CN111908691A - Method and system for co-producing protein powder by evaporation concentration and rectification of fermented liquor - Google Patents
Method and system for co-producing protein powder by evaporation concentration and rectification of fermented liquor Download PDFInfo
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Abstract
本发明公开了一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法,包括:获得发酵成熟醪液,将所述发酵成熟醪液进行膜过滤,获得发酵醪液和膜过滤清液;将所述发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液;将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;将所述蒸发清液和所述膜过滤清液进行精馏脱水,获得无水乙醇产品。本发明提供了一种发酵醪液蒸发浓缩与精馏联产蛋白粉的的系统,包括:蒸发浓缩系统、喷雾干燥系统和精馏脱水系统;将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得无水乙醇产品,所述蛋白粉收率高,不影响所述乙醇回收率,且不会堵塞设备系统、污水处理难度大大降低。
The invention discloses a method for co-producing protein powder by evaporating, concentrating and rectifying fermentation mash, comprising: obtaining a fermented mature mash, and subjecting the fermented mature mash to membrane filtration to obtain a fermented mash and a membrane-filtered clear liquid; Evaporating and concentrating the fermented mash to obtain an evaporating concentrate and an evaporating clear liquid; subjecting the evaporating concentrate to spray drying to obtain protein powder; subjecting the evaporating clear liquid and the membrane filtration clear liquid to rectification and dehydration , to obtain anhydrous ethanol products. The invention provides a system for co-producing protein powder by evaporation concentration and rectification of fermented mash, including: an evaporation concentration system, a spray drying system and a rectification dehydration system; the obtained evaporation concentrate is directly spray-dried to obtain protein powder, The obtained evaporative clear liquid and membrane filtration clear liquid are jointly rectified and dehydrated to obtain anhydrous ethanol product, the protein powder has a high yield, does not affect the ethanol recovery rate, does not block equipment systems, and greatly reduces the difficulty of sewage treatment.
Description
技术领域technical field
本发明涉及煤气发酵制乙醇及蛋白粉回收技术领域,特别涉及一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法和系统。The invention relates to the technical field of ethanol production by gas fermentation and protein powder recovery, in particular to a method and system for co-producing protein powder by evaporating, concentrating and rectifying fermentation mash.
背景技术Background technique
采用钢厂转炉气、冶金尾气和石油炼化等尾气中的CO和CO2等气体为碳源,采用微生物发酵法制乙醇是近年研究发展的新技术。目前,通过微生物发酵法处理钢铁工业尾气、合成气、炼化尾气等含CO/CO2/H2的气体来制备燃料乙醇的工艺,由于其减少了能源消耗,安全高效得到较好的发展。在工业尾气发酵生产醇的过程中,在通过精馏提取乙醇后的发酵醪液中固含物仅为菌体蛋白,应用价值较高,而直接排放则会大幅增加污水负荷。该工艺过程中,最终产物除了原料乙醇外还有在微生物发酵过程中以及发酵完成后产生的大量生命周期结束的细菌,这些生命周期结束的细菌形成了高浓度的蛋白废水,该蛋白废水浓度可高达25~30g/L,若经过回收处理也能够收集较大产量的蛋白粉,具有很好的经济效益,而若是直接排放不仅完成蛋白物质的流失,而且高浓度蛋白水也会对环境造成一定的影响。The use of CO and CO 2 and other gases in the converter gas, metallurgical tail gas and petroleum refining tail gas as the carbon source, and the use of microbial fermentation to produce ethanol is a new technology researched and developed in recent years. At present, the process of preparing fuel ethanol by treating iron and steel industry tail gas, synthesis gas, refining tail gas and other gases containing CO/CO 2 /H 2 by microbial fermentation method has been developed safely and efficiently because it reduces energy consumption. In the process of producing alcohol by fermentation of industrial tail gas, the solid content in the fermentation mash after ethanol extraction by rectification is only bacterial protein, which has high application value, while direct discharge will greatly increase the sewage load. In this process, in addition to the raw material ethanol, the final product also contains a large number of bacteria at the end of the life cycle produced during the microbial fermentation process and after the fermentation is completed. These bacteria at the end of the life cycle form high-concentration protein wastewater, the concentration of which can be As high as 25-30g/L, if it is recycled, it can also collect a large amount of protein powder, which has good economic benefits. If it is directly discharged, it will not only complete the loss of protein substances, but also high-concentration protein water will also cause certain damage to the environment. Impact.
