CN111423155A - A kind of early strength water reducing agent and preparation method thereof - Google Patents
A kind of early strength water reducing agent and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/10—Accelerators; Activators
- C04B2103/14—Hardening accelerators
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/302—Water reducers
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Abstract
本发明涉及混凝土外加剂技术领域,它涉及一种早强减水剂及其制备方法,包括以下组分及质量份:去离子水65‑85份、聚羧酸系减水剂50‑55份、树木灰烬粉末15‑20份、海泡石粉10‑16份、三乙醇胺3‑7份和消泡剂1‑3份;制备步骤:S1、将相应质量份的去离子水、聚羧酸系减水剂以及三乙醇胺混合,在30‑35℃的条件下均匀搅拌5‑10min,得到混合物A;S2、边搅拌边往混合物A添加相应质量份的树木灰烬、海泡石粉以及空心玻璃微珠,制得混合物B;S3、往混合物B添加相应质量份的消泡剂,搅拌制得早强减水剂;本发明提供的早强减水剂具有分散性好的优点,能提高对混凝土早期强度的提升作用。The invention relates to the technical field of concrete admixtures, and relates to an early-strength water-reducing agent and a preparation method thereof, comprising the following components and parts by mass: 65-85 parts of deionized water and 50-55 parts of polycarboxylic acid-based water-reducing agent , 15-20 parts of tree ash powder, 10-16 parts of sepiolite powder, 3-7 parts of triethanolamine and 1-3 parts of defoamer; preparation step: S1, deionized water of corresponding mass parts, polycarboxylic acid system Mix the water reducing agent and triethanolamine, uniformly stir for 5-10min under the condition of 30-35 ℃, obtain mixture A; S2, add corresponding mass parts of tree ash, sepiolite powder and hollow glass microbeads to mixture A while stirring , to prepare mixture B; S3, adding a corresponding mass of defoaming agent to mixture B, and stirring to obtain an early-strength water-reducing agent; the early-strength water-reducing agent provided by the invention has the advantages of good dispersibility, and can improve the early strength of concrete. Strength enhancement.
Description
技术领域technical field
本发明涉及混凝土外加剂技术领域,更具体地说,它涉及一种早强减水剂及其制备方法。The invention relates to the technical field of concrete admixtures, and more particularly, to an early-strength water-reducing agent and a preparation method thereof.
背景技术Background technique
混凝土外加剂,是指在混凝土拌合前或拌合过程中掺入用以改善混凝土性能的物质。由于外加剂能有效地改善混凝土的性能,而且具有良好的经济效益,在许多国家都得到广泛的应用,在工程中的应用越来越受到重视,成为混凝土中不可或缺的材料。早强减水剂是加速混凝土早期强度发展的外加剂,能促进水泥的水化和硬化,缩短混凝土的养护周期。Concrete admixtures refer to substances added to improve concrete performance before or during concrete mixing. Because admixtures can effectively improve the performance of concrete and have good economic benefits, they have been widely used in many countries, and their application in engineering has received more and more attention, becoming an indispensable material in concrete. Early-strength water reducer is an admixture that accelerates the early strength development of concrete, which can promote the hydration and hardening of cement and shorten the curing period of concrete.
早强型聚羧酸减水剂是人们常用的一种减水剂,但在制备混凝土的过程中,早强型聚羧酸减水剂在混凝土原料体系中的分散性较差,这容易导致早强型聚羧酸减水剂对混凝土早期强度提升不明显,因此还有提升的空间。Early-strength polycarboxylate water-reducing agent is a commonly used water-reducing agent, but in the process of preparing concrete, early-strength polycarboxylate water-reducing agent has poor dispersibility in the concrete raw material system, which easily leads to The early-strength polycarboxylate superplasticizer does not significantly improve the early strength of concrete, so there is still room for improvement.
发明内容SUMMARY OF THE INVENTION
本发明的第一个目的在于提供一种早强减水剂,具有分散性好的优点,有利于提高对混凝土早期强度的提升作用。The first object of the present invention is to provide an early-strength water-reducing agent, which has the advantages of good dispersibility and is beneficial for improving the early strength of concrete.
为实现第一个目的,本发明提供了如下技术方案:For realizing the first purpose, the present invention provides the following technical solutions:
一种早强减水剂,包括以下以质量份表示的组分:An early-strength water-reducing agent, comprising the following components expressed in parts by mass:
去离子水65-85份65-85 parts of deionized water
聚羧酸系减水剂50-55份50-55 parts of polycarboxylate water reducer
树木灰烬粉末15-20份15-20 parts of tree ash powder
海泡石粉10-16份10-16 servings of sepiolite powder
三乙醇胺3-7份3-7 parts of triethanolamine
消泡剂1-3份。1-3 parts of defoamer.
