CN111663192A - Device and method for controlling uniform stability of oil content of filament bundle during oiling of acrylic fibers - Google Patents
Device and method for controlling uniform stability of oil content of filament bundle during oiling of acrylic fibers Download PDFInfo
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Abstract
本发明涉及纺丝技术领域,公开了一种控制腈纶上油时丝束含油均匀稳定性的装置及方法,包括按流向依次连接的浓油剂补加线、油剂循环线、油剂母液输送线、调质上油槽、稀油剂回收线、调质罐;所述油剂循环线与调制罐的出口连接,所述油剂母液输送线上设有流向调质罐的油剂母液回流线;所述油剂母液输送线上按流向依次设有油剂过滤器、油剂加热器、科里奥利质量流量控制器和差压式质量流量控制器。本发明在油剂母液输送线上前后串联有科里奥利质量流量控制器和差压式质量流量控制器,通过上述两种质量流量控制器的联合控制可精确、稳定地控制油剂母液的流量以及调整油剂母线的组成,从而能够使得腈纶均匀、稳定地上油。
The invention relates to the technical field of spinning, and discloses a device and a method for controlling the uniformity and stability of tow oil content when acrylic fibers are oiled, comprising a thick oil replenishing line, an oil circulation line, and an oil mother liquor conveying line connected in sequence according to the flow direction Line, conditioning oil tank, thin oil recovery line, conditioning tank; the oil circulation line is connected with the outlet of the preparation tank, and the oil mother liquor conveying line is provided with the return flow of the oil mother liquid to the conditioning tank The oil agent mother liquor conveying line is provided with an oil agent filter, an oil agent heater, a Coriolis mass flow controller and a differential pressure mass flow controller in sequence according to the flow direction. In the invention, a Coriolis mass flow controller and a differential pressure mass flow controller are connected in series before and after the oil agent mother liquor conveying line, and the combined control of the above two mass flow controllers can accurately and stably control the oil agent mother liquor The flow rate and the composition of the oiling agent busbar can be adjusted, so that the acrylic fiber can be oiled evenly and stably.
Description
技术领域technical field
本发明涉及纺丝技术领域,尤其涉及一种控制腈纶上油时丝束含油均匀稳定性的装置及方法。The invention relates to the technical field of spinning, in particular to a device and a method for controlling the uniformity and stability of oil content in a tow when acrylic fibers are oiled.
背景技术Background technique
众所周知,在化学纤维纺丝过程中,对纤维进行上油处理是必不可少的步骤。原因是化学纤维的可纺性差,上油时在纤维表面涂覆纺丝油剂,可使纤维具有良好的润滑性能、优异的抗静电性能和一定的油膜强度,使纤维生产过程中无毛丝、断头,减少白粉、析出物等。此外,纺丝油剂对纤维的后纺加工(包括纺纱、再到最终织物的加工)也有很大影响,优质的纺丝油剂应确保后加工过程也能顺利进行。在聚丙烯腈纤维(腈纶)的纺丝过程中,上油也是必不可少的工序,上油可以改善腈纶纤维的可纺性、手感、柔软性和弹性,并使纺丝和后纺过程顺利进行,是制备高质量、高性能腈纶的重要步骤。As we all know, in the process of chemical fiber spinning, oiling the fiber is an essential step. The reason is that the spinnability of chemical fibers is poor. When oiling, coating the surface of the fiber with spinning oil can make the fiber have good lubricating properties, excellent antistatic properties and a certain oil film strength, so that there is no lint in the fiber production process. , broken ends, reduce white powder, precipitates, etc. In addition, the spin finish also has a great influence on the post-spinning process of the fiber (including spinning, and then to the final fabric processing). In the spinning process of polyacrylonitrile fiber (acrylic fiber), oiling is also an essential process. Oiling can improve the spinnability, hand feeling, softness and elasticity of acrylic fiber, and make the spinning and post-spinning process smooth. It is an important step in the preparation of high-quality, high-performance acrylic fibers.
在纤维生产中,纤维含油率(又称上油率,即纤维表面油剂与干燥无油纤维的质量比)是重要的质量指标之一,它对纤维的加工和质量有很大的影响,纤维含油率的控制在纤维生产中起着重要的作用。如果纤维含油率过低,丝的表面不能均匀地形成油膜,摩擦阻力增大、集束性差、容易产生毛丝;如果纤维含油率过高,纤维会发粘,造成后加工困难,因此,在纺丝过程中,纤维含油率必须控制在适当的范围内。在实际纺丝过程中,要根据设备条件和生产要求,设定纤维含油率的偏差范围,将纤维含油率稳定控制在一定范围内,防止纤维含油率明显偏高或偏低现象,也就是上油不均匀现象。例如,要求的纤维含油率在0.3~0.4%的适当范围内,纤维含油率的偏差范围设定为±0.075%,当纤维含油率偏离0.3~0.4%且不超过±0.075%时,可视为上油均匀;否则,纤维含油率显著偏高或偏低,即上油不均匀。In fiber production, fiber oil content (also known as oil rate, that is, the mass ratio of fiber surface oil to dry oil-free fiber) is one of the important quality indicators, which has a great impact on fiber processing and quality. The control of fiber oil content plays an important role in fiber production. If the oil content of the fiber is too low, the surface of the silk cannot evenly form an oil film, the frictional resistance will increase, the bundling property will be poor, and it is easy to produce wool; if the oil content of the fiber is too high, the fiber will be sticky, making post-processing difficult. In the silk process, the oil content of the fiber must be controlled within an appropriate range. In the actual spinning process, the deviation range of the oil content of the fiber should be set according to the equipment conditions and production requirements, and the oil content of the fiber should be stably controlled within a certain range to prevent the oil content of the fiber from being significantly high or low. Oil unevenness. For example, the required fiber oil content is within the appropriate range of 0.3 to 0.4%, and the deviation range of the fiber oil content is set to ±0.075%. When the fiber oil content deviates from 0.3 to 0.4% and does not exceed ±0.075%, it can be regarded as The oiling is uniform; otherwise, the oil content of the fiber is significantly higher or lower, that is, the oiling is uneven.