而现有的蛋白粉提取方法通常是:精馏脱水→离心分离→喷雾干燥工艺,存在堵塞塔器及换热设备,离心分离不彻底,存在含蛋白污水处理难度增大等技术问题,给系统稳定运行、污水处理等带来一定的难题,也造成的蛋白粉产品产量的损失。The existing protein powder extraction method is usually: rectification dehydration → centrifugal separation → spray drying process, there are technical problems such as clogging of towers and heat exchange equipment, incomplete centrifugal separation, and increased difficulty in treating protein-containing sewage. Stable operation, sewage treatment, etc. have brought certain problems, and also caused the loss of protein powder product output.
因此,如何开发一种蛋白粉收率高,不会堵塞设备系统、蛋白污水处理难度大大降低的回收蛋白粉的方法及系统,成为亟待解决的技术问题。Therefore, how to develop a method and system for recovering protein powder with high protein powder yield, without clogging the equipment system and greatly reducing the difficulty of protein sewage treatment has become an urgent technical problem to be solved.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法和系统,将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得乙醇产品,所述蛋白粉收率高,所述乙醇产品回收率不受影响,且不会堵塞设备系统、蛋白污水处理难度大大降低。The purpose of the present invention is to provide a method and system for co-producing protein powder by evaporation, concentration and rectification of fermented mash. The ethanol product is obtained by distillation and dehydration, the protein powder yield is high, the recovery rate of the ethanol product is not affected, the equipment system is not blocked, and the difficulty of protein sewage treatment is greatly reduced.
为了实现上述目的,本发明提供了一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法,所述方法包括:In order to achieve the above object, the present invention provides a method for co-producing protein powder by evaporation, concentration and rectification of fermented mash, the method comprising:
获得发酵成熟醪液,将所述发酵成熟醪液进行膜过滤,获得发酵醪液和膜过滤清液;Obtaining fermented mature mash, carrying out membrane filtration on the fermented mature mash to obtain fermentation mash and membrane filtration clear liquid;
将所述发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液;Evaporating and concentrating the fermented mash to obtain an evaporating concentrate and an evaporating clear liquid;
将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;The evaporative concentrate is spray-dried to obtain protein powder;
将所述蒸发清液和所述膜过滤清液进行精馏脱水,获得乙醇产品。The evaporation clear liquid and the membrane filtration clear liquid are subjected to rectification and dehydration to obtain an ethanol product.
进一步地,所述蒸发浓缩的条件为:蒸发浓缩温度控制在45℃~65℃,浓缩后固形物浓度为10%~30%,所述蒸发浓缩液中乙醇含量<0.08%。Further, the conditions for the evaporative concentration are as follows: the evaporative concentration temperature is controlled at 45°C to 65°C, the concentration of solids after concentration is 10% to 30%, and the ethanol content in the evaporative concentrate is less than 0.08%.
进一步地,所述喷雾干燥的条件为:热风进风温度为150℃~210℃,出口温度为65℃~85℃,料液温度为35℃~80℃。Further, the conditions of the spray drying are as follows: the inlet temperature of the hot air is 150°C to 210°C, the outlet temperature is 65°C to 85°C, and the temperature of the feed liquid is 35°C to 80°C.
