and simple assembly. When assembling, put the spring seat with the first and second sealing rings installed on the valve seat, and install the spring seat, the force accumulating spring and the valve seat with the third sealing ring together in the right valve body cavity. The upper and lower positioning plates are then sleeved on the upper and lower shaft handles of the ball core, the ball core is assembled into the cavity of the right valve body, and the upper and lower positioning plates are pressed against the right valve body. Afterwards, install the left spring seat, the force accumulating spring and the left valve seat in the cavity of the left valve body in the same way, and make the left valve body abut against the left end of the right valve body and fix it by bolting. At this time, under the action of the accumulating spring, the left and right valve seats are tightly pressed against the ball core, forming a seal between the valve seat and the ball core. Moreover, through the action of the first, second and third sealing rings, there will be no circulating medium between the spring seat and the valve body, between the spring seat and the valve seat, and between the valve seat and the valve body, so that the spring seat and the valve body will not enter. No medium can enter the space between the valve seats where the accumulating spring is installed. In this way, the phenomenon that the medium enters the stuck force accumulating spring is avoided, the service life of the force accumulating spring is prolonged, and the axial movement of the valve seat is ensured, and the sealing performance between the valve seat and the ball core is good. High sealing performance between ball cores can be maintained all the time. The medium will no longer enter between the valve seat and the sealing surface of the ball core, which prevents the medium from scratching the sealing surface and prolongs the service life of the ball valve. Finally, insert the valve stem from the mounting hole on the upper end of the right valve body into the hole provided on the shaft handle on the ball core to form a circumferential fixed connection between the valve stem and the ball core, and cover the large diameter section of the valve stem in turn. Dust-proof sealing ring, wear-resistant sleeve. Cover the bonnet and fix the bonnet on the upper end of the right valve body with bolts. The lower end of the bonnet presses the wear-resistant sleeve, and after filling the packing between the bonnet and the small diameter section of the valve stem, cover the valve stem in turn. Upper packing gland and packing pressure plate. At the same time, the packing pressure plate is also sleeved on the screw rod provided on the upper end of the valve cover, and the compression spring is installed and locked by the nut. At this time, under the action of the compression spring, the packing pressure plate will tightly press the packing, which ensures the good sealing performance between the valve cover and the valve stem, and the dustproof sealing ring between the valve stem and the right valve body also has sealing performance. , thus forming a double seal at the valve stem. The double sealing structure increases the sealing performance at the valve stem, avoids the entry of the medium at the valve stem, ensures the smoothness of the valve stem rotation, and avoids the phenomenon of valve stem locking. The opening and closing of the ball valve is normal, and the switching performance of the ball valve is good. , the truncation function of the medium is good.
所述阀座设有一轴向延伸的小径段,所述弹簧座套在该小径段上,所述压缩弹簧抵在弹簧座与阀座的大径段之间,弹簧座内圆与阀座的小径段之间设置第二密封圈,阀座大径段外圆与阀体之间设置第三密封圈。该结构阀座的加工简单,同时也方便了弹簧与弹簧座的安装。The valve seat is provided with an axially extending small diameter section, the spring seat is sleeved on the small diameter section, the compression spring abuts between the spring seat and the large diameter section of the valve seat, and the inner circle of the spring seat and the valve seat are separated. A second sealing ring is arranged between the small diameter sections, and a third sealing ring is arranged between the outer circle of the large diameter section of the valve seat and the valve body. The valve seat of the structure is simple to process, and also facilitates the installation of the spring and the spring seat.
所述左阀体、右阀体供介质流通的流道壁上分别设置一环形凹槽,各弹簧座分别抵在对应侧阀体的环形凹槽内限位。环形凹槽形成了阀体对弹簧座的限位,且环形凹槽的加工业简单。An annular groove is respectively set on the wall of the flow passage of the left valve body and the right valve body for the medium to circulate, and each spring seat is respectively abutted in the annular groove of the corresponding side valve body to limit its position. The annular groove forms the limit of the valve body to the spring seat, and the processing industry of the annular groove is simple.