上油不均匀现象体现在不同生产线、不同纺丝位生产的不同丝束,甚至同一丝束的不同节段。同一丝束不同节段间的上油不均匀,会引起纺丝过程中的张力波动,增加断头率,不同丝束间的上油不均匀,会导致丝束间的性能和质量差异。因此,上油均匀是保证纺丝和后加工顺利进行以及纤维产品质量稳定的重要因素。近年来,化纤工作者确立了均匀稳定的含油率作为不断提高产品质量的努力方向之一,并开展了较多的工作来研究影响丝束含油率的因素和丝束含油均匀稳定的控制方法。The phenomenon of uneven oiling is reflected in different tows produced by different production lines and different spinning positions, and even different segments of the same tow. Uneven oiling between different segments of the same tow will cause tension fluctuations in the spinning process, increasing the breakage rate, and uneven oiling between different tows, which will lead to differences in performance and quality between tows. Therefore, uniform oiling is an important factor to ensure smooth spinning and post-processing and stable fiber product quality. In recent years, chemical fiber workers have established uniform and stable oil content as one of the efforts to continuously improve product quality, and have carried out a lot of work to study the factors that affect the oil content of tow and the control method for uniform and stable oil content of tow.
结合腈纶湿法纺丝中常用的浸渍式上油法(由于腈纶生产工艺的不同,其上油方法也会有所不同,浸渍式上油的优点是油剂均匀地附着在纤维表面),现有技术采用上油工艺流程如下:纤维丝束进入调质上油槽进行上油,上油后,调质上油槽中的油剂送回调质罐中回收利用。由于纤维丝束通过调质上油槽后带走一定量的油剂,槽中的油剂浓度会降低,因此需要补充油剂。调配到一定浓度的浓油剂,由浓油剂泵计量输送,与流出调质罐的油剂汇合,再由油剂循环泵分为两路,一路通过过滤器、加热器,然后由转子流量计送入调质上油槽,可见上油槽内不断被丝束带走的油剂是由一定浓度的油剂母液补充的;另一路是以自循环的形式流向调质罐,以保证调质罐中油剂浓度均匀稳定,自循环管路内油剂浓度由在线折光仪检测。Combined with the immersion oiling method commonly used in wet spinning of acrylic fibers (due to the different production processes of acrylic fibers, the oiling methods will also be different. The advantage of immersion oiling is that the oil is evenly attached to the surface of the fiber), now The prior art adopts the oiling process as follows: the fiber tow enters the quenching and tempering oil tank for oiling, and after oiling, the oil in the quenching and tempering oil tank is sent back to the tempering tank for recycling. Since the fiber tow takes away a certain amount of oil after passing through the conditioning and oiling tank, the concentration of the oil in the tank will decrease, so the oil needs to be replenished. The concentrated oil is prepared to a certain concentration, and is metered and transported by the concentrated oil pump, merged with the oil flowing out of the conditioning tank, and then divided into two paths by the oil circulation pump. It can be seen that the oil that is continuously taken away by the tow in the oiling tank is supplemented by a certain concentration of oil mother liquor; the other way is to flow to the conditioning tank in the form of self-circulation to ensure that the conditioning tank The concentration of medium oil is uniform and stable, and the concentration of oil in the self-circulating pipeline is detected by an online refractometer.
