CN111663205A - An automatic feeding and cotton opening equipment - Google Patents
An automatic feeding and cotton opening equipment Download PDFInfo
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- CN111663205A CN111663205A CN202010594505.0A CN202010594505A CN111663205A CN 111663205 A CN111663205 A CN 111663205A CN 202010594505 A CN202010594505 A CN 202010594505A CN 111663205 A CN111663205 A CN 111663205A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/16—Feeding arrangements
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/20—Framework; Casings; Coverings; Grids
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Abstract
本发明涉及开棉设备技术领域,具体是一种自动上料及开棉设备,所述开棉机本体的前后两侧对称设置有侧封板,两个所述侧封板的表面位于四个边角处均开设有通孔,所述通孔的内侧插设有与开棉机本体相连的快速固定机构,所述输送机的前侧安装有控制开关,且输送机的出料端设置有与其相抵的铲板。本发明设计新颖,结构简单,操作方便,通过快速固定机构可以便于拆卸侧封板,降低了拆卸难度,同时方便对箱内的残留棉花进行清理以及维护,降低了维护成本,间隔式补料机构可实现自动间隔式补料,降低了劳动强度,提高了整体的工作效率,真正实现自动化上料,增加了实用性。
The invention relates to the technical field of cotton opening equipment, in particular to an automatic feeding and cotton opening equipment. Side sealing plates are symmetrically arranged on the front and rear sides of the opening machine body, and the surfaces of the two side sealing plates are located on four sides. There are through holes at the corners, the inner side of the through holes is inserted with a quick fixing mechanism connected to the body of the opener, the front side of the conveyor is installed with a control switch, and the discharge end of the conveyor is provided with offset shovel. The invention has novel design, simple structure and convenient operation. The side sealing plate can be easily disassembled through the quick fixing mechanism, which reduces the difficulty of disassembly, and at the same time, it is convenient to clean and maintain the residual cotton in the box, so as to reduce the maintenance cost. It can realize automatic interval feeding, reduce labor intensity, improve overall work efficiency, truly realize automatic feeding, and increase practicability.
Description
技术领域technical field
本发明涉及开棉设备技术领域,具体是一种自动上料及开棉设备。The invention relates to the technical field of cotton opening equipment, in particular to an automatic feeding and cotton opening equipment.
背景技术Background technique
开棉机用于二维\三维螺丝棉、PP棉、公仔棉、普通中空棉进行均匀开散蓬松,只要一次性开松,适合玩具厂、沙发厂、床上用品厂、家纺制衣厂使用;亦可以开松旧羊毛、羊毛衫、旧棉被等。The cotton opener is used for 2D/3D screw cotton, PP cotton, doll cotton, and ordinary hollow cotton to uniformly open and fluffy. As long as it is opened at one time, it is suitable for toy factories, sofa factories, bedding factories, and home textile factories. You can also open old wool, sweaters, old quilts, etc.