进一步地,所述精馏脱水时粗馏塔塔釜温度<85℃,所述无水乙醇产品的含水量<0.8%。Further, during the rectification and dehydration, the temperature of the bottom of the crude distillation tower is less than 85°C, and the water content of the anhydrous ethanol product is less than 0.8%.
本发明提供了一种发酵醪液蒸发浓缩与精馏联产蛋白粉的的系统,包括:蒸发浓缩系统、喷雾干燥系统和精馏脱水系统;The invention provides a system for co-producing protein powder by evaporation concentration and rectification of fermented mash, including an evaporation concentration system, a spray drying system and a rectification dehydration system;
所述蒸发浓缩系统:用于将发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液,包括蒸发浓缩装置、蒸发浓缩液储罐和蒸发清液储罐,所述蒸发浓缩液储罐和蒸发清液储罐均与所述蒸发浓缩装置相连通;The evaporative concentration system: used for evaporating and concentrating the fermented mash to obtain an evaporating concentrate and an evaporating clear liquid, including an evaporating and concentrating device, an evaporating and concentrating liquid storage tank and an evaporating clear liquid storage tank, the evaporating and concentrated liquid storage tank and The evaporative clear liquid storage tanks are all communicated with the evaporative concentration device;
所述喷雾干燥系统与所述蒸发浓缩液储罐相连通,用于将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;The spray drying system is communicated with the evaporative concentrate storage tank for spray drying the evaporative concentrate to obtain protein powder;
所述精馏脱水系统与所述蒸发清液储罐相连通,用于将膜过滤清液和所述蒸发清液进行精馏脱水,获得无水乙醇产品。The rectification and dehydration system is communicated with the evaporative clear liquid storage tank, and is used for rectifying and dehydrating the membrane filtration clear liquid and the evaporative clear liquid to obtain anhydrous ethanol product.
进一步地,所述蒸发浓缩装置包括单效蒸发装置设备或者多效蒸发装置。Further, the evaporation and concentration device includes a single-effect evaporation device or a multi-effect evaporation device.
进一步地,所述蒸发浓缩装置包括:第一蒸发浓缩装置、第二蒸发浓缩装置和第三蒸发浓缩装置、终端冷凝器、终端分离器和真空泵;Further, the evaporative concentration device includes: a first evaporative concentration device, a second evaporative concentration device and a third evaporative concentration device, a terminal condenser, a terminal separator and a vacuum pump;
所述第一蒸发浓缩装置包括一效预热器、一效蒸发器、一效分离器和一效循环泵;The first evaporation and concentration device includes a first-effect preheater, a first-effect evaporator, a first-effect separator and a first-effect circulating pump;
所述一效预热器用于对发酵醪液加热,获得预热发酵醪液;The first-effect preheater is used for heating fermentation mash to obtain preheated fermentation mash;
所述一效蒸发器包括一效蒸发器第一液体入口、一效蒸发器第一蒸汽入口、位于顶部的一效蒸发器第二液体入口、位于底部的一效蒸发器第一液体出口和一效蒸发器第二液体出口,所述一效蒸发器第一液体入口与所述一效预热器的出口相连通,所述一效蒸发器第一蒸汽入口用于通入蒸汽作为热源;The first-effect evaporator includes a first liquid inlet of the first-effect evaporator, a first vapor inlet of the first-effect evaporator, a second liquid inlet of the first-effect evaporator at the top, a first liquid outlet of the first-effect evaporator at the bottom, and a first-effect evaporator at the bottom. The second liquid outlet of the first-effect evaporator, the first liquid inlet of the first-effect evaporator is communicated with the outlet of the first-effect preheater, and the first steam inlet of the first-effect evaporator is used for introducing steam as a heat source;