采用上述技术方案,去离子水、聚羧酸树系减水剂与三乙醇胺配合形成早强减水剂的主要成分,树木灰烬粉末的添加有利于提高早强减水剂的分散性,有利于使得早强减水剂能更好地均匀分散于混凝土原料体系中,有利于使得早强减水剂对混凝土的早强强度的提升效果更好;海泡石粉的添加有利于进一步提高早强减水剂对混凝土的早强强度;同时,海泡石粉与树木灰烬粉末配合有利于使得海泡石粉能更加均匀地分布于早强减水剂的原料体系中,从而有利于使早强减水剂对混凝土早强强度的提升效果更好;消泡剂的添加有利于改善在早强减水剂的多气泡的问题,有利于减少早强减水剂的含气量,使得早强减水剂能够改善混凝土的密实程度。Using the above technical solution, deionized water, polycarboxylate tree-based water-reducing agent and triethanolamine are combined to form the main components of the early-strength water-reducing agent. The early-strength water-reducing agent can be better and uniformly dispersed in the concrete raw material system, which is beneficial to make the early-strength water-reducing agent improve the early strength strength of concrete better; the addition of sepiolite powder is conducive to further improving the early strength reduction. The early strength of water agent to concrete; at the same time, the combination of sepiolite powder and tree ash powder is beneficial to make sepiolite powder more evenly distributed in the raw material system of early strength water reducer, which is conducive to making early strength water reducer. The effect of improving the early strength of concrete is better; the addition of defoamer is beneficial to improve the problem of multi-bubble in the early strength superplasticizer, and it is beneficial to reduce the air content of the early strength superplasticizer, so that the early strength superplasticizer can Improve the compactness of concrete.
进一步地,所述树木灰烬粉末为改性树木灰烬粉末,所述改性树木灰烬粉末的制备方法如下:Further, described tree ash powder is modified tree ash powder, and the preparation method of described modified tree ash powder is as follows:
(1)将树木灰烬粉末用体积分数为10-15%的氢氧化钠溶液浸泡2-3小时后;(1) after soaking the tree ash powder with a sodium hydroxide solution whose volume fraction is 10-15% for 2-3 hours;
(2)用10-15%盐酸溶液浸泡2-3小时;(2) Soak with 10-15% hydrochloric acid solution for 2-3 hours;
(3)用去离子水洗涤多次,至树木灰烬粉末为中性,烘干;(3) washing repeatedly with deionized water until the tree ash powder is neutral, drying;
(4)研磨至粒度为0.8-1.2μm粉末,得到改性树木灰烬粉末。(4) grinding to a powder with a particle size of 0.8-1.2 μm to obtain a modified tree ash powder.
采用上述技术方案,树木灰烬粉末先采用氢氧化钠溶液浸泡2-3小时,再采用盐酸浸泡2-3小时,最后再经过洗涤、研磨得到改性树木灰烬粉末,树木灰烬粉末经过改性处理后能显著提高树木灰烬粉末、聚羧酸减水剂、海泡石粉以及三乙醇胺之间的相容性,同时有利于进一步增强早强减水剂的分散性以及与混凝土的相容性,从而有利于进一步从整体上提高早强减水剂对混凝土的早强强度的提升效果;同时,将树木灰烬粉末的粒度控制在0.8-1.2μm之间,使得早强减水剂在添加到混凝土中时,减水剂中的树木灰烬粉末能够进一步填充于混凝土中的粗骨料的间隙中,有利于改善混凝土的密实程度,从而有利于提高混凝土的抗渗性能,进而有利于使得混凝土的耐久性好。Using the above technical solution, the tree ash powder is first soaked in sodium hydroxide solution for 2-3 hours, then soaked in hydrochloric acid for 2-3 hours, and finally washed and ground to obtain modified tree ash powder. It can significantly improve the compatibility between tree ash powder, polycarboxylate superplasticizer, sepiolite powder and triethanolamine, and at the same time, it is beneficial to further enhance the dispersibility of early-strength superplasticizer and the compatibility with concrete. It is beneficial to further improve the effect of early strength water reducer on the early strength strength of concrete as a whole; at the same time, the particle size of tree ash powder is controlled between 0.8-1.2μm, so that when the early strength water reducer is added to concrete , the tree ash powder in the superplasticizer can be further filled in the gaps of the coarse aggregates in the concrete, which is beneficial to improve the compactness of the concrete, thereby helping to improve the impermeability of the concrete, which in turn is conducive to making the concrete durable. .
进一步地,所述海泡石粉需进行预处理,预处理方法如下:Further, the sepiolite powder needs to be pretreated, and the pretreatment method is as follows:
先用体积分数为15-20%盐酸浸泡相应质量份的海泡石1-2小时,静置,澄清,离心,采用去离子水洗至中性,烘干后,加入相当于海泡石质量3-5%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末得到。First soak the corresponding mass of sepiolite with a volume fraction of 15-20% hydrochloric acid for 1-2 hours, let stand, clarify, centrifuge, wash with deionized water until neutral, after drying, add 3- 5% vinyltriethoxysilane is stirred uniformly, dried, and pulverized into powder.
进一步地,所述海泡石粉的目数为400-800目。Further, the mesh number of the sepiolite powder is 400-800 mesh.
采用上述技术方案,盐酸对海泡石进行浸泡,有利于提高海泡石的比表面积的大小,海泡石的内部通道被连通,这使得海泡石容易吸附早强减水剂中的树木灰烬粉末等成分,树木灰烬粉末使得海泡石容易均匀分散于早强减水剂的原料体系中,从而有利于使得早强减水剂对混凝土的早强强度的提升效果更好;同时,海泡石与乙烯基三乙氧基硅烷混合均匀,有利于使得海泡石与早强减水剂中的其他成分之间的相容性,同时也有利于提升早强减水剂与混凝土中其他成分的相容性,从而进一步提高早强减水剂对混凝土的早强和减水作用。By adopting the above technical solution, the sepiolite is soaked in hydrochloric acid, which is beneficial to increase the specific surface area of the sepiolite, and the internal channels of the sepiolite are connected, which makes the sepiolite easily adsorb the tree ash in the early-strength superplasticizer. Powder and other components, tree ash powder makes sepiolite easily and uniformly dispersed in the raw material system of early-strength water-reducing agent, which is conducive to making the early-strength water-reducing agent to improve the early strength of concrete better; The uniform mixing of the stone and vinyltriethoxysilane is conducive to the compatibility between sepiolite and other components in the early-strength superplasticizer, and is also conducive to improving the early-strength superplasticizer and other components in the concrete. The compatibility of the early-strength water-reducing agent further improves the early-strength and water-reducing effects of the early-strength water-reducing agent on concrete.