但是目前市面上的开棉机都是采用输送机进行输料,这种方式还是需要操作人员将物料放置在输送带的表面,充其量只能达到半自动输送,从而拉动了工作效率,另外开棉机的箱内长时间工作会出现残留棉花,而现有的开棉机侧板不便于拆卸,因此导致清理维护困难的问题。因此,本领域技术人员提供了一种自动上料及开棉设备,以解决上述背景技术中提出的问题。However, the current openers on the market all use conveyors to convey materials. This method still requires the operator to place the material on the surface of the conveyor belt. At best, it can only achieve semi-automatic conveying, which improves the work efficiency. In addition, the opener The long-term work in the box will cause residual cotton, and the side plate of the existing cotton opener is not easy to disassemble, which leads to the problem of difficult cleaning and maintenance. Therefore, those skilled in the art provide an automatic feeding and cotton opening equipment to solve the problems raised in the above background technology.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种自动上料及开棉设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automatic feeding and cotton opening equipment to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种自动上料及开棉设备,包括开棉机本体,所述开棉机本体的上方转动连接有上盖,且开棉机本体的一侧设置有出料口,所述开棉机本体的另一侧设置有进料口,且开棉机本体的一侧设置有延伸至进料口内侧的输送机,所述开棉机本体的前后两侧对称设置有侧封板,两个所述侧封板的表面位于四个边角处均开设有通孔,所述通孔的内侧插设有与开棉机本体相连的快速固定机构,所述输送机的前侧安装有控制开关,且输送机的出料端设置有与其相抵的铲板,所述输送机与铲板之间通过连杆相连,且输送机的上方位于进料端位置处设置有间隔式补料机构。In order to achieve the above purpose, the present invention provides the following technical solutions: a kind of automatic feeding and cotton opening equipment, comprising an opener body, a top cover is rotatably connected to the top of the opener body, and one side of the cotton opener body is provided with There is a discharge port, the other side of the opener body is provided with a feed port, and one side of the opener body is provided with a conveyor extending to the inside of the feed port. Side sealing plates are arranged symmetrically on the sides, and the surfaces of the two side sealing plates are located at the four corners with through holes. The front side of the conveyor is equipped with a control switch, and the discharge end of the conveyor is provided with a shovel plate that abuts against it, the conveyor and the shovel plate are connected by a connecting rod, and the upper part of the conveyor is located at the feeding end position There is an interval feeding mechanism.
作为本发明更进一步的方案:所述快速固定机构包括插设于通孔内侧且连接开棉机本体的第二筒体,所述第二筒体的上方转动连接有蝶形旋钮,且第二筒体的两侧位于下段位置处对称开设有孔洞,所述第二筒体的内部对应蝶形旋钮的位置处垂直开设有第一腔体,所述第一腔体的内部转动连接有与蝶形旋钮相连的转杆,所述第二筒体的内部对称开设有与两个所述孔洞一一相连通的第二腔体,所述转杆的外部套接固定有第一锥形齿轮,所述第一锥形齿轮的上方对称啮合有第二锥形齿轮,所述第二锥形齿轮的旋转轴贯穿并延伸至第二腔体的内部,所述第二腔体的内部转动连接有与旋转轴相连的螺杆,所述螺杆的另一端拧合有套筒,所述套筒的端部固定有延伸至孔洞外部的卡头。As a further solution of the present invention: the quick fixing mechanism includes a second cylinder inserted inside the through hole and connected to the opener body, a butterfly knob is rotatably connected above the second cylinder, and the second cylinder is The two sides of the cylinder body are symmetrically provided with holes at the lower position, the interior of the second cylinder body is vertically opened at the position corresponding to the butterfly knob, and the interior of the first cavity is rotatably connected with the butterfly knob. A rotating rod connected with a shaped knob, the inside of the second cylinder is symmetrically provided with a second cavity that communicates with the two holes one by one, and the outside of the rotating rod is sleeved and fixed with a first bevel gear, The upper part of the first bevel gear is symmetrically meshed with a second bevel gear, the rotating shaft of the second bevel gear penetrates and extends to the inside of the second cavity, and the inside of the second cavity is rotatably connected with The other end of the screw is screwed with a sleeve, and the end of the sleeve is fixed with a chuck extending to the outside of the hole.
作为本发明更进一步的方案:所述开棉机本体的内侧对应通孔的位置处开设有槽口,槽口的内径与第二筒体的外径相适配,且槽口的内侧对应两个所述卡头的位置处均开设有卡孔,卡孔的内径与卡头的外径适配,所述卡头呈半球形结构。As a further solution of the present invention: a notch is provided on the inner side of the opener body at the position corresponding to the through hole, the inner diameter of the notch matches the outer diameter of the second cylinder, and the inner side of the notch corresponds to two Each of the positions of the clamping head is provided with a clamping hole, the inner diameter of the clamping hole is adapted to the outer diameter of the clamping head, and the clamping head has a hemispherical structure.
作为本发明更进一步的方案:所述第二腔体的内侧对称开设有滑槽,所述套筒的两侧对应滑槽的位置处固定有与其相适配的滑块。As a further solution of the present invention, the inner side of the second cavity is symmetrically provided with a chute, and the sliding blocks corresponding to the two sides of the sleeve are fixed at positions corresponding to the chute.