所述阀盖为阶梯轴,阀盖的小径轴段压住耐磨套上端限位,所述阀盖的中径轴段与右阀体之间设置第四密封圈,所述阀盖的大径轴段通过螺栓与右阀体固定连接。第四密封圈保证了阀盖与右阀体之间的密封性,不仅防止了介质的外漏,也避免了外环境中物质的进入。阀盖与右阀体的连接也简单。The valve cover is a stepped shaft, and the small diameter shaft section of the valve cover presses the upper end of the wear-resistant sleeve to limit the position. A fourth sealing ring is arranged between the middle diameter shaft section of the valve cover and the right valve body. The diameter shaft section is fixedly connected with the right valve body through bolts. The fourth sealing ring ensures the tightness between the valve cover and the right valve body, which not only prevents the leakage of the medium, but also prevents the entry of substances in the external environment. The connection of the valve cover to the right valve body is also simple.
所述阀盖设有一供阀杆穿过的阶梯孔,该阶梯孔上端的大径孔段与阀杆上端的小径段之间设置填料,阶梯孔下端的大径孔段用于轴向限位阀杆的大径段防止阀杆飞出。阶梯孔上端的大径孔段形成了填料腔,方便了填料的填充。而且阶梯孔下端的大径孔段可供阀杆的大径段插入,保证了阀盖对耐磨套和阀杆的限位。所述阀盖阶梯孔的小径孔段位于上、下大径孔段之间,阶梯孔的小径孔段与阀杆的小径段之间设置第五密封圈。第五密封圈可增加阀盖与阀杆之间的密封性,提高了球阀的密封性能。The valve cover is provided with a stepped hole for the valve stem to pass through. Packing is arranged between the large-diameter hole section at the upper end of the stepped hole and the small-diameter section at the upper end of the valve stem, and the large-diameter hole section at the lower end of the stepped hole is used for axial limit. The large diameter section of the stem prevents the stem from flying out. The large-diameter hole section at the upper end of the stepped hole forms a packing cavity, which facilitates the filling of the packing. In addition, the large-diameter hole section at the lower end of the stepped hole can be inserted into the large-diameter section of the valve stem, which ensures the limit of the valve cover to the wear sleeve and the valve stem. The small-diameter hole section of the stepped hole of the valve cover is located between the upper and lower large-diameter hole sections, and a fifth sealing ring is arranged between the small-diameter hole section of the stepped hole and the small-diameter section of the valve stem. The fifth sealing ring can increase the sealing performance between the valve cover and the valve stem, and improve the sealing performance of the ball valve.
所述左阀体、右阀体腔壁的上、下端分别设置凸台,所述右阀体凸台的左侧设置右圆弧定位槽,所述左阀体凸台的右侧设置左圆弧定位槽,上定位板、下定位板抵住左阀体、右阀体的圆弧定位槽形成限位。左、右阀体凸台上的圆弧定位槽对定位板的限位好,由此保证了球芯在阀体腔内的准确定位。所述左阀体的右端面设置向右延伸用于插入右阀体腔的定位凸缘,该定位凸缘可增加左阀体腔内圆弧定位槽的深度,增加了上、下定位板与左阀体的接触面积,使得上、下定位板的定位更好。The upper and lower ends of the cavity walls of the left valve body and the right valve body are respectively provided with bosses, the left side of the right valve body boss is provided with a right circular arc positioning groove, and the right side of the left valve body boss is provided with a left circular arc Positioning groove, the upper positioning plate and the lower positioning plate are pressed against the arc positioning grooves of the left valve body and the right valve body to form a limit. The arc positioning grooves on the left and right valve body bosses have a good limit on the positioning plate, thereby ensuring the accurate positioning of the ball core in the valve body cavity. The right end face of the left valve body is provided with a positioning flange extending to the right for inserting into the cavity of the right valve body. The contact area of the body makes the positioning of the upper and lower positioning plates better.
