CN111846292A - An automatic sorting and loading assembly for soil samples - Google Patents
An automatic sorting and loading assembly for soil samples Download PDFInfo
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- CN111846292A CN111846292A CN201910334019.2A CN201910334019A CN111846292A CN 111846292 A CN111846292 A CN 111846292A CN 201910334019 A CN201910334019 A CN 201910334019A CN 111846292 A CN111846292 A CN 111846292A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract
Description
技术领域technical field
本发明涉及土壤样品制备技术领域,特别涉及一种自动分选装样组件。The invention relates to the technical field of soil sample preparation, in particular to an automatic sorting and sample loading assembly.
背景技术Background technique
土壤样品制备,是指土壤样品从田间采集后经历混匀、干燥、磨细和过筛的过程。如图1所示,传统土样制备流程包括:取样、去除土壤中混杂的砖块、石灰结核、根茎动植物残体等异物、风干、粗磨、细磨、称重装瓶等步骤。按照国家环保行业标准HJ/T 166-2004《土壤环境监测技术规范》“第八章样品制备”的相关要求,在土样装瓶的过程中均需采用四分法对土壤样品进行分选。传统土样制备过程中采用人工方式实现四分,具体方法为:将土堆成锥状,然后用尺转动,将锥体铺成饼状,之后用尺画出十字线,取对角的两个扇形部分的土样进行四分,最后进行装瓶。以上操作过程为纯人工操作,制备过程存在工作量较大,周期长,制样效率低等问题。Soil sample preparation refers to the process of mixing, drying, grinding and sieving soil samples after they are collected from the field. As shown in Figure 1, the traditional soil sample preparation process includes: sampling, removal of mixed bricks, lime nodules, rhizomes, animals and plants and other foreign objects in the soil, air drying, coarse grinding, fine grinding, weighing and bottling. According to the relevant requirements of "Chapter VIII Sample Preparation" of the national environmental protection industry standard HJ/T 166-2004 "Technical Specifications for Soil Environmental Monitoring", the four-point method should be used to sort the soil samples in the process of bottling the soil samples. In the traditional soil sample preparation process, quartering is achieved manually. The specific method is as follows: pile the soil into a cone shape, then rotate it with a ruler, and spread the cone into a cake shape, then use a ruler to draw a cross line, and take two diagonal The soil samples from each sector were quartered and finally bottled. The above operation process is purely manual operation, and the preparation process has problems such as large workload, long cycle and low sample preparation efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的是:针对现有技术的不足,提供一种对土壤样品进行分选装瓶的组件,以实现自动化的土样制备过程。The purpose of the present invention is to provide a component for sorting and bottling soil samples in view of the deficiencies of the prior art, so as to realize the automatic soil sample preparation process.
本发明的技术方案是:一种土壤样品的自动分选装样组件,该装样组件分为上下两层,包括:上层的四分漏斗以及下层的装样容器;The technical scheme of the present invention is: an automatic sorting sample loading assembly for soil samples, the sample loading assembly is divided into upper and lower layers, including: an upper layer four-point funnel and a lower layer sample loading container;
四分漏斗包括:漏斗以及十字形隔板;十字形隔板将漏斗内部分为等份的四个扇形区域,其中一组对角的扇形区域底部开放,另一组对角的扇形区域底部封闭;The four-point funnel includes: a funnel and a cross-shaped partition; the cross-shaped partition divides the interior of the funnel into four equal sectors, of which one set of diagonal sectors is open at the bottom, and the other set of diagonal sectors is closed at the bottom ;
装样时,四分漏斗的出口与装样容器的开口相对。When loading the sample, the outlet of the four-point funnel is opposite to the opening of the sample loading container.
