CN111663159A - Preparation method of wear-resistant silicon carbide doped composite coating - Google Patents
Preparation method of wear-resistant silicon carbide doped composite coating Download PDFInfo
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Abstract
本发明公开了一种耐磨损的碳化硅掺杂复合涂层的制备方法,其特征在于,将黄铜基材放入丙酮中,超声清洗;采用化学法对基体进行除油,然后将基体浸泡在盐酸溶液中进行酸洗活化,除尽基体表面的油污;在黄铜基材上电镀一层Cr‑SiC‑PTFE,获得Cr‑SiC‑PTFE高耐磨复合涂层,得到的复合涂层的摩擦系数为0.34、硬度达到最大值16.5GPa,该涂层的硬度较高,具有良好的耐磨性能,可作为耐摩擦磨损工件的保护涂层。本发明的方法工艺简单、沉积速度快、成本低、结合强度好。
The invention discloses a preparation method of a wear-resistant silicon carbide doped composite coating, which is characterized in that, a brass substrate is put into acetone, and ultrasonically cleaned; the substrate is degreasing by chemical method, and then the substrate is cleaned Soak in hydrochloric acid solution for pickling activation to remove oil stains on the surface of the substrate; electroplating a layer of Cr-SiC-PTFE on the brass substrate to obtain a Cr-SiC-PTFE high wear-resistant composite coating, the obtained composite coating The friction coefficient of the coating is 0.34, and the hardness reaches the maximum value of 16.5GPa. The coating has high hardness and good wear resistance, and can be used as a protective coating for friction and wear-resistant workpieces. The method of the invention has the advantages of simple process, high deposition speed, low cost and good bonding strength.
Description
技术领域technical field
本发明涉及一种金属表面改性润滑涂层,具体来说是一种耐磨损的碳化硅掺 杂复合涂层的制备方法,属于材料技术领域。The invention relates to a metal surface modified lubricating coating, in particular to a preparation method of a wear-resistant silicon carbide doped composite coating, belonging to the technical field of materials.
背景技术Background technique
电镀是表面改性的一种表面处理技术,不同的涂层应用于材料表面以满足不 同的性能要求,因此电镀已经广泛地应用于工业生产和科学研究的各个领域。通 过电镀得到的镀铬层具有良好的耐磨性、硬度、耐蚀性,它不仅可用于装饰性镀 层,还大量用于功能性镀层。传统的镀铬是采用六价铬镀液电镀铬,其毒性很大, 大约是三价铬的100倍,如果水中六价铬的含量超过0.1mg/L,就会中毒。为了 取代六价铬电镀,人们进行了许多研究,其中以三价铬取代六价铬电镀为主,且 最有希望。电镀三价铬硫酸盐镀液涂层因其污染小,具有高的电流效率等优点, 近年来取得了较大的进展。Electroplating is a surface treatment technology of surface modification. Different coatings are applied to the surface of materials to meet different performance requirements. Therefore, electroplating has been widely used in various fields of industrial production and scientific research. The chromium plating layer obtained by electroplating has good wear resistance, hardness and corrosion resistance, and it can be used not only for decorative plating, but also for functional plating in large quantities. The traditional chrome plating is to use hexavalent chromium plating solution, which is very toxic, about 100 times that of trivalent chromium. If the content of hexavalent chromium in water exceeds 0.1mg/L, it will be poisoned. In order to replace the hexavalent chromium electroplating, people have carried out many researches, among which the trivalent chromium to replace the hexavalent chromium electroplating is the main, and the most promising. The electroplating of trivalent chromium sulfate bath coating has made great progress in recent years because of its low pollution and high current efficiency.
在研究领域,三价铬复合涂层的制备工艺已经做过大量的研究,英国Caning 于1981年,开发了硫酸盐三价铬双槽电镀工艺。在1998年Ibrahim等人发明了 以尿素为络合剂的三价铬电镀厚铬工艺。我国主要以哈尔滨工业大学为代表对乙 酸盐体系和甲酸盐体系等进行了研究,并获得了小规模生产应用。20世纪90年 代,中南工业大学和广州二轻所开展了对三价铬硫酸盐电镀和钛基阳极的研究。 进入20世纪,北京蓝丽佳美化工科技中心发明了一种BSC12型三价铬硬铬电镀 溶液,该镀液的稳定性能好,解决了涂层与基底结合力较差和现有的三价铬电镀 技术无法获得厚镀层等问题,但该方法制出的三价铬镀铬的均镀能力不是很好, 且摩擦磨损性能也需进一步提高。In the field of research, a lot of research has been done on the preparation process of trivalent chromium composite coatings. In 1981, Caning in the United Kingdom developed the sulfate trivalent chromium double-tank electroplating process. In 1998, Ibrahim et al. invented the thick chromium plating process of trivalent chromium using urea as a complexing agent. In my country, mainly represented by Harbin Institute of Technology, the acetate system and formate system have been studied, and small-scale production applications have been obtained. In the 1990s, Central South University of Technology and Guangzhou Erqing Institute carried out research on trivalent chromium sulfate electroplating and titanium-based anodes. In the 20th century, Beijing Lanlijiamei Chemical Technology Center invented a BSC12 type trivalent chromium hard chromium plating solution, which has good stability and solves the problem of poor adhesion between the coating and the substrate and the existing trivalent chromium. The electroplating technology cannot obtain a thick coating, but the throwing ability of the trivalent chromium plating produced by this method is not very good, and the friction and wear performance also needs to be further improved.
