CN111470962A - A kind of method for preparing isononanoic acid by mixed isomeric octene - Google Patents
A kind of method for preparing isononanoic acid by mixed isomeric octene Download PDFInfo
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- CN111470962A CN111470962A CN202010347442.9A CN202010347442A CN111470962A CN 111470962 A CN111470962 A CN 111470962A CN 202010347442 A CN202010347442 A CN 202010347442A CN 111470962 A CN111470962 A CN 111470962A
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- reaction
- mixed
- octene
- isononanoic acid
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- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 title claims abstract description 49
- XZOYHFBNQHPJRQ-UHFFFAOYSA-N 7-methyloctanoic acid Chemical compound CC(C)CCCCCC(O)=O XZOYHFBNQHPJRQ-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000006243 chemical reaction Methods 0.000 claims abstract description 76
- 239000007789 gas Substances 0.000 claims abstract description 70
- 239000003054 catalyst Substances 0.000 claims abstract description 55
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 49
- 230000003647 oxidation Effects 0.000 claims abstract description 37
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 37
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000001301 oxygen Substances 0.000 claims abstract description 33
- JRPPVSMCCSLJPL-UHFFFAOYSA-N 7-methyloctanal Chemical compound CC(C)CCCCCC=O JRPPVSMCCSLJPL-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000007037 hydroformylation reaction Methods 0.000 claims abstract description 24
- DFVOXRAAHOJJBN-UHFFFAOYSA-N 6-methylhept-1-ene Chemical compound CC(C)CCCC=C DFVOXRAAHOJJBN-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 21
- 229920000620 organic polymer Polymers 0.000 claims description 19
- 238000003786 synthesis reaction Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 18
- 238000004817 gas chromatography Methods 0.000 claims description 14
- 239000012263 liquid product Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- -1 isononyl Chemical group 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000007795 chemical reaction product Substances 0.000 claims description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 6
- 239000000047 product Substances 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 6
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 5
- 239000013110 organic ligand Substances 0.000 claims description 5
- 230000005587 bubbling Effects 0.000 claims description 4
- 238000005810 carbonylation reaction Methods 0.000 claims description 4
- 238000006555 catalytic reaction Methods 0.000 claims description 4
- 239000011261 inert gas Substances 0.000 claims description 4
- 239000011949 solid catalyst Substances 0.000 claims description 4
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical compound CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 claims description 3
- LAAVYEUJEMRIGF-UHFFFAOYSA-N 2,4,4-trimethylpent-2-ene Chemical compound CC(C)=CC(C)(C)C LAAVYEUJEMRIGF-UHFFFAOYSA-N 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 3
- 230000006315 carbonylation Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000002149 hierarchical pore Substances 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 3
- 150000001299 aldehydes Chemical class 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims 1
- 239000010948 rhodium Substances 0.000 abstract description 22
- 229910052703 rhodium Inorganic materials 0.000 abstract description 9
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 238000004587 chromatography analysis Methods 0.000 description 13
- 230000035484 reaction time Effects 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000011068 loading method Methods 0.000 description 5
- 238000010926 purge Methods 0.000 description 5
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 239000003446 ligand Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002638 heterogeneous catalyst Substances 0.000 description 2
- 239000002815 homogeneous catalyst Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- MBVAQOHBPXKYMF-LNTINUHCSA-N (z)-4-hydroxypent-3-en-2-one;rhodium Chemical compound [Rh].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O MBVAQOHBPXKYMF-LNTINUHCSA-N 0.000 description 1
- QDTDKYHPHANITQ-UHFFFAOYSA-N 7-methyloctan-1-ol Chemical compound CC(C)CCCCCCO QDTDKYHPHANITQ-UHFFFAOYSA-N 0.000 description 1
- FNVUFDLOEJWHQE-UHFFFAOYSA-N 7-methyloctanamide Chemical compound CC(C)CCCCCC(N)=O FNVUFDLOEJWHQE-UHFFFAOYSA-N 0.000 description 1
- VCIMZVUJVMTQMG-UHFFFAOYSA-N 7-methyloctanoic acid 3,5,5-trimethylhexanoic acid Chemical compound CC(C)CCCCCC(O)=O.OC(=O)CC(C)CC(C)(C)C VCIMZVUJVMTQMG-UHFFFAOYSA-N 0.000 description 1
- NIZXKFMBIKTSPI-UHFFFAOYSA-N 7-methyloctanoyl 7-methyloctanoate Chemical compound CC(C)CCCCCC(=O)OC(=O)CCCCCC(C)C NIZXKFMBIKTSPI-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910021604 Rhodium(III) chloride Inorganic materials 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- MSQJUALIVPOTJA-UHFFFAOYSA-N [Rh]C1=CC=CC=C1 Chemical compound [Rh]C1=CC=CC=C1 MSQJUALIVPOTJA-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- GHHJEMGOISKOBP-UHFFFAOYSA-L barium(2+);7-methyloctanoate Chemical compound [Ba+2].CC(C)CCCCCC([O-])=O.CC(C)CCCCCC([O-])=O GHHJEMGOISKOBP-UHFFFAOYSA-L 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KTYKLJLZEBJWRK-UHFFFAOYSA-L calcium;7-methyloctanoate Chemical compound [Ca+2].CC(C)CCCCCC([O-])=O.CC(C)CCCCCC([O-])=O KTYKLJLZEBJWRK-UHFFFAOYSA-L 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- UMYVESYOFCWRIW-UHFFFAOYSA-N cobalt;methanone Chemical compound O=C=[Co] UMYVESYOFCWRIW-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003974 emollient agent Substances 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- QDKVISHXLLZBKS-UHFFFAOYSA-N ethenyl 7-methyloctanoate Chemical compound CC(C)CCCCCC(=O)OC=C QDKVISHXLLZBKS-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- ZOUWOGOTHLRRLS-UHFFFAOYSA-N palladium;phosphane Chemical compound P.[Pd] ZOUWOGOTHLRRLS-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000012450 pharmaceutical intermediate Substances 0.000 description 1
- WMFZVLIHQVUVGO-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanol Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(O)C1=CC=CC=C1 WMFZVLIHQVUVGO-UHFFFAOYSA-N 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- XWJWRUYIKNLZFO-UHFFFAOYSA-M potassium;7-methyloctanoate Chemical compound [K+].CC(C)CCCCCC([O-])=O XWJWRUYIKNLZFO-UHFFFAOYSA-M 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical group [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 description 1
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- TVLQCQIKBJXIQX-UHFFFAOYSA-M sodium;7-methyloctanoate Chemical compound [Na+].CC(C)CCCCCC([O-])=O TVLQCQIKBJXIQX-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/16—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation
- C07C51/21—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen
- C07C51/23—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups
- C07C51/235—Preparation of carboxylic acids or their salts, halides or anhydrides by oxidation with molecular oxygen of oxygen-containing groups to carboxyl groups of —CHO groups or primary alcohol groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/24—Phosphines, i.e. phosphorus bonded to only carbon atoms, or to both carbon and hydrogen atoms, including e.g. sp2-hybridised phosphorus compounds such as phosphabenzene, phosphole or anionic phospholide ligands
- B01J31/2404—Cyclic ligands, including e.g. non-condensed polycyclic ligands, the phosphine-P atom being a ring member or a substituent on the ring
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/49—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
- C07C45/50—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide by oxo-reactions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/30—Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
- B01J2231/32—Addition reactions to C=C or C-C triple bonds
- B01J2231/321—Hydroformylation, metalformylation, carbonylation or hydroaminomethylation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/82—Metals of the platinum group
- B01J2531/822—Rhodium
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明公开了一种由混合异构辛烯经氢甲酰化、氧化两步反应制备异壬酸的方法。在新型多孔有机聚合物固载的金属铑(Rh)基催化剂存在下,混合异构辛烯经氢甲酰化反应得到异壬醛,之后异壬醛在氧化反应器中与含氧气体于低温、低压、无催化剂条件下发生氧化反应生成异壬酸。本发明可实现混合异构辛烯在温和反应条件下高效、高选择地转化为目标产物异壬酸,且产物与反应物料易于分离,得到的目标产物单程收率较高。
The invention discloses a method for preparing isononanoic acid by hydroformylation and oxidation of mixed iso-octene in two steps. In the presence of a novel porous organic polymer-supported metal rhodium (Rh)-based catalyst, mixed iso-octene was hydroformylated to obtain isononanal, which was then oxidized with oxygen-containing gas at low temperature in an oxidation reactor. , Under low pressure and no catalyst, the oxidation reaction occurs to generate isononanoic acid. The invention can realize the efficient and highly selective conversion of mixed isomerized octene into the target product isononanoic acid under mild reaction conditions, and the product and the reaction material can be easily separated, and the obtained target product has a high single-pass yield.