装样的具体流程为:利用机械手将装有土壤样品的料框运送至四分漏斗上方,并倾倒土壤样品至四分漏斗的十字形隔板中心,粉末样品呈正态分布沿四分结构中心线自然下落在重力的作用下,土壤样品将大致均匀地分布在四个扇形区域内中,底部开放的扇形区域内的土壤样品物落入与四分漏斗出口相对的装样容器内,而底部封闭的扇形区域内的土壤样品物则保留在原地,从而达到对土壤样品的均匀分离,两部分粉末状样品的性状原则上尽可能保持均匀、一致,彼此互有代表性,实现粉末样品分样取样的目的。The specific process of loading the sample is as follows: use the manipulator to transport the material frame containing the soil sample to the top of the four-point funnel, and pour the soil sample to the center of the cross-shaped partition of the four-point funnel, and the powder sample is normally distributed along the center of the four-point structure. Under the action of gravity, the soil sample will be roughly evenly distributed in the four fan-shaped areas. The soil sample in the fan-shaped area open at the bottom falls into the sampling container opposite to the outlet of the quarter funnel, and the bottom The soil samples in the enclosed fan-shaped area are kept in place, so as to achieve uniform separation of soil samples. In principle, the properties of the two powder samples are kept as uniform and consistent as possible, and they are mutually representative, so as to realize the separation of powder samples. purpose of sampling.
进一步的,装样组件还包括:能够沿水平方向前后移动的固定架,四分漏斗通过限位导引卡槽安装在固定架上,在不进行分选装样任务时,固定架向内收回,避免四分漏斗影响机械手移动;进行分选装样任务时,固定架向外伸出,令四分漏斗的出口与装样容器的开口相对。Further, the sample loading assembly also includes: a fixing frame that can move forward and backward in the horizontal direction, the four-point funnel is installed on the fixing frame through the limit guide slot, and the fixing frame is retracted inward when the task of sorting and loading is not performed. , to prevent the quadrant funnel from affecting the movement of the manipulator; when the sorting and loading task is performed, the fixing frame extends outwards, so that the outlet of the quadrant funnel is opposite to the opening of the sample loading container.
进一步的,为方便机械手对四分漏斗的夹持,四分漏斗的外壁处还设有定位夹持凸台。Further, in order to facilitate the gripping of the quadrant funnel by the manipulator, the outer wall of the quadrant funnel is also provided with a positioning and clamping boss.
进一步的,装样容器可以是分装瓶或分装袋,分装瓶或分装袋的数量为两个以上;装样容器放置在旋转架上,装样时,装样容器以旋转的形式依次与四分漏斗的出口相对。Further, the sample loading container can be divided into bottles or bags, and the number of divided bottles or bags is two or more; Opposite to the outlet of the quarter funnel in turn.
进一步的,旋转架安装在机架上,机架能够沿水平方向上下摆动,分装时,机架摆动,令装样容器呈倾斜状态,通过四分漏斗出口的土壤样品进入装样容器后,首先与装样容器的侧壁接触,从而避免尘土飞扬。Further, the rotating rack is installed on the rack, and the rack can swing up and down in the horizontal direction. When sub-packaging, the rack swings, so that the sample-loading container is in a tilted state. Make contact with the side walls of the sample container first to avoid dust.
有益效果:本发明利用四分漏斗与装样容器相配合实现了土壤样品的自动化四分法装瓶,实现了土样制备的自动化,提高了制样效率。Beneficial effects: the present invention realizes the automatic quartering method bottling of soil samples by using the quadruple funnel to cooperate with the sample loading container, realizes the automation of soil sample preparation, and improves the sample preparation efficiency.
附图说明Description of drawings
图1为背景技术中所述的传统土样制备流程示意图;Fig. 1 is the traditional soil sample preparation flow schematic diagram described in the background technology;
图2为本发明的结构示意图;Fig. 2 is the structural representation of the present invention;
图3为本发明中四分漏斗的结构示意图;Fig. 3 is the structural representation of the quarter funnel in the present invention;
其中:1-四分漏斗、11-漏斗、12-十字形隔板、2-装样容器、3-固定架、4-旋转架、5-机架。Among them: 1-four-point funnel, 11-funnel, 12-cross-shaped partition, 2-sample container, 3-fixed frame, 4-rotating frame, 5-rack.