所述一效分离器包括一效分离器液体入口、一效分离器液体出口和一效分离器蒸汽出口,所述一效分离器液体入口与所述一效蒸发器第二液体出口相连通;The first-effect separator comprises a first-effect separator liquid inlet, a first-effect separator liquid outlet and a first-effect separator vapor outlet, and the first-effect separator liquid inlet is communicated with the first-effect evaporator second liquid outlet;
所述一效循环泵包括一效循环泵入口、一效循环泵第一出口、一效循环泵第二出口,所述一效蒸发器第一液体出口和所述一效分离器液体出口均与所述一效循环泵入口相连通,所述一效循环泵第一出口与所述一效蒸发器第二液体入口相连通;The first-effect circulating pump includes an inlet of the first-effect circulating pump, a first outlet of the first-effect circulating pump, and a second outlet of the first-effect circulating pump. The first liquid outlet of the first-effect evaporator and the liquid outlet of the first-effect separator are both connected to The inlet of the first-effect circulating pump is communicated, and the first outlet of the first-effect circulating pump is communicated with the second liquid inlet of the first-effect evaporator;
所述第二蒸发浓缩装置包括二效蒸发器、二效分离器、二效循环泵和二效清液罐;The second evaporation and concentration device includes a second-effect evaporator, a second-effect separator, a second-effect circulating pump and a second-effect clear liquid tank;
所述二效蒸发器包括二效蒸发器第一液体入口、二效蒸发器第一蒸汽入口、位于顶部的二效蒸发器第二液体入口、位于底部的二效蒸发器第一液体出口、二效蒸发器第二液体出口和二效清液出口,所述二效蒸发器第一液体入口与所述一效循环泵第二出口相连通,所述二效蒸发器第一蒸汽入口与所述一效分离器蒸汽出口相连通;The two-effect evaporator includes the first liquid inlet of the second-effect evaporator, the first vapor inlet of the second-effect evaporator, the second liquid inlet of the second-effect evaporator at the top, the first liquid outlet of the second-effect evaporator at the bottom, and the second-effect evaporator at the bottom. The second liquid outlet of the second effect evaporator and the second effect clear liquid outlet, the first liquid inlet of the second effect evaporator is communicated with the second outlet of the first effect circulating pump, and the first steam inlet of the second effect evaporator is connected to the The steam outlet of the first-effect separator is connected;
所述二效分离器包括二效分离器液体入口、二效分离器液体出口和二效分离器蒸汽出口,所述二效分离器液体入口与所述二效蒸发器第二液体出口相连通;The second-effect separator includes a second-effect separator liquid inlet, a second-effect separator liquid outlet and a second-effect separator vapor outlet, and the second-effect separator liquid inlet is communicated with the second-effect evaporator second liquid outlet;
所述二效循环泵包括二效循环泵入口、二效循环泵第一出口、二效循环泵第二出口,所述二效蒸发器第一液体出口和所述二效分离器液体出口均与所述二效循环泵入口相连通,所述二效循环泵第一出口与所述二效蒸发器第二液体入口相连通;The two-effect circulating pump includes an inlet of the two-effect circulating pump, a first outlet of the two-effect circulating pump, and a second outlet of the two-effect circulating pump. The first liquid outlet of the two-effect evaporator and the liquid outlet of the two-effect separator are both connected to The inlet of the second-effect circulating pump is communicated with, and the first outlet of the second-effect circulating pump is communicated with the second liquid inlet of the second-effect evaporator;
所述二效清液罐包括二效清液罐入口和二效清液罐出口,所述二效清液罐入口与所述二效清液出口相连通;The two-effect clear liquid tank includes an entrance of the two-effect clear liquid tank and an outlet of the two-effect clear liquid tank, and the entrance of the two-effect clear liquid tank is communicated with the two-effect clear liquid outlet;