因此,三价铬涂层在使用过程中依然存在一定的局限性,对于一些重载及高 耐磨环境下的零部件(例如:轴承、管道、斧头等)使用一段时间后三价铬涂层 会出现磨损严重、甚至磨破的情况,在这种工况条件下则需要进一步提高三价铬 复合镀层的显微硬度以及耐磨性。Therefore, the trivalent chromium coating still has certain limitations in the use process. For some parts (such as bearings, pipes, axes, etc.) under heavy load and high wear-resistant environments, the trivalent chromium coating will be used for a period of time. There will be serious wear and even wear. Under such working conditions, the microhardness and wear resistance of the trivalent chromium composite coating need to be further improved.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:现有三价铬涂层的耐摩擦磨损性能不佳的技 术问题。The technical problem to be solved by the present invention is: the technical problem of poor friction and wear resistance of the existing trivalent chromium coating.
为了解决上述问题,本发明提供了一种耐磨损的碳化硅掺杂复合涂层的制备 方法,其特征在于,包括如下步骤:In order to solve the above-mentioned problems, the present invention provides a kind of preparation method of wear-resistant silicon carbide doped composite coating, it is characterized in that, comprises the following steps:
步骤1):将黄铜基材放入丙酮中,超声清洗;Step 1): put the brass substrate into acetone and ultrasonically clean;
步骤2):采用化学法对基体进行除油,然后将基体浸泡在盐酸溶液中进行 酸洗活化,除尽基体表面的油污;Step 2): adopt chemical method to carry out degreasing to the substrate, then the substrate is immersed in hydrochloric acid solution to carry out pickling activation, removes the oil stain on the surface of the substrate;
步骤3):在黄铜基材上电镀一层Cr-SiC-PTFE。Step 3): Electroplating a layer of Cr-SiC-PTFE on the brass substrate.
优选地,所述步骤1)中超声清洗采用超声波清洗仪,其工艺参数为:功率 90w,时间30min。Preferably, ultrasonic cleaning adopts ultrasonic cleaning instrument in described step 1), and its technological parameters are: power 90w, time 30min.
优选地,所述步骤2)中的化学法所采用的溶液中含有NaOH、Na2CO3及 Na3PO4。Preferably, the solution used in the chemical method in the step 2) contains NaOH, Na 2 CO 3 and Na 3 PO 4 .
更优选地,所述的溶液中NaOH的浓度为20g/L,Na2CO3的浓度为30g/L, Na3PO4的浓度为30g/L。More preferably, the concentration of NaOH in the solution is 20 g/L, the concentration of Na 2 CO 3 is 30 g/L, and the concentration of Na 3 PO 4 is 30 g/L.
更优选地,所述步骤2)中的化学法具体为:将溶液加热到70-80℃,然后 将基体放置于溶液中10-15min。More preferably, the chemical method in the step 2) is specifically: heating the solution to 70-80°C, and then placing the substrate in the solution for 10-15min.
优选地,所述步骤2)中盐酸溶液的体积浓度为40-60%,溶液温度为常温, 浸泡时间为4min,使得黄铜基体表面的氧化层被除去,得到完全暴露的黄铜基 材,让基体的表面活性大大增强,利于接下来Cr-SiC-PTFE复合涂层的沉积。Preferably, in the step 2), the volume concentration of the hydrochloric acid solution is 40-60%, the solution temperature is normal temperature, and the soaking time is 4 minutes, so that the oxide layer on the surface of the brass substrate is removed, and a completely exposed brass substrate is obtained, The surface activity of the substrate is greatly enhanced, which is beneficial to the subsequent deposition of the Cr-SiC-PTFE composite coating.
优选地,所述步骤3)中的电镀采用三价铬电镀液,其SiC掺杂量为1.25g/L, PTFE的浓度为12.5mL/L,电流密度为35A/dm2、pH值为2.0、温度为45℃、沉 积时间为20分钟。Preferably, the electroplating in the step 3) adopts a trivalent chromium plating solution, the SiC doping amount is 1.25g/L, the concentration of PTFE is 12.5mL/L, the current density is 35A/dm 2 , and the pH value is 2.0 , the temperature is 45°C, and the deposition time is 20 minutes.