进一步地,早强减水剂还包括质量份为5-12的空心玻璃微珠。Further, the early-strength water-reducing agent also includes 5-12 parts by mass of hollow glass microspheres.
进一步地,所述空心玻璃微珠的平均粒度为20-25μm。Further, the average particle size of the hollow glass microspheres is 20-25 μm.
采用上述技术方案,空心玻璃微珠的添加有利于提高早强减水剂的流动性,空心玻璃微珠与树木灰烬粉末配合起到协同作用,有利于使得早强减水剂更容易均匀分散于混凝土的原料体系中。Using the above technical solution, the addition of hollow glass microspheres is beneficial to improve the fluidity of the early-strength water-reducing agent, and the hollow glass micro-spheres and tree ash powder play a synergistic effect, which is conducive to making the early-strength water-reducing agent more easily and uniformly dispersed in in the raw material system of concrete.
进一步地,早强减水剂包括以下以质量份表示的组分:Further, the early strength water reducing agent includes the following components expressed in parts by mass:
去离子水68-85份68-85 parts of deionized water
聚羧酸系减水剂51-55份51-55 parts of polycarboxylate water reducer
树木灰烬粉末16-20份16-20 parts of tree ash powder
海泡石粉11-16份11-16 servings of sepiolite powder
空心玻璃微珠5-12份5-12 parts of hollow glass beads
三乙醇胺3.5-7份3.5-7 parts of triethanolamine
消泡剂1.3-3份。Defoamer 1.3-3 parts.
进一步地,早强减水剂包括以下以质量份表示的组分:Further, the early strength water reducing agent includes the following components expressed in parts by mass:
去离子水76份76 parts of deionized water
聚羧酸系减水剂53份53 parts of polycarboxylate water reducer
树木灰烬粉末18份18 parts of tree ash powder
海泡石粉13份13 servings of sepiolite powder
空心玻璃微珠9份9 parts of hollow glass beads
三乙醇胺4.5份4.5 parts of triethanolamine
消泡剂2份。2 parts of defoamer.
采用上述技术方案,各个组分按照特定的比例制得的早强减水剂对混凝土的早强提升效果以及抗渗性能更好,从而使得混凝土的早强强度以及耐久性能更好。By adopting the above technical scheme, the early-strength water-reducing agent prepared by each component according to a specific ratio has better early-strength-enhancing effect and impermeability of concrete, so that the early-strength strength and durability of concrete are better.
本发明的第二个目的在于提供一种早强减水剂的制备方法,制得的早强减水剂对水泥混凝土早期强度起到更好的提升作用。The second object of the present invention is to provide a preparation method of an early-strength water-reducing agent, and the prepared early-strength water-reducing agent can better improve the early strength of cement concrete.
为实现第二个目的,本发明提供了如下技术方案:For realizing the second purpose, the present invention provides the following technical solutions:
一种早强减水剂的制备方法,包括以下步骤:A preparation method of an early-strength water-reducing agent, comprising the following steps:
S1、将相应质量份的去离子水、聚羧酸系减水剂以及三乙醇胺混合,在30-35℃的条件下均匀搅拌5-10min,得到混合物A;S1, mix the corresponding mass parts of deionized water, polycarboxylic acid-based water reducing agent and triethanolamine, and uniformly stir for 5-10min under the condition of 30-35°C to obtain mixture A;
S2、边搅拌边往混合物A添加相应质量份的树木灰烬粉末、海泡石粉以及空心玻璃微珠,制得混合物B;S2, adding corresponding mass parts of tree ash powder, sepiolite powder and hollow glass microbeads to mixture A while stirring to prepare mixture B;
S3、往混合物B添加相应质量份的消泡剂,搅拌时间10-15min,制得早强减水剂。S3. Add a corresponding mass of defoamer to mixture B, and stir for 10-15 minutes to obtain an early-strength water-reducing agent.
