CN111579110A - An insulating structure temperature sensor - Google Patents
An insulating structure temperature sensor Download PDFInfo
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- CN111579110A CN111579110A CN202010475665.3A CN202010475665A CN111579110A CN 111579110 A CN111579110 A CN 111579110A CN 202010475665 A CN202010475665 A CN 202010475665A CN 111579110 A CN111579110 A CN 111579110A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/22—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/08—Protective devices, e.g. casings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
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Abstract
本发明公开了一种绝缘结构温度传感器,包括感温盖、热敏组件、熔断组件、底面开口设置的绝缘导热壳体和与绝缘导热壳体配合的安装支架;所述热敏组件和熔断组件设置在所述绝缘导热壳体内,所述安装支架安装在所述绝缘导热壳体的开口上,所述安装支架用于固定所述热敏组件和熔断组件;所述感温盖盖设在所述绝缘导热壳体的顶部上;通过上述设置,有效避免产品发生漏电的同时,简化组装结构和组装步骤,减少组装所需的物料,提高生产效率,降低生产成本。
The invention discloses a temperature sensor with an insulating structure, comprising a temperature sensing cover, a heat-sensitive assembly, a fuse assembly, an insulating and heat-conducting casing provided with an opening on the bottom surface, and a mounting bracket matched with the insulating and heat-conducting casing; the heat-sensitive assembly and the fuse assembly It is arranged in the insulating and heat-conducting shell, the mounting bracket is installed on the opening of the insulating and heat-conducting shell, and the mounting bracket is used to fix the heat-sensitive component and the fuse component; the temperature-sensing cover is arranged on the On the top of the insulating and heat-conducting shell; through the above arrangement, while effectively avoiding the leakage of the product, the assembly structure and steps are simplified, the materials required for assembly are reduced, the production efficiency is improved, and the production cost is reduced.
Description
技术领域technical field
本发明涉及温控技术领域,特别涉及一种温度传感器。The invention relates to the technical field of temperature control, in particular to a temperature sensor.
背景技术Background technique
目前市面上的电饭锅通常使用温度传感器实现温度检测、温度控制以及超温保护,该温度传感器通常设置在电饭煲的加热器中间,温度传感器的感温盖检测电饭煲的电热盘的温度并反馈信号至电路板实现温度控制,当温度超过保险丝的熔断温度时,保险丝断开实现超温保护,停止电饭锅工作。At present, the rice cookers on the market usually use a temperature sensor to realize temperature detection, temperature control and over-temperature protection. The temperature sensor is usually set in the middle of the heater of the rice cooker, and the temperature sensing cover of the temperature sensor detects the temperature of the electric heating plate of the rice cooker and feeds back signals To the circuit board to achieve temperature control, when the temperature exceeds the melting temperature of the fuse, the fuse is disconnected to achieve over-temperature protection and stop the rice cooker.
现有的温度传感器通常包括感温盖、热敏电阻、保险丝和五金配件,为避免温度传感器发生漏电,热敏电阻和其连接线束需要穿过绝缘套管再进行焊接或铆接,保险丝和其连接线束同上设置,再通过五金配件与感温盖铆接使热敏电阻和保险丝固定在感温盖的下端面,最后还需要在五金配件上焊接或铆接地线以避免发生内部漏电。上述温度传感器的组装工艺复杂且物料多,生产成本高且影响生产效率。Existing temperature sensors usually include temperature sensing covers, thermistors, fuses and hardware accessories. In order to avoid leakage of the temperature sensors, the thermistor and its connecting harness need to be welded or riveted through the insulating sleeve, and the fuse and its connection The wiring harness is set as above, and then the thermistor and the fuse are fixed on the lower end face of the temperature cover by riveting the hardware fittings and the temperature sensing cover. Finally, the ground wire needs to be welded or riveted on the hardware fittings to avoid internal leakage. The assembly process of the above temperature sensor is complicated and the materials are many, the production cost is high and the production efficiency is affected.
可见,现有技术还有待改进和提高。It can be seen that the existing technology still needs to be improved and improved.