作为本发明更进一步的方案:所述间隔式补料机构包括第一筒体,所述第一筒体的两端均通过支座固定于输送机的上方,其中一个所述支座的前侧安装有调速电机,所述第一筒体的上方连通设置有进料斗,且第一筒体的底端开设有落料口,所述第一筒体的内部转动连接有转辊,所述转辊的外侧等间距固定有若干与第一筒体内侧壁相贴合的隔板,相邻的两个所述隔板与第一筒体之间形成独立的储料间,所述调速电机的传动端贯穿第一筒体与转辊的端部相连,所述进料斗的上方连通设置有与外界棉花吸料机相连的输棉管。As a further solution of the present invention: the interval feeding mechanism includes a first cylinder, both ends of the first cylinder are fixed above the conveyor through supports, and the front side of one of the supports A speed regulating motor is installed, a feeding hopper is communicated with the top of the first cylinder, and a blanking port is opened at the bottom end of the first cylinder, and a rotating roller is connected in rotation inside the first cylinder, so The outer side of the rotating roller is fixed with a number of partitions that fit with the inner side wall of the first cylinder at equal intervals, and an independent storage room is formed between the adjacent two partitions and the first cylinder. The transmission end of the speed motor runs through the first cylinder and is connected to the end of the rotating roller, and a cotton feeding pipe connected to the external cotton suction machine is communicated above the feeding hopper.
作为本发明更进一步的方案:所述第一筒体、转辊以及隔板均采用阻燃ABS材质的构件,且第一筒体、转辊以及隔板的表面均匀喷涂有防静电涂层。As a further solution of the present invention: the first cylinder, the rotating roller and the partition are all made of flame-retardant ABS, and the surfaces of the first cylinder, the rotating roller and the partition are uniformly sprayed with an antistatic coating.
作为本发明更进一步的方案:所述落料口的长度等于输送机传输带的宽度。As a further solution of the present invention: the length of the blanking port is equal to the width of the conveyor belt.
作为本发明更进一步的方案:所述开棉机本体与输送机的底部均安装有支腿,所述支腿的底部设置有橡胶材质的支垫。As a further solution of the present invention: the bottom of the opener body and the conveyor are both provided with outriggers, and the bottoms of the outriggers are provided with support pads made of rubber material.
与现有技术相比,本发明的有益效果是:本发明设计新颖,结构简单,操作方便,通过快速固定机构可以便于拆卸侧封板,降低了拆卸难度,同时方便对箱内的残留棉花进行清理以及维护,降低了维护成本,间隔式补料机构可实现自动间隔式补料,降低了劳动强度,提高了整体的工作效率,真正实现自动化上料,增加了实用性。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention has a novel design, a simple structure, and is convenient to operate, and the quick fixing mechanism can facilitate the disassembly of the side sealing plate, which reduces the difficulty of disassembly and facilitates the removal of the residual cotton in the box at the same time. Cleaning and maintenance reduce maintenance costs. The interval feeding mechanism can realize automatic interval feeding, which reduces labor intensity, improves overall work efficiency, truly realizes automatic feeding, and increases practicability.
附图说明Description of drawings
图1为一种自动上料及开棉设备的结构示意图;Fig. 1 is a kind of structural representation of automatic feeding and cotton opening equipment;
图2为一种自动上料及开棉设备中铲板的安装位置示意图;Fig. 2 is a kind of schematic diagram of the installation position of the shovel plate in the automatic feeding and cotton opening equipment;
图3为一种自动上料及开棉设备中第一筒体的内部结构示意图;3 is a schematic diagram of the internal structure of a first cylinder in an automatic feeding and cotton opening equipment;
图4为一种自动上料及开棉设备中快速固定机构的结构示意图;Fig. 4 is a kind of structural schematic diagram of fast fixing mechanism in automatic feeding and cotton opening equipment;
图5为一种自动上料及开棉设备中图4中A处的放大结构示意图。Fig. 5 is an enlarged schematic view of the structure at A in Fig. 4 in an automatic feeding and cotton opening equipment.