采用上述技术方案,上述的组分按照特定的制备方法制得早强减水剂,是减水剂具有良好的分散性,使得早强减水剂对混凝土的早强提升效果以及耐久性的提升效果更好。By adopting the above technical solution, the above-mentioned components are prepared according to a specific preparation method to obtain an early-strength water-reducing agent, which has good dispersibility, so that the early-strength water-reducing agent can improve the early strength and durability of concrete. Better results.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
1、去离子水、聚羧酸树系减水剂与三乙醇胺配合形成早强减水剂的主要成分,树木灰烬粉末的添加有利于提高早强减水剂的分散性,有利于使得早强减水剂能更好地均匀分散于混凝土原料体系中,有利于使得早强减水剂对混凝土的早强强度的提升效果更好;海泡石粉的添加有利于进一步提高早强减水剂对混凝土的早强强度;同时,海泡石粉与树木灰烬粉末配合有利于使得海泡石粉能更加均匀地分布于早强减水剂的原料体系中,从而有利于使早强减水剂对混凝土早强强度的提升效果更好;消泡剂的添加有利于改善在早强减水剂的多气泡的问题,有利于减少早强减水剂的含气量,使得早强减水剂能够改善混凝土的密实程度。1. Deionized water, polycarboxylate tree-based water-reducing agent and triethanolamine form the main components of early-strength water-reducing agent. The addition of tree ash powder is conducive to improving the dispersibility of early-strength water-reducing agent and making early-strength water-reducing agent. The water-reducing agent can be better dispersed in the concrete raw material system, which is conducive to making the early-strength water-reducing agent better improve the early-strength strength of concrete; the addition of sepiolite powder is conducive to further improving the The early strength of concrete; at the same time, the combination of sepiolite powder and tree ash powder is conducive to making the sepiolite powder more evenly distributed in the raw material system of the early strength water reducing agent, which is conducive to making the early strength water reducing agent effective for concrete. The effect of improving the strength is better; the addition of defoamer is beneficial to improve the problem of multi-bubble in the early-strength water-reducing agent, and it is beneficial to reduce the air content of the early-strength water-reducing agent, so that the early-strength water-reducing agent can improve the performance of concrete. degree of compactness.
2、盐酸对海泡石进行浸泡,有利于提高海泡石的比表面积的大小,海泡石的内部通道被连通,这使得海泡石容易吸附早强减水剂中的树木灰烬粉末等成分,树木灰烬粉末使得海泡石容易均匀分散于早强减水剂的原料体系中,从而有利于使得早强减水剂对混凝土的早强强度的提升效果更好;同时,海泡石与乙烯基三乙氧基硅烷混合均匀,有利于使得海泡石与早强减水剂中的其他成分之间的相容性,同时也有利于提升早强减水剂与混凝土中其他成分的相容性,从而进一步提高早强减水剂对混凝土的早强和减水作用。2. Soaking the sepiolite with hydrochloric acid is beneficial to increase the specific surface area of the sepiolite, and the internal channels of the sepiolite are connected, which makes the sepiolite easy to adsorb the components such as tree ash powder in the early-strength superplasticizer. , the tree ash powder makes the sepiolite easily and uniformly dispersed in the raw material system of the early-strength water-reducing agent, which is conducive to making the early-strength water-reducing agent improve the early strength of concrete better; at the same time, sepiolite and ethylene The uniform mixing of triethoxysilane is conducive to the compatibility between sepiolite and other components in the early-strength water-reducing agent, and also helps to improve the compatibility of the early-strength water-reducing agent with other components in concrete It can further improve the early strength and water reducing effect of early strength water reducing agent on concrete.
具体实施方式Detailed ways
以下结合实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the embodiments.
以下实施例中,聚羧酸系减水剂采用辽宁科隆精细化工股份有限公司出售的烯丙基聚醚(APEG系列)中型号为APEG600的APEG型减水剂,其外观为浅黄色液体。In the following examples, the polycarboxylic acid-based water-reducing agent adopts the APEG-type water-reducing agent whose model is APEG600 in the allyl polyether (APEG series) sold by Liaoning Kelong Fine Chemical Co., Ltd., and its appearance is light yellow liquid.
以下实施例中,消泡剂为聚二甲基硅氧烷。In the following examples, the defoaming agent is polydimethylsiloxane.
以下实施例中,早强减水剂还可以包括其他常规助剂,例如引气剂等,其他助剂的添加不会对本发明的实施产生实质性的影响。In the following examples, the early-strength water reducing agent may also include other conventional auxiliary agents, such as air-entraining agents, etc., the addition of other auxiliary agents will not have a substantial impact on the implementation of the present invention.
本发明所采用的所有原料均由市购所得。本发明中早强减水剂的制备方法中所用的设备均为本领域常规使用的设备。All the raw materials used in the present invention are commercially available. The equipment used in the preparation method of the early-strength water reducing agent in the present invention is the equipment conventionally used in the art.
表1早强减水剂的组分及质量份。Table 1 Components and mass parts of early-strength water reducing agent.
实施例1Example 1
一种早强减水剂,其组分及质量份如表1所示。在本实施例中,海泡石粉的目数为200目。树木灰烬粉末的粒度为2.0μm。A kind of early strength water reducing agent, its components and mass parts are shown in Table 1. In this embodiment, the mesh number of the sepiolite powder is 200 meshes. The particle size of the tree ash powder is 2.0 μm.
一种早强减水剂的制备方法,包括以下步骤:A preparation method of an early-strength water-reducing agent, comprising the following steps:
S1、将相应质量份的去离子水、聚羧酸系减水剂以及三乙醇胺混合,在30℃的条件下均匀搅拌5min,得到混合物A。S1. Mix corresponding mass parts of deionized water, polycarboxylic acid-based water reducing agent and triethanolamine, and uniformly stir for 5 minutes at 30° C. to obtain mixture A.
S2、边搅拌边往混合物A添加相应质量份的树木灰烬粉末以及海泡石粉,制得混合物B。S2, adding corresponding mass parts of tree ash powder and sepiolite powder to mixture A while stirring to prepare mixture B.
S3、往混合物B添加相应质量份的消泡剂,搅拌时间10min,制得早强减水剂。S3, adding corresponding mass parts of defoamer to mixture B, stirring for 10 minutes, to obtain early strength water reducing agent.