发明内容SUMMARY OF THE INVENTION
鉴于上述现有技术的不足之处,本发明的目的在于提供一种绝缘结构温度传感器,旨在保证绝缘性能的情况下改进温度传感器的结构,降低生产成本,提高生产效率。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a temperature sensor with an insulating structure, aiming at improving the structure of the temperature sensor under the condition of ensuring the insulating performance, reducing the production cost and improving the production efficiency.
为了达到上述目的,本发明采取了以下技术方案:In order to achieve the above object, the present invention has adopted the following technical solutions:
一种绝缘结构温度传感器,包括感温盖、热敏组件、熔断组件、底面开口设置的绝缘导热壳体和与绝缘导热壳体配合的安装支架;所述热敏组件和熔断组件设置在所述绝缘导热壳体内,所述安装支架安装在所述绝缘导热壳体的开口上,所述安装支架用于固定所述热敏组件和熔断组件;所述感温盖盖设在所述绝缘导热壳体的顶部上。A temperature sensor with an insulating structure, comprising a temperature sensing cover, a heat-sensitive assembly, a fuse assembly, an insulating and heat-conducting casing provided with an opening on the bottom surface, and a mounting bracket matched with the insulating and heat-conducting casing; the heat-sensitive assembly and the fuse assembly are arranged on the In the insulating and heat-conducting shell, the mounting bracket is installed on the opening of the insulating and heat-conducting shell, and the mounting bracket is used to fix the heat-sensitive component and the fuse assembly; the temperature-sensing cover is arranged on the insulating and heat-conducting shell on top of the body.
所述的绝缘结构温度传感器,其中,所述安装支架的中部设置有用于固定热敏组件的第一定位座,所述第一定位座的两侧对称设置有用于固定熔断组件的第二定位座;所述绝缘导热壳体的底面中部开设有与所述第一定位座配合的第一安装槽,所述第一安装槽的两侧对称设置有与所述第二定位座配合的第二安装槽;所述第一定位座插装在所述第一安装槽内以固定所述热敏组件,所述第二定位座插装在所述第二安装槽内以固定所述熔断组件。The temperature sensor of the insulating structure, wherein the middle part of the mounting bracket is provided with a first positioning seat for fixing the thermal component, and the two sides of the first positioning seat are symmetrically provided with a second positioning seat for fixing the fuse assembly ; The middle part of the bottom surface of the insulating and heat-conducting shell is provided with a first installation groove that cooperates with the first positioning seat, and the two sides of the first installation groove are symmetrically provided with a second installation groove that cooperates with the second positioning seat The first positioning seat is inserted into the first installation slot to fix the thermal component, and the second positioning seat is inserted into the second installation slot to fix the fuse assembly.
所述的绝缘结构温度传感器,其中,所述绝缘导热壳体的下部两侧设置有卡孔,所述安装支架的下部两侧设置有与卡孔配合的卡扣。In the temperature sensor of the insulating structure, snap holes are arranged on both sides of the lower part of the insulating heat-conducting shell, and snaps matched with the snap holes are arranged on both sides of the lower part of the mounting bracket.
所述的绝缘结构温度传感器,其中,所述热敏组件包括热敏电阻和第一连接线,所述热敏电阻的两端引脚分别连接一条所述第一连接线的一端,两条所述第一连接线的另一端连接在一连接器上。The temperature sensor of the insulating structure, wherein the thermal component includes a thermistor and a first connecting wire, the two ends of the thermistor are connected to one end of the first connecting wire respectively, and the two terminals are connected to one end of the first connecting wire respectively. The other end of the first connecting line is connected to a connector.
所述的绝缘结构温度传感器,其中,所述第一定位座的顶部设置有与热敏电阻配合的第一定位槽。In the temperature sensor of the insulating structure, the top of the first positioning seat is provided with a first positioning groove which is matched with the thermistor.
所述的绝缘结构温度传感器,其中,所述熔断组件包括保险丝和第二连接线,所述保险丝的两端引脚分连接一条所述第二连接线的一端,所述第二连接线的另一端设置有连接端子。The temperature sensor of the insulating structure, wherein the fuse assembly includes a fuse and a second connection wire, the two ends of the fuse are connected to one end of the second connection wire, and the other end of the second connection wire is connected. One end is provided with a connection terminal.