图中:1、开棉机本体;2、进料口;3、上盖;4、调速电机;5、进料斗;6、输棉管;7、第一筒体;8、支座;9、输送机;10、控制开关;11、第二筒体;12、支腿;13、蝶形旋钮;14、侧封板;15、出料口;16、通孔;17、连杆;18、铲板;19、储料间;20、隔板;21、转辊;22、落料口;23、转杆;24、第二腔体;25、第一腔体;26、螺杆;27、滑块;28、套筒;29、卡头;30、孔洞;31、滑槽;32、第二锥形齿轮;33、第一锥形齿轮。In the figure: 1. The body of the cotton opener; 2. The feeding port; 3. The upper cover; 4. The speed regulating motor; 5. The feeding hopper; 6. The cotton feeding pipe; 7. The first cylinder; ;9, conveyor; 10, control switch; 11, second cylinder; 12, outrigger; 13, butterfly knob; 14, side sealing plate; 15, discharge port; 16, through hole; 17, connecting rod ; 18, shovel plate; 19, storage room; 20, partition plate; 21, rotary roller; 22, blanking port; 23, rotary rod; 24, second cavity; 25, first cavity; 26, screw ; 27, the slider; 28, the sleeve; 29, the chuck; 30, the hole; 31, the chute; 32, the second bevel gear; 33, the first bevel gear.
具体实施方式Detailed ways
请参阅图1~5,本发明实施例中,一种自动上料及开棉设备,包括开棉机本体1,开棉机本体1的上方转动连接有上盖3,且开棉机本体1的一侧设置有出料口15,开棉机本体1的另一侧设置有进料口2,且开棉机本体1的一侧设置有延伸至进料口2内侧的输送机9,开棉机本体1与输送机9的底部均安装有支腿12,支腿12的底部设置有橡胶材质的支垫,可以起到稳定支撑的效果,保证设备的正常运行。Please refer to FIGS. 1 to 5 , in the embodiment of the present invention, an automatic feeding and cotton opening device includes an opener body 1 , a
开棉机本体1的前后两侧对称设置有侧封板14,两个侧封板14的表面位于四个边角处均开设有通孔16,通孔16的内侧插设有与开棉机本体1相连的快速固定机构,快速固定机构包括插设于通孔16内侧且连接开棉机本体1的第二筒体11,第二筒体11的上方转动连接有蝶形旋钮13,且第二筒体11的两侧位于下段位置处对称开设有孔洞30,第二筒体11的内部对应蝶形旋钮13的位置处垂直开设有第一腔体25,第一腔体25的内部转动连接有与蝶形旋钮13相连的转杆23,第二筒体11的内部对称开设有与两个孔洞30一一相连通的第二腔体24,转杆23的外部套接固定有第一锥形齿轮33,第一锥形齿轮33的上方对称啮合有第二锥形齿轮32,第二锥形齿轮32的旋转轴贯穿并延伸至第二腔体24的内部,第二腔体24的内部转动连接有与旋转轴相连的螺杆26,螺杆26的另一端拧合有套筒28,套筒28的端部固定有延伸至孔洞30外部的卡头29,开棉机本体1的内侧对应通孔16的位置处开设有槽口,槽口的内径与第二筒体11的外径相适配,且槽口的内侧对应两个卡头29的位置处均开设有卡孔,卡孔的内径与卡头29的外径适配,卡头29呈半球形结构,第二腔体24的内侧对称开设有滑槽31,套筒28的两侧对应滑槽31的位置处固定有与其相适配的滑块27,拆卸维护时:顺时针转动蝶形旋钮13,蝶形旋钮13转动后带动转杆23转动,转杆23转动后带动第一锥形齿轮33旋转,因啮合关系第二锥形齿轮32会随之转动,第二锥形齿轮32转动后通过旋转轴带动螺杆26转动,套筒28的内部设置有内螺纹,通过螺纹特性套筒28会沿螺杆26的螺纹转动方向移动,进一步套筒28在移动的同时会带动卡头29从卡孔中退出并缩入第二腔体24中,进而解除锁定,此时可以将第二筒体11拔出,即可拆卸侧封板14;The front and rear sides of the opener body 1 are symmetrically provided with
