CN111350019A - Weaving method of moisture-absorbing heating antibacterial fabric - Google Patents
Weaving method of moisture-absorbing heating antibacterial fabric Download PDFInfo
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- CN111350019A CN111350019A CN202010303286.6A CN202010303286A CN111350019A CN 111350019 A CN111350019 A CN 111350019A CN 202010303286 A CN202010303286 A CN 202010303286A CN 111350019 A CN111350019 A CN 111350019A
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- cotton
- fabric
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- kapok
- wood
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- 239000004744 fabric Substances 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 72
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 50
- 238000009941 weaving Methods 0.000 title claims abstract description 40
- 238000010438 heat treatment Methods 0.000 title claims abstract description 30
- 239000000835 fiber Substances 0.000 claims abstract description 82
- 229920000742 Cotton Polymers 0.000 claims abstract description 81
- 244000146553 Ceiba pentandra Species 0.000 claims abstract description 72
- 235000003301 Ceiba pentandra Nutrition 0.000 claims abstract description 72
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 54
- 238000009991 scouring Methods 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 26
- 235000011121 sodium hydroxide Nutrition 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 12
- 238000004043 dyeing Methods 0.000 claims abstract description 11
- 238000009987 spinning Methods 0.000 claims abstract description 10
- 238000009940 knitting Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 7
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims abstract description 7
- 238000009835 boiling Methods 0.000 claims abstract description 7
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims abstract description 7
- 239000001488 sodium phosphate Substances 0.000 claims abstract description 7
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 7
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 claims abstract description 7
- 229910000406 trisodium phosphate Inorganic materials 0.000 claims abstract description 7
- 235000019801 trisodium phosphate Nutrition 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- -1 penetrant Chemical compound 0.000 claims abstract description 6
- 238000007781 pre-processing Methods 0.000 claims abstract description 6
- 235000019794 sodium silicate Nutrition 0.000 claims abstract description 5
- 229920002334 Spandex Polymers 0.000 claims description 24
- 239000004759 spandex Substances 0.000 claims description 24
- 238000010025 steaming Methods 0.000 claims description 18
- 238000005096 rolling process Methods 0.000 claims description 10
- 244000204900 Talipariti tiliaceum Species 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 4
- 230000014759 maintenance of location Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000005097 cold rolling Methods 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 238000007670 refining Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 abstract description 33
- 239000003344 environmental pollutant Substances 0.000 abstract description 7
- 231100000719 pollutant Toxicity 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 13
- 230000020169 heat generation Effects 0.000 description 12
- 229920002678 cellulose Polymers 0.000 description 6
- 210000002421 cell wall Anatomy 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000001814 pectin Substances 0.000 description 3
- 229920001277 pectin Polymers 0.000 description 3
- 235000010987 pectin Nutrition 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 230000003385 bacteriostatic effect Effects 0.000 description 2
- 230000003115 biocidal effect Effects 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/54—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur dioxide; with sulfurous acid or its salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/68—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
- D06M11/70—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
- D06M11/71—Salts of phosphoric acids
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a weaving method of a moisture-absorbing heating antibacterial fabric, which comprises the following steps: s1, spinning yarns, comprising: acquiring kapok fibers and cotton fibers, blending the kapok fibers and the cotton fibers into cotton and kapok blended yarns, and spinning the required coarse yarns in the same way; s2, preprocessing the cotton-wood-cotton blended yarn to enable the cotton-wood-cotton blended yarn to be capable of humidifying and softening; s3, weaving on a machine: weaving by adopting a double-sided circular knitting machine to obtain a fabric; s4, dyeing and finishing the obtained fabric, wherein the specific process sequentially comprises the following steps: boiling, dyeing, washing, drying and shaping to obtain the moisture-absorbing and heating antibacterial fabric; the scouring agent adopted in the scouring process comprises the following components: caustic soda, penetrant, sodium bisulfite, trisodium phosphate and sodium silicate. The method can play the antibacterial role of the kapok fiber, improve the moisture absorption and heating performance of the fabric, protect the kapok fiber, reduce energy consumption and pollutant discharge, and is beneficial to environmental protection.
Description
Technical Field
The invention belongs to the field of fabric weaving, and particularly relates to a fabric weaving method.