实际上,控制丝束含油均匀稳定是一个复杂的问题,因为影响丝束含油率的因素很多,涉及设备、工艺等多个方面,这些因素相互关联、相互影响。根据工程技术人员的多年生产实践经验,影响纤维丝束含油率的主要因素是调质上油槽内油剂浓度、纤维的浸油效果和纤维进出调质上油槽的含水率,通过对这些影响因素的有效控制,可以确保纤维含油率的均匀稳定。在纤维的浸油效果一定、纤维进出调质上油槽的含水率稳定的基础上,上油槽内油剂浓度是影响纤维含油率的因素,控制丝束含油率最重要的是控制调质上油槽内油剂浓度。影响调质上油槽内油剂浓度的主要因素有:浓油剂泵的供应量、油剂循环泵的循环量以及油剂母液的浓度,其中浓油剂泵的供应量、油剂循环泵的循环量关系到油剂泵能否稳定定量运行问题,其对调质上油槽内油剂浓度的恒定起着重要作用,体现在油剂泵排量不恒定引起调质上油槽内油剂浓度不稳定问题。事实上,现有技术中纤维丝束上油不均匀,大部分是由油剂泵引起的:一方面,油剂泵是齿轮泵,其工作机构是互相啮合的齿轮,当油剂泵转速低至一定程度时,会出现明显的脉冲输送现象,油剂泵供给油剂的连续性变差,导致上油不均匀的发生;另一方面,在使用油剂泵的过程中,一些齿轮会磨损,导致其计量不准确,不同油剂泵之间齿轮磨损程度的差异会导致计量差异,导致不同生产线、纺丝位上油差异。另外,作为调整上油槽中油剂的供给,油剂母液浓度对调质上油槽内油剂的浓度恒定也有重要影响:一方面,在正常生产过程中,控制油剂母液浓度的稳定性,保证了调整上油槽中油剂的稳定供应,在其它影响因素不变的情况下,油剂母液浓度对纤维含油率有决定性影响;另一方面,在改变纤维品种、丝束含油率要求时,要调整油剂母液浓度以满足对丝束含油率的新要求,或在抽检中发现生产异常、丝束含油率不符合要求时,需要及时调整油剂母液浓度以正常生产。因此,生产过程中需要实时监测油剂母液的浓度,现有技术是利用在线折光仪检测油剂母液浓度。折光仪测量溶液浓度的原理是:根据已知的溶液浓度与折光率的对应关系,利用测量的折光率来推算溶液浓度。然而,温度对物质的折光率有影响,实际上,折光仪对温度的微小变化非常敏感,因此,溶液浓度与折射率之间的已知关系仅适用于一个指定温度,而不适用于其他温度。所以,折光仪最好在规定的温度下测量。但实际使用时往往达不到规定的温度,因此有必要对测量结果进行温度校正。但只有少数物质具有温度偏离系数或温度偏离表,用于对折光仪测得的溶液浓度值进行温度校正。事实上,温度对不同物质折射率的影响是不同的,现有的用于温度校正的温度偏离系数或温度偏离表不适用于大多数其他物质。因此,用折光仪测定油剂母液浓度存在偏差。In fact, controlling the oil content of tow to be uniform and stable is a complex problem, because there are many factors affecting the oil content of tow, involving equipment, technology and other aspects, and these factors are interrelated and affect each other. According to the engineering and technical personnel's many years of practical production experience, the main factors affecting the oil content of the fiber tow are the concentration of the oil agent in the quenching and tempering oil tank, the oil immersion effect of the fibers and the water content of the fibers entering and leaving the quenching and tempering oil tank. The effective control can ensure the uniform and stable fiber oil content. On the basis that the fiber has a certain oil immersion effect and the moisture content of the fiber in and out of the oil tank is stable, the concentration of the oil agent in the oil tank is a factor that affects the oil content of the fiber. The most important thing to control the oil content of the tow is to control the oil tank. Internal oil concentration. The main factors affecting the concentration of the oil in the oil tank are: the supply of the concentrated oil pump, the circulation of the oil circulation pump and the concentration of the oil mother liquor, among which the supply of the concentrated oil pump, the oil circulation pump The circulation volume is related to the stable and quantitative operation of the oil pump, which plays an important role in the stability of the oil concentration in the oil tank. question. In fact, the uneven oiling of fiber tows in the prior art is mostly caused by the oil pump: on the one hand, the oil pump is a gear pump, and its working mechanism is a gear that meshes with each other. When the oil pump rotates at a low speed To a certain extent, there will be obvious pulse conveying phenomenon, and the continuity of oil supply from the oil pump will become poor, resulting in uneven oiling; on the other hand, in the process of using the oil pump, some gears will be worn. , resulting in inaccurate measurement, and the difference in gear wear between different oil pumps will lead to measurement differences, resulting in differences in oiling of different production lines and spinning positions. In addition, in order to adjust the supply of the oil in the oil tank, the concentration of the oil mother liquid also has an important influence on the constant concentration of the oil in the oil tank. On the one hand, in the normal production process, controlling the stability of the oil mother liquid concentration ensures the adjustment For the stable supply of oil in the oil tank, when other influencing factors remain unchanged, the concentration of oil mother liquor has a decisive influence on the oil content of the fiber; The concentration of the mother liquor meets the new requirements for the oil content of the tow, or when the production is abnormal and the oil content of the tow does not meet the requirements during the sampling inspection, it is necessary to adjust the concentration of the oil agent mother liquor in time for normal production. Therefore, it is necessary to monitor the concentration of the oil agent mother liquor in real time in the production process, and the prior art is to use an online refractometer to detect the concentration of the oil agent mother liquor. The principle of the refractometer to measure the concentration of the solution is: according to the known correspondence between the concentration of the solution and the refractive index, the concentration of the solution is calculated by using the measured refractive index. However, temperature has an effect on the refractive index of a substance. In practice, refractometers are very sensitive to small changes in temperature, so the known relationship between solution concentration and refractive index is only valid for one given temperature, not others. . Therefore, the refractometer is best measured at the specified temperature. However, in actual use, the specified temperature is often not reached, so it is necessary to perform temperature correction on the measurement results. But only a few substances have temperature deviation coefficients or temperature deviation tables for temperature correction of the solution concentration values measured by the refractometer. In fact, the effect of temperature on the refractive index of different substances is different, and the existing temperature deviation coefficients or temperature deviation tables for temperature correction are not suitable for most other substances. Therefore, there is a deviation in the determination of the concentration of the oil agent mother liquor with a refractometer.
