CN111733478B - Preparation method of high-elasticity polyurethane elastic fiber - Google Patents

Preparation method of high-elasticity polyurethane elastic fiber Download PDF

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CN111733478B
CN111733478B CN202010703280.8A CN202010703280A CN111733478B CN 111733478 B CN111733478 B CN 111733478B CN 202010703280 A CN202010703280 A CN 202010703280A CN 111733478 B CN111733478 B CN 111733478B
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prepolymer
polyurethane
elastic fiber
elasticity
agent
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CN111733478A (en
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薛士壮
晋中成
杨晓印
钱锦
刘珊珊
肖华
刘刚
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Huafon Chongqing Spandex Co ltd
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Huafon Chongqing Spandex Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/94Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of other polycondensation products
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4812Mixtures of polyetherdiols with polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6681Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
    • C08G18/6685Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention relates to a preparation method of high-elasticity polyurethane elastic fiber, firstly, polyurethane prepolymers with different structures are prepared in a prepolymerization stage, wherein one prepolymer is prepared by mixing and heating diphenylmethane diisocyanate (MDI) and a first polyether polyol, and the other prepolymer is prepared by mixing and heating diphenylmethane diisocyanate (MDI) and a second polyether polyol; uniformly mixing the polyurethane prepolymers with different structures according to a certain mass ratio, and dissolving the mixture by using an aprotic polar solvent to obtain a prepolymer solution; then mixing the chain extender and the chain terminator with the prepolymer solution to form a polyurethane urea solution; adding the slurry into the prepared polyurethane urea solution, mixing uniformly and curing to form a spandex spinning solution; and finally, preparing the high-elasticity polyurethane elastic fiber by adopting dry spinning. The polyurethane elastic fiber has excellent elastic modulus and resilience, and can meet the requirements of some special fields on the high elasticity of the fiber.