Background
The cold-proof and warm-keeping are important indexes of the comfort of the clothes in autumn and winter, and the traditional warm-keeping clothes are too bulky, are not convenient to move and lack of aesthetic feeling. For example, patent application 201410052915.7 discloses a moisture-absorbing, heating, quick-drying, moisturizing and warm-keeping fabric and a preparation method thereof, and the fabric obtained by the invention cannot be made very thin and is slightly bulky on the premise of ensuring the comfort and elasticity of the fabric, so that the requirements of light weight, thinness and warm keeping of people are difficult to meet. Nowadays, people have higher and higher requirements on the comfort, functionality and aesthetic property of clothes, so that the moisture-absorbing and heat-emitting fabric is popular with the public.
At present, in order to improve the performance of the moisture-absorbing and heat-generating fabric, the fiber in the fabric is usually treated, and the following methods are mainly used:
1. the fiber is subjected to high-hydrophilization treatment, hydrophilic groups such as amino, carboxyl and the like are introduced into a molecular chain, and crosslinking treatment is carried out to obtain the fiber with strong moisture absorption performance, but the fabric obtained by the method is not resistant to soaping, the washing performance is attenuated by using the fabric, and the moisture absorption and heat generation performance is not stable as compared with kapok fiber;
2. the specific surface area of the fiber is increased by increasing cracks, micropores and the like of the fiber, so that the surface energy is increased, and the moisture absorption is improved;
3. the yarns spun by combining the cellulose fibers and the synthetic fibers have high hygroscopicity and capillary effect, and can quickly absorb sweat and diffuse the sweat;
4. a substance is added to the interior of the fiber or coated on the surface of the fiber, and after absorbing moisture, the substance undergoes a chemical reaction and releases heat.
However, the method increases energy consumption, increases the emission of carbon and other pollutants, easily causes pollution to the environment, and easily causes the pollutants to remain on the fabric, which is not beneficial to human bodies.
The moisture absorption and heat generation type alkali-free mercerized fabric and the processing method thereof are disclosed in a patent (with an authorization publication number of CN102877196B), the moisture absorption and heat generation functions are realized because the inner layer and the middle layer of the fabric are made of moisture absorption and heat generation raw materials, namely, heat absorption and heat generation yarns, which are novel raw materials obtained by specially processing polyester fibers and viscose, and the raw materials have the moisture absorption and heat generation functions; however, the inner layer of the moisture-absorbing and heating knitted fabric contains a large number of polyester fibers, and although a special novel spinning technology is adopted, the obtained fabric is easy to fluff and pill, the fluff and pill resistance performance is poor, and the appearance of ready-made clothes can be influenced after long-time dressing.
Because the kapok fiber is a green and environment-friendly natural fiber, has the characteristics of light weight, natural heat preservation, antibiosis, environment protection and the like, but has poor spinnability, is generally difficult to be spun purely, and can be blended with cotton or other cellulose fibers to produce clothing fabric with good luster and hand feeling. However, the following problems still remain: the kapok fiber has the advantages of high torsional rigidity, high filoplume during spinning, poor cohesion, low yarn strength and poor wear resistance, and is easy to damage the kapok fiber in the fabric due to friction during washing or wearing in the using process, so that the using effect of the kapok fiber is greatly reduced.
In addition, the average fineness of the comparison of the all-cotton fibers and the kapok fibers is as follows: all-cotton fiber 0.182tex, kapok fiber 0.1tex, and the cellulose center skeleton lacks in kapok fiber's cavity intracavity, still exists organic matter impurity such as: cottonseed hulls, fiber cuticle waxiness, pectin, ash and the like, wherein the existence of the waxiness and the pectin is a main influence factor for preventing the wettability of the fabric.
In the existing weaving method, a scouring process of dyeing and finishing is usually used for removing wax and pectin, but the existing scouring process has hydrolysis, emulsification and dissolution effects, and along with the prolonging of time and the increase of temperature, the embrittlement effect of caustic soda in a scouring agent on the kapok fiber is correspondingly increased, the excessive damage of cellulose on the cell wall in the fiber can be damaged, and the performance effect of moisture absorption and heat generation of the kapok fiber can be reduced.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a weaving method of a moisture-absorbing and heat-emitting antibacterial fabric, which can play the antibacterial role of kapok fibers, improve the moisture-absorbing and heat-emitting performances of the fabric, protect the kapok fibers, reduce energy consumption, reduce pollutant discharge and be beneficial to environmental protection, and the moisture-absorbing and heat-emitting antibacterial fabric obtained by the method is harmless to human bodies.