综上所述,虽然有很多因素影响着丝束含油率,而设备是最基本的要素,通过对设备的改进,使油剂母液按恒定的流量、一定的浓度连续补充到调质上油槽中是关键,通过对这些因素的控制,可以保证上油时丝束含油率的均匀稳定控制。To sum up, although there are many factors that affect the oil content of the centripetal tow, the equipment is the most basic element. Through the improvement of the equipment, the mother liquor of the oil agent can be continuously replenished into the quenching and tempering oil tank at a constant flow rate and a certain concentration. It is the key, through the control of these factors, the uniform and stable control of the oil content of the tow during oiling can be ensured.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种控制腈纶上油时丝束含油均匀稳定性的装置及方法,本发明在油剂母液输送线上前后串联有科里奥利质量流量控制器和差压式质量流量控制器,通过上述两种质量流量控制器的联合控制可精确、稳定地控制油剂母液的流量以及调整油剂母线的组成,从而能够使得腈纶均匀、稳定地上油。In order to solve the above-mentioned technical problems, the present invention provides a device and method for controlling the uniformity and stability of oil content of tow when acrylic fiber is oiled. The pressure type mass flow controller can accurately and stably control the flow of the oil agent mother liquor and adjust the composition of the oil agent busbar through the joint control of the above two mass flow controllers, so that the acrylic fiber can be oiled evenly and stably.
本发明的具体技术方案为:一种控制腈纶上油时丝束含油均匀稳定性的装置,包括按流向依次连接的浓油剂补加线、油剂循环线、油剂母液输送线、调质上油槽、稀油剂回收线、调质罐;所述油剂循环线与调制罐的出口连接,所述油剂母液输送线上设有流向调质罐的油剂母液回流线。所述油剂母液输送线上按流向依次设有油剂过滤器、油剂加热器、科里奥利质量流量控制器和差压式质量流量控制器。The specific technical scheme of the present invention is as follows: a device for controlling the uniformity and stability of the oil content of the tow when the acrylic fiber is oiled, comprising a thick oil replenishing line, an oil circulation line, an oil mother liquor conveying line, a conditioning and tempering line connected in sequence according to the flow direction an oil tank, a thin oil recovery line, and a conditioning tank; the oil circulation line is connected with the outlet of the modulation tank, and the oil mother liquid conveying line is provided with an oil mother liquid return line flowing to the conditioning tank. An oil filter, an oil heater, a Coriolis mass flow controller and a differential pressure mass flow controller are sequentially arranged on the oil mother liquor conveying line according to the flow direction.
作为优选,所述油剂母液回流线与油剂母液输送线的连接点位于油剂过滤器的上游。Preferably, the connection point of the oil agent mother liquor return line and the oil agent mother liquor conveying line is located upstream of the oil agent filter.
作为优选,所述浓油剂补加线上设有浓油剂泵。Preferably, a thick oil agent pump is provided on the thick oil agent replenishing line.
作为优选,所述油剂循环线上设有油剂循环泵。Preferably, an oil circulation pump is provided on the oil circulation line.
作为优选,所述油剂循环泵位于浓油剂补加线与油剂循环线连接点的下游。Preferably, the oil circulation pump is located downstream of the connection point between the rich oil replenishment line and the oil circulation line.
作为优选,所述科里奥利质量流量控制器和差压式质量流量控制器为具有流量测量组件和流量调节组件以及信号传递组件的设备,其响应时间小于0.1秒、流量控制下限在0.1千克/时。Preferably, the Coriolis mass flow controller and the differential pressure mass flow controller are devices with flow measurement components, flow adjustment components and signal transmission components, the response time of which is less than 0.1 seconds, and the lower limit of flow control is 0.1 kg /Time.
一种控制腈纶上油时丝束含油均匀稳定性的方法,包括:从调质上油槽下部流出的稀油剂进入调质罐内,与由油剂母液回流线流入调质罐内的油剂母液油剂汇合;接着进入油剂循环线与由浓油剂补加线的浓油剂混合;混合后成为油剂母液并通入油剂母液输送线,一部分油剂母液输送至油剂母液回流线进行回流循环,剩余部分依次经油剂过滤器、油剂加热器、科里奥利质量流量控制器和差压式质量流量控制器后,进入调质上油槽,调质上油槽中油剂被稀释,稀油剂进入调质罐内,进入下一个循环。A method for controlling the uniformity and stability of oil content in tow when acrylic fiber is oiled, comprising: a thin oil agent flowing out from the lower part of a conditioning upper oil tank enters a conditioning tank, and oil flowing into the conditioning tank from an oil agent mother liquor return line Then it enters the oil circulation line and mixes with the concentrated oil from the concentrated oil supplement line; after mixing, it becomes the oil mother liquid and passes into the oil mother liquid conveying line, and part of the oil mother liquid is transported to the oil mother liquid The return line carries out a return circulation, and the remaining part passes through the oil filter, the oil heater, the Coriolis mass flow controller and the differential pressure mass flow controller in sequence, and then enters the quenching and tempering oil tank, and the oil in the oil tank is quenched and tempered. The agent is diluted, and the thinner oil enters the conditioning tank and enters the next cycle.