本发明是在黄铜基材上镀一层Cr-SiC-PTFE,所述的电镀涂层制备首先将基 体表面抛光处理,经超声波清洗后,对黄铜基体进行适当的化学除油、酸洗活化 的前处理工艺,控制电镀时的三价铬电镀液中SiC的浓度,最终获得Cr-SiC-PTFE 涂层作为耐磨损层,得到的Cr-SiC-PTFE复合涂层的摩擦系数为0.34、硬度达到 最大值16.5GPa。特别是当三价铬电镀液中SiC掺杂量为1.25g/L时得到的 Cr-SiC-PTFE耐磨损涂层,涂层微观结构更加致密、均匀。In the present invention, a layer of Cr-SiC-PTFE is plated on the brass substrate. The preparation of the electroplating coating firstly polishes the surface of the substrate. After ultrasonic cleaning, appropriate chemical degreasing and pickling are performed on the brass substrate. The activated pretreatment process controls the concentration of SiC in the trivalent chromium plating solution during electroplating, and finally obtains a Cr-SiC-PTFE coating as a wear-resistant layer, and the friction coefficient of the obtained Cr-SiC-PTFE composite coating is 0.34 , The hardness reaches the maximum value of 16.5GPa. In particular, the Cr-SiC-PTFE wear-resistant coating obtained when the SiC doping amount in the trivalent chromium plating solution is 1.25 g/L has a more compact and uniform microstructure.
本发明采用电镀制备Cr-SiC-PTFE涂层的基材表面耐磨损滑处理技术,通过 优化制备工艺参数,制备出具有优良的摩擦磨损性能和表面均匀的Cr-SiC-PTFE 耐磨损涂层。与传统工艺相比,减少了工艺的复杂性,降低了生产成本,同时涂 层的摩擦磨损性能得到了提高,该涂层可作为耐摩擦磨损工件的保护涂层,其制 备方法具有工艺简单、沉积速度快、成本低、结合强度好等优点。The invention adopts the anti-wear and slip treatment technology of the surface of the base material for preparing the Cr-SiC-PTFE coating by electroplating. By optimizing the preparation process parameters, the Cr-SiC-PTFE anti-wear coating with excellent friction and wear performance and uniform surface is prepared Floor. Compared with the traditional process, the complexity of the process is reduced, the production cost is reduced, and the friction and wear performance of the coating is improved. It has the advantages of fast deposition speed, low cost and good bonding strength.
附图说明Description of drawings
图1为实施例1-7在电镀过程中三价铬镀液中SiC的浓度分别为0g/L、 0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的XRD谱图;Fig. 1 is embodiment 1-7 in the electroplating process, the concentration of SiC in trivalent chromium plating solution is 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g/L respectively. The XRD patterns of the corresponding Cr-SiC-PTFE composite coatings obtained at L and 2.5 g/L;
图2a为电镀过程中的三价铬电镀液中SiC的浓度为0g/L时,所得的电镀的 Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2a is the SEM image of the surface morphology of the electroplated Cr-SiC-PTFE wear-resistant coating obtained when the concentration of SiC in the trivalent chromium electroplating solution is 0 g/L during the electroplating process;
图2b为电镀过程中的三价铬电镀液中SiC的浓度为0.5g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Figure 2b is a SEM image of the surface morphology of the electroplated Cr-SiC-PTFE wear-resistant coating obtained when the concentration of SiC in the trivalent chromium plating solution during the electroplating process is 0.5 g/L;
图2c为电镀过程中的三价铬电镀液中SiC的浓度为0.75g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2c is the SEM image of the surface morphology of the electroplated Cr-SiC-PTFE wear-resistant coating obtained when the concentration of SiC in the trivalent chromium plating solution in the electroplating process is 0.75g/L;
图2d为电镀过程中的三价铬电镀液中SiC的浓度为1.0g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2d is the SEM image of the surface morphology of the electroplated Cr-SiC-PTFE wear-resistant coating obtained when the concentration of SiC in the trivalent chromium electroplating solution is 1.0 g/L during the electroplating process;
图2e为电镀过程中的三价铬电镀液中SiC的浓度为1.25g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2e is when the concentration of SiC in the trivalent chromium electroplating solution in the electroplating process is 1.25g/L, the obtained electroplated Cr-SiC-PTFE wear-resistant coating surface morphology SEM image;
图2f为电镀过程中的三价铬电镀液中SiC的浓度为1.75g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2f is when the concentration of SiC in the trivalent chromium plating solution in the electroplating process is 1.75g/L, the obtained electroplated Cr-SiC-PTFE wear-resistant coating surface morphology SEM image;
图2g为电镀过程中的三价铬电镀液中SiC的浓度为2.5g/L时,所得的电镀 的Cr-SiC-PTFE耐磨损涂层表面形貌SEM图;Fig. 2g is the SEM image of the surface morphology of the electroplated Cr-SiC-PTFE wear-resistant coating obtained when the concentration of SiC in the trivalent chromium electroplating solution in the electroplating process is 2.5g/L;
图3为实施例1-7电镀过程中三价铬电镀液中SiC的浓度分别为0g/L、 0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的显微硬度和弹性模量图;Fig. 3 is that the concentration of SiC in the trivalent chromium electroplating solution in the electroplating process of embodiment 1-7 is respectively 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g/L , the microhardness and elastic modulus of the corresponding Cr-SiC-PTFE composite coating obtained at 2.5g/L;
图4为实施例1-7电镀过程中三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的摩擦系数曲线图;Figure 4 shows that the concentrations of SiC in the trivalent chromium plating solution in the electroplating process of Examples 1-7 are 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g/L, respectively , the friction coefficient curve of the corresponding Cr-SiC-PTFE composite coating obtained at 2.5g/L;
图5为实施例1-7电镀过程中三价铬镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE复合涂 层的耐磨性曲线图。Figure 5 shows that the concentrations of SiC in the trivalent chromium plating solution in the electroplating process of Examples 1-7 are 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g/L, respectively , and the wear resistance curve of the corresponding Cr-SiC-PTFE composite coating obtained at 2.5g/L.