所述左阀体的右端面设置密封凸缘,所述右阀体的左端面设置与密封凸缘配合的密封凹槽,该密封凹槽中安装密封垫圈。或者,所述左阀体的右端面设置密封凹槽,该密封凹槽中安装密封垫圈,所述右阀体的左端面设置与密封凹槽配合的密封凸缘。密封凸缘与密封凹槽的配合不仅具有定位作用,密封凸缘与密封凹槽之间的密封垫圈保证了左阀体与右阀体之间的密封性,增加了球阀的密封性。The right end surface of the left valve body is provided with a sealing flange, the left end surface of the right valve body is provided with a sealing groove matched with the sealing flange, and a sealing gasket is installed in the sealing groove. Alternatively, a sealing groove is provided on the right end surface of the left valve body, a sealing gasket is installed in the sealing groove, and a sealing flange matched with the sealing groove is provided on the left end surface of the right valve body. The cooperation between the sealing flange and the sealing groove not only has a positioning function, but the sealing gasket between the sealing flange and the sealing groove ensures the sealing performance between the left valve body and the right valve body, and increases the sealing performance of the ball valve.
本高密封的高频球阀的装配简单、使用稳定可靠、使用寿命长。设置第一、二、三密封圈防止了弹簧座与阀座之间安装蓄力弹簧的空间内流通介质的进入,保证了蓄力弹簧的正常工作,阀座与球芯之间的密封保持好,延长了球阀的使用寿命。并且,阀杆处的填料、防尘密封环增加了阀杆处的密封性,保证了阀杆转动的顺畅性,球阀的开关性能好。其阀座处的密封好,保证了弹簧的正常工作,阀座与球芯之间的密封性好,阀杆处的密封也好,保证了阀杆的正常转动。该高频球阀具有高密封性能,球阀的开关性能好。The high-sealing high-frequency ball valve has the advantages of simple assembly, stable and reliable use and long service life. Setting the first, second and third sealing rings prevents the entry of the circulating medium in the space where the accumulating spring is installed between the spring seat and the valve seat, ensures the normal operation of the accumulating spring, and maintains a good seal between the valve seat and the ball core , prolong the service life of the ball valve. In addition, the packing at the valve stem and the dust-proof sealing ring increase the sealing performance at the valve stem, which ensures the smoothness of the valve stem rotation, and the switching performance of the ball valve is good. The good sealing at the valve seat ensures the normal operation of the spring, the good sealing between the valve seat and the ball core, and the good sealing at the valve stem, which ensures the normal rotation of the valve stem. The high frequency ball valve has high sealing performance and good switching performance of the ball valve.