其中,通过科里奥利质量流量控制器的读数和差压式质量流量控制器的读数并进行公式换算后来计算确定油剂母液质量流量和测定油剂母液中油剂和水分的组成,然后根据上述结果来控制浓油剂补加线和油剂循环线的流量,从而控制油剂母液的组成。Wherein, through the reading of the Coriolis mass flow controller and the reading of the differential pressure mass flow controller, and after formula conversion, the mass flow rate of the oil agent mother liquor is calculated and determined, and the composition of the oil agent and moisture in the oil agent mother liquor is determined, and then according to the above As a result, the flow rate of the concentrated oil replenishment line and the oil circulation line can be controlled, thereby controlling the composition of the oil mother liquor.
所述公式为:The formula is:
QC=Q (1)Q C = Q (1)
mo+mW=1 (3)m o +m W = 1 (3)
其中:in:
Q:油剂母液质量流量;Q: Mass flow rate of oil agent mother liquor;
QC:科里奥利质量流量控制器的流量读数;Q C : flow reading of Coriolis mass flow controller;
QD:差压式质量流量控制器的流量读数;Q D : flow reading of differential pressure mass flow controller;
mo:油剂母液中油剂的质量分数;m o : the mass fraction of the oil in the oil mother liquor;
mW:油剂母液中水分的质量分数。m W : the mass fraction of water in the mother liquor of the oil agent.
ηmix=ηmix(mo,mW):油剂母液的粘度值,是关于mo、mW的函数;η mix = η mix (m o , m W ): the viscosity value of the oil agent mother liquor, is a function of m o , m W ;
ηL:差压式质量流量控制器标定液体的粘度值;η L : the viscosity value of the liquid to be calibrated by the differential pressure mass flow controller;
ρmix=ρmix(mo,mW):油剂母液的密度值,是关于mo、mW的函数;ρ mix = ρ mix (m o , m W ): the density value of the oil agent mother liquor, which is a function of m o and m W ;
ρL:差压式质量流量控制器标定液体的密度值;ρ L : the density value of the liquid to be calibrated by the differential pressure mass flow controller;
式中,ηO、ηW是油剂、水分的粘度;Mo、MW是油剂、水分的摩尔质量;In the formula, η O and η W are the viscosity of oil and water; Mo and MW are the molar masses of oil and water;
式中,ρo、ρW是油剂、水分的密度;In the formula, ρ o and ρ W are the density of oil and water;
由计算的油剂母液质量流量和油剂母液中油剂、水分的组成及上油时的设定值,获得计算值与设定值的偏差,通过该偏差来控制科里奥利质量流量控制器、浓油剂补加线和油剂循环线的流量。From the calculated mass flow rate of the oil agent mother liquor, the composition of the oil agent and water in the oil agent mother liquid, and the set value during oiling, the deviation between the calculated value and the set value is obtained, and the Coriolis mass flow controller is controlled by this deviation. , the flow rate of the thick oil replenishment line and the oil circulation line.
作为优选,所述科里奥利质量流量控制器的精度为±0.5%、差压式质量流量控制器的精度为±0.4%,油剂母液质量流量控制的最大偏差小于±0.5%,油剂母液组成控制的最大偏差小于±4%。Preferably, the Coriolis mass flow controller has an accuracy of ±0.5%, the differential pressure mass flow controller has an accuracy of ±0.4%, and the maximum deviation of the oil agent mother liquor mass flow control is less than ±0.5%. The maximum deviation of mother liquor composition control is less than ±4%.
作为优选,油剂母液质量流量控制的最大偏差小于±0.3%,油剂母液组成控制的最大偏差小于±1.2%。Preferably, the maximum deviation of the mass flow control of the oil agent mother liquor is less than ±0.3%, and the maximum deviation of the composition control of the oil agent mother liquor is less than ±1.2%.
与现有技术对比,本发明的有益效果是:本发明在油剂母液输送线上前后串联有科里奥利质量流量控制器和差压式质量流量控制器,通过上述两种质量流量控制器的联合控制可精确、稳定地控制油剂母液的流量以及调整油剂母线的组成,从而能够使得腈纶均匀、稳定地上油。Compared with the prior art, the beneficial effects of the present invention are: the present invention is connected in series with a Coriolis mass flow controller and a differential pressure mass flow controller before and after the oil agent mother liquor conveying line. The combined control of the acrylic fiber can accurately and stably control the flow of the oil agent mother liquor and adjust the composition of the oil agent busbar, so that the acrylic fiber can be oiled evenly and stably.
附图说明Description of drawings
图1是本发明装置的连接示意图;Fig. 1 is the connection schematic diagram of the device of the present invention;
图2是本发明科里奥利质量流量控制器的流量测量和控制原理示意图;Fig. 2 is the flow measurement and control principle schematic diagram of Coriolis mass flow controller of the present invention;
图3是本发明差压式质量流量控制器的流量测量原理示意图。3 is a schematic diagram of the flow measurement principle of the differential pressure mass flow controller of the present invention.