所述的绝缘结构温度传感器,其中,所述第二定位座的顶部设置有与保险丝配合的第二定位槽。In the temperature sensor of the insulating structure, the top of the second positioning seat is provided with a second positioning groove which is matched with the fuse.
所述的绝缘结构温度传感器,其中,所述感温盖包括顶面、第一圆筒段、第二圆筒段和底板;所述顶面与第一圆筒段的上端连接,所述第一圆筒段的下端通过圆环段与所述第二圆筒段的上端连接,所述第二圆筒段的下端与所述底板连接;所述绝缘导热壳体的顶部与所述顶面的下端面连接。The temperature sensor of the insulating structure, wherein the temperature sensing cover comprises a top surface, a first cylindrical section, a second cylindrical section and a bottom plate; the top surface is connected with the upper end of the first cylindrical section, and the first cylindrical section is The lower end of a cylindrical segment is connected to the upper end of the second cylindrical segment through a ring segment, and the lower end of the second cylindrical segment is connected to the bottom plate; the top of the insulating and heat-conducting shell is connected to the top surface lower end connection.
所述的绝缘结构温度传感器,其中,还包括弹簧,所述弹簧的上端与所述圆环段的下端面连接,且所述弹簧设置在所述绝缘导热壳体的外侧。The temperature sensor of the insulating structure further comprises a spring, the upper end of the spring is connected with the lower end surface of the annular segment, and the spring is arranged on the outer side of the insulating and heat-conducting housing.
所述的绝缘结构温度传感器,其中,所述底板的两侧设置有导向耳,所述导向耳上设置有导向孔。In the temperature sensor of the insulating structure, guide ears are arranged on both sides of the bottom plate, and guide holes are arranged on the guide ears.
有益效果:Beneficial effects:
本发明提供了一种绝缘结构温度传感器,相比现有技术,通过设置绝缘导热壳体和安装支架代替现有技术的绝缘套管和五金配件,在绝缘导热壳体内放入热敏组件和熔断组件,再在绝缘导热壳体上装入安装支架即可实现热敏组件和熔断组件的固定,简化组装结构和组装步骤,减少组装所需的物料,大大提高生产效率,降低生产成本;同时设置在热敏组件和熔断组件在绝缘导热壳体内实现三面隔开绝缘,避免与感温盖接触而发生漏电,且无需安装地线,确保产品的安全性的同时进一步减少组装所需的物料。The present invention provides a temperature sensor with an insulating structure. Compared with the prior art, an insulating heat-conducting shell and a mounting bracket are provided to replace the insulating sleeve and hardware fittings of the prior art. The heat-sensitive component and the fuse component can be fixed by installing the mounting bracket on the insulating and heat-conducting shell, simplifying the assembly structure and assembly steps, reducing the materials required for assembly, greatly improving the production efficiency and reducing the production cost; The thermal components and fuse components are insulated on three sides in the insulating heat-conducting shell to avoid leakage due to contact with the temperature-sensing cover, and there is no need to install the ground wire, which ensures the safety of the product and further reduces the materials required for assembly.
附图说明Description of drawings
图1为本发明一种绝缘结构温度传感器的结构示意图。FIG. 1 is a schematic structural diagram of a temperature sensor with an insulating structure according to the present invention.
图2为本发明所述绝缘导热壳体的结构示意图。FIG. 2 is a schematic structural diagram of the insulating and heat-conducting housing according to the present invention.
图3为本发明所述感温盖的结构示意图。FIG. 3 is a schematic structural diagram of the temperature sensing cover according to the present invention.
主要元件符号说明:10-感温盖、11-顶面、12-第一圆筒段、13-圆环段、14-第二圆筒段、15-底板、16-导向耳、17-导向孔、20-热敏组件、21-热敏电阻、22-第一连接线、23-连接器、30-熔断组件、31-保险丝、32-第二连接线、33-连接端子、40-绝缘导热壳体、41-第一安装槽、42-第二安装槽、43-卡孔、44-导向斜面、50-安装支架、51-第一定位座、52-第二定位座、53-卡扣、54-第一定位槽、55-第二定位槽、60-弹簧。Description of main component symbols: 10-temperature cover, 11-top surface, 12-first cylinder segment, 13-ring segment, 14-second cylinder segment, 15-bottom plate, 16-guide lug, 17-guide Hole, 20-thermal component, 21-thermistor, 22-first connecting wire, 23-connector, 30-fuse assembly, 31-fuse, 32-second connecting wire, 33-connecting terminal, 40-insulation Heat conduction shell, 41-first installation slot, 42-second installation slot, 43-card hole, 44-guide slope, 50-installation bracket, 51-first positioning seat, 52-second positioning seat, 53-card Buckle, 54-first positioning groove, 55-second positioning groove, 60-spring.