Description
技术领域technical field
本发明涉及化工催化技术领域,具体涉及一种由混合异构辛烯制备异壬酸的方法。The invention relates to the technical field of chemical catalysis, in particular to a method for preparing isononanoic acid from mixed isomerized octene.
背景技术Background technique
异壬酸(3,5,5-三甲基己酸)是一种非常重要的有机原料,可用于合成香料、医药中间体、润滑油、金属加工液的原料等。同时它还可与各种醇类化合物反应生成种类多样的异壬酸酯。例如异壬酸乙烯酯、缩水甘油酯、羧酸酯、异壬酰卤化物、异壬酸酐和异壬酰胺等。其中,异壬酸异壬酯可以通过异壬酸与异壬醇在对甲苯磺酸,或氨基磺酸,或硫酸氢钠为催化剂下通过酯化反应合成(CN102503819A)。它是一种轻质油脂,也是一种极佳的润肤剂,俗称“蚕丝油”,它能够在皮肤表面形成疏水性薄膜,使皮肤光泽、润滑、不油腻,因此是一种理想的化妆品用油脂。Isononanoic acid (3,5,5-trimethylhexanoic acid) is a very important organic raw material, which can be used to synthesize fragrances, pharmaceutical intermediates, lubricating oils, raw materials for metal working fluids, etc. At the same time, it can also react with various alcohol compounds to form various isononanoate esters. For example, vinyl isononanoate, glycidyl ester, carboxylate, isononanoyl halide, isononanoic anhydride and isononanoamide, and the like. Among them, isononanoate can be synthesized by esterification of isononanoic acid and isononanol in the presence of p-toluenesulfonic acid, sulfamic acid, or sodium bisulfate as a catalyst (CN102503819A). It is a light oil and an excellent emollient, commonly known as "silk oil", it can form a hydrophobic film on the skin surface, making the skin shiny, smooth and non-greasy, so it is an ideal cosmetic Use grease.
异壬酸主要通过氧化法生产工艺制得。原料可以是异壬醛(3,5,5-三甲基己醛),通过烯烃氢甲酰化工艺将混合异构辛烯转化为异壬醛,然后异壬醛氧化得到异壬酸(CN108047027A);也可以是2-乙基己醇,通过2-乙基己醇脱水生成辛烯,然后辛烯经氢甲酰化反应生成异壬醛,之后再氧化生成异壬酸(CN104379543A)。此外,通过水溶性钯膦络合催化体系还可以将辛烯通过羰基化反应直接生成壬酸和异壬酸(CN102040501A),但此法需要添加相转移剂或酸性助剂,且目标产物以壬酸为主。Isononanoic acid is mainly obtained by oxidation production process. The raw material can be isononanal (3,5,5-trimethylhexanal), and the mixed iso-octene is converted into isononanal by olefin hydroformylation process, and then isonononal is oxidized to obtain isononanoic acid (CN108047027A ); it can also be 2-ethylhexanol, octene is generated by dehydration of 2-ethylhexanol, and then octene is hydroformylated to generate isononanal, which is then oxidized to generate isononanoic acid (CN104379543A). In addition, the water-soluble palladium phosphine complex catalyst system can also directly generate nonanoic acid and isononanoic acid through the carbonylation reaction of octene (CN102040501A), but this method needs to add a phase transfer agent or an acid auxiliary, and the target product is nonononanoic acid. Acid-based.
工业上异壬醛的生产路线绝大部分采用氢甲酰化法。国内外对此反应过程进行了系统的研究(US Pat.4528403;CN104395264A;CN1587244A),发展形成了各有特色的专有催化剂技术,主要包括:羰基钴催化体系、膦配体修饰钴催化体系、膦配体修饰铑催化体系等。目前混合异构辛烯氢甲酰化制备异壬醛的工业化生产技术主要使用均相催化体系,不利于催化剂的回收利用;而多相催化剂相比于均相催化剂更容易与反应物料进行分离,但在相同反应条件下活性较低。因此,开发兼具均相反应高活性和高选择性,以及多相反应易分离且稳定的催化剂,成为本领域研究的主要目标。Most of the industrial production routes of isononanal use the hydroformylation method. This reaction process has been systematically studied at home and abroad (US Pat. 4528403; CN104395264A; CN1587244A), and unique proprietary catalyst technologies have been developed, including: carbonyl cobalt catalytic system, phosphine ligand modified cobalt catalytic system, Phosphine ligand-modified rhodium catalytic system, etc. At present, the industrial production technology for preparing isononanal by the hydroformylation of mixed isomerized octene mainly uses a homogeneous catalyst system, which is not conducive to the recycling of the catalyst. Compared with the homogeneous catalyst, the heterogeneous catalyst is easier to separate from the reaction material. However, the activity is lower under the same reaction conditions. Therefore, the development of catalysts with high activity and selectivity for homogeneous reactions and easy separation and stability for heterogeneous reactions has become the main goal of research in this field.