安装时:将侧封板14贴合在开棉机本体1的侧边,进一步将拆卸后第二筒体11插入通孔16和槽口中,在卡头29与卡孔对应后,逆时针转动蝶形旋钮13即可使得套筒28带动卡头插入卡孔中形成固定,此方法无需工具,降低了拆卸难度,同时方便对箱内的残留棉花进行清理以及维护,降低了维护成本。During installation: fit the
输送机9的前侧安装有控制开关10,且输送机9的出料端设置有与其相抵的铲板18,输送机9与铲板18之间通过连杆17相连,且输送机9的上方位于进料端位置处设置有间隔式补料机构,间隔式补料机构包括第一筒体7,第一筒体7的两端均通过支座8固定于输送机9的上方,其中一个支座8的前侧安装有调速电机4,第一筒体7的上方连通设置有进料斗5,且第一筒体7的底端开设有落料口22,第一筒体7的内部转动连接有转辊21,转辊21的外侧等间距固定有若干与第一筒体7内侧壁相贴合的隔板20,相邻的两个隔板20与第一筒体7之间形成独立的储料间19,调速电机4的传动端贯穿第一筒体7与转辊21的端部相连,进料斗5的上方连通设置有与外界棉花吸料机相连的输棉管6,工作时打开设备,外界的棉花吸料机将棉花通过输棉管6输送至第一筒体7的内部,调速电机4转动时会带动转辊21转动,每当储料间19对应进料斗5时,会被输送中棉花填满,填满后的储料间19继续沿第一筒体7的内壁转动,当转动至落料口22时会掉落至输送机9的上表面,进而起到间隔式补料,输送机9带动棉花通过进料口2进入开棉机本体1中进行开棉,最后由出料口15排出,铲板18可以防止棉花到达输送机9端部不落料的问题。A
第一筒体7、转辊21以及隔板20均采用阻燃ABS材质的构件,且第一筒体7、转辊21以及隔板20的表面均匀喷涂有防静电涂层,防止通过静电吸附导致落料困难的问题。The
落料口22的长度等于输送机9传输带的宽度,便于将棉花均匀的撒在输送机9的表面。The length of the blanking
本发明的工作原理是:工作时打开设备,外界的棉花吸料机将棉花通过输棉管6输送至第一筒体7的内部,调速电机4转动时会带动转辊21转动,每当储料间19对应进料斗5时,会被输送中棉花填满,填满后的储料间19继续沿第一筒体7的内壁转动,当转动至落料口22时会掉落至输送机9的上表面,进而起到间隔式补料,输送机9带动棉花通过进料口2进入开棉机本体1中进行开棉,最后由出料口15排出,铲板18可以防止棉花到达输送机9端部不落料的问题;拆卸维护时:顺时针转动蝶形旋钮13,蝶形旋钮13转动后带动转杆23转动,转杆23转动后带动第一锥形齿轮33旋转,因啮合关系第二锥形齿轮32会随之转动,第二锥形齿轮32转动后通过旋转轴带动螺杆26转动,套筒28的内部设置有内螺纹,通过螺纹特性套筒28会沿螺杆26的螺纹转动方向移动,进一步套筒28在移动的同时会带动卡头29从卡孔中退出并缩入第二腔体24中,进而解除锁定,此时可以将第二筒体11拔出,即可拆卸侧封板14;The working principle of the present invention is as follows: open the equipment during operation, the cotton suction machine outside transports the cotton through the
安装时:将侧封板14贴合在开棉机本体1的侧边,进一步将拆卸后第二筒体11插入通孔16和槽口中,在卡头29与卡孔对应后,逆时针转动蝶形旋钮13即可使得套筒28带动卡头插入卡孔中形成固定,此方法无需工具,降低了拆卸难度,同时方便对箱内的残留棉花进行清理以及维护,降低了维护成本。During installation: fit the
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the solution and its inventive concept shall be included within the protection scope of the present invention.
Claims (8)
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| CN111663205B (en) | 2024-04-19 |
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