具体实施方式Detailed ways
本发明提供一种绝缘结构温度传感器,为使本发明的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明的保护范围。The present invention provides a temperature sensor with an insulating structure. In order to make the purpose, technical solutions and effects of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the protection scope of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接连接,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be a mechanical connection, an electrical connection or can communicate with each other; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal communication of two elements or the interaction of two elements relation. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请参阅图1-3,本发明提供一种绝缘结构温度传感器,包括感温盖10、热敏组件20、熔断组件30、底面开口设置的绝缘导热壳体40和与绝缘导热壳体40配合的安装支架50;所述热敏组件20和熔断组件30设置在所述绝缘导热壳体40内,所述安装支架50安装在所述绝缘导热壳体40的开口上,所述安装支架50用于固定所述热敏组件20和熔断组件30;所述感温盖10盖设在所述绝缘导热壳体40的顶部上。此外,所述感温盖10的下端还可以连接有弹簧60,所述弹簧60环绕设置在所述绝缘导热壳体40的外侧,所述弹簧60用于安装在电饭煲的加热器。Referring to FIGS. 1-3 , the present invention provides a temperature sensor with an insulating structure, including a
需要说明的是,所述感温盖10采用导热性能良好的金属加工一体成型,例如不锈钢,所述绝缘导热壳体40采用绝缘性能佳且导热性能良好的材料制成,例如陶瓷。It should be noted that the
应用中,该绝缘结构温度传感器一般安装在电饭煲加热器的中间,当电饭锅开始加热工作时,电热盘的热量会经感温盖10传递至绝缘导热壳体40,使热敏组件20可以准确检测到电热盘的温度,并反馈温度信息至电饭煲的电路板从而控制加热器的功率、加热时间等,保证煮出的食物可口美味。由于感温盖10和绝缘导热壳体40之间直接接触,导热效果更好,热敏组件20和熔断组件30能更加准确地感测到电热盘的温度,因此当发生加热超温时,可以有效缩短熔断组件30的反应时间,熔断组件30马上熔断断电,停止加热,提高电饭煲的使用安全性。另外该绝缘结构温度传感器的结构与现有技术相比,热敏组件20和熔断组件30放入绝缘导热壳体40内,然后往绝缘导热壳体40装入安装支架50即可实现热敏组件20与熔断组件30的固定,组装简单;且直接采用绝缘导热壳体40隔开热敏组件20/熔断组件30与感温盖10,实现三面隔开绝缘,无需使用多个绝缘套管套设在热敏组件20和熔断组件30上;另外由于绝缘导热壳体40本身具有优良的绝缘性能,无需安装地线,上述设置有效避免产品发生漏电的同时,简化组装结构和组装步骤,减少组装所需的物料,提高生产效率,降低生产成本。In application, the temperature sensor of the insulating structure is generally installed in the middle of the heater of the rice cooker. When the rice cooker starts to heat up, the heat of the electric heating plate will be transferred to the insulating heat-conducting
请参阅图2,在某些实施方式中,所述安装支架50的中部设置有用于固定热敏组件20的第一定位座51,所述第一定位座51的两侧对称设置有用于固定熔断组件30的第二定位座52;所述绝缘导热壳体40的底面中部开设有与所述第一定位座51配合的第一安装槽41,所述第一安装槽41的两侧对称设置有与所述第二定位座52配合的第二安装槽42;所述第一定位座51插装在所述第一安装槽41内以固定所述热敏组件20,所述第二定位座52插装在所述第二安装槽42内以固定所述熔断组件30。通过上述设置,热敏组件20和熔断组件30在绝缘导热壳体40内彼此之间相互隔开固定,避免热敏组件20与熔断组件30接触短路,另外熔断组件30设置有两个,即使有一个熔断组件30失效,另外一个熔断组件30也可以保证加热超温保护有效,提高产品的可靠性。Referring to FIG. 2 , in some embodiments, the middle of the