在异任醛氧化制异壬酸的过程中,可以使用过渡金属或过渡金属化合物如钛、钒、铬、钼、锰、铁、钴、镍、钌、铑、钯或铜等作为催化剂(US2015/0191410A1),也可以使用单一化合物如异壬酸锂、异壬酸钾、异壬酸钠、异壬酸钙或异壬酸钡等作为催化剂。但上述过程都可能导致反应液中金属离子累积、副产物增加,异壬酸选择性下降等问题。因此开发简单、高效的异壬酸制备工艺成为现有技术中的难点。In the process of oxidizing isonanoic acid to isonanoic acid, transition metals or transition metal compounds such as titanium, vanadium, chromium, molybdenum, manganese, iron, cobalt, nickel, ruthenium, rhodium, palladium or copper can be used as catalysts (US2015 /0191410A1), single compounds such as lithium isononanoate, potassium isononanoate, sodium isononanoate, calcium isononanoate or barium isononanoate, etc. can also be used as catalysts. However, the above processes may lead to the accumulation of metal ions in the reaction solution, the increase of by-products, and the decrease of the selectivity of isononanoic acid. Therefore, developing a simple and efficient process for preparing isononanoic acid has become a difficulty in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种由混合异构辛烯制备异壬酸的方法,具体为以混合异构辛烯作为原料经氢甲酰化反应合成异壬醛,之后异壬醛在氧化反应器中合成异壬酸的方法。本发明以解决现有技术中存在的异壬酸收率、选择性较低等问题。The object of the present invention is to provide a kind of method for preparing isononanoic acid from mixed isomerized octene, in particular to use mixed isomerized octene as raw material to synthesize isononanal through hydroformylation reaction, and then isonononal is oxidized in an oxidation reactor. Method for the synthesis of isononanoic acid in . The present invention solves the problems in the prior art such as low yield and selectivity of isononanoic acid.
本发明采用以下技术方案:The present invention adopts following technical scheme:
一种由混合异构辛烯制备异壬酸的方法,混合异构辛烯在多孔有机聚合物固载的Rh基催化剂作用下发生氢甲酰化反应生成异壬醛,之后异壬醛在氧化反应器中与含氧气体于低温、低压、无催化剂条件下发生氧化反应生成异壬酸;A method for preparing isononanoic acid from mixed isomerized octene, wherein the mixed isomerized octene undergoes a hydroformylation reaction under the action of a Rh-based catalyst supported by a porous organic polymer to generate isonononal, and then the isonononal is oxidized Oxidation reaction occurs with oxygen-containing gas in the reactor under low temperature, low pressure and catalyst-free conditions to generate isononanoic acid;
所述氢甲酰化反应具体过程如下:利用高压泵将液态混合异构辛烯打入反应器中,于一定压力、温度下,和合成气在催化剂存在下进行氢甲酰化反应得到异壬醛;所述混合异构辛烯由2,4,4-三甲基-1-戊烯和2,4,4-三甲基-2-戊烯组成,所述合成气为CO和H2组成的混合气;所述催化剂为由主活性组分和载体组成的高分散多相固体催化剂,主活性组分为Rh,载体为多孔有机聚合物,即多孔有机聚合物固载的Rh基催化剂;所述多孔有机聚合物是由含有P及任选的N或S功能元素的有机配体经过乙烯基官能团修饰然后聚合而成的具有丰富的多级孔道结构和大的比表面积的聚合物;主活性组分的质量分数为0.01%~20%,其余为载体;The specific process of the hydroformylation reaction is as follows: using a high-pressure pump to drive the liquid mixed isomerized octene into the reactor, and at a certain pressure and temperature, perform a hydroformylation reaction with synthesis gas in the presence of a catalyst to obtain isononyl. Aldehydes; the mixed iso-octene consists of 2,4,4-trimethyl-1-pentene and 2,4,4-trimethyl- 2 -pentene, the syngas is CO and H The catalyst is a highly dispersed heterogeneous solid catalyst composed of a main active component and a carrier, the main active component is Rh, and the carrier is a porous organic polymer, that is, a porous organic polymer-supported Rh-based catalyst ; The porous organic polymer is a polymer with rich hierarchical pore structure and large specific surface area, which is formed by the modification of organic ligands containing P and optional N or S functional elements through vinyl functional groups and then polymerized; The mass fraction of the main active components is 0.01% to 20%, and the rest are carriers;
所述氧化反应器包括反应器本体、流量控制器、气泡分布器、搅拌器、背压阀、换热器,反应器本体设有进/出液口;气泡分布器设于反应器本体内下部,搅拌器的搅拌叶片设于反应器本体内气泡分布器下部;含氧气体存储罐出口设有减压阀和压力表,含氧气体存储罐通过第一管道和流量控制器进口连接,所述第一管道设有截止阀,流量控制器出口通过第二管道和气泡分布器连接;背压阀通过第三管道和反应器本体连接,所述第三管道设有压力表;换热器设于反应器本体外四周及底部;The oxidation reactor includes a reactor body, a flow controller, a bubble distributor, a stirrer, a back pressure valve, and a heat exchanger. The reactor body is provided with an inlet/outlet; the bubble distributor is arranged in the lower part of the reactor body , the stirring blade of the agitator is arranged at the lower part of the bubble distributor in the reactor body; the outlet of the oxygen-containing gas storage tank is provided with a pressure reducing valve and a pressure gauge, and the oxygen-containing gas storage tank is connected with the inlet of the flow controller through the first pipeline. The first pipeline is provided with a shut-off valve, the outlet of the flow controller is connected with the bubble distributor through the second pipeline; the back pressure valve is connected with the reactor body through the third pipeline, and the third pipeline is provided with a pressure gauge; the heat exchanger is located in The outer periphery and bottom of the reactor body;
所述氧化反应具体过程如下:The specific process of the oxidation reaction is as follows:
步骤1)、将一定量的异壬醛通过进/出液口加入到氧化反应器本体中,用惰性气体对氧化反应器内的气体进行置换;Step 1), a certain amount of isononanal is added into the oxidation reactor body through the liquid inlet/outlet, and the gas in the oxidation reactor is replaced with an inert gas;
步骤2)、通过换热器对氧化反应器本体进行加热,使氧化反应器本体内温度上升至指定值;Step 2), heating the oxidation reactor body by the heat exchanger, so that the temperature in the oxidation reactor body is raised to a specified value;
步骤3)、将搅拌器开启;Step 3), the agitator is turned on;
步骤4)、含氧气体通过流量控制器控制流量和流速,并通过气泡分布器以鼓泡的方式通入异壬醛反应液中,使其在异壬醛反应液内均匀分布;通过背压阀调节氧化反应器本体内的压力;Step 4), the oxygen-containing gas controls the flow rate and flow rate through the flow controller, and is passed into the isononanal reaction solution by bubbling through the bubble distributor, so that it is evenly distributed in the isononanal reaction solution; through the back pressure The valve regulates the pressure in the oxidation reactor body;
步骤5)、反应一定时间后,停止搅拌和供氧,将反应产物从进/出液口取出。Step 5) After a certain time of reaction, stop stirring and oxygen supply, and take out the reaction product from the liquid inlet/outlet.