实施例2Example 2
一种早强减水剂,其组分及质量份如表1所示。A kind of early strength water reducing agent, its components and mass parts are shown in Table 1.
在本实施例中,空心玻璃微珠的平均粒度为20μm。In this embodiment, the average particle size of the hollow glass microspheres is 20 μm.
在本实施例中,海泡石粉的目数为325目。In this embodiment, the mesh number of the sepiolite powder is 325 meshes.
一种早强减水剂的制备方法,包括以下步骤:A preparation method of an early-strength water-reducing agent, comprising the following steps:
S1、将相应质量份的去离子水、聚羧酸系减水剂以及三乙醇胺混合,在33℃的条件下均匀搅拌8min,得到混合物A。S1. Mix corresponding mass parts of deionized water, polycarboxylic acid-based water-reducing agent and triethanolamine, and uniformly stir for 8 minutes at 33° C. to obtain mixture A.
S2、边搅拌边往混合物A添加相应质量份的树木灰烬粉末、海泡石粉以及空心玻璃微珠,制得混合物B。S2, adding corresponding mass parts of tree ash powder, sepiolite powder and hollow glass microspheres to mixture A while stirring to prepare mixture B.
S3、往混合物B添加相应质量份的消泡剂,搅拌时间12min,制得早强减水剂。S3, adding corresponding mass parts of defoaming agent to mixture B, stirring for 12 minutes, to obtain early strength water reducing agent.
实施例3Example 3
一种早强减水剂,与实施例2的区别在于:其组分及质量份如表1所示。A kind of early-strength water reducing agent, the difference from Example 2 is: its components and mass parts are shown in Table 1.
在本实施例中,空心玻璃微珠的平均粒度为21μm。In this example, the average particle size of the hollow glass microspheres is 21 μm.
在本实施例中,树木灰烬粉末为改性树木灰烬粉末,改性树木灰烬粉末的制备方法如下:In the present embodiment, the tree ash powder is modified tree ash powder, and the preparation method of the modified tree ash powder is as follows:
(1)将树木灰烬粉末用体积分数为10%的氢氧化钠溶液浸泡2小时后。(1) After soaking the tree ash powder in a sodium hydroxide solution with a volume fraction of 10% for 2 hours.
(2)用10%盐酸溶液浸泡2小时。(2) Soak with 10% hydrochloric acid solution for 2 hours.
(3)用去离子水洗涤多次,至树木灰烬粉末为中性,烘干。(3) Wash several times with deionized water until the tree ash powder is neutral, and dry.
(4)研磨至粒度为0.8μm粉末,得到改性树木灰烬粉末。(4) grinding to a powder with a particle size of 0.8 μm to obtain a modified tree ash powder.
一种早强减水剂的制备方法,包括以下步骤:A preparation method of an early-strength water-reducing agent, comprising the following steps:
S1、将相应质量份的去离子水、聚羧酸系减水剂以及三乙醇胺混合,在35℃的条件下均匀搅拌10min,得到混合物A。S1. Mix corresponding mass parts of deionized water, polycarboxylic acid-based water-reducing agent and triethanolamine, and uniformly stir for 10 minutes at 35° C. to obtain mixture A.
S2、边搅拌边往混合物A添加相应质量份的树木灰烬粉末、海泡石粉以及空心玻璃微珠,制得混合物B。S2, adding corresponding mass parts of tree ash powder, sepiolite powder and hollow glass microspheres to mixture A while stirring to prepare mixture B.
S3、往混合物B添加相应质量份的消泡剂,搅拌时间15min,制得早强减水剂。S3, adding corresponding mass parts of defoaming agent to mixture B, stirring for 15 minutes, to obtain early strength water reducing agent.
实施例4Example 4
一种早强减水剂,与实施例3的区别在于:其组分及质量份如表1所示。A kind of early-strength water reducing agent, the difference from Example 3 is: its components and mass parts are shown in Table 1.
在本实施例中,空心玻璃微珠的平均粒度为22μm。In this example, the average particle size of the hollow glass microspheres is 22 μm.
在本实施例中,树木灰烬粉末为改性树木灰烬粉末,改性树木灰烬粉末的制备方法如下:In the present embodiment, the tree ash powder is modified tree ash powder, and the preparation method of the modified tree ash powder is as follows:
(1)将树木灰烬粉末用体积分数为13%的氢氧化钠溶液浸泡2.5小时后。(1) After soaking the tree ash powder in a sodium hydroxide solution with a volume fraction of 13% for 2.5 hours.
(2)用13%盐酸溶液浸泡2.5小时。(2) Soak in 13% hydrochloric acid solution for 2.5 hours.
(3)用去离子水洗涤多次,至树木灰烬粉末为中性,烘干。(3) Wash several times with deionized water until the tree ash powder is neutral, and dry.
(4)研磨至粒度为1.0μm粉末,得到改性树木灰烬粉末。(4) grinding to a powder with a particle size of 1.0 μm to obtain a modified tree ash powder.
在本实施例中,海泡石粉需要进行预处理,预处理方法如下:In the present embodiment, the sepiolite powder needs to be pretreated, and the pretreatment method is as follows:
先用体积分数为15%盐酸浸泡相应质量份的海泡石1小时,静置,澄清,离心,采用去离子水洗至中性,烘干后,加入相当于海泡石质量3%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末得到。First soak the corresponding mass of sepiolite with 15% hydrochloric acid by volume for 1 hour, let stand, clarify, centrifuge, wash with deionized water until neutral, dry, and add vinyl trisulfite equivalent to 3% by mass of sepiolite. Ethoxysilane is uniformly stirred, dried, and pulverized into powder.