The invention also aims to provide a weaving method of the moisture-absorbing heating antibacterial fabric, which can effectively control and shorten the piling time of steaming by reducing the dosage of caustic soda, reduce the catalytic action of the caustic soda in the scouring agent on the kapok fiber, balance the wettability of the cotton-kapok blended fabric, reduce the damage of the hollow cell wall cellulose of the kapok fiber and effectively exert the moisture-absorbing heating antibacterial performance of the kapok fiber; in addition, the moisture-absorbing and heat-emitting antibacterial fabric obtained by the weaving method is wear-resistant, kapok fibers can be effectively utilized and are harmless to human bodies, so that the fabric has the moisture-absorbing and heat-emitting effects and is not easy to pilling.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a weaving method of a moisture absorption heating antibacterial fabric comprises the following steps:
s1, spinning yarns, comprising: acquiring kapok fibers and cotton fibers, blending the kapok fibers and the cotton fibers into cotton and kapok blended yarns, and spinning the required coarse yarns in the same way;
s2, preprocessing the cotton-wood-cotton blended yarn to enable the cotton-wood-cotton blended yarn to be capable of humidifying and softening;
s3, weaving on a machine: weaving by adopting a double-sided circular knitting machine to obtain a fabric;
s4, dyeing and finishing the obtained fabric, wherein the specific process sequentially comprises the following steps: boiling, dyeing, washing, drying and shaping to obtain the moisture-absorbing and heating antibacterial fabric; the scouring agent adopted in the scouring process comprises the following components: caustic soda, penetrant, sodium bisulfite, trisodium phosphate and sodium silicate.
In the invention, the kapok fiber and the cotton fiber are blended to obtain the cotton-kapok blended yarn, and the cotton-kapok blended yarn is matched with the roving yarn to weave the moisture-absorbing and heat-emitting antibacterial fabric, so that the antibacterial effect of the kapok fiber can be exerted, the moisture-absorbing and heat-emitting performances of the fabric can be improved, the kapok fiber can be protected, the method is simple, the energy consumption can be reduced, the pollutant emission can be reduced, the environment can be protected, and the fabric obtained by the method is harmless to human bodies.
Furthermore, the dosage of each component in the scouring agent is respectively as follows: 25-30g/L of caustic soda, 4-6g/L of penetrant, 3-5g/L of sodium bisulfite, 0-1g/L of trisodium phosphate and 1.5-3g/L of sodium silicate. By reducing the dosage of caustic soda, the catalytic action of the caustic soda in the scouring agent on the kapok fiber can be reduced, the damage of the hollow cell wall cellulose of the kapok fiber is reduced, and the moisture absorption and heat generation performance of the kapok fiber is effectively exerted.
Further, the boiling-off process adopts an open-width continuous steaming boiling-off machine as equipment, and comprises the following steps in sequence: rolling alkali, steaming and washing; in the scouring process, the process conditions require: padding temperature is 85-95 ℃, rolling retention is 80-90%, steaming temperature is 100-: 1. in the boiling-off process, the steaming time is shortened, the wettability of the cotton-wood-cotton blended fabric can be balanced, the kapok fiber can be protected, and the moisture absorption, antibiosis and bacteriostasis performance of the fabric are improved.
In step S2, the index requirements for preprocessing the cotton-wood-cotton blended yarn are as follows: humidity is 55-75%, and moisture regain is 15-22%.
Further, one implementation manner may be: in step S1, obtaining spandex filament; the specification of the spandex filament is 20dtex-75 dtex; and in step S3, the method specifically includes: the cotton-wood-cotton spandex blended yarn on the upper course is lined with a spandex filament in an arrangement manner, the thick yarn on the lower course is lined with a spandex filament in an arrangement manner, and cotton-wood-cotton spandex knitted double-faced plain cloth is woven up and down alternately by adopting a knitted double-faced circular knitting machine; further, step S4 includes: and carrying out water-rolling pre-shrinking treatment on the obtained cotton-wood-cotton-polyurethane knitted double-faced plain cloth to obtain a grey cloth, sequentially carrying out cold rolling and pre-shaping processing on the grey cloth, and boiling and refining.