图6为实施例1-7电镀过程中三价铬镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE复合涂 层的H3/E2(H是硬度,E是弹性模量)曲线图。Figure 6 shows that the concentrations of SiC in the trivalent chromium plating solution in the electroplating process of Examples 1-7 are 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g/L, respectively , H 3 /E 2 (H is hardness, E is elastic modulus) curve of the corresponding Cr-SiC-PTFE composite coating obtained at 2.5 g/L.
具体实施方式Detailed ways
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more obvious and comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.
本发明所用的制备、表征和测量仪器:Preparation, characterization and measurement instruments used in the present invention:
本发明的各实施例中所得的Cr-SiC-PTFE层采用Bruker公司的D8 ADVANCE型X射线衍射(XRD)仪分析薄膜的晶相结构;The Cr-SiC-PTFE layer obtained in each embodiment of the present invention adopts the D8 ADVANCE X-ray diffraction (XRD) instrument of Bruker Company to analyze the crystal phase structure of the film;
采用美国FEI公司的附带有能谱仪(EDS)的QuantaFEG450型场发射环境 扫描电子显微镜(SEM)分析Cr-SiC-PTFE层的成分、微观形貌和厚度;The composition, microscopic morphology and thickness of the Cr-SiC-PTFE layer were analyzed by a QuantaFEG450 field emission environment scanning electron microscope (SEM) with an energy dispersive spectrometer (EDS) from FEI Company in the United States;
采用美国Agilent公司生产NANO Indenter G200型纳米压痕仪测量复合涂层 的硬度和弹性模量;The hardness and elastic modulus of the composite coating were measured by the NANO Indenter G200 nanoindenter produced by Agilent in the United States;
用兰州中科华凯科技有限公司的HSR-2M往复摩擦磨损仪测量复合涂层的 摩擦磨损系数;The friction and wear coefficient of the composite coating was measured with the HSR-2M reciprocating friction and wear meter of Lanzhou Zhongke Huakai Technology Co., Ltd.;
用深圳市富顺泰科技有限公司的高频整流机提供电镀电源(50A、24V);Use the high-frequency rectifier of Shenzhen Fushuntai Technology Co., Ltd. to provide electroplating power (50A, 24V);
用XP6分析天平(瑞士METTLER TOLEDO公司)对各个样品测量始末质 量值进行称量,通过失重法对复合涂层的耐磨性进行评价。The initial and final mass values of each sample were weighed with an XP6 analytical balance (METTLER TOLEDO, Switzerland), and the wear resistance of the composite coating was evaluated by a weight loss method.
实施例1Example 1
一种耐磨损的碳化硅掺杂复合涂层的制备方法,其制备过程包括如下步骤:A preparation method of a wear-resistant silicon carbide doped composite coating, the preparation process comprising the following steps:
(1)将基体放入含有100mL丙酮的烧杯中,采用超声波清洗10min,功率 设置为90W;(1) matrix is put into the beaker containing 100mL acetone, adopts ultrasonic cleaning 10min, and power is set to 90W;
(2)接着采用化学法对基体进行除油,除油温度为70-80℃,时间为 10-15min,再利用体积分数40-60%的盐酸对基材进行酸洗活化4min;(2) then adopt the chemical method to degreasing the substrate, the degreasing temperature is 70-80 ℃, the time is 10-15min, and then use the hydrochloric acid with a volume fraction of 40-60% to pickle and activate the substrate for 4min;
(3)通过电镀在黄铜基材上镀一层Cr-SiC-PTFE;三价铬电镀液的PTFE 的浓度为12.5ml/L,电流密度为35A/dm2、PH值约为2.0、温度为45℃、沉积时 间为20分钟。(3) A layer of Cr-SiC-PTFE is plated on the brass substrate by electroplating; the concentration of PTFE in the trivalent chromium plating solution is 12.5ml/L, the current density is 35A/dm 2 , the pH value is about 2.0, and the temperature was 45°C and the deposition time was 20 minutes.
采用基材是H70黄铜试样,长为40mm,宽为40mm,厚度为0.3mm。The base material is an H70 brass sample with a length of 40mm, a width of 40mm and a thickness of 0.3mm.