所述第三蒸发浓缩装置包括三效蒸发器、三效分离器和三效循环泵;The third evaporation and concentration device includes a three-effect evaporator, a three-effect separator and a three-effect circulating pump;
所述三效蒸发器包括三效蒸发器第一液体入口、三效蒸发器第一蒸汽入口、三效蒸发器第二液体入口、三效蒸发器液体出口和蒸发浓缩液出口,所述三效蒸发器第二液体入口与所述二效循环泵第二出口相连通,三效蒸发器第一液体入口与所述二效清液罐出口相连通,所述三效蒸发器第一蒸汽入口与所述二效分离器蒸汽出口相连通,所述蒸发浓缩液出口与所述蒸发浓缩液储罐相连通;The triple-effect evaporator includes a first liquid inlet of the triple-effect evaporator, a first vapor inlet of the triple-effect evaporator, a second liquid inlet of the triple-effect evaporator, a liquid outlet of the triple-effect evaporator and an evaporative concentrated liquid outlet. The second liquid inlet of the evaporator is communicated with the second outlet of the two-effect circulating pump, the first liquid inlet of the three-effect evaporator is communicated with the outlet of the second-effect clear liquid tank, and the first steam inlet of the three-effect evaporator is communicated with the outlet of the second-effect clear liquid tank. The vapor outlet of the two-effect separator is communicated, and the evaporative concentrate outlet is communicated with the evaporative concentrate storage tank;
所述三效分离器包括三效分离器液体入口、三效分离器液体出口、蒸发清液出口和三效分离器蒸汽出口,所述三效分离器液体入口与所述三效蒸发器液体出口相连通,所述蒸发清液出口与所述蒸发清液储罐相连通;The three-effect separator includes the liquid inlet of the three-effect separator, the liquid outlet of the three-effect separator, the evaporative clear liquid outlet and the vapor outlet of the three-effect separator, the liquid inlet of the three-effect separator and the liquid outlet of the three-effect evaporator. be communicated, and the evaporative clear liquid outlet is communicated with the evaporative clear liquid storage tank;
所述三效循环泵包括三效循环泵出口、三效循环泵第一入口、三效循环泵第二入口,所述三效循环泵出口与所述三效蒸发器第一液体入口相连通;所述三效循环泵第一入口与所述二效循环泵第二出口相连通,所述三效循环泵第二入口与所述三效分离器液体出口相连通;The three-effect circulating pump comprises an outlet of the three-effect circulating pump, a first inlet of the three-effect circulating pump, and a second inlet of the three-effect circulating pump, and the outlet of the three-effect circulating pump is communicated with the first liquid inlet of the three-effect evaporator; The first inlet of the three-effect circulating pump is communicated with the second outlet of the two-effect circulating pump, and the second inlet of the three-effect circulating pump is communicated with the liquid outlet of the three-effect separator;
所述终端冷凝器包括终端冷凝器入口、冷却水入口、终端冷凝器第一液体出口和终端冷凝器第二液体出口,所述终端冷凝器入口与所述三效分离器蒸汽出口相连通,所述终端冷凝器第一液体出口与所述蒸发清液储罐相连通,所述终端冷凝器第二液体出口与所述终端分离器入口相连通,所述真空泵与所述终端分离器出口相连通。The terminal condenser includes a terminal condenser inlet, a cooling water inlet, a first liquid outlet of the terminal condenser and a second liquid outlet of the terminal condenser, and the terminal condenser inlet is communicated with the steam outlet of the three-effect separator, so The first liquid outlet of the terminal condenser is communicated with the evaporative clear liquid storage tank, the second liquid outlet of the terminal condenser is communicated with the inlet of the terminal separator, and the vacuum pump is communicated with the outlet of the terminal separator .
进一步地,所述精馏脱水系统包括一次精馏装置或者多次精馏装置。Further, the rectification and dehydration system includes a primary rectification device or a multiple rectification device.