下面结合说明书附图和具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments of the description.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1的A放大图;Fig. 2 is the enlarged view of A of Fig. 1;
图3为图1的B放大图;Fig. 3 is the enlarged view of B of Fig. 1;
图4为图1的C放大图;Fig. 4 is the enlarged view of C of Fig. 1;
图5为阀盖的结构示意图;Fig. 5 is the structural representation of valve cover;
图6为右阀体的结构示意图;Figure 6 is a schematic structural diagram of the right valve body;
图7为左阀体的结构示意图。FIG. 7 is a schematic structural diagram of the left valve body.
具体实施方式Detailed ways
参见图1至图7,一种高密封的高频球阀,包括由左阀体4、右阀体15通过螺栓固定连接形成的阀体。一球芯14安装在阀体的腔中,一阀杆10与球芯14周向固定连接,所述阀杆10从右阀体15外伸。所述左阀体4的右端面设置密封凸缘,所述右阀体15的左端面设置与密封凸缘配合的密封凹槽,该密封凹槽中安装密封垫圈5。或者,所述左阀体4的右端面设置密封凹槽,该密封凹槽中安装密封垫圈5,所述右阀体15的左端面设置与密封凹槽配合的密封凸缘。密封凸缘与密封凹槽的配合不仅具有定位作用,密封凸缘与密封凹槽之间的密封垫圈5保证了左阀体4与右阀体15之间的密封性,增加了球阀的密封性。本实施例选择左阀体4上设置密封凸缘,右阀体15上设置密封凹槽。所述左阀体4、右阀体15腔内分别设置阀座3,所述球芯14位于左阀座、右阀座之间,两个阀座3的相向端与球芯14接触,相反端上分别套设弹簧座1。所述左阀体4、右阀体15供介质流通的流道壁上分别设置一环形凹槽25,各弹簧座1分别抵在对应侧阀体的环形凹槽25内限位。环形凹槽25形成了阀体对弹簧座1的限位,且环形凹槽25的加工业简单,通过车削加工即可。所述阀座3设有一轴向延伸的小径段,所述弹簧座1套在该小径段上。弹簧座1与阀座3之间设置蓄力弹簧2使阀座3与球芯14形成紧密配合,所述蓄力弹簧2抵在弹簧座1与阀座3的大径段之间。弹簧座1的外圆与阀体之间设置第一密封圈22,弹簧座1的外圆设置安装第一密封圈22的环槽。安装弹簧座1的内圆与阀座3的小径段之间设置第二密封圈23,安装弹簧座1的内圆设置安装第二密封圈23的环槽。阀座3大径段的外圆与阀体之间设置第三密封圈24,阀座3外圆设置安装第三密封圈24的环槽。该结构阀座3的加工简单,阀座3的外圆可通过车削加工,同时也方便了蓄力弹簧2与弹簧座1的安装。所述球芯14的上、下端对称设有轴柄14-1,上、下轴柄14-1分别插入设置的上定位板13、下定位板16的轴孔中形成间隙配合,上定位板13、下定位板16与左阀体4、右阀体15相抵限位。所述左阀体4、右阀体15腔壁的上、下端分别设置凸台,所述右阀体15凸台的左侧设置右圆弧定位槽15-1,所述左阀体4凸台的右侧设置左圆弧定位槽4-1,上定位板13、下定位板16抵住左阀体4、右阀体15的圆弧定位槽形成限位。左、右阀体平台上的圆弧定位槽对定位板的限位好,由此保证了球芯14在阀体腔内的准确定位。所述左阀体4的右端面设置向右延伸用于插入右阀体15腔的定位凸缘4-2。该定位凸缘4-2可增加左阀体4腔内左圆弧定位槽4-1的深度,增加了上、下定位板与左阀体4的接触面积,使得上、下定位板的定位更好。所述阀杆10为阶梯轴,阀杆10下端的小径段与球芯14的上轴柄周向固定连接。该周向固定连接可以是方孔连接,也可以是通过阀杆10下端小径段设置的切平周向固定连接。所述阀杆10的大径段与右阀体15之间从下往上依次设置防尘密封环6、耐磨套7。右阀体15设有供阀杆10穿过的孔,该孔为阶梯孔,其下端小径段与阀杆10大径段配合,其上端大径段用于安装防尘密封环6、耐磨套7,防尘密封环6抵住孔肩形成限位。一阀盖12固定连接在右阀体15上端且压住耐磨套7,所述阀盖12为阶梯轴。阀盖12的小径轴段压住耐磨套7上端限位,所述阀盖12的中径轴段与右阀体15之间设置第四密封圈17,所述阀盖12的大径轴段通过螺栓与右阀体15固定连接。第四密封圈17保证了阀盖12与右阀体15之间的密封性,不仅防止了介质的外漏,也避免了外环境中物质的进入,阀盖12与右阀体15的连接也简单。所述阀盖12设有一供阀杆10穿过的阶梯孔12-1,该阶梯孔12-1下端的大径孔段用于轴向限位阀杆10的大径段防止阀杆飞出,阶梯孔12-1上端的大径孔段与阀杆10上端的小径段之间填充填料8。阶梯孔12-1上端的大径孔段形成了填料腔,方便了填料的填充,而且阶梯孔12-1下端的大径孔段可供阀杆10的大径段插入,保证了阀盖12对耐磨套7的限位。所述阀盖12阶梯孔12-1的小径孔段位于上、下大径孔段之间,阶梯孔12-1的小径孔段与阀杆10的小径段之间设置第五密封圈21。阀盖12上设置安装第五密封圈21的环槽,第五密封圈21可增加阀盖12与阀杆10之间的密封性,提高了球阀的密封性能。所述填料8上端设置填料压盖9,一填料压板11压在填料压盖9上端,填料压板11套在阀盖12上端设有的螺杆20上,通过螺母19锁定,所述螺母19与填料压板11之间设置压缩弹簧18。Referring to FIGS. 1 to 7 , a high-sealing high-frequency ball valve includes a valve body formed by a