Furthermore, the cotton-wood-cotton blended yarn is formed by blending 5-30% of kapok fiber and 70-95% of cotton fiber; the coarse yarn is one, two or three of all cotton yarn, chemical fiber filament or blended yarn containing at least 2 groups of components.
For example: 1) the cotton-wood-cotton blended yarn is blended yarn containing 5-30% of kapok fiber and 70-95% of cotton fiber, and the coarse yarn is all-cotton yarn; 2) the cotton-wood-cotton blended yarn is blended yarn containing 5-30% of kapok fiber and 70-95% of cotton fiber, and the coarse yarn is chemical fiber filament; 3) the cotton-wood-cotton blended yarn is blended yarn containing 5-30% of kapok fiber and 70-95% of cotton fiber, and the coarse yarn is combined yarn of cotton yarn and spandex; namely, the cotton-wood-cotton blended yarn is required to be contained in the fabric, and the coarse yarn is other yarn and can be any existing yarn or combined yarn.
Furthermore, the moisture-absorbing and heat-emitting antibacterial fabric contains more than 5% of kapok fibers, and preferably does not exceed 15% -30%.
Furthermore, the diameter of the cotton-wood-cotton blended yarn is smaller than or equal to that of the coarse yarn, so that the coarse yarn can be rubbed firstly when the woven fabric is washed, the cotton-wood-cotton blended yarn can be protected, and then the kapok fiber in the cotton-wood-cotton blended yarn is effectively utilized.
Furthermore, the moisture-absorbing and heating antibacterial fabric comprises a fabric layer formed by knitting cotton-wood-cotton blended yarns and roving yarns, wherein concave surfaces and bulges are formed on the upper surface and the lower surface of the fabric layer, at least 2 concave surfaces and bulges are uniformly arranged, and at least 2 concave surfaces are cotton-wood-cotton blended yarns; at least 2 of the protuberances are roving yarns. In the moisture-absorbing, heating and antibacterial fabric, the concave surfaces are preferably made of cotton-wood-cotton blended yarns, and the convex surfaces are preferably made of coarse yarns. The raised thick yarns can be rubbed in the washing process, kapok fibers in the cotton-wood-cotton blended yarns of the inner layer can be protected, the wear resistance is realized, the kapok fibers in the cotton-wood-cotton blended yarns can be effectively utilized, the kapok fibers are harmless to the human body, the fabric has the moisture absorption and heating effects, and the pilling is not easy to occur. In addition, the moisture absorption and heating antibacterial fabric obtained by the method can be sewn into underwear, underpants, home clothes, yoga clothes, outdoor sportswear and the like.
In the obtained moisture-absorbing and heating antibacterial fabric, the concave surfaces and the bulges are staggered or arranged side by side, preferably arranged side by side, a plurality of bulges are combined to form strip-shaped bulge lines, and the strip-shaped bulge lines at intervals are separated by the concave surfaces.
The invention has the advantages that:
compared with the prior art, the weaving method of the moisture-absorbing heat-emitting antibacterial fabric has the advantages that the antibacterial effect of the kapok fiber can be exerted, the moisture-absorbing heat-emitting performance of the fabric is improved, the kapok fiber can be protected, the method is simple, the energy consumption can be reduced, the pollutant emission is reduced, the environment is protected, and the moisture-absorbing heat-emitting antibacterial fabric obtained by the method is harmless to a human body.
The weaving method effectively controls and shortens the piling time of steaming by reducing the dosage of caustic soda, can reduce the catalytic action of the caustic soda in the scouring agent on the kapok fiber, can balance the wettability of the cotton-kapok blended fabric, reduces the damage of the hollow cell wall cellulose of the kapok fiber, and effectively exerts the moisture absorption, heating and antibacterial properties of the kapok fiber; in addition, the moisture-absorbing and heat-emitting antibacterial fabric obtained by the weaving method is wear-resistant, kapok fibers can be effectively utilized and are harmless to human bodies, so that the fabric has the moisture-absorbing and heat-emitting effects and is not easy to pilling.