进一步地,所述含有P及任选的N或S功能元素的有机配体由以下配体中的一种或几种组成:Further, the organic ligand containing P and optional N or S functional elements is composed of one or more of the following ligands:
进一步地,所述多孔有机聚合物固载的Rh基催化剂采用浸渍法或/和超声法制备。Further, the Rh-based catalyst immobilized on the porous organic polymer is prepared by an impregnation method or/and an ultrasonic method.
进一步地,所述合成气中CO和H2摩尔比为1:10~100:1。Further, the molar ratio of CO and H 2 in the syngas is 1:10-100:1.
进一步地,氢甲酰化反应中反应压力为0.1~30MPa,反应温度为50~200℃,混合异构辛烯的重时空速为0.01~20h-1,合成气的气体空速为1~10000h-1。Further, in the hydroformylation reaction, the reaction pressure is 0.1-30 MPa, the reaction temperature is 50-200° C., the weight hourly space velocity of the mixed isomerized octene is 0.01-20 h -1 , and the gas space velocity of the synthesis gas is 1-10000 h -1 .
进一步地,氢甲酰化反应中所述反应器为固定床反应器或者浆态床反应器。Further, the reactor in the hydroformylation reaction is a fixed bed reactor or a slurry bed reactor.
进一步地,混合异构辛烯制备异壬醛所用装置包括:高压泵,用于泵入液态混合异辛烯;混合器,实现合成气与混合异辛烯反应物料的混合;反应器,其与混合器出口相连并且内部填装有多孔有机聚合物固载的Rh基催化剂,以实现混合异辛烯的羰基化多相催化反应;产品收集罐,用于收集从所述反应器获得的反应产物;在线气相色谱,用于分析尾气和液体产物。Further, the device used for preparing isononanal by mixing isomerized octene includes: a high-pressure pump for pumping liquid mixed isooctene; a mixer for mixing the synthesis gas and the mixed isooctene reaction material; a reactor for mixing with the mixed isooctene. The outlet of the mixer is connected and filled with a porous organic polymer-supported Rh-based catalyst to realize the heterogeneous catalytic reaction of the carbonylation of mixed isooctene; a product collection tank is used to collect the reaction product obtained from the reactor ; On-line gas chromatography for analysis of tail gas and liquid products.
进一步地,含氧气体为O2/N2、O2/He、O2/Ar或纯氧,O2浓度为10~100v/v%。Further, the oxygen-containing gas is O 2 /N 2 , O 2 /He, O 2 /Ar or pure oxygen, and the O 2 concentration is 10-100 v/v%.
进一步地,氧化反应中异壬醛以5~20mL计,含氧气体流速为5~100mL/min,反应在20~100℃、1~25atm、无催化剂条件下进行1~20h。Further, in the oxidation reaction, isononanal is measured at 5-20 mL, the flow rate of the oxygen-containing gas is 5-100 mL/min, and the reaction is carried out at 20-100° C., 1-25 atm, and catalyst-free for 1-20 h.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明异壬醛由混合异构辛烯氢甲酰化反应得到,可以在较低的压力和温度反应条件下实现;采用新型多孔有机聚合物固载铑(Rh)基高分散多相固体催化剂,该催化剂选择性高,稳定性能优异,且催化剂与反应物料易于分离;采用固定床反应器,反应流程简单,操作方便,降低了生产和后续分离装置一次性投资和生产成本,易于实现大规模连续工业化生产。1. The isononanal of the present invention is obtained by the hydroformylation reaction of mixed isomerized octene, which can be realized under relatively low pressure and temperature reaction conditions; a novel porous organic polymer is used to immobilize rhodium (Rh) based highly dispersed heterogeneous phase The solid catalyst has high selectivity, excellent stability, and easy separation of the catalyst and the reaction material; the use of a fixed bed reactor has a simple reaction process and convenient operation, reduces the one-time investment and production cost of production and subsequent separation devices, and is easy to implement Large-scale continuous industrial production.
2、氧化反应如果在较为苛刻的条件下进行,如高温、高压、高速氧等条件,一方面,可能会使过氧化物生成速率加快,并因此在反应器内产生累积,增加副产物的生成几率,降低异壬酸的选择性;另一方面,也可能导致反应剧烈放热,目标酸的产率下降,同时增加安全隐患。所以控制反应条件,使异壬醛以合适的速率转化为异壬酸对该反应而言至关重要。本发明通过特定的氧化反应器进行调节。含氧气体通过流量控制器、气泡分布器与液体反应原料异壬醛接触,流量控制器可以控制好气体流速,调节反应原料之一的含氧气体进而调节反应速度;气泡分布器控制通入反应器的气泡大小,气液氧化反应的接触面为气泡的比表面大小,因此通过控制气泡大小可以控制氧化反应速率;此外,通过搅拌器可以辅助调节气液接触面,进而调节反应速率;调压阀可以控制反应器内部压力,通过控制反应器内部压力进而控制氧化反应的进程。本发明实现了在温和的反应条件(低温、低压、无催化剂)下进行,即可将异壬醛高效、高选择地转化为目标产物异壬酸。2. If the oxidation reaction is carried out under relatively harsh conditions, such as high temperature, high pressure, high-speed oxygen, etc., on the one hand, it may accelerate the formation rate of peroxides, and thus accumulate in the reactor and increase the formation of by-products On the other hand, it may also lead to a violent exothermic reaction, the yield of the target acid will decrease, and the safety hazard will be increased. Therefore, controlling the reaction conditions to convert isononanoal to isononanoic acid at a suitable rate is crucial for the reaction. The present invention is conditioned by a specific oxidation reactor. The oxygen-containing gas is contacted with the liquid reaction raw material isononanal through the flow controller and the bubble distributor. The flow controller can control the gas flow rate, adjust the oxygen-containing gas of one of the reaction raw materials and then adjust the reaction speed; the bubble distributor controls the feeding reaction The size of the bubbles in the gas-liquid oxidation reaction is the specific surface size of the bubbles, so the oxidation reaction rate can be controlled by controlling the size of the bubbles; in addition, the gas-liquid contact surface can be assisted by the agitator to adjust the reaction rate; The valve can control the internal pressure of the reactor, and then control the progress of the oxidation reaction by controlling the internal pressure of the reactor. The present invention realizes that the isononanal can be efficiently and selectively converted into the target product isononanoic acid under mild reaction conditions (low temperature, low pressure, and no catalyst).