该高频球阀的密封性能好、装配简便、使用寿命长。装配时,将安装有第一、二密封圈的弹簧座1套在阀座3上,并一起将弹簧座1、蓄力弹簧2和安装了第三密封圈23的阀座3一起安装在右阀体15腔内。再将上、下定位板套在球芯14的上、下轴柄14-1上,球芯14装配进右阀体15的腔中,上、下定位板均抵住右阀体15。之后再同样的在左阀体4腔内安装左弹簧座1蓄力弹簧2和左阀座3,并使左阀体4抵在右阀体15的左端通过螺栓连接固定即可。此时在蓄力弹簧2的作用下,左、右阀座3均紧紧抵住球芯14,形成了阀座3与球芯14之间的密封。并且,通过第一、二、三密封圈的作用,弹簧座1与阀体之间、弹簧座1与阀座3之间、阀座3与阀体之间均不会有流通的介质进入,使得弹簧座1与阀座3之间安装蓄力弹簧2的空间内不会有介质进入。由此避免了介质进入卡滞蓄力弹簧2的现象,保证了蓄力弹簧2在使用情况下的正常工作,保证阀座轴向的移动量,和与球芯之间好的密封性能,阀座与球芯之间可一直保持的高密封性。介质也不会再进入阀座3与球芯14的密封面之间,避免了介质刮伤密封面的情况,延长了球阀的使用寿命。最后,将阀杆10从右阀体15上端的孔插入球芯14上轴柄14-1设置的孔中,轴柄14-1上的孔可为方孔,形成阀杆10与球芯14之间的周向固定连接,并在阀杆10的大径段上依次套上防尘密封环6、耐磨套7。盖上阀盖12通过螺栓将阀盖12固定在右阀体15的上端,阀盖12的下端压住耐磨套7,并在阀盖12与阀杆10的小径段之间填充好填料8后,依次在阀杆10上套上填料压盖9、填料压板11。同时填料压板11也套在阀盖12上端设有的螺杆10上,安装好压缩弹簧18通过螺母19锁定即可。此时在压缩弹簧18的作用下,填料压板11会紧紧压住填料8,保证了阀盖12与阀杆10之间好的密封性能。且阀杆10与右阀体15之间的防尘密封环6也具有密封性,以及第五密封圈21,形成了阀杆10处的多重密封。多重密封结构极大增加了阀杆10处的密封性,避免了阀杆10处介质的进入,保证了阀杆10转动的顺畅性,避免了阀杆10抱死的现象,保证了球阀的开闭正常。该高频球阀具有高密封性能,球阀的开关性能好,对介质的截断功能好。The high-frequency ball valve has good sealing performance, simple assembly and long service life. When assembling, put the
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|---|---|---|---|---|
| CN112253787A (en) * | 2020-11-11 | 2021-01-22 | 四川苏克流体控制设备有限公司 | A high-frequency wear-resistant ball valve |
| CN114263757A (en) * | 2020-09-16 | 2022-04-01 | 上海弘盛特种阀门制造股份有限公司 | Ultra-thin high-sealing ball valve |
| CN118881763A (en) * | 2024-09-24 | 2024-11-01 | 浙江冠正阀门股份有限公司 | A top-entry fixed ball valve |
| CN120819652A (en) * | 2025-09-15 | 2025-10-21 | 浙江力诺流体控制科技股份有限公司 | Anti-adsorption fixed ball valve |
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| CN114263757A (en) * | 2020-09-16 | 2022-04-01 | 上海弘盛特种阀门制造股份有限公司 | Ultra-thin high-sealing ball valve |
| CN112253787A (en) * | 2020-11-11 | 2021-01-22 | 四川苏克流体控制设备有限公司 | A high-frequency wear-resistant ball valve |
| CN118881763A (en) * | 2024-09-24 | 2024-11-01 | 浙江冠正阀门股份有限公司 | A top-entry fixed ball valve |
| CN120819652A (en) * | 2025-09-15 | 2025-10-21 | 浙江力诺流体控制科技股份有限公司 | Anti-adsorption fixed ball valve |
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|---|---|
| CN111322425B (en) | 2024-11-01 |
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