在上述的电镀过程中,控制三价铬电镀液温度为45℃,PH值为2.0,电流 密度为35A/dm2,使用磁力搅拌器慢速搅拌,沉积20min得到Cr-SiC-PTFE耐磨 损涂层。In the above-mentioned electroplating process, the temperature of the trivalent chromium electroplating solution was controlled to be 45°C, the pH value was 2.0, and the current density was 35A/dm 2 , and a magnetic stirrer was used for slow stirring, and the Cr-SiC-PTFE was deposited for 20 minutes to obtain wear-resistant Cr-SiC-PTFE. coating.
实施例2Example 2
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为0.5g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium plating solution in the electroplating process is 0.5g/L, and the concentration of PTFE is 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
实施例3Example 3
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为0.75g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium electroplating solution in the electroplating process is 0.75g/L, and the concentration of PTFE is 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
实施例4Example 4
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为1.0g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium electroplating solution in the electroplating process is 1.0g/L, and the concentration of PTFE is 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
实施例5Example 5
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为1.25g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium plating solution in the electroplating process is 1.25 g/L, and the concentration of PTFE is 1.25 g/L. 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
实施例6Example 6
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为1.75g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium electroplating solution in the electroplating process is 1.75g/L, and the concentration of PTFE is 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
实施例7Example 7
一种耐磨损的碳化硅掺杂复合涂层的制备方法,只是制备过程的步骤(3) 中电镀过程中三价铬电镀液中的SiC掺杂量为2.5g/L,PTFE的浓度为12.5ml/L, 镀液温度为45℃,PH值为2.0,电流密度为35A/dm2。A preparation method of a wear-resistant silicon carbide doped composite coating, except that in step (3) of the preparation process, the amount of SiC doping in the trivalent chromium electroplating solution in the electroplating process is 2.5g/L, and the concentration of PTFE is 12.5ml/L, the bath temperature is 45°C, the pH value is 2.0, and the current density is 35A/dm 2 .
其它同实施例1。Others are the same as in Example 1.
综上所述,本发明通过电镀技术获得Cr-SiC-PTFE耐磨损涂层,并且通过控 制电镀过程中电镀液中的SiC的浓度,最终制得的一种通过电镀技术获得的 Cr-SiC-PTFE耐磨损涂层,得到的Cr-SiC-PTFE复合涂层涂层结构致密、尺寸均 匀,耐磨损性能优异。To sum up, the present invention obtains the Cr-SiC-PTFE wear-resistant coating by electroplating technology, and controls the concentration of SiC in the electroplating solution during the electroplating process, and finally obtains a Cr-SiC obtained by electroplating technology. -PTFE wear-resistant coating, the obtained Cr-SiC-PTFE composite coating has compact structure, uniform size and excellent wear resistance.
进一步,本发明的一种耐磨损的碳化硅掺杂复合涂层的制备方法,易于工业 化生产,生产成本降低。Further, the preparation method of a wear-resistant silicon carbide doped composite coating of the present invention is easy to industrialize production and reduces production cost.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的XRD谱图进行测定,结果如图1所示,从图1中可以看出,不同SiC 浓度下的Cr-SiC-PTFE复合涂层的图谱形状相似,在电镀过程中保持电流密度、 电镀时间、PTFE浓度、PH值和温度不变的情况下,制备出不同SiC浓度的 Cr-SiC-PTFE复合涂层的XRD谱线在2θ=44.3°处均出现了Cr的衍射峰。根据 XRD图谱,随着SiC浓度的不断增加,三价铬的衍射峰强度先增大然后减小, 也就是说,Cr-SiC-PTFE复合涂层的晶体强度是先增大然后减小。在SiC浓度为1.25g/L时,三价铬的衍射峰最强,其它SiC浓度的三价铬衍射峰强度相对较弱, 表明涂层中形成的Cr相结晶性更好;但在XRD图中并未观察到PTFE和SiC的 衍射峰,这是因为Cr-SiC-PTFE复合涂层中的PTFE和SiC纳米颗粒的含量较小。