进一步地,所述精馏脱水系统包括:粗镏塔、第一精馏塔、第二精馏塔和吸附器;Further, the rectification dehydration system includes: a crude distillation column, a first rectification column, a second rectification column and an adsorber;
所述粗镏塔包括蒸发清液入口、乙醇蒸汽出口和粗镏塔清液出口,所述蒸发清液入口与所述蒸发清液储罐相连通;The crude distillation tower comprises an evaporative clear liquid inlet, an ethanol vapor outlet and a crude distillation tower clear liquid outlet, and the evaporative clear liquid inlet is communicated with the vaporized clear liquid storage tank;
所述第一精馏塔包括乙醇蒸汽入口、含杂醇类淡酒入口和含乙醇清液出口,所述乙醇蒸汽入口与所述粗镏塔乙醇蒸汽出口相连通;The first rectifying tower comprises an ethanol vapor inlet, a fusel alcohol-containing light wine inlet and an ethanol clear liquid outlet, and the ethanol vapor inlet is communicated with the ethanol vapor outlet of the crude distillation tower;
所述第二精馏塔包括精馏清液入口、含杂醇类淡酒出口、含乙醇清液入口和半成品乙醇出口,所述精馏清液入口与所述粗镏塔清液出口相连通,所述含杂醇类淡酒出口与所述第一精馏塔含杂醇类淡酒入口相连通;所述含乙醇清液入口与所述第一精馏塔含乙醇清液出口相连通;The second rectification tower includes a rectification clear liquid inlet, a fusel alcohol-containing light wine outlet, an ethanol-containing clear liquid inlet and a semi-finished ethanol outlet, and the rectified clear liquid inlet is communicated with the crude distillation tower clear liquid outlet. , the outlet of the fusel alcohol-containing light wine is communicated with the inlet of the first rectification tower containing fusel alcohols; ;
所述吸附器包括吸附器入口和吸附器出口,所述吸附器入口与所述所述半成品乙醇出口相连通,所述吸附器出口用于输出乙醇产品。The adsorber comprises an adsorber inlet and an adsorber outlet, the adsorber inlet is communicated with the semi-finished ethanol outlet, and the adsorber outlet is used for outputting ethanol products.
进一步地,所述喷雾干燥系统包括喷雾干燥塔,所述喷雾干燥塔包括喷雾干燥塔入口和喷雾干燥塔出口,所述喷雾干燥塔入口与所述蒸发浓缩液储罐相连通,所述喷雾干燥塔出口用于输出蛋白粉。Further, the spray drying system includes a spray drying tower, the spray drying tower includes a spray drying tower inlet and a spray drying tower outlet, the spray drying tower inlet is communicated with the evaporative concentrate storage tank, and the spray drying tower The tower outlet is used to output protein powder.
本发明实施例中的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
本发明提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法和系统,将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得乙醇产品,所述蛋白粉收率高,所述乙醇产品回收率不受影响,且不会堵塞设备系统、蛋白污水处理难度大大降低。The invention provides a method and system for co-producing protein powder by evaporation, concentration and rectification of fermented mash. The obtained evaporative concentrate is directly spray-dried to obtain protein powder, and the obtained evaporative clear liquid and membrane filtration clear liquid are jointly rectified The ethanol product is obtained by dehydration, the yield of the protein powder is high, the recovery rate of the ethanol product is not affected, the equipment system is not blocked, and the difficulty of protein sewage treatment is greatly reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明实施例提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法的流程图;Fig. 1 is the flow chart of the method for a kind of fermented mash evaporation concentration and rectification co-production protein powder provided by the embodiment of the present invention;