在本实施例中,海泡石粉的目数为400目。In this embodiment, the mesh number of the sepiolite powder is 400 meshes.
实施例5Example 5
一种早强减水剂,与实施例4的区别在于:其组分及质量份如表1所示。A kind of early-strength water reducing agent, the difference from Example 4 is: its components and mass parts are shown in Table 1.
在本实施例中,空心玻璃微珠的平均粒度为24μm。In this example, the average particle size of the hollow glass microspheres is 24 μm.
在本实施例中,树木灰烬粉末为改性树木灰烬粉末,改性树木灰烬粉末的制备方法如下:In the present embodiment, the tree ash powder is modified tree ash powder, and the preparation method of the modified tree ash powder is as follows:
(1)将树木灰烬粉末用体积分数为15%的氢氧化钠溶液浸泡3小时后。(1) After soaking the tree ash powder with a sodium hydroxide solution with a volume fraction of 15% for 3 hours.
(2)用15%盐酸溶液浸泡3小时。(2) Soak in 15% hydrochloric acid solution for 3 hours.
(3)用去离子水洗涤多次,至树木灰烬粉末为中性,烘干。(3) Wash several times with deionized water until the tree ash powder is neutral, and dry.
(4)研磨至粒度为1.2μm粉末,得到改性树木灰烬粉末。(4) grinding to a powder with a particle size of 1.2 μm to obtain a modified tree ash powder.
在本实施例中,海泡石粉需要进行预处理,预处理方法如下:In the present embodiment, the sepiolite powder needs to be pretreated, and the pretreatment method is as follows:
先用体积分数为18%盐酸浸泡相应质量份的海泡石1.5小时,静置,澄清,离心,采用去离子水洗至中性,烘干后,加入相当于海泡石质量4%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末得到。First soak the corresponding mass of sepiolite with 18% hydrochloric acid by volume for 1.5 hours, let stand, clarify, centrifuge, wash with deionized water until neutral, after drying, add vinyl trisulfite equivalent to 4% by mass of sepiolite Ethoxysilane is uniformly stirred, dried, and pulverized into powder.
在本实施例中,海泡石粉的目数为500目。In this embodiment, the mesh number of the sepiolite powder is 500 meshes.
实施例6Example 6
一种早强减水剂,与实施例5的区别在于:其组分及质量份如表1所示。A kind of early-strength water reducing agent, the difference from Example 5 is: its components and mass parts are shown in Table 1.
在本实施例中,空心玻璃微珠的平均粒度为25μm。In this embodiment, the average particle size of the hollow glass microspheres is 25 μm.
在本实施例中,海泡石粉的预处理方法如下:In the present embodiment, the pretreatment method of sepiolite powder is as follows:
先用体积分数为20%盐酸浸泡相应质量份的海泡石2小时,静置,澄清,离心,采用去离子水洗至中性,烘干后,加入相当于海泡石质量5%的乙烯基三乙氧基硅烷拌搅均匀,烘干,粉碎成粉末得到。First soak the corresponding mass of sepiolite with 20% hydrochloric acid by volume for 2 hours, let stand, clarify, centrifuge, wash with deionized water until neutral, dry, add vinyl trisulfite equivalent to 5% by mass of sepiolite Ethoxysilane is uniformly stirred, dried, and pulverized into powder.
在本实施例中,海泡石粉的目数为800目。In this embodiment, the mesh number of the sepiolite powder is 800 meshes.
比较例1Comparative Example 1
一种早强减水剂,与实施例3的区别在于:未添加树木灰烬粉末。An early strength water reducing agent, the difference from Example 3 is that no tree ash powder is added.
比较例2Comparative Example 2
一种早强减水剂,与实施例1的区别在于:未添加海泡石粉。An early strength water reducing agent, the difference from Example 1 is: no sepiolite powder is added.
比较例3Comparative Example 3
一种早强减水剂,与实施例5的区别在于:空心玻璃微珠的平均粒度为30μm。An early-strength water reducing agent, the difference from Example 5 is that the average particle size of the hollow glass microbeads is 30 μm.
比较例4Comparative Example 4
一种早强减水剂,与实施例5的区别在于:早强减水剂包括以下以质量份表示的组分:A kind of early-strength water-reducing agent, the difference with embodiment 5 is: the early-strength water-reducing agent comprises the following components represented by mass parts:
去离子水76份76 parts of deionized water
聚羧酸系减水剂53份53 parts of polycarboxylate water reducer
树木灰烬粉末12份12 pcs of tree ash powder
海泡石粉5份5 servings of sepiolite powder
空心玻璃微珠12份12 pieces of hollow glass beads
三乙醇胺4.5份4.5 parts of triethanolamine
消泡剂2份。2 parts of defoamer.