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The XRD patterns of the corresponding Cr-SiC-PTFE composite coatings obtained at /L and 2.5g/L were measured. The results are shown in Figure 1. It can be seen from Figure 1 that the Cr-SiC under different SiC concentrations -The shape of the spectrum of the PTFE composite coating is similar. Under the condition of keeping the current density, plating time, PTFE concentration, pH value and temperature unchanged during the electroplating process, the XRD patterns of the Cr-SiC-PTFE composite coatings with different SiC concentrations were prepared The diffraction peaks of Cr appear in the spectral lines at 2θ=44.3°. According to the XRD pattern, with the continuous increase of SiC concentration, the diffraction peak intensity of trivalent chromium increases first and then decreases, that is to say, the crystal intensity of the Cr-SiC-PTFE composite coating first increases and then decreases. When the SiC concentration is 1.25 g/L, the diffraction peak of trivalent chromium is the strongest, and the diffraction peaks of trivalent chromium at other SiC concentrations are relatively weak, indicating that the Cr phase formed in the coating has better crystallinity; but in the XRD pattern The diffraction peaks of PTFE and SiC were not observed in Cr-SiC-PTFE composite coating because the content of PTFE and SiC nanoparticles in the Cr-SiC-PTFE composite coating was small.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的表面形貌SEM图进行测定,表面形貌SEM图分别如图2a、2b、2c、 2d、2e、2f、2g图所示,图2a是SiC浓度为0g/L时的SEM图,可以看到,涂 层表面均匀分布着小黑点,小黑点是分布在Cr-SiC-PTFE复合涂层的PTFE粒子, 图2b、2c、2d、2e、2f、2g是添加SiC时的SEM图,此时出现了小圆球,而小 圆球是分布Cr-SiC-PTFE复合涂层中的SiC颗粒,PTFE颗粒和SiC颗粒被包裹 在三价铬基体涂层内。从浓度0g/L增加到1.25g/L时,Cr-SiC-PTFE复合涂层 中PTFE粒子逐渐降低,SiC粒子逐渐增加,Cr-SiC-PTFE复合涂层中SiC颗粒 愈加均匀弥散分布,随着SiC浓度的增加,在电镀过程中,SiC粒子嵌入镀层的 几率就增大,从而进入镀层表面的SiC粒子的量也增加,当SiC微粒进入镀层表 面的速率等于SiC粒子嵌入镀层的速率时,镀层中的SiC粒子达到最大值。从浓 度1.25g/L增加到2.5g/L时,SiC粒子进入镀层中的量下降,这是由于在该浓度 下,随着SiC浓度的增加,SiC粒子太多并且粒子之间的碰撞加剧,SiC和PTFE 粒子在三价铬镀液中发生团聚沉降,导致镀液的不稳定性增大,PTFE和SiC颗 粒在三价铬镀液中并非均匀悬浮状态,粒子在涂层表面的吸附量减少,复合量不 再增加,甚至下降,使镀层表面的质量逐渐下降,外观变差。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The surface morphology SEM images of the corresponding Cr-SiC-PTFE composite coatings obtained at /L and 2.5g/L were measured. The surface morphology SEM images are shown in Figures 2a, 2b, 2c, 2d, 2e, 2f, 2g, respectively As shown in the figure, Figure 2a is the SEM image when the SiC concentration is 0 g/L. It can be seen that there are small black dots evenly distributed on the surface of the coating, and the small black dots are the PTFE particles distributed in the Cr-SiC-PTFE composite coating. Figures 2b, 2c, 2d, 2e, 2f, and 2g are the SEM images when SiC is added. At this time, small balls appear, and the small balls are the SiC particles in the distributed Cr-SiC-PTFE composite coating, PTFE particles and The SiC particles are encapsulated within a trivalent chromium matrix coating. When the concentration increased from 0g/L to 1.25g/L, the PTFE particles in the Cr-SiC-PTFE composite coating gradually decreased, while the SiC particles gradually increased, and the SiC particles in the Cr-SiC-PTFE composite coating became more uniformly dispersed. When the concentration of SiC increases, the probability of SiC particles embedded in the coating increases during the electroplating process, so that the amount of SiC particles entering the coating surface also increases. When the rate at which SiC particles enter the coating surface is equal to the rate at which SiC particles are embedded in the coating, the coating The SiC particles in the maximum value. When the concentration increased from 1.25g/L to 2.5g/L, the amount of SiC particles entering the coating decreased, because at this concentration, with the increase of SiC concentration, there were too many SiC particles and the collision between particles intensified, SiC and PTFE particles agglomerate and settle in the trivalent chromium plating solution, resulting in increased instability of the plating solution. The PTFE and SiC particles are not uniformly suspended in the trivalent chromium plating solution, and the adsorption amount of the particles on the coating surface decreases. , the compound amount no longer increases, or even decreases, so that the quality of the coating surface gradually declines, and the appearance becomes worse.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的显微硬度和弹性模量进行测定,并拟合成曲线如图3所示,从图3的 曲线中可以看出,随着SiC颗粒浓度的增加,镀层的硬度先升高后降低。 Cr-SiC-PTFE复合涂层的显微硬度由镀层中SiC和PTFE粒子含量所影响。因为 SiC颗粒本身硬度较高(31.3GPa),在三价铬镀液中SiC浓度0g/L增加到1.25g/L 时,Cr-SiC-PTFE复合涂层中的SiC含量增多,PTFE粒子含量减少,SiC和PTFE 粒子弥散分布于镀层中,从而产生弥散强化的作用,使Cr-SiC-PTFE复合涂层的 硬度升高,在SiC浓度为1.25g/L时,镀层中的SiC粒子达到最大值,Cr-SiC-PTFE 复合涂层的硬度最高。