图2是本发明实施例提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的系统的结构图;2 is a structural diagram of a system for co-producing protein powder by evaporation and concentration of fermented mash and rectification provided by the embodiment of the present invention;
1、蒸发浓缩系统;11、蒸发浓缩装置;1. Evaporation and concentration system; 11. Evaporation and concentration device;
111、第一蒸发浓缩装置;1111、一效预热器;1112、一效蒸发器;1A、一效蒸发器第一液体入口;1B、一效蒸发器第一蒸汽入口;1C、一效蒸发器第二液体入口;1D、一效蒸发器第一液体出口;1E、一效蒸发器第二液体出口;1113、一效分离;1F、一效分离器液体入口;1G、一效分离器液体出口;1H、一效分离器蒸汽出口;1114、一效循环泵;1I、一效循环泵入口;1J、一效循环泵第一出口;1K、一效循环泵第二出口;111, the first evaporation and concentration device; 1111, the first effect preheater; 1112, the first effect evaporator; 1A, the first liquid inlet of the first effect evaporator; 1B, the first vapor inlet of the first effect evaporator; 1C, the
112、第二蒸发浓缩装置;1121、二效蒸发器;2A、二效蒸发器第一液体入口;2B、二效蒸发器第一蒸汽入口;2C、二效蒸发器第二液体入口;2D、二效蒸发器第一液体出口;2E、二效蒸发器第二液体出口;2F、二效清液出口;1122、二效分离器;2G、二效分离器液体入口;2H、二效分离器液体出口;2I、二效分离器蒸汽出口;1123、二效循环泵;2J、二效循环泵入口;2K、二效循环泵第一出口;2L、二效循环泵第二出口;1124、二效清液罐;112, the second evaporation and concentration device; 1121, the second effect evaporator; 2A, the first liquid inlet of the second effect evaporator; 2B, the first vapor inlet of the second effect evaporator; 2C, the second liquid inlet of the second effect evaporator; 2D, The first liquid outlet of the second-effect evaporator; 2E, the second liquid outlet of the second-effect evaporator; 2F, the second-effect clear liquid outlet; 1122, the second-effect separator; 2G, the liquid inlet of the second-effect separator; 2H, the second-effect separator Liquid outlet; 2I, steam outlet of two-effect separator; 1123, two-effect circulating pump; 2J, two-effect circulating pump inlet; 2K, first outlet of two-effect circulating pump; 2L, second outlet of two-effect circulating pump; 1124, two-effect circulating pump clear liquid tank;
113、第三蒸发浓缩装置;1131、三效蒸发器;3A、三效蒸发器第一液体入口;3B、三效蒸发器第一蒸汽入口;3C、三效蒸发器第二液体入口;3D、三效蒸发器液体出口;3E、蒸发浓缩液出口;1132、三效分离器;3F、三效分离器液体入口;3G、三效分离器液体出口;3H、蒸发清液出口;3I、三效分离器蒸汽出口;1133、三效循环泵;3J、三效循环泵出口;3K、三效循环泵第一入口;3L、三效循环泵第二入口;113, the third evaporation and concentration device; 1131, three-effect evaporator; 3A, the first liquid inlet of the three-effect evaporator; 3B, the first vapor inlet of the three-effect evaporator; 3C, the second liquid inlet of the three-effect evaporator; 3D, Three-effect evaporator liquid outlet; 3E, evaporation concentrate outlet; 1132, three-effect separator; 3F, three-effect separator liquid inlet; 3G, three-effect separator liquid outlet; 3H, evaporation clear liquid outlet; 3I, three-effect Separator steam outlet; 1133, three-effect circulating pump; 3J, three-effect circulating pump outlet; 3K, three-effect circulating pump first inlet; 3L, three-effect circulating pump second inlet;
114、终端冷凝器;4A、终端冷凝器入口;4B、冷却水入口;4C、终端冷凝器第一液体出口;4D、终端冷凝器第二液体出口;115、终端分离器;116、真空泵;114, terminal condenser; 4A, terminal condenser inlet; 4B, cooling water inlet; 4C, first liquid outlet of terminal condenser; 4D, second liquid outlet of terminal condenser; 115, terminal separator; 116, vacuum pump;
12、蒸发浓缩液储罐;12. Evaporative concentrate storage tank;
13、蒸发清液储罐;13. Evaporated clear liquid storage tank;
2、喷雾干燥系统;21、喷雾干燥塔21;21A、喷雾干燥塔入口2;21B、喷雾干燥塔出口;2. Spray drying system; 21. Spray drying