附图标记为:浓油剂补加线A、油剂循环线B、油剂母液输送线C、稀油剂回收线D、油剂母液回流线E、调质上油槽1、调质罐2、油剂过滤器3、油剂加热器4、科里奥利质量流量控制器5、差压式质量流量控制器6、浓油剂泵7、油剂循环泵8。The reference signs are: concentrated oil replenishment line A, oil circulation line B, oil mother liquor conveying line C, thin oil recovery line D, oil mother liquor return line E,
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the examples.
实施例Example
一种控制腈纶上油时丝束含油均匀稳定性的装置,如图1所示,包括按流向依次连接的浓油剂补加线A、油剂循环线B、油剂母液输送线C、调质上油槽1、稀油剂回收线D、调质罐2;所述油剂循环线与调制罐的出口连接,所述油剂母液输送线上设有流向调质罐的油剂母液回流线E;所述油剂母液输送线上按流向依次设有油剂过滤器3、油剂加热器4、科里奥利质量流量控制器5和差压式质量流量控制器6。A device for controlling the uniformity and stability of the oil content of the tow when the acrylic fiber is oiled, as shown in Figure 1, includes a thick oil agent replenishing line A, an oil agent circulation line B, an oil agent mother liquor conveying line C, a conditioning
其中,所述油剂母液回流线与油剂母液输送线的连接点位于油剂过滤器的上游。所述浓油剂补加线上设有浓油剂泵7。所述油剂循环线上设有油剂循环泵8。油剂循环泵位于浓油剂补加线与油剂循环线连接点的下游。Wherein, the connection point of the oil agent mother liquor return line and the oil agent mother liquor conveying line is located upstream of the oil agent filter. The thick
所述科里奥利质量流量控制器和差压式质量流量控制器为具有流量测量组件和流量调节组件以及信号传递组件的设备,其响应时间小于0.1秒、流量控制下限在0.1千克/时。The Coriolis mass flow controller and the differential pressure mass flow controller are devices with flow measurement components, flow adjustment components and signal transmission components, the response time of which is less than 0.1 second, and the lower flow control limit is 0.1 kg/h.
一种控制腈纶上油时丝束含油均匀稳定性的方法,包括:从调质上油槽下部流出的稀油剂进入调质罐内,与由油剂母液回流线流入调质罐内的油剂母液油剂汇合;接着进入油剂循环线与由浓油剂补加线的浓油剂混合;混合后成为油剂母液并通入油剂母液输送线,一部分油剂母液输送至油剂母液回流线进行回流循环,剩余部分依次经油剂过滤器、油剂加热器、科里奥利质量流量控制器和差压式质量流量控制器后,进入调质上油槽,调质上油槽中油剂被稀释,稀油剂进入调质罐内,进入下一个循环。A method for controlling the uniformity and stability of oil content in tow when acrylic fiber is oiled, comprising: a thin oil agent flowing out from the lower part of a conditioning upper oil tank enters a conditioning tank, and oil flowing into the conditioning tank from an oil agent mother liquor return line Then it enters the oil circulation line and mixes with the concentrated oil from the concentrated oil supplement line; after mixing, it becomes the oil mother liquid and passes into the oil mother liquid conveying line, and part of the oil mother liquid is transported to the oil mother liquid The return line carries out a return circulation, and the remaining part passes through the oil filter, the oil heater, the Coriolis mass flow controller and the differential pressure mass flow controller in sequence, and then enters the quenching and tempering oil tank, and the oil in the oil tank is quenched and tempered. The agent is diluted, and the thinner oil enters the conditioning tank and enters the next cycle.
其中,通过科里奥利质量流量控制器的读数和差压式质量流量控制器的读数并进行公式换算后来计算确定油剂母液质量流量和测定油剂母液中油剂和水分的组成,然后根据上述结果来控制浓油剂补加线和油剂循环线的流量,从而控制油剂母液的组成。Wherein, through the reading of the Coriolis mass flow controller and the reading of the differential pressure mass flow controller, and after formula conversion, the mass flow rate of the oil agent mother liquor is calculated and determined, and the composition of the oil agent and moisture in the oil agent mother liquor is determined, and then according to the above As a result, the flow rate of the concentrated oil replenishment line and the oil circulation line can be controlled, thereby controlling the composition of the oil mother liquor.
其中,所述公式为:Wherein, the formula is:
QC=Q (1)Q C = Q (1)
mo+mW=1 (3)m o +m W = 1 (3)
其中:in:
Q:油剂母液质量流量;Q: Mass flow rate of oil agent mother liquor;
Qc:科里奥利质量流量控制器的流量读数;Q c : flow reading of the Coriolis mass flow controller;
QD:差压式质量流量控制器的流量读数;Q D : flow reading of differential pressure mass flow controller;
mo:油剂母液中油剂的质量分数;m o : the mass fraction of the oil in the oil mother liquor;
mW:油剂母液中水分的质量分数。m W : the mass fraction of water in the mother liquor of the oil agent.
ηmix=ηmix(mo,mW):油剂母液的粘度值,是关于mo、mW的函数;η mix = η mix (m o , m W ): the viscosity value of the oil agent mother liquor, is a function of m o , m W ;
ηL:差压式质量流量控制器标定液体的粘度值;η L : the viscosity value of the liquid to be calibrated by the differential pressure mass flow controller;
ρmix=ρmix(mo,mW):油剂母液的密度值,是关于mo、mW的函数;ρ mix = ρ mix (m o , m W ): the density value of the oil agent mother liquor, which is a function of m o and m W ;
ρL:差压式质量流量控制器标定液体的密度值。ρ L : The density value of the liquid to be calibrated by the differential pressure mass flow controller.