附图说明Description of drawings
图1为混合异构辛烯制备异壬醛所用装置结构示意图;Fig. 1 is a schematic diagram of the device structure used for preparing isononanal by mixing isomerized octene;
截止阀1、压力表2、净化罐3、截止阀4、压力调节阀5、截止阀6、过滤器7、质量流量计8、单向阀9、混合器10、截止阀11、高压泵12、过滤器13、截止阀14、反应器15、截止阀16、产品收集罐17、截止阀18、背压阀19、截止阀20、截止阀21、转子流量计22、在线气相色谱23。Globe Valve 1, Pressure Gauge 2,
图2为异壬醛氧化生成异壬酸的氧化反应器结构示意图;Fig. 2 is the oxidation reactor structure schematic diagram that isononanal is oxidized to generate isononanoic acid;
反应器本体101、流量控制器102、气泡分布器103、搅拌器104、背压阀105、换热器106、含氧气体存储罐107、减压阀108、截止阀109。
具体实施方式Detailed ways
下面结合实施例和附图对本发明做更进一步地解释。下列实施例仅用于说明本发明,但并不用来限定本发明的实施范围。The present invention will be further explained below with reference to the embodiments and the accompanying drawings. The following examples are only used to illustrate the present invention, but are not intended to limit the scope of implementation of the present invention.
一种由混合异构辛烯制备异壬酸的方法,混合异构辛烯在多孔有机聚合物固载的Rh基催化剂作用下发生氢甲酰化反应生成异壬醛,之后异壬醛在氧化反应器中与含氧气体于低温、低压、无催化剂条件下发生氧化反应生成异壬酸。A method for preparing isononanoic acid from mixed isomerized octene, wherein the mixed isomerized octene undergoes a hydroformylation reaction under the action of a Rh-based catalyst supported by a porous organic polymer to generate isonononal, and then the isonononal is oxidized In the reactor, the oxidation reaction occurs with oxygen-containing gas under the condition of low temperature, low pressure and no catalyst to generate isononanoic acid.
所述氢甲酰化反应具体过程如下:The specific process of the hydroformylation reaction is as follows:
利用高压泵将液态混合异构辛烯打入反应器中,于一定压力、温度下,和合成气在催化剂存在下进行氢甲酰化反应得到异壬醛。The liquid mixed isomerized octene is pumped into the reactor by using a high pressure pump, and at a certain pressure and temperature, the hydroformylation reaction is carried out with the synthesis gas in the presence of a catalyst to obtain isononanal.
所述混合异构辛烯由2,4,4-三甲基-1-戊烯和2,4,4-三甲基-2-戊烯组成。The mixed iso-octene consists of 2,4,4-trimethyl-1-pentene and 2,4,4-trimethyl-2-pentene.
所述合成气为CO和H2组成的混合气,CO和H2摩尔比为1:10~100:1,优选地,为1:3~3:1;更优选地,为1:1.2~1.2:1。The synthesis gas is a mixed gas composed of CO and H 2 , and the molar ratio of CO and H 2 is 1:10~100:1, preferably 1:3~3:1; more preferably, 1:1.2~ 1.2:1.
所述催化剂为由主活性组分和载体组成的高分散多相固体催化剂,主活性组分为Rh,载体为多孔有机聚合物(POP),即多孔有机聚合物固载的Rh基催化剂;主活性组分的质量分数为0.01%~20%,其余为载体;优选地,主活性组分的质量分数为0.1%~2%,其余为载体。所述多孔有机聚合物是由含有P及任选的N或S功能元素的有机配体经过乙烯基官能团修饰然后聚合而成的具有丰富的多级孔道结构和大的比表面积的聚合物。The catalyst is a highly dispersed heterogeneous solid catalyst composed of a main active component and a carrier, the main active component is Rh, and the carrier is a porous organic polymer (POP), that is, a Rh-based catalyst immobilized by a porous organic polymer; The mass fraction of the active component is 0.01% to 20%, and the rest is the carrier; preferably, the mass fraction of the main active component is 0.1% to 2%, and the rest is the carrier. The porous organic polymer is a polymer with abundant hierarchical pore structure and large specific surface area, which is obtained by modifying organic ligands containing P and optional N or S functional elements through vinyl functional groups and then polymerizing.
所述含有P及任选的N或S功能元素的有机配体由以下配体中的一种或几种组成:The organic ligands containing P and optional N or S functional elements are composed of one or more of the following ligands:
多孔有机聚合物的制备可参考专利CN104710288B。所述多孔有机聚合物固载的Rh基催化剂采用本领域中熟知的浸渍法或/和超声法制备。The preparation of porous organic polymers can refer to patent CN104710288B. The porous organic polymer-supported Rh-based catalyst is prepared by impregnation method or/and ultrasonic method well known in the art.
超声法制备可采用以下步骤:Ultrasonic preparation can use the following steps:
(1)将铑前驱体溶于无水乙醇试剂中,配置成铑离子浓度为0.0001~1mol/L的溶液;铑前驱体为硝酸铑、磷酸铑、三氯化铑、乙酰丙酮铑、羰基铑、苯基铑等中的一种或多种;(1) dissolving the rhodium precursor in an anhydrous ethanol reagent, and configuring a solution with a rhodium ion concentration of 0.0001 to 1 mol/L; the rhodium precursor is rhodium nitrate, rhodium phosphate, rhodium trichloride, rhodium acetylacetonate, rhodium carbonyl , one or more of phenyl rhodium, etc.;
(2)称取一定量的多孔有机聚合物加入步骤(1)所得的溶液中,搅拌均匀得混合液;(2) weigh a certain amount of porous organic polymer and add it to the solution obtained in step (1), and stir to obtain a mixed solution;
(3)将步骤(2)所得混合液置于超声波仪中,超声处理5~200min;(3) the mixed solution obtained in step (2) is placed in a sonicator, and ultrasonically treated for 5~200min;
(4)、将步骤(3)中经超声处理后的混合液过滤,加乙醇洗涤,洗去多孔有机聚合物表面附着的铑离子,得样品;(4), filter the mixed solution after ultrasonic treatment in step (3), add ethanol washing, wash away the rhodium ion attached to the porous organic polymer surface, obtain the sample;
(5)、将步骤(4)所得样品于353~473K真空干燥箱中处理1~48h,优选10~24h,制得以多孔有机聚合物为载体的铑基多相催化剂。(5), treating the sample obtained in step (4) in a 353-473K vacuum drying oven for 1-48 hours, preferably 10-24 hours, to prepare a rhodium-based heterogeneous catalyst supported by a porous organic polymer.