Description

Preparation method of high-elasticity polyurethane elastic fiber
Technical Field
The invention belongs to the technical field of preparation of high polymer materials, and particularly relates to a preparation method of high-elasticity polyurethane elastic fibers. The polyurethane elastic fiber prepared by the invention has excellent elastic modulus and resilience, and can meet the requirements of some special fields on the high elasticity of the fiber.
Background
The polyurethane elastic fiber mainly comprises a soft segment formed by long-chain polyether or polyester and a hard segment formed by reaction of short-chain diamine and diisocyanate, and is widely applied to various garment materials. With the development of professional sports clothes, the market requires that the clothes are worn more comfortably and closely, higher requirements are provided for the elastic property of spandex fibers, and otherwise, the fabric is easy to lose elasticity and deform.
At present, aiming at the elasticity performance of spandex fibers, physical modification and chemical modification methods are mainly used. Patent CN200810116701.6 discloses a preparation method of polyether type high resilience spandex fiber and its product, which is characterized in that a certain amount of free MDI is added into prepolymer solution to improve the resilience of the fiber, but the free MDI can generate side reaction and be crystallized and separated out in low temperature environment, which affects spinnability. In patent CN109183188A, the imide structure is included in the molecular main chain of spandex by copolymerization of diol monomers including imide structure, which improves the strength, modulus and high temperature resistance of fiber, but the monomer has high cost, and is not suitable for large-scale industrial production. Patent CN201410054041.9 utilizes a free radical initiator to release decomposed free radicals under high temperature conditions to initiate polyurethane polymers to form intermolecular micro-crosslinking, and fiber products have high modulus characteristics, but the technology encounters the problems of instability of the free radical initiator, difficulty in controlling the degree of micro-crosslinking, and non-uniform dispersion in stock solution during production. Chinese patent CN103757741B improves the resilience of the fiber by physical crosslinking between hard segments of polyurethane through UPy (2-ureido-4 [1H ] -pyrimidone) type diamine chemical in the chain extender, but has the problem of stock solution storage stability.
Disclosure of Invention
The technical problem is as follows: aiming at the defects of the prior art, the invention provides a preparation method of high-elasticity polyurethane elastic fiber. The method has the advantages of stable and easily-controlled production process, solves the problems of storage stability and spinnability of the spinning solution in the prior art, and realizes the high elasticity performance of the polyurethane elastic fiber.
The technical scheme is as follows: in order to achieve the above object, the present invention provides a method for preparing a high-elasticity polyurethane elastic fiber, comprising the steps of:
step one, reacting diphenylmethane diisocyanate (MDI) and polyether polyol according to a mass ratio of 1: 9.5-1: 13 to prepare a polyurethane prepolymer A;
step two, reacting diphenylmethane diisocyanate (MDI) and polyether polyol according to the mass ratio of 1: 11.9-1: 14.3 to prepare a polyurethane prepolymer B;
step three, mixing the polyurethane prepolymer A and the polyurethane prepolymer B to prepare a prepolymer C;
step four, dissolving the prepolymer C by using an organic solvent, and adding a chain extender and a chain terminator to form a polyurethane urea solution;
adding the sizing agent into the prepared polyurethane urea solution, and curing to form a spandex spinning solution;
and step six, preparing the high-elasticity polyurethane elastic fiber from the prepared spandex spinning solution by adopting a dry spinning technology.
Wherein:
the polyether glycol in the first step has a functionality of 2 and a number average molecular weight of 1000-2000.
The polyurethane prepolymer A in the first step has NCO% with the mass fraction of 2.4% -3.2%.
The polyether polyol in the second step has functionality of 3 and number average molecular weight of 700-3000 polyoxypropylene triol.
And the polyurethane prepolymer B in the step two has NCO% with the mass fraction of 2.2% -2.6%.
The mass ratio of the prepolymer A to the prepolymer B in the prepolymer C in the third step is 95: 5-80: 20.
The chain extender in the fourth step is one or more of ethylenediamine, propylenediamine and pentylenediamine; the chain terminator is one or more of diethylamine, n-hexylamine and ethanolamine.
The sizing agent in the fifth step contains chlorine-resistant agent, anti-yellowing agent, antioxidant, dyeing auxiliary agent, antistatic agent, delustering agent and lubricating and unwinding agent.
And the mass ratio of the polyurethane urea solid component to the slurry solid component in the fifth step is 94: 6-99: 1.
And in the sixth step, the apparent viscosity of the spandex spinning solution at 40 ℃ is 3500-5500 poise.
Has the advantages that: compared with the prior art, the spandex fiber prepared by the invention has more excellent elastic modulus and resilience performance compared with the conventional spandex fiber with the same denier, and the problems of unstable storage and poor spinnability of the spinning solution prepared by the prior art are solved.
Detailed Description
In order to make the technical solutions and advantages of the present invention clearer, the following embodiments of the present invention are clearly and completely described, but the embodiments should not be construed as limiting the present invention in any way.
The first embodiment is as follows:
(1) 319.5Kg of polytetrahydrofuran ether glycol (molecular weight 1820) and 71.85Kg of 4, 4' -toluene diisocyanate were reacted at 85 ℃ for 120min to give an isocyanate group-terminated polyurethane prepolymer A having an NCO content of 2.4% by mass.
(2) 150.593Kg of polyoxypropylene triol (molecular weight 1000) and 205.539Kg of 4, 4' -tolylene diisocyanate were reacted at 85 ℃ for 120min to give an isocyanate group-terminated polyurethane prepolymer B in which the mass fraction of NCO was 2.2%.
(3) And uniformly mixing the prepolymer A and the prepolymer B to obtain a prepolymer C, wherein the mass ratio of the prepolymer A to the prepolymer B is 95: 5.
(4) Dissolving prepolymer C with N, N-dimethylacetamide, adding an N, N-dimethylacetamide solution containing 1.479Kg of ethylenediamine, 0.203Kg of propylenediamine and 0.333Kg of diethylamine to perform chain extension reaction and chain termination reaction; then adding N, N-dimethylacetamide solution of chlorine resisting agent, anti-yellowing agent, antioxidant, dyeing auxiliary agent, antistatic agent, delustering agent and lubricating and unwinding agent; after the stock solution is cured, the apparent viscosity at 40 ℃ is 4500poise, and the 3-hole 40D polyurethane elastic fiber is obtained through dry spinning.
Example two:
the preparation method is the same as that of the first example, except that the mass ratio of the prepolymer A to the prepolymer B in the prepolymer C in the step (3) is 90: 10.
Example three:
the preparation method is the same as that of the first example, except that the mass ratio of the prepolymer A to the prepolymer B in the prepolymer C in the step (3) is 80: 20.
Example four:
(1) 319.53Kg of polytetrahydrofuran ether glycol (with a molecular weight of 1820) and 76.93Kg of 4, 4' -toluene diisocyanate were reacted at 85 ℃ for 120min to give an isocyanate group-terminated polyurethane prepolymer A with an NCO content of 2.8% by mass.
(2) 319.53Kg of polyoxypropylene triol (molecular weight 3000) and 70.091Kg of 4, 4' -toluene diisocyanate were reacted at 85 ℃ for 120min to give an isocyanate group-terminated polyurethane prepolymer B in which the mass fraction of NCO was 2.6%.
(3) And uniformly mixing the prepolymer A and the prepolymer B to obtain a prepolymer C, wherein the mass ratio of the prepolymer A to the prepolymer B is 95: 5.
(4) Dissolving prepolymer C with N, N-dimethylacetamide, adding N, N-dimethylacetamide solution containing 1.72Kg of ethylenediamine, 0.236Kg of propylenediamine and 0.381Kg of diethylamine to carry out chain extension reaction and chain termination reaction; then adding N, N-dimethylacetamide solution of chlorine resisting agent, anti-yellowing agent, antioxidant, dyeing auxiliary agent, antistatic agent, delustering agent and lubricating and unwinding agent; after the stock solution is cured, the apparent viscosity at 40 ℃ is 5000poise, and the 3-hole 40D polyurethane elastic fiber is obtained through dry spinning.
Comparative example one:
the preparation process is the same as in example one except that prepolymer C in step (3) is composed entirely of prepolymer A.
Comparative example two:
the preparation process is the same as in example one except that prepolymer C in step (3) is composed entirely of prepolymer B.
The elastic properties were evaluated in examples one to four and comparative example one in the following manner:
(1) 300% elongation stress (SS300)
And testing the sample by using an electronic tensile testing machine, wherein the tensile speed is 500mm/min, the length of the sample is 50mm, and the stress of the sample is tested when the sample is extended by 300%.
(2) Elastic recovery rate
Elastic recovery rate ═ L 1 -L 2 )/(L 1 -L 0 ) Wherein L is 0 Is the original length of the sample, L 1 The length of the sample when stretched to 300% elongation, L 2 The length of the sample after relaxation by stretching.
The results obtained for examples one to four and comparative examples one and two are shown in table 1 below:
TABLE 1
TABLE 1 comparison of Spandex Properties
Prepolymer A Prepolymer B Prepolymer a: prepolymer B SS300/g Elastic recovery rate/%) Spinnability
Example 1 2.4% 2.2% 95:5 14.0 93.6 Good effect
Example 2 2.4% 2.2% 90:10 14.7 94.5 Good effect
Example 3 2.4% 2.2% 80:20 15.6 96.7 Good effect
Example 4 2.8% 2.6% 95:5 15.0 95.1 Good effect
Comparative example 1 2.4% -- 100 11.8 91.2 Good effect
Comparative example 2 -- 2.2% 0:100 -- -- Can not spin