由计算的油剂母液质量流量和油剂母液中油剂、水分的组成及上油时的设定值,获得计算值与设定值的偏差,通过该偏差来控制科里奥利质量流量控制器、浓油剂补加线和油剂循环线的流量。From the calculated mass flow rate of the oil agent mother liquor, the composition of the oil agent and water in the oil agent mother liquid, and the set value during oiling, the deviation between the calculated value and the set value is obtained, and the Coriolis mass flow controller is controlled by this deviation. , the flow rate of the thick oil replenishment line and the oil circulation line.
所述科里奥利质量流量控制器的精度为±0.5%、差压式质量流量控制器的精度为±0.4%,油剂母液质量流量控制的最大偏差小于±0.5%,油剂母液组成控制的最大偏差小于±4%。作为进一步优选方案,油剂母液质量流量控制的最大偏差小于±0.3%,油剂母液组成控制的最大偏差小于±1.2%。The accuracy of the Coriolis mass flow controller is ±0.5%, the accuracy of the differential pressure mass flow controller is ±0.4%, the maximum deviation of the mass flow control of the oil agent mother liquid is less than ±0.5%, and the composition control of the oil agent mother liquid The maximum deviation is less than ±4%. As a further preferred solution, the maximum deviation of the mass flow control of the oil agent mother liquor is less than ±0.3%, and the maximum deviation of the composition control of the oil agent mother liquor is less than ±1.2%.
如图2所示(以“U”型振动管式科里奥利质量流量控制器为例),科里奥利质量流量控制器的测量和控制原理为:所有的科里奥利质量流量控制器都是利用流体在振动管中流动时,将产生与质量流量成正比的科里奥利力的原理测量和控制的,实现真正意义上的高精度直接流量测量和控制。被驱动的测量管以正弦波的方式上下振动,电磁传感器可以输出一个代表测量管正弦运动的信号。流体通过测量管时,产生的科里奥利力使测量管中点前后两半段以相反的方向变形,这就在两个传感器之间产生了一个时间差Δt(正弦运动信号相位差),当质量流量增大时,测量管变形的程度就增大,两个传感器的时间差就增大。质量流量由下式决定:As shown in Figure 2 (taking the "U" type vibrating tube Coriolis mass flow controller as an example), the measurement and control principle of the Coriolis mass flow controller is: all Coriolis mass flow control All devices are measured and controlled using the principle of Coriolis force proportional to the mass flow when the fluid flows in the vibrating tube, realizing high-precision direct flow measurement and control in the true sense. The driven measuring tube vibrates up and down in a sine wave manner, and the electromagnetic sensor can output a signal representing the sinusoidal motion of the measuring tube. When the fluid passes through the measuring tube, the generated Coriolis force deforms the two halves before and after the midpoint of the measuring tube in opposite directions, which creates a time difference Δt (sinusoidal motion signal phase difference) between the two sensors. When the mass flow increases, the degree of deformation of the measuring tube increases, and the time difference between the two sensors increases. Mass flow is determined by:
Q=k·Δt (4)Q=k·Δt (4)
其中,Q为质量流量,k为流量标定系数,Δt为时间差,这样就实现了质量流量的直接测量和控制。综上,有:Among them, Q is the mass flow, k is the flow calibration coefficient, and Δt is the time difference, so that the direct measurement and control of the mass flow is realized. In summary, there are:
QC=Q (1)Q C = Q (1)
其中,QC是科里奥利质量流量控制器的流量读数,Q是油剂母液的真实质量流量。where QC is the flow reading of the Coriolis mass flow controller, and Q is the true mass flow of the oil mother liquor.
如图3所示,差压式质量流量控制器的工作原理为:管路中的以湍流流动的流体进入差压式流量计后,流型变成层流,差压式流量计的测量原理是基于流体在流道中作层流流动时,流速与压降之间存在线性关系。可以用Poiseuille方程来描述:As shown in Figure 3, the working principle of the differential pressure mass flow controller is: after the turbulent flow in the pipeline enters the differential pressure flowmeter, the flow pattern becomes laminar flow. The measurement principle of the differential pressure flowmeter It is based on the linear relationship between the flow velocity and the pressure drop when the fluid flows laminarly in the flow channel. It can be described by the Poiseuille equation:
q=(P1-P2)πr4/8ηL=KΔP/η (5)q=(P 1 -P 2 )πr 4 /8ηL=KΔP/η (5)
式中,K=πr4/8L (6)In the formula, K=πr 4 /8L (6)
其中,q是流体的体积流量;P1是流体在流道入口的静压力,P2是流体在流道出口的静压力;r是流道的当量半径;η是流体的绝对粘度;L是流道的长度。Among them, q is the volume flow of the fluid ; P1 is the static pressure of the fluid at the inlet of the flow channel, P2 is the static pressure of the fluid at the outlet of the flow channel; r is the equivalent radius of the flow channel; η is the absolute viscosity of the fluid; L is the Length of the runner.