Drawings
Fig. 1 is a schematic structural view of a moisture-absorbing heat-generating antibacterial fabric obtained by a weaving method implemented by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, the moisture-absorbing heat-emitting antibacterial fabric obtained by the weaving method of the moisture-absorbing heat-emitting antibacterial fabric provided by the invention comprises a fabric layer 1, wherein concave surfaces 11 and convex surfaces 12 are formed on the upper surface and the lower surface of the fabric layer 1, the concave surfaces 11 and the convex surfaces 12 are uniformly arranged, and the concave surfaces 11 are cotton-wood-cotton blended yarns; the protrusions 12 are rovings or spandex filaments.
The weaving method of the moisture-absorbing heat-emitting antibacterial fabric implemented by the invention comprises the following specific embodiments:
example 1:
a weaving method of a moisture absorption heating antibacterial fabric comprises the following steps:
s1, acquiring kapok fiber and cotton fiber, blending the kapok fiber and the cotton fiber into cotton-kapok blended yarn, and spinning the required coarse yarn in the same way; the specification of the coarse yarn is 32 English, the coarse yarn is all cotton yarn made of 100% cotton fiber, and the cotton-wood-cotton blended yarn is 36 English;
s2, obtaining 40dtex spandex filament;
s3, preprocessing cotton-wood-cotton blended yarns to enable the cotton-wood-cotton blended yarns to be capable of being humidified and soft (generally required indexes are that the humidity is 55-75%, and the moisture regain is 15-22%);
s4, weaving on a machine: the cotton-wood-cotton spandex blended yarn on the upper course is lined with a spandex filament in an arrangement manner, the thick yarn on the lower course is lined with a spandex filament in an arrangement manner, and cotton-wood-cotton spandex knitted double-faced plain cloth is woven up and down alternately by adopting a knitted double-faced circular knitting machine;
s5, dyeing and finishing: carrying out water squeezing pre-shrinking treatment on the obtained cotton-wood-cotton spandex knitted double-faced plain cloth to obtain gray cloth, and sequentially processing according to the following process sequence: cold rolling, pre-shaping, boiling, dyeing, washing, drying and shaping;
in step S5, the scouring agent used in the scouring process includes the following components: caustic soda, penetrant, sodium bisulfite, trisodium phosphate and sodium silicate, the dosage is respectively as follows: 25-30g/L, 4-6g/L, 3-5g/L, 0-1g/L and 1.5-3 g/L; the boiling-off process adopts equipment which is an open-width continuous steaming boiling-off machine, and the specific process steps sequentially comprise alkali rolling, steaming and water washing; wherein the padding temperature is 85-95 ℃, the rolling retention rate is 80-90%, the steaming temperature is 100-: 1;
wherein the gram weight of the obtained cotton-wood cotton-spandex moisture-absorption heating knitted fabric is 240 g/square meter.
In this embodiment 1, spandex filaments are lined, so that the shrinking stability of the fabric can be enhanced, and when the double-sided cloth is manufactured, cotton-wood-cotton blended yarns containing kapok fibers on the inner side of the cloth are preferably close to the skin of a human body inwards, and thick yarns face outwards and are skin-friendly; in addition, in the scouring process, the dosage of caustic soda in the scouring agent is reduced, the steaming time is effectively controlled and shortened, the wettability of the cotton-wood-cotton blended fabric is balanced, the kapok fiber can be effectively protected, the kapok fiber is not easy to be damaged brittle, the finally obtained knitted fabric has the functions of moisture absorption and temperature rise, and the stability of the antibacterial and bacteriostatic effects of the kapok fiber is improved.
The cotton-wood-cotton-spandex moisture-absorption heating knitted fabric obtained in the embodiment 1 is subjected to moisture-absorption heating effect detection, the implementation standard method is FZ/T73036-2010, and the detection results are as shown in the following table 1:
table 1 table for testing moisture absorption and heating effects of cotton, wood, cotton, spandex and knitted fabric
From table 1 above, it can be seen that the cotton-wood cotton-spandex moisture absorption and heat generation knitted fabric obtained by the weaving method of example 1 has satisfactory moisture absorption and heat generation performance.