性能检测:Performance check:
性能检测1.水泥净浆流动性检测:将由实施例1-6、比较例1-4制得的早强减水剂分别掺入水泥净浆中,并将对应的水泥净浆设置为试样1-10,早强减水剂的掺量为1%,其中水泥净浆包括水泥1000g,标准砂2000g,水305g,水泥为42.5R水泥,按照GB/T8077-2000《混凝土外加剂均质性试验方法》进行净浆流动度试验,分别检测试样1-10的初始流动度、停放60min后、120min后的净浆流动度,将检测结果记录于表2中。Performance testing 1. Fluidity testing of cement paste: The early-strength superplasticizers prepared in Examples 1-6 and Comparative Examples 1-4 were mixed into the cement paste respectively, and the corresponding cement paste was set as the sample 1-10, the dosage of early-strength water reducing agent is 1%, and the cement paste includes 1000g cement, 2000g standard sand, 305g water, and the cement is 42.5R cement. Test method" to carry out the slurry fluidity test, and detect the initial fluidity of samples 1-10, the fluidity of the clean slurry after 60min and 120min respectively, and record the test results in Table 2.
表2试样1-10进行性能检测1的检测数据。Table 2 Test data of performance test 1 for samples 1-10.
性能测试2.混凝土力学性能以及耐久性能的检测:将由实施例1-6、比较例1-4制得的早强减水剂分别掺入混凝土中,并将对应的混凝土设置为试样1-10,早强减水剂的掺量为1%,混凝土中水泥、粉煤灰:矿粉:砂:石子:水=190:80:80:1000:840:160,水泥为42.5R水泥,粉煤灰为二级粉煤灰,中砂的含泥量为2.2%,细度模数为2.6,石子的含泥量为0.5%,粒径为5-25mm,搅拌时间为90秒,振捣时间为15秒,在(20±3)℃状态下养护12h,拆模后制成标准试块,按照以下标准检测混凝土的各项性能,并将检测结果记录于表3中。Performance test 2. Detection of concrete mechanical properties and durability: The early-strength water-reducing agents prepared by Examples 1-6 and Comparative Examples 1-4 were mixed into concrete respectively, and the corresponding concrete was set as sample 1- 10. The amount of early strength water reducing agent is 1%, cement, fly ash in concrete: mineral powder: sand: stone: water = 190:80:80:1000:840:160, cement is 42.5R cement, powder The coal ash is secondary fly ash, the mud content of the medium sand is 2.2%, the fineness modulus is 2.6, the mud content of the stone is 0.5%, the particle size is 5-25mm, the stirring time is 90 seconds, and the vibrating time is 90 seconds. The time is 15 seconds, cured for 12 hours at (20±3) ℃, and the standard test block is made after demoulding. The properties of concrete are tested according to the following standards, and the test results are recorded in Table 3.
1、抗压强度:GB/T50081-2002《普通混凝土力学性能试验方法标准》进行检测。1. Compressive strength: GB/T50081-2002 "Standards for Test Methods of Mechanical Properties of Ordinary Concrete" for testing.
2、减水率:GB/T8076-2008《混凝土外加剂》进行检测。2. Water reduction rate: GB/T8076-2008 "Concrete Admixtures" for testing.
3、抗渗性:GB/T 50082-2009《普通混凝土长期性能和耐久性能试验方法标准》中的逐级加压法进行检测试样1-10的抗渗等级。3. Impermeability: Test the impermeability grades of samples 1-10 by the step-by-step compression method in GB/T 50082-2009 "Standards for Long-term Performance and Durability of Ordinary Concrete".
4、对钢筋的锈蚀情况:GB/T 50082-2009《普通混凝土长期性能和耐久性能试验方法标准》进行检测。4. Corrosion of steel bars: GB/T 50082-2009 "Standards for Test Methods for Long-term Performance and Durability of Ordinary Concrete" for testing.
表3试样1-10进行性能检测2的检测数据。Table 3 Test data of performance test 2 for samples 1-10.
试样2添加了空心玻璃微珠,而试样1未添加空心玻璃微珠,从表2和表3中的数据可得知,试样2的早强强度以及抗渗性能比试样1的早强强度以及抗渗性能好,这说明空心玻璃微珠的添加有利于提高早强减水剂的流动性,空心玻璃微珠与树木灰烬粉末配合起到协同作用,有利于使得早强减水剂更容易均匀分散于混凝土的原料体系中,从而使得混凝土的流动度更好。Sample 2 added hollow glass beads, while sample 1 did not add hollow glass beads. From the data in Table 2 and Table 3, it can be known that the early strength and impermeability of sample 2 are better than those of sample 1. The early strength and impermeability are good, which shows that the addition of hollow glass microspheres is beneficial to improve the fluidity of early strength water reducing agent. It is easier to disperse the agent evenly in the raw material system of the concrete, so that the fluidity of the concrete is better.
试样9的空心玻璃微珠的平均粒度控制在30μm,试样2-6的空心玻璃微珠的平均粒度为20μm,当早强减水剂添加到混凝土中时,早强减水剂中的空心玻璃微珠有利于填充混凝土中粗骨料中的孔隙,从而有利于提高混凝土的抗渗性能。The average particle size of the hollow glass microspheres of sample 9 is controlled at 30 μm, and the average particle size of the hollow glass microspheres of samples 2-6 is 20 μm. Hollow glass microspheres are beneficial to fill the pores in the coarse aggregate in concrete, thereby improving the impermeability of concrete.