反应压力为0.1~30MPa,反应温度为50~200℃,混合异构辛烯的重时空速为0.01~20h-1,合成气的气体空速为1~10000h-1;优选地,反应压力为2~6MPa,反应温度为80~140℃,混合异构辛烯的重时空速为0.01~1.5h-1,合成气的气体空速为300~3000h-1。The reaction pressure is 0.1~30MPa, the reaction temperature is 50~200℃, the weight hourly space velocity of the mixed isomerized octene is 0.01~20h -1 , and the gas space velocity of the synthesis gas is 1~10000h -1 ; preferably, the reaction pressure is 2~6MPa, the reaction temperature is 80~140℃, the weight hourly space velocity of mixed isomerized octene is 0.01~1.5h -1 , and the gas space velocity of synthesis gas is 300~3000h -1 .
所述反应器为固定床反应器或者浆态床反应器,优选地,为固定床反应器。The reactor is a fixed bed reactor or a slurry bed reactor, preferably, a fixed bed reactor.
如图1所示,混合异构辛烯制备异壬醛所用装置包括:高压泵12,用于泵入液态混合异辛烯;混合器10,实现合成气与混合异辛烯反应物料的混合;反应器15,其与混合器10出口相连并且内部填装有多孔有机聚合物固载的Rh基催化剂,以实现混合异辛烯的羰基化多相催化反应;产品收集罐17,用于收集从所述反应器15获得的反应产物;在线气相色谱23,用于分析尾气和液体产物,具体是采用Agilent7890B进行分析,尾气用PQ填充柱,TCD检测器;液体产物采用HP-5毛细管色谱柱,FID检测器,以乙醇为内标进行定量分析。As shown in Figure 1, the device used for preparing isononanal by mixing isomerized octene comprises: high-
异壬醛在氧化反应器中与含氧气体于低温、低压、无催化剂条件下发生氧化反应生成异壬酸,其中,含氧气体为O2/N2、O2/He、O2/Ar或纯氧,O2浓度为10~100v/v%;异壬醛以5~20mL计,含氧气体流速为5~100mL/min,反应在20~100℃、1~25atm、无催化剂条件下进行1~20h。Isononanoal is oxidized with oxygen-containing gas in the oxidation reactor under low temperature, low pressure, and without catalyst to form isononanoic acid, wherein the oxygen-containing gas is O 2 /N 2 , O 2 /He, O 2 /Ar Or pure oxygen, O 2 concentration is 10~100v/v%; isononanal is calculated at 5~20mL, and the flow rate of oxygen-containing gas is 5~100mL/min, and the reaction is carried out at 20~100℃, 1~25atm, no catalyst. Carry out 1~20h.
所述氧化反应器包括反应器本体101、流量控制器102、气泡分布器103、搅拌器104、背压阀105、换热器106,反应器本体101设有进/出液口(图1中未示意出);气泡分布器103设于反应器本体101内下部,搅拌器104的搅拌叶片设于反应器本体101内气泡分布器103下部;含氧气体存储罐107出口设有减压阀108和压力表,含氧气体存储罐107通过第一管道和流量控制器102进口连接,所述第一管道设有截止阀109,流量控制器102出口通过第二管道和气泡分布器103连接;背压阀105通过第三管道和反应器本体101连接,所述第三管道设有压力表;换热器106设于反应器本体101外四周及底部;The oxidation reactor includes a
所述氧化反应具体过程如下:The specific process of the oxidation reaction is as follows:
步骤1)、将一定量的异壬醛通过进/出液口加入到氧化反应器本体101中,用惰性气体对氧化反应器内的气体进行置换;Step 1), adding a certain amount of isononanal into the
步骤2)、通过换热器106对氧化反应器本体101进行加热,使氧化反应器本体101内温度上升至指定值;Step 2), heating the
步骤3)、将搅拌器104开启;Step 3), turn on the
步骤4)、含氧气体通过流量控制器102控制流量和流速,并通过气泡分布器103以鼓泡的方式通入异壬醛反应液中,使其在异壬醛反应液内均匀分布;通过背压阀105调节氧化反应器本体101内的压力;Step 4), the oxygen-containing gas controls the flow rate and flow rate through the
步骤5)、反应一定时间后,停止搅拌和供氧,将反应产物从进/出液口取出。Step 5) After a certain time of reaction, stop stirring and oxygen supply, and take out the reaction product from the liquid inlet/outlet.
以下实施例涉及的多孔有机聚合物的制备参考专利CN104710288B中实施例1-实施例2。多孔有机聚合物固载的Rh基催化剂的制备采用上述超声法制备。The preparation of the porous organic polymers involved in the following examples refers to examples 1-2 in patent CN104710288B. The preparation of the Rh-based catalyst immobilized on the porous organic polymer was prepared by the above-mentioned ultrasonic method.
实施例1Example 1
称取上述负载量为5‰的催化剂5Rh/POP催化剂1.0g(约1.5mL),装入固定床反应器的恒温区位置。首先反应体系内通入合成气,吹扫10min以后,以10℃/min速率升温至100℃,升压至3.0MPa,等待系统稳定。然后将混合异构辛烯经高压泵打入混合器中,调节混合异构辛烯的重时空速为0.02g混合异构辛烯/g催化剂·h,反应体系内合成气的气体空速为1500mL合成气/mL催化剂·h,进行反应,反应时间为60h,尾气由在线气相色谱分析产物,液体产物由收集罐取样通过在线气相色谱分析。混合异构辛烯氢甲酰化反应,转化率96.5%,选择性92.8%。Weigh 1.0 g (about 1.5 mL) of the above-mentioned catalyst 5Rh/POP catalyst with a loading of 5‰ and put it into the constant temperature zone of the fixed-bed reactor. Firstly, syngas was introduced into the reaction system, and after purging for 10 min, the temperature was raised to 100 °C at a rate of 10 °C/min, and the pressure was increased to 3.0 MPa, waiting for the system to stabilize. Then the mixed octene is pumped into the mixer through a high-pressure pump, the weight hourly space velocity of the mixed octene is adjusted to be 0.02 g mixed octene /g catalyst h, and the gas space velocity of the synthesis gas in the reaction system is 1500mL syngas /mL catalyst ·h, the reaction time was 60h, the tail gas was analyzed by on-line gas chromatography, and the liquid product was sampled from the collection tank and analyzed by on-line gas chromatography. The hydroformylation of mixed isomers of octene has a conversion rate of 96.5% and a selectivity of 92.8%.