在某些实施方式中,所述绝缘导热壳体40的下部两侧设置有卡孔43,所述安装支架50的下部两侧设置有与卡孔43配合的卡扣53;从而实现绝缘导热壳体40与安装支架50之间的快速卡接组装,提高组装效率。In some embodiments, the two sides of the lower part of the insulating and thermally
进一步地,在某些实施方式中,所述卡孔43的卡扣53装入方向的一侧面设置为导向斜面44,所述导向斜面44往所述卡扣53装入的方向倾斜设置,以便于卡扣53装入卡孔43,起到导引作用。Further, in some embodiments, one side of the
在某些实施方式中,所述热敏组件20包括热敏电阻21和第一连接线22,所述热敏电阻21的两端引脚分别连接一条所述第一连接线22的一端,两条所述第一连接线22的另一端连接在一连接器23上,从而引出热敏电阻21的引脚,便于连接其它器件。进一步地,所述第一定位座51的顶部设置有与热敏电阻21配合的第一定位槽54,热敏电阻21可以先放在安装支架50上实现定位,再随安装支架50插装在绝缘导热壳体40内,提高组装的质量,使产品的结构更加稳定。In some embodiments, the
与上述同样地,在某些实施方式中,所述熔断组件30包括保险丝31和第二连接线32,所述保险丝31的两端引脚分连接一条所述第二连接线32的一端,所述第二连接线32的另一端设置有连接端子33,从而引出保险丝31的引脚。进一步地,所述第二定位座52的顶部设置有与保险丝31配合的第二定位槽55,保险丝31先放置在安装支架50上定位,再插装至绝缘导热壳体40内,提高组装的质量,使产品的结构更加稳定。Similar to the above, in some embodiments, the
另外地,在某些情况下,为方便引出热敏电阻21和保险丝31的引脚或便于将器件装入绝缘导热壳体40内,将热敏电阻21和保险丝31的引脚向下弯折成90度角。为避免第一连接线22和第二连接线32散乱,第一连接和第二连接线32可通过扎带束起。In addition, in some cases, in order to facilitate the extraction of the pins of the
请参阅图3,在某些实施方式中,所述感温盖10包括顶面11、第一圆筒段12、第二圆筒段14和底板15;所述顶面11与第一圆筒段12的上端连接,所述第一圆筒段12的下端通过圆环段13与所述第二圆筒段14的上端连接,所述第二圆筒段14的下端与所述底板15连接;所述绝缘导热壳体40的顶部与所述顶面11的下端面连接,绝缘导热壳体40与顶面11的连接方式可采用铆接、焊接等。Referring to FIG. 3 , in some embodiments, the
在某些实施方式中,该绝缘结构温度传感器还包括弹簧60,所述弹簧60的上端与所述圆环段13的下端面连接,且所述弹簧60设置在所述绝缘导热壳体40的外侧,从而避免弹簧60与绝缘导热壳体40之间发生干涉。在组装中,该绝缘结构温度传感器通过弹簧60安装在电饭煲内,当电饭煲内盛装有东西时,在重力的作用下克服弹簧60的弹力将电饭煲的加热盘压下,电饭煲内的电路板会接收到相应的信号以允许电饭煲可以执行加热动作。In some embodiments, the temperature sensor of the insulating structure further includes a
进一步地,在某些实施方式中,所述底板15的两侧设置有导向耳16,所述导向耳16上设置有导向孔17,通过设置导向耳16和导向孔17,使该绝缘结构温度传感器通过弹簧60安装在电饭煲上时,可配合电饭煲上的导引配件,使电饭煲的加热盘在弹簧60的承托下竖直运动。Further, in some embodiments, guide
可以理解的是,对本领域普通技术人员来说,可以根据本发明的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本发明的保护范围。It can be understood that, for those of ordinary skill in the art, equivalent replacements or changes can be made according to the technical solutions and inventive concepts of the present invention, and all these changes or replacements should belong to the protection scope of the present invention.
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