从浓度1.25g/L增加到2.5g/L时,随着SiC浓度的增加, 复合镀层中SiC粒子的量随之减少,PTFE粒子含量继续下降,镀层中SiC含量 的减少对镀层硬度影响更大,并且此时,SiC和PTFE粒子在三价铬镀液中发生 团聚沉降,三价铬镀液中SiC和PTFE粒子的有效浓度显著下降,因此复合镀层 的硬度随镀液中SiC的浓度的继续增多而下降。从图3中可以看出,Cr-SiC-PTFE 复合涂层的弹性模量变化趋势基本上与硬度的变化趋势一致。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The microhardness and elastic modulus of the corresponding Cr-SiC-PTFE composite coatings obtained at /L and 2.5g/L were measured, and the curves were fitted as shown in Figure 3. From the curve in Figure 3, it can be seen that It can be seen that with the increase of SiC particle concentration, the hardness of the coating first increases and then decreases. The microhardness of the Cr-SiC-PTFE composite coating is affected by the content of SiC and PTFE particles in the coating. Because the hardness of SiC particles is high (31.3GPa), when the SiC concentration in the trivalent chromium plating solution increases from 0 g/L to 1.25 g/L, the SiC content in the Cr-SiC-PTFE composite coating increases and the PTFE particle content decreases. , SiC and PTFE particles are dispersed in the coating, resulting in the effect of dispersion strengthening, which increases the hardness of the Cr-SiC-PTFE composite coating. When the SiC concentration is 1.25g/L, the SiC particles in the coating reach the maximum value. , Cr-SiC-PTFE composite coating has the highest hardness. When the concentration increased from 1.25g/L to 2.5g/L, with the increase of SiC concentration, the amount of SiC particles in the composite coating decreased, and the content of PTFE particles continued to decrease. The decrease of SiC content in the coating had a greater impact on the hardness of the coating. , and at this time, SiC and PTFE particles agglomerated and settled in the trivalent chromium plating solution, and the effective concentration of SiC and PTFE particles in the trivalent chromium plating solution decreased significantly, so the hardness of the composite coating continued with the concentration of SiC in the plating solution. increase and decrease. It can be seen from Figure 3 that the change trend of the elastic modulus of the Cr-SiC-PTFE composite coating is basically consistent with the change trend of the hardness.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的摩擦系数进行测定,并拟合成摩擦系数曲线如图4所示,随着SiC浓 度的增加,镀层的摩擦系数一直升高,润滑性能下降。Cr-SiC-PTFE复合涂层的 摩擦系数主要由镀层中PTFE的含量所影响,因为PTFE粒子具有极低的摩擦系 数,当涂层摩擦物体表面时,PTFE粒子容易挤出到表面层中以形成均匀的润滑 膜。从浓度0g/L增加到1.25g/L时,Cr-SiC-PTFE复合涂层中的PTFE粒子的复 合量逐渐下降,镀层的摩擦系数升高的较缓慢,这是因为在电镀过程中,随着 SiC粒子的增加,通过搅拌把SiC粒子送到镀件表面的越多,SiC粒子被嵌入镀层的几率增大,对PTFE粒子的嵌入产生了影响,使镀件表面吸附PTFE粒子 比例下降,所以Cr-SiC-PTFE复合涂层中PTFE粒子逐渐降低。从浓度1.25g/L 增加到2.5g/L,随着三价铬复合镀液中的SiC浓度进一步增加,此时,镀液中的 SiC的含量过高,复合镀液的稳定性显著下降,SiC和PTFE纳米颗粒难以保持 均匀和稳定的悬浮状态,从而降低了镀液中PTFE的有效浓度,Cr-SiC-PTFE复 合涂层中PTFE的含量显著减少,涂层的摩擦系数更大的升高,润滑性能进一步 下降。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The friction coefficients of the corresponding Cr-SiC-PTFE composite coatings obtained at /L and 2.5g/L were measured and fitted to the friction coefficient curve as shown in Figure 4. With the increase of SiC concentration, the friction coefficient of the coating Has been increased, the lubricating performance decreased. The friction coefficient of the Cr-SiC-PTFE composite coating is mainly affected by the content of PTFE in the coating, because PTFE particles have a very low friction coefficient. When the coating rubs the surface of the object, the PTFE particles are easily extruded into the surface layer to form Uniform lubricating film. When the concentration increases from 0g/L to 1.25g/L, the composite amount of PTFE particles in the Cr-SiC-PTFE composite coating gradually decreases, and the friction coefficient of the coating increases slowly. With the increase of SiC particles, the more SiC particles are sent to the surface of the plated parts by stirring, the probability of SiC particles being embedded in the coating increases, which affects the embedding of PTFE particles and reduces the proportion of PTFE particles adsorbed on the surface of the plated parts. The PTFE particles in the Cr-SiC-PTFE composite coating decreased gradually. When the concentration increased from 1.25g/L to 2.5g/L, with the further increase of the SiC concentration in the trivalent chromium composite plating solution, at this time, the content of SiC in the plating solution was too high, and the stability of the composite plating solution decreased significantly. It is difficult for SiC and PTFE nanoparticles to maintain a uniform and stable suspension state, thereby reducing the effective concentration of PTFE in the plating solution, the content of PTFE in the Cr-SiC-PTFE composite coating is significantly reduced, and the friction coefficient of the coating is increased. , the lubrication performance is further reduced.