实施例2Example 2
称取上述负载量为5‰的催化剂5Rh/POP催化剂1.0g(约1.5mL),装入固定床反应器的恒温区位置。首先反应体系内通入合成气,吹扫10min以后,以10℃/min速率升温至100℃,升压至3.0MPa,等待系统稳定。然后将混合异构辛烯经高压泵打入混合器中,调节混合异构辛烯的重时空速为0.02g混合异构辛烯/g催化剂·h,反应体系内合成气的气体空速为1500mL合成气/mL催化剂·h,进行反应,反应时间为1000h,尾气由在线气相色谱分析产物,液体产物由收集罐取样通过在线气相色谱分析。混合异构辛烯氢甲酰化反应,转化率维持在93.2%以上,选择性92.0%以上,并未出现催化剂明显失活现象。Weigh 1.0 g (about 1.5 mL) of the above-mentioned catalyst 5Rh/POP catalyst with a loading of 5‰ and put it into the constant temperature zone of the fixed-bed reactor. Firstly, syngas was introduced into the reaction system, and after purging for 10 min, the temperature was raised to 100 °C at a rate of 10 °C/min, and the pressure was increased to 3.0 MPa, waiting for the system to stabilize. Then the mixed octene is pumped into the mixer through a high-pressure pump, the weight hourly space velocity of the mixed octene is adjusted to be 0.02 g mixed octene /g catalyst h, and the gas space velocity of the synthesis gas in the reaction system is 1500mL synthesis gas /mL catalyst ·h, the reaction time is 1000h, the tail gas is analyzed by online gas chromatography, and the liquid product is sampled from the collection tank and analyzed by online gas chromatography. In the hydroformylation reaction of mixed isomerized octene, the conversion rate is maintained above 93.2%, the selectivity is above 92.0%, and there is no obvious deactivation of the catalyst.
实施例3Example 3
称取上述负载量为1‰的催化剂1Rh/POP催化剂0.5g(约0.75mL),装入固定床反应器的恒温区位置。首先反应体系内通入合成气,吹扫10min以后,以10℃/min速率升温至130℃,升压至3.0MPa,等待系统稳定。然后将混合异构辛烯经高压泵打入混合器中,调节混合异构辛烯的液体质量空速为0.1g混合异构辛烯/g催化剂·h,反应体系内合成气的气体体积空速为1500mL合成气/mL催化剂·h,进行反应,反应时间为60h,尾气由在线气相色谱分析产物,液体产物由收集罐取样通过气相色谱法分析。混合异构辛烯氢甲酰化反应,转化率28.5%,选择性95.2%。0.5 g (about 0.75 mL) of the above-mentioned catalyst 1Rh/POP catalyst with a loading of 1‰ was weighed and loaded into the constant temperature zone of the fixed bed reactor. Firstly, syngas was introduced into the reaction system, and after purging for 10 min, the temperature was raised to 130 °C at a rate of 10 °C/min, and the pressure was increased to 3.0 MPa, waiting for the system to stabilize. Then, the mixed octene is pumped into the mixer through a high-pressure pump, and the liquid mass space velocity of the mixed octene is adjusted to be 0.1 g mixed octene /g catalyst h, and the gas volume of the synthesis gas in the reaction system is empty. The reaction was carried out at a rate of 1500 mL syngas /mL catalyst h, and the reaction time was 60 h. The tail gas was analyzed by on-line gas chromatography, and the liquid product was sampled from the collection tank and analyzed by gas chromatography. Hydroformylation of mixed isomers of octene, the conversion rate is 28.5%, and the selectivity is 95.2%.
实施例4Example 4
称取上述负载量为1‰的催化剂1Rh/POP催化剂0.5g(约0.75mL),装入固定床反应器的恒温区位置。首先反应体系内通入合成气,吹扫10min以后,以10℃/min速率升温至100℃,升压至7.0MPa,等待系统稳定。然后将混合异构辛烯经高压泵打入混合器中,调节混合异构辛烯的液体质量空速为0.1g混合异构辛烯/g催化剂·h,反应体系内合成气的气体体积空速为1500mL合成气/mL催化剂·h,进行反应,反应时间为60h,尾气由在线气相色谱分析产物,液体产物由收集罐取样通过气相色谱法分析。混合异构辛烯氢甲酰化反应,转化率23.5%,选择性95.5%。0.5 g (about 0.75 mL) of the above-mentioned catalyst 1Rh/POP catalyst with a loading of 1‰ was weighed and loaded into the constant temperature zone of the fixed bed reactor. Firstly, syngas was introduced into the reaction system, and after purging for 10 min, the temperature was raised to 100 °C at a rate of 10 °C/min, and the pressure was increased to 7.0 MPa, waiting for the system to stabilize. Then, the mixed octene is pumped into the mixer through a high-pressure pump, and the liquid mass space velocity of the mixed octene is adjusted to be 0.1 g mixed octene /g catalyst h, and the gas volume of the synthesis gas in the reaction system is empty. The reaction was carried out at a rate of 1500 mL syngas /mL catalyst h, and the reaction time was 60 h. The tail gas was analyzed by on-line gas chromatography, and the liquid product was sampled from the collection tank and analyzed by gas chromatography. The hydroformylation of mixed isomers of octene has a conversion rate of 23.5% and a selectivity of 95.5%.
实施例5Example 5
称取上述负载量为2.5‰的催化剂2.5Rh/POP催化剂0.5g(约0.75mL),装入固定床反应器的恒温去位置。首先反应体系内通入合成气,吹扫10min以后,以10℃/min速率升温至100℃,升压至3.0MPa,等待系统稳定。然后将混合异构辛烯经高压泵打入混合器中,调节混合异构辛烯的液体质量空速为0.02g混合异构辛烯/g催化剂·h,反应体系内合成气的气体体积空速为1500mL合成气/mL催化剂·h,进行反应,反应时间为60h,尾气由在线气相色谱分析产物,液体产物由收集罐取样通过气相色谱法分析。混合异构辛烯氢甲酰化反应,转化率80.5%,选择性93.9%。Weigh 0.5 g (about 0.75 mL) of the above-mentioned catalyst 2.5Rh/POP catalyst with a loading of 2.5‰ and put it into the constant temperature position of the fixed bed reactor. Firstly, syngas was introduced into the reaction system, and after purging for 10 min, the temperature was raised to 100 °C at a rate of 10 °C/min, and the pressure was increased to 3.0 MPa, waiting for the system to stabilize. Then, the mixed octene is pumped into the mixer through a high-pressure pump, and the liquid mass space velocity of the mixed octene is adjusted to be 0.02 g mixed octene /g catalyst h, and the gas volume of the synthesis gas in the reaction system is empty. The reaction was carried out at a rate of 1500 mL syngas /mL catalyst h, and the reaction time was 60 h. The tail gas was analyzed by on-line gas chromatography, and the liquid product was sampled from the collection tank and analyzed by gas chromatography. Mixed iso-octene hydroformylation reaction, conversion rate of 80.5%, selectivity of 93.9%.