Example 2:
s1, acquiring kapok fiber and cotton fiber, blending the kapok fiber and the cotton fiber into cotton-kapok blended yarn, and spinning the required coarse yarn in the same way; the thick yarns are also yarns formed by blending kapok fibers and cotton fibers, and the diameters of the thick yarns and the cotton-kapok blended yarns are the same; the content of the cotton fiber is 15%; the specification of the coarse yarn is 40 English counts, and the cotton-wood-cotton blended yarn is 40 English counts;
s2, preprocessing cotton-wood-cotton blended yarns and coarse yarns to enable the cotton-wood-cotton blended yarns and the coarse yarns to be capable of being humidified and softened (generally, the required indexes are that the humidity is 55-75% and the moisture regain is 15-22%);
s4, weaving on a machine: the cotton-wood-cotton blended yarn is woven into the cotton-wood-cotton knitted double-faced plain cloth by a knitted double-faced circular knitting machine up and down alternately by the cotton-wood-cotton blended yarn and the roving yarn in the next process;
s5, dyeing and finishing: the obtained cotton-wood cotton knitted double-faced plain cloth is processed in sequence according to the following process sequence: boiling, dyeing, washing, drying and shaping;
in step S5, the scouring agent used in the scouring process includes the following components: caustic soda, penetrant, sodium bisulfite, trisodium phosphate and sodium silicate, the dosage is respectively as follows: 25-30g/L, 4-6g/L, 3-5g/L, 0-1g/L and 1.5-3 g/L; the boiling-off process adopts equipment which is an open-width continuous steaming boiling-off machine, and the specific process steps sequentially comprise alkali rolling, steaming and water washing; wherein the padding temperature is 85-95 ℃, the rolling retention rate is 80-90%, the steaming temperature is 100-: 1;
wherein the gram weight of the obtained cotton-wood cotton moisture absorption heating knitted fabric is 160 g/square meter.
In this embodiment 2, when manufacturing a double-sided fabric, it is preferable that the cotton-wood-cotton blended yarn containing kapok fibers on the inner side of the fabric is close to the skin of a human body inward, and the thick yarn is outward and close to the skin; in addition, in the scouring process, the dosage of caustic soda in the scouring agent is reduced, the steaming time is effectively controlled and shortened, the wettability of the cotton-wood-cotton blended fabric is balanced, the kapok fiber can be effectively protected, the kapok fiber is not easy to be damaged brittle, the finally obtained knitted fabric has the functions of moisture absorption and temperature rise, and the stability of the antibacterial and bacteriostatic effects of the kapok fiber is improved.
The cotton-wood cotton moisture absorption and heat generation knitted fabric obtained in this example 2 is subjected to moisture absorption and heat generation effect detection, the implementation standard method is FZ/T73036-2010, and the detection results are as follows in table 2:
table 2 table for detecting moisture absorption and heating effects of cotton-wood cotton moisture absorption and heating knitted fabric
From the above table 2, it can be known that the heat and moisture absorption performance of the kapok heat and moisture absorption knitted fabric obtained by the weaving method of the embodiment 2 meets the requirement.
The invention has the advantages that:
compared with the prior art, the weaving method of the moisture-absorbing heat-emitting antibacterial fabric, which is implemented by the invention, can play the antibacterial role of the kapok fiber, improve the moisture-absorbing heat-emitting performance of the fabric, protect the kapok fiber, reduce the energy consumption, reduce the emission of pollutants, and is beneficial to environmental protection, and the moisture-absorbing heat-emitting antibacterial fabric obtained by the method is harmless to human bodies.
The weaving method effectively controls and shortens the piling time of steaming by reducing the dosage of caustic soda, can reduce the catalytic action of the caustic soda in the scouring agent on the kapok fiber, can balance the wettability of the cotton-kapok blended fabric, reduces the damage of the hollow cell wall cellulose of the kapok fiber, and effectively exerts the moisture absorption, heating and antibacterial properties of the kapok fiber; in addition, the moisture-absorbing and heat-emitting antibacterial fabric obtained by the weaving method is wear-resistant, kapok fibers can be effectively utilized and are harmless to human bodies, so that the fabric has the moisture-absorbing and heat-emitting effects and is not easy to pilling.
The above description is illustrative of the preferred embodiment of the present invention and is not to be construed as limiting the invention, but rather as encompassing all the modifications, equivalents, and improvements made within the spirit and principles of the invention.