对于差压式流量计而言存在如下的流量换算公式:For differential pressure flow meters, there are the following flow conversion formulas:
式中,qD是差压式流量计以标定流体为基准的体积流量测量值;ηL是标定流体的粘度;q是流体的真实体积流量;ηmix=ηmix(mO,mW)是流体的粘度值,它是mo、mW的函数。In the formula, q D is the volume flow measurement value of the differential pressure flowmeter based on the calibration fluid; η L is the viscosity of the calibration fluid; q is the real volume flow of the fluid; η mix = η mix (m O , m W ) is the viscosity value of the fluid, which is a function of mo , mW .
液体为不可压缩流体,其密度受压力的影响很小,一般忽略不计,液体在经过差压式流量计前后,密度可认为常数,故有:The liquid is an incompressible fluid, and its density is little affected by pressure, which is generally ignored. Before and after the liquid passes through the differential pressure flowmeter, the density can be considered as a constant, so there are:
式中,QD是差压式流量计以标定液体为基准的质量流量读数;Q是液体的真实质量流量;ρL是标定液体的密度;ρmix=ρmix(mO,mW)是液体的密度值,它是mo、mW的函数。In the formula, Q D is the mass flow reading of the differential pressure flowmeter based on the calibration liquid; Q is the real mass flow of the liquid; ρ L is the density of the calibration liquid; ρ mix = ρ mix (m O , m W ) is Density value of a liquid as a function of m o , m W.
根据混合规则,油剂母液的粘度ηmix有:According to the mixing rules, the viscosity η mix of the oil agent mother liquor is:
lnηmix=xO·lnηO+xW·lnηW (9)lnn mix = x O ·lnn O +x W ·lnn W (9)
式中,xO、xW是油剂、水分的摩尔分率,ηO、ηW是油剂、水分的粘度。其中:In the formula , xO and xW are the mole fractions of oil and water, and ηO and ηW are the viscosity of oil and water. in:
式中,wmix是油剂母液的质量,Mo、MW是油剂、水分的摩尔质量,由此,In the formula, w mix is the quality of the oil agent mother liquor, M o and M W are the molar masses of the oil agent and water, thus,
因油剂、水分的摩尔质量Mo、MW和粘度ηO、ηW是常数,那么,油剂母液的粘度ηmix为油剂母液中油剂、水分质量分率mO、mW的函数,即Because the molar masses M o , MW and viscosity η O , η W of oil and water are constants, then the viscosity η mix of the oil mother liquor is a function of the oil and water mass fractions m O and m W in the oil mother liquor . ,Right now
根据双液理论,油剂母液的体积有:According to the two-liquid theory, the volume of the oil mother liquor is:
式中,Vmix是油剂母液的体积,nO、nW是油剂、水分的物质的量,Vm,O、Vm,W是油剂、水分的摩尔体积,ρO、ρW是油剂、水分的密度。由此,油剂母液的密度ρmix有:In the formula, V mix is the volume of the oil agent mother liquor, n O , n W are the amount of oil agent and moisture, V m,O , V m,W are the molar volumes of the oil agent and moisture, ρ O , ρ W is the density of oil and water. Thus, the density ρ mix of the oil agent mother liquor has:
因油剂、水分的密度ρO、ρW是常数,那么,油剂母液的密度ρmix为油剂母液中油剂、水分质量分率mO、mW的函数,即Since the densities ρ O and ρ W of oil and water are constants, the density ρ mix of oil mother liquor is a function of oil and water mass fractions m O and m W in the oil mother liquor, that is,
同时:mo+mW=1 (3)Simultaneously: m o +m W = 1 (3)
将科里奥利质量流量控制器读数QC和差压式质量流量控制器读数QD传入计算机,计算机根据方程组(1)、(2)、(3)计算出输送至上油调质槽的油剂母液质量流量Q以及油剂母液的组成mo、mW,并将这些数据与上油时的设定条件相比较,根据比较得到的偏差来调节科里奥利质量流量控制器、浓油剂泵、油剂循环泵,从而调节输送至上油调质槽的油剂母液质量流量恒定以及油剂母液组成一定,并最终控制丝束含油均匀稳定。The Coriolis mass flow controller reading Q C and the differential pressure mass flow controller reading Q D are sent to the computer, and the computer calculates and sends them to the oiling conditioning tank according to equations (1), (2), (3). The mass flow Q of the oil agent mother liquid and the composition m o and m W of the oil agent mother liquid, and these data are compared with the set conditions when oiling, and the Coriolis mass flow controller, the Coriolis mass flow controller, the Coriolis mass flow controller, The concentrated oil pump and the oil circulation pump can adjust the mass flow of the oil mother liquor sent to the oiling conditioning tank to be constant and the composition of the oil mother liquor to be constant, and finally control the oil content of the tow to be uniform and stable.
本发明中所用原料、设备,若无特别说明,均为本领域的常用原料、设备;本发明中所用方法,若无特别说明,均为本领域的常规方法。The raw materials and equipment used in the present invention, unless otherwise specified, are the common raw materials and equipment in the art; the methods used in the present invention, unless otherwise specified, are the conventional methods in the art.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效变换,均仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention and do not limit the present invention. Any simple modifications, changes and equivalent transformations made to the above embodiments according to the technical essence of the present invention still belong to the technical solutions of the present invention. scope of protection.
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