实施例6Example 6
在氧化反应器中,取10mL实施例1制备的异壬醛加入氧化反应器本体中,用惰性气体对氧化反应器内的气体进行置换。反应开始前先通过换热器对氧化反应器本体进行加热,当氧化反应器本体内温度升至70℃后,开启搅拌器转速为200rpm,并开启含氧气体O2/N2(O2浓度为21v/v%)存储罐阀门,使其以50mL/min的流速并通过气泡分布器以鼓泡的方式通入氧化反应器本体内异壬醛反应液中,使其在异壬醛反应液中均匀分布;通过背压阀调节氧化器本体内的压力为1atm。反应2h后,停止搅拌和供氧。取少量反应产物稀释于甲醇溶剂中,并加入一定量乙醇作为内标。通过色谱分析得出异壬醛转化率为95.2%,异壬酸选择性为98.5%。In the oxidation reactor, 10 mL of isononanal prepared in Example 1 was added to the oxidation reactor body, and the gas in the oxidation reactor was replaced with an inert gas. Before the reaction starts, the oxidation reactor body is heated by the heat exchanger. When the temperature in the oxidation reactor body rises to 70 ° C, the stirring speed is turned on to be 200 rpm, and the oxygen-containing gas O 2 /N 2 (O 2 concentration 21v/v%) storage tank valve, make it pass into the isononanal reaction liquid in the oxidation reactor body by bubbling at a flow rate of 50 mL/min and through a bubble distributor, so that it is in the isononanal reaction liquid The pressure in the oxidizer body is adjusted to 1 atm through the back pressure valve. After 2 h of reaction, stirring and oxygen supply were stopped. A small amount of the reaction product was diluted in methanol solvent, and a certain amount of ethanol was added as an internal standard. The chromatographic analysis showed that the conversion of isononanoal was 95.2%, and the selectivity of isononanoic acid was 98.5%.
实施例7Example 7
与实施例6相比,不同之处在于氧化反应器本体内温度控制在80℃,色谱分析得出异壬醛转化率为99.2%,异壬酸选择性为97.3%。Compared with Example 6, the difference is that the temperature in the oxidation reactor body is controlled at 80° C., and the chromatographic analysis shows that the conversion rate of isononanoal is 99.2%, and the selectivity of isononanoic acid is 97.3%.
实施例8Example 8
与实施例6相比,不同之处在于氧化反应器本体内温度控制在90℃,色谱分析得出异壬醛转化率为99.4%,异壬酸选择性为92.5%。Compared with Example 6, the difference is that the temperature in the oxidation reactor body is controlled at 90° C., the chromatographic analysis shows that the conversion rate of isononanoal is 99.4%, and the selectivity of isononanoic acid is 92.5%.
实施例9Example 9
与实施例6相比,不同之处在于氧化反应器本体内温度控制在100℃,色谱分析得出异壬醛转化率为99.4%,异壬酸选择性为86.1%。Compared with Example 6, the difference is that the temperature in the oxidation reactor body is controlled at 100° C., and the chromatographic analysis shows that the conversion rate of isononanoal is 99.4%, and the selectivity of isononanoic acid is 86.1%.
实施例10Example 10
与实施例6相比,不同之处在于氧化反应器本体内温度控制在60℃,色谱分析得出异壬醛转化率为95.1%,异壬酸选择性为97.5%。Compared with Example 6, the difference is that the temperature in the oxidation reactor body is controlled at 60° C., and the chromatographic analysis shows that the conversion rate of isononanoal is 95.1%, and the selectivity of isononanoic acid is 97.5%.
实施例11Example 11
与实施例6相比,不同之处在于氧化反应器本体内温度控制在30℃,反应时间延长至6h,色谱分析得出异壬醛转化率为90.6%,异壬酸选择性为98.5%。Compared with Example 6, the difference is that the temperature in the oxidation reactor is controlled at 30°C, the reaction time is extended to 6h, and the chromatographic analysis shows that the conversion rate of isononanoal is 90.6%, and the selectivity of isononanoic acid is 98.5%.
实施例12Example 12
与实施例6相比,不同之处在于反应时间延长至6h,色谱分析得出异壬醛转化率为99.6%,异壬酸选择性为96.5%。Compared with Example 6, the difference is that the reaction time is extended to 6h, the chromatographic analysis shows that the conversion rate of isononanal is 99.6%, and the selectivity of isononanoic acid is 96.5%.
实施例13Example 13
与实施例6相比,不同之处在于含氧气体流速为20mL/min,色谱分析得出异壬醛转化率为93.6%,异壬酸选择性为98.2%。Compared with Example 6, the difference is that the flow rate of the oxygen-containing gas is 20 mL/min, the chromatographic analysis shows that the conversion rate of isononanal is 93.6%, and the selectivity of isononanoic acid is 98.2%.
实施例14Example 14
与实施例6相比,不同之处在于含氧气体流速为80mL/min,色谱分析得出异壬醛转化率为96.8%,异壬酸选择性为92.6%。Compared with Example 6, the difference is that the flow rate of the oxygen-containing gas is 80 mL/min, the chromatographic analysis shows that the conversion rate of isonononal is 96.8%, and the selectivity of isononanoic acid is 92.6%.
实施例15Example 15
与实施例6相比,不同之处在于将含氧气体O2/N2(O2浓度为21v/v%)换成纯氧(99.9v/v%),流速为30mL/min,色谱分析得出异壬醛转化率为96.4%,异壬酸选择性为94.8%。Compared with Example 6, the difference is that the oxygen-containing gas O 2 /N 2 (O 2 concentration of 21 v/v %) is replaced by pure oxygen (99.9 v/v %), the flow rate is 30 mL/min, and the chromatographic analysis The conversion rate of isononanoal was 96.4%, and the selectivity of isononanoic acid was 94.8%.
实施例16Example 16
与实施例15相比,不同之处在于纯氧流速换成50mL/min,色谱分析得出异壬醛转化率为96.8%,异壬酸选择性为93.6%。Compared with Example 15, the difference is that the flow rate of pure oxygen is changed to 50 mL/min, the chromatographic analysis shows that the conversion rate of isononanoal is 96.8%, and the selectivity of isononanoic acid is 93.6%.
实施例17Example 17
与实施例6相比,不同之处在于将含氧气体O2/N2(O2浓度为21v/v%)换成O2/N2(O2浓度为50v/v%),流速为30mL/min,色谱分析得出异壬醛转化率为95.3%,异壬酸选择性为95.2%。Compared with Example 6, the difference is that the oxygen-containing gas O 2 /N 2 (O 2 concentration is 21 v/v%) is replaced by O 2 /N 2 (O 2 concentration is 50 v/v%), and the flow rate is 30mL/min, chromatographic analysis showed that the conversion rate of isonononal was 95.3%, and the selectivity of isononanoic acid was 95.2%.
实施例18Example 18
与实施例6相比,不同之处在于异壬醛为50mL,温度为80℃,反应时间为6h,色谱分析得出异壬醛转化率为94.8%,异壬酸选择性为98.2%。Compared with Example 6, the difference is that the amount of isononanal is 50 mL, the temperature is 80° C., and the reaction time is 6 h. The chromatographic analysis shows that the conversion of isononanal is 94.8%, and the selectivity of isononanoic acid is 98.2%.
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