试样7为未添加树木灰烬粉末,试样1与试样7相比,试样3的早强强度以及减水率比试样7的早强强度以及减水率要差,这说明,树木灰烬粉末的添加,有利于提高早强减水剂的分散性,有利于使得早强减水剂能更好地均匀分散于混凝土原料体系中,从而使得早强减水剂对混凝土的减水效果更好,同时有利于使得早强减水剂对混凝土的早强强度的提升效果更好。Sample 7 is no tree ash powder added. Compared with sample 7, the early strength strength and water reduction rate of sample 3 are worse than those of sample 7, which shows that the tree The addition of ash powder is beneficial to improve the dispersibility of the early-strength water-reducing agent, and it is beneficial to make the early-strength water-reducing agent better and uniformly disperse in the concrete raw material system, so that the water-reducing effect of the early-strength water-reducing agent on concrete is improved. It is better, and at the same time, it is beneficial to make the early-strength water reducer improve the early-strength strength of concrete better.
试样3采用的是改性树木灰烬粉末,而试样1采用的是未经过处理的树木灰烬粉末,从表2和表3中的数据可以看出,试样3的早强强度比试样1的早强强度好,而且试样3的抗渗性能也比试样1的抗渗性能好。这说明,树木灰烬粉末经过改性处理后能显著提高树木灰烬粉末、聚羧酸减水剂、海泡石粉以及三乙醇胺之间的相容性,同时有利于进一步增强早强减水剂的分散性以及与混凝土的相容性,从而有利于进一步从整体上提高早强减水剂对混凝土的早强强度的提升效果;同时,将树木灰烬粉末的粒度控制在0.8-1.2μm之间,使得早强减水剂在添加到混凝土中时,减水剂中的树木灰烬粉末能够进一步填充于混凝土中的粗骨料的间隙中,有利于改善混凝土的密实程度,从而有利于提高混凝土的抗渗性能,进而有利于使得混凝土的耐久性好。Sample 3 uses modified tree ash powder, while sample 1 uses untreated tree ash powder. From the data in Tables 2 and 3, it can be seen that the early strength of sample 3 is higher than that of the sample. The early strength of 1 is good, and the impermeability of sample 3 is also better than that of sample 1. This shows that the modified tree ash powder can significantly improve the compatibility between tree ash powder, polycarboxylate superplasticizer, sepiolite powder and triethanolamine, and it is beneficial to further enhance the dispersion of early strength superplasticizer. and compatibility with concrete, so as to further improve the effect of early strength water reducer on the early strength of concrete as a whole; at the same time, the particle size of tree ash powder is controlled between 0.8-1.2μm, so When the early-strength water-reducing agent is added to concrete, the tree ash powder in the water-reducing agent can be further filled in the gaps of the coarse aggregate in the concrete, which is beneficial to improve the compactness of the concrete, thereby improving the impermeability of the concrete. performance, which in turn contributes to the durability of concrete.
试样8未添加海泡石粉,试样1添加海泡石粉,试样4添加的是经过预处理的海泡石粉,从表2和表3的数据中可以看出,试样1的早强强度以及抗渗性能比试样8的早强强度以及抗渗性能好,试样4的早强强度以及抗渗性能比试样1的早强强度以及抗渗性能好,这说明经过预处理后的海泡石粉容易吸附早强减水剂中的树木灰烬粉末等成分,树木灰烬粉末使得海泡石容易均匀分散于早强减水剂的原料体系中,从而有利于使得早强减水剂对混凝土的早强强度的提升效果更好;同时,海泡石与乙烯基三乙氧基硅烷混合均匀,有利于使得海泡石与早强减水剂中的其他成分之间的相容性,同时也有利于提升早强减水剂与混凝土中其他成分的相容性,从而进一步提高早强减水剂对混凝土的早强和减水作用。Sample 8 did not add sepiolite powder, sample 1 added sepiolite powder, and sample 4 added pretreated sepiolite powder. It can be seen from the data in Table 2 and Table 3 that the early strength of sample 1 is The strength and impermeability are better than those of sample 8, and the early strength and impermeability of sample 4 are better than those of sample 1, which means that after pretreatment The sepiolite powder is easy to absorb the components such as tree ash powder in the early-strength superplasticizer. The tree ash powder makes the sepiolite easily and uniformly dispersed in the raw material system of the early-strength superplasticizer, which is beneficial to the early-strength superplasticizer. The effect of improving the early strength of concrete is better; at the same time, the sepiolite and vinyltriethoxysilane are evenly mixed, which is conducive to the compatibility between sepiolite and other components in the early strength water reducer, At the same time, it is also beneficial to improve the compatibility of the early-strength water-reducing agent with other components in the concrete, thereby further improving the early-strength and water-reducing effects of the early-strength water-reducing agent on concrete.
试样10中树木灰烬粉末和海泡石粉的质量份范围不在本发明中的树木灰烬粉末和海泡石粉的质量份范围内。从表2和表3的数据中可以看出,试样10的早强强度以及抗渗性能比试样1-6的都差,而且试样10的流动度比试样1-6的流动度小,由此可知,各个组分按照特定的比例制得的早强减水剂对混凝土的早强提升效果以及抗渗性能更好,从而使得混凝土的早强强度以及耐久性能更好。The range of parts by mass of tree ash powder and sepiolite powder in Sample 10 is not within the range of mass parts of tree ash powder and sepiolite powder in the present invention. It can be seen from the data in Table 2 and Table 3 that the early strength and impermeability of sample 10 are worse than those of samples 1-6, and the fluidity of sample 10 is higher than that of samples 1-6. It can be seen that the early-strength water-reducing agent prepared by each component according to a specific proportion has better early-strength-enhancing effect and impermeability of concrete, thereby making the early-strength strength and durability of concrete better.
上述实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。The above embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but only in the claims of the present invention. are protected by patent law.
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