Claims (10)
1. A weaving method of a moisture-absorbing heating antibacterial fabric is characterized by comprising the following steps:
s1, spinning yarns, comprising: acquiring kapok fibers and cotton fibers, blending the kapok fibers and the cotton fibers into cotton and kapok blended yarns, and spinning the required coarse yarns in the same way;
s2, preprocessing the cotton-wood-cotton blended yarn to enable the cotton-wood-cotton blended yarn to be capable of humidifying and softening;
s3, weaving on a machine: weaving by adopting a double-sided circular knitting machine to obtain a fabric;
s4, dyeing and finishing the obtained fabric, wherein the specific process sequentially comprises the following steps: boiling, dyeing, washing, drying and shaping to obtain the moisture-absorbing and heating antibacterial fabric;
the scouring agent adopted in the scouring process comprises the following components: caustic soda, penetrant, sodium bisulfite, trisodium phosphate and sodium silicate.
2. The weaving method of the moisture-absorbing heat-emitting antibacterial fabric as claimed in claim 1, wherein the scouring agent comprises the following components in parts by weight: 25-30g/L of caustic soda, 4-6g/L of penetrant, 3-5g/L of sodium bisulfite, 0-1g/L of trisodium phosphate and 1.5-3g/L of sodium silicate.
3. The method for weaving the moisture-absorbing heat-emitting antibacterial fabric according to claim 1, wherein the scouring process employs equipment which is an open-width continuous steaming scouring machine, and the scouring process sequentially comprises the following steps: rolling alkali, steaming and washing;
in the scouring process, the process conditions require: padding temperature is 85-95 ℃, rolling retention is 80-90%, steaming temperature is 100-: 1.
4. the weaving method of the moisture-absorbing heat-emitting antibacterial fabric according to claim 1, wherein in the step S2, the index requirements for pretreating the cotton-wood-cotton blended yarn are as follows: humidity is 55-75%, and moisture regain is 15-22%.
5. The weaving method of the hygroscopic exothermic antibacterial fabric as claimed in claim 1, wherein in said step S1, further comprising obtaining spandex filaments; the specification of the spandex filament is 20dtex-75 dtex;
and in step S3, the method specifically includes: one piece of cotton-wood-cotton blended yarn on the upper course is lined with one piece of spandex filament, one piece of thick yarn on the lower course is lined with one piece of spandex filament, and cotton-wood-cotton spandex knitted double-faced plain cloth is woven up and down alternately by a knitted double-faced circular knitting machine.
6. The weaving method of the hygroscopic exothermic antibacterial fabric as claimed in claim 5, wherein said step S4 further comprises: and carrying out water-rolling pre-shrinking treatment on the obtained cotton-wood-cotton-polyurethane knitted double-faced plain cloth to obtain a grey cloth, sequentially carrying out cold rolling and pre-shaping processing on the grey cloth, and boiling and refining.
7. The weaving method of the moisture-absorbing heat-emitting antibacterial fabric as claimed in claim 1, wherein the cotton-kapok blended yarn is formed by blending 5-30% of kapok fiber and 70-95% of cotton fiber; the thick yarns are one, two or three of all cotton yarns, chemical fiber filaments or blended yarns containing at least 2 components in any combination.
8. The weaving method of the moisture-absorbing heat-emitting antibacterial fabric according to claim 1, wherein the moisture-absorbing heat-emitting antibacterial fabric contains kapok fibers more than 5%.
9. The weaving method of the hygroscopic exothermic antibacterial fabric as claimed in claim 1, wherein the diameter of the kapok blended yarn is less than or equal to the diameter of the roving yarn.
10. The weaving method of the hygroscopic heating antibacterial fabric as claimed in claim 1, wherein the hygroscopic heating antibacterial fabric comprises a fabric layer formed by knitting cotton-wood cotton blended yarns and roving yarns, wherein concave surfaces and convex surfaces are formed on the upper and lower surfaces of the fabric layer, at least 2 concave surfaces and convex surfaces are formed, the concave surfaces and the convex surfaces are uniformly arranged, and at least 2 concave surfaces are cotton-wood cotton blended yarns; at least 2 of the protrusions are coarse yarns.
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