具体实施方式Detailed ways
下面结合附图并举实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
实施例1:参见附图2,一种土壤样品的自动分选装样组件,该装样组件分为上下两层,包括:上层的四分漏斗1以及下层的装样容器2;Example 1: Referring to Figure 2, an automatic sorting and loading assembly for soil samples, the sample loading assembly is divided into upper and lower layers, including: a four-
参见附图3,四分漏斗1包括:漏斗11以及十字形隔板12;十字形隔板12将漏斗11内部分为等份的四个扇形区域,其中一组对角的扇形区域底部开放,另一组对角的扇形区域底部封闭;进一步的,为方便机械手对四分漏斗1的夹持,四分漏斗1的外壁处还可设有定位夹持凸台;Referring to FIG. 3, the four-
装样时,四分漏斗1的出口与装样容器2的开口相对。When loading the sample, the outlet of the four-
进一步的,装样组件还包括:固定架3,固定架3在滑道以及电机的作用下实现前后移动;四分漏斗1通过限位导引卡槽安装在固定架3上,在不进行分选装样任务时,固定架3向内收回,避免四分漏斗1影响机械手移动;进行分选装样任务时,固定架3向外伸出,令四分漏斗1的出口与装样容器2的开口相对。Further, the sample loading assembly also includes: a
进一步的,装样容器2可以是分装瓶或分装袋,分装瓶或分装袋的数量为二件以上;装样容器2放置在旋转架4上,旋转架4在旋转电机、同步带、张紧轮的带动下实现沿轴向旋转;装样时,装样容器2以旋转的形式依次与四分漏斗1的出口相对。Further, the
进一步的,旋转架4安装在机架5上,机架5能够沿水平方向上下摆动,分装时,机架5摆动,令装样容器2呈倾斜状态,通过四分漏斗1出口的土壤样品进入装样容器2后,首先与装样容器2的侧壁接触,从而避免尘土飞扬。Further, the rotating rack 4 is installed on the
实施例2:在实施例1的基础上,按照土样制备流程,需要分别对过20目筛、60目筛、100目筛的土壤样品进行装样,因此,本例中,四分漏斗1的数量有3个,分别用于接收20目、60目、100目的土壤样品;相对应的,设置有3组装样容器2,每组装样容器2配有5个分装瓶。Example 2: On the basis of Example 1, according to the soil sample preparation process, it is necessary to load the soil samples that have passed through the 20-mesh sieve, 60-mesh sieve, and 100-mesh sieve respectively. Therefore, in this example, the four-
以分装20目土壤样品为例,通过扫描装有土壤样品的料筒,确认本次对20目土壤样品进行装瓶,然后通过调整旋转架4的位置,令20目分装瓶的瓶口对准某一四分漏斗1;机械手将装有20目土壤样品的料框运送至该四分漏斗1上方,并倾倒土壤样品至四分漏斗1的十字形隔板12中心,在重力的作用下,土壤样品将大致均匀地分布在四个扇形区域内中,底部开放的扇形区域内的土壤样品物落入与漏斗11出口相对的分装瓶内,而底部封闭的扇形区域内的土壤样品物则保留在原地,实现土壤样品的四分法分选。Taking the 20-mesh soil sample as an example, by scanning the barrel containing the soil sample, it is confirmed that the 20-mesh soil sample is bottled this time, and then by adjusting the position of the rotating rack 4, the bottle mouth of the 20-mesh sub-bottling can be adjusted. Align a
综上,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。In conclusion, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114018669A (en) * | 2021-11-04 | 2022-02-08 | 北京兰友科技有限公司 | A fully automatic soil sample preparation method |
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