Claims (4)

1. A preparation method of high-elasticity polyurethane elastic fiber is characterized in that the preparation method of the polyurethane elastic fiber comprises the following steps:
step one, reacting diphenylmethane diisocyanate (MDI) and polyether polyol according to the mass ratio of 1: 9.5-1: 13 to prepare a polyurethane prepolymer A;
step two, reacting diphenylmethane diisocyanate (MDI) and polyether polyol according to the mass ratio of 1: 11.9-1: 14.3 to prepare a polyurethane prepolymer B;
step three, mixing the polyurethane prepolymer A and the polyurethane prepolymer B to prepare a prepolymer C;
step four, dissolving the prepolymer C by using an organic solvent, and adding a chain extender and a chain terminator to form a polyurethane urea solution;
adding the slurry into the prepared polyurethane urea solution, and curing to form a polyurethane spinning solution;
step six, preparing the prepared spandex spinning solution into high-elasticity polyurethane elastic fibers by adopting a dry spinning technology;
wherein,
the polyether glycol in the first step is polytetrahydrofuran ether glycol with the functionality of 2 and the number average molecular weight of 1000-2000;
the polyurethane prepolymer A in the first step has NCO with the mass fraction of 2.4% -3.2%;
the polyether polyol in the second step is polyoxypropylene triol with the functionality of 3 and the number average molecular weight of 700-3000;
the polyurethane prepolymer B in the second step has NCO with the mass fraction of 2.2% -2.6%;
the mass ratio of the prepolymer A to the prepolymer B in the prepolymer C in the third step is 95: 5-80: 20.
2. The method for preparing a high-elasticity polyurethane elastic fiber according to claim 1, wherein the method comprises the following steps: the chain extender in the fourth step is one or more of ethylenediamine, propylenediamine and pentylenediamine; the chain terminator is one or more of diethylamine and n-hexylamine.
3. The method for preparing a high-elasticity polyurethane elastic fiber according to claim 1, wherein the method comprises the following steps: the sizing agent in the fifth step contains chlorine-resistant agent, anti-yellowing agent, antioxidant, dyeing auxiliary agent, antistatic agent, delustering agent and lubricating and unwinding agent.
4. The method for preparing a high-elasticity polyurethane elastic fiber according to claim 1, wherein the method comprises the following steps: and in the sixth step, the apparent viscosity of the spandex spinning solution at 40 ℃ is 3500-5500 poise.
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CN113089122B (en) * 2021-04-01 2023-03-10 华峰重庆氨纶有限公司 Preparation method of polyurethane urea spinning solution with stable and controllable viscosity and fiber
CN113684553B (en) * 2021-09-16 2023-07-11 东莞市博斯蒂新材料有限公司 TPU monofilament
CN119060292B (en) * 2024-08-29 2025-08-05 中原工学院 Spandex fiber, preparation method thereof, and textile prepared therefrom

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