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的耐磨性进行测定,并拟合成磨损特性曲线如图5所示,随着三价铬镀 液中SiC浓度的升高,Cr-SiC-PTFE复合涂层的磨损量先降低后升高。镀层耐磨 性与镀层的硬度及摩擦系数密切相关,镀层的硬度越高,则镀层表面抗塑性变形 的能力越强,低的摩擦系数可以使镀层与对磨材料之间的摩擦力维持在较低的水 平,从而具有较好的抗磨损性能。当三价铬镀液中SiC浓度在0.0-1.25g/L时, 由图3、图4可知,镀层的硬度随SiC浓度的增加而增大,而摩擦系数上升不大 且在较低的水平,故Cr-SiC-PTFE复合涂层的磨损量随SiC浓度增大而降低,在SiC浓度为1.25g/L时,复合镀层的磨损量最低,呈现出较好的耐磨性能。随着 SiC浓度的继续增大,镀层的硬度下降,摩擦系数一直升高,故复合镀层磨损量 升高,耐磨性降低。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The wear resistance of the corresponding Cr-SiC-PTFE composite coatings obtained at /L and 2.5g/L was measured, and the wear characteristic curve was fitted as shown in Figure 5. , the wear amount of the Cr-SiC-PTFE composite coating first decreased and then increased. The wear resistance of the coating is closely related to the hardness and friction coefficient of the coating. The higher the hardness of the coating, the stronger the ability of the coating surface to resist plastic deformation. low level, thus has better anti-wear properties. When the SiC concentration in the trivalent chromium plating solution is 0.0-1.25g/L, it can be seen from Figure 3 and Figure 4 that the hardness of the coating increases with the increase of the SiC concentration, while the friction coefficient does not increase much and is at a lower level , so the wear amount of the Cr-SiC-PTFE composite coating decreases with the increase of SiC concentration. When the SiC concentration is 1.25g/L, the wear amount of the composite coating is the lowest, showing better wear resistance. As the SiC concentration continues to increase, the hardness of the coating decreases, and the friction coefficient increases all the time, so the wear amount of the composite coating increases and the wear resistance decreases.
分别对实施例1-7即电镀过程中,即三价铬电镀液中SiC的浓度分别为0g/L、0.5g/L、0.75g/L、1.0g/L、1.25g/L、1.75g/L、2.5g/L时所得到相对应Cr-SiC-PTFE 复合涂层的耐磨性H3/E2(H是硬度,E是弹性模量)进行测定,并拟合成H3/E2 特性曲线如图6所示,对于涂层材料,学术上大部分研究者常用的比 值来评价材料的耐磨性,即H3/E2的比值越大,则表面镀层材料的耐磨性越好。 如图6所示,随着SiC浓度的增加,H3/E2的比值先升高后降低,这表明 Cr-SiC-PTFE复合涂层的耐磨性先增大后降低,在SiC浓度为1.25g/L时,复合 镀层的耐磨性最佳,这与图5通过磨损量测的涂层耐磨性结果一致。For Examples 1-7, namely the electroplating process, the concentrations of SiC in the trivalent chromium electroplating solution were 0g/L, 0.5g/L, 0.75g/L, 1.0g/L, 1.25g/L, 1.75g, respectively. The wear resistance H3/E2 (H is the hardness, E is the elastic modulus) of the corresponding Cr-SiC-PTFE composite coating obtained at the time of /L, 2.5g/L was measured, and fitted to the H3/E2 characteristic curve As shown in Figure 6, for coating materials, most academic researchers commonly use The ratio of
由以上实例,实现了通过控制三价铬电镀液中SiC的浓度,最终获得SiC含 量不同的Cr-SiC-PTFE复合涂层,通过对比不同SiC掺杂对电镀Cr-SiC-PTFE复 合涂层的微观结构和力学性能的影响,明确了在PTFE的浓度为12.5ml/L、电流 密度为35A/dm2、PH值约为2.0、温度为45℃、沉积时间为20分钟时, Cr-SiC-PTFE复合涂层的最优SiC掺杂量为1.25g/L。在此掺杂量下制备的 Cr-SiC-PTFE复合涂层结构致密,晶粒尺寸均匀,涂层与基体之间结合紧密,表 面耐磨损性能最优。From the above examples, it is realized that by controlling the concentration of SiC in the trivalent chromium plating solution, Cr-SiC-PTFE composite coatings with different SiC contents are finally obtained. The influence of microstructure and mechanical properties shows that when the concentration of PTFE is 12.5ml/L, the current density is 35A/dm 2 , the pH value is about 2.0, the temperature is 45°C, and the deposition time is 20 minutes, Cr-SiC- The optimal SiC doping amount of PTFE composite coating is 1.25g/L. The Cr-SiC-PTFE composite coating prepared at this doping amount has a dense structure, uniform grain size, tight bonding between the coating and the substrate, and has the best surface wear resistance.
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