3、精馏脱水系统;31、粗镏塔;5A、发清液入口;5B、乙醇蒸汽出口;5C、粗镏塔清液出口;32、第一精馏塔;5D、乙醇蒸汽入口;5E、含杂醇类淡酒入口;5F、含乙醇清液出口;33、第二精馏塔;5G、精馏清液入口;5H、含杂醇类淡酒出口;5I、含乙醇清液入口;5J、半成品乙醇出口;34、吸附器;5K、吸附器入口;5L、吸附器出口。3. Rectification and dehydration system; 31. Crude distillation tower; 5A, clear liquid inlet; 5B, ethanol vapor outlet; 5C, crude distillation tower clear liquid outlet; 32, first rectification tower; 5D, ethanol vapor inlet; 5E , fusel alcohol-containing light wine inlet; 5F, ethanol-containing clear liquid outlet; 33, second rectification tower; 5G, rectification clear liquid inlet; 5H, fusel-containing light wine outlet; 5I, ethanol-containing clear liquid inlet ; 5J, semi-finished ethanol outlet; 34, adsorber; 5K, adsorber inlet; 5L, adsorber outlet.
具体实施方式Detailed ways
下文将结合具体实施方式和实施例,具体阐述本发明,本发明的优点和各种效果将由此更加清楚地呈现。本领域技术人员应理解,这些具体实施方式和实施例是用于说明本发明,而非限制本发明。The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly presented therefrom. It should be understood by those skilled in the art that these specific embodiments and examples are used to illustrate the present invention, but not to limit the present invention.
在整个说明书中,除非另有特别说明,本文使用的术语应理解为如本领域中通常所使用的含义。因此,除非另有定义,本文使用的所有技术和科学术语具有与本发明所属领域技术人员的一般理解相同的含义。若存在矛盾,本说明书优先。Throughout the specification, unless specifically stated otherwise, terms used herein are to be understood as commonly used in the art. Therefore, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification takes precedence.
除非另有特别说明,本发明中用到的各种原材料、试剂、仪器和系统等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and systems, etc. used in the present invention can be purchased from the market or can be prepared by existing methods.
本发明实施例提供的技术方案为解决上述技术问题总体思路如下:The technical solutions provided by the embodiments of the present invention are as follows for solving the above-mentioned technical problems:
一方面,本发明实施例提供了一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法,如图1所示,包括如下步骤:On the one hand, an embodiment of the present invention provides a method for co-producing protein powder by evaporation, concentration and rectification of fermented mash, as shown in Figure 1, comprising the following steps:
S1、获得发酵成熟醪液,将所述发酵成熟醪液进行膜过滤,获得发酵醪液和膜过滤清液;S1, obtain fermentation mature mash, described fermentation mature mash is carried out membrane filtration, obtain fermentation mash and membrane filtration clear liquid;
S2、将所述发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液;S2, the fermented mash is evaporated and concentrated to obtain evaporated concentrate and evaporated clear liquid;
S3、将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;S3, the evaporative concentrate is spray-dried to obtain protein powder;
S4、将所述蒸发清液和所述膜过滤清液进行精馏脱水,获得无水乙醇产品。S4, carrying out rectification and dehydration on the evaporation clear liquid and the membrane filtration clear liquid to obtain anhydrous ethanol product.
由上可知,本发明将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得乙醇产品,所述蛋白粉收率高,所述乙醇产品的含水量<0.8%,且不会堵塞设备系统、蛋白污水处理难度大大降低。As can be seen from the above, in the present invention, the obtained evaporative concentrate is directly spray-dried to obtain protein powder, and the obtained evaporative clear liquid and membrane filtration clear liquid are jointly rectified and dehydrated to obtain an ethanol product. The yield of the protein powder is high, and the ethanol product is high. The water content is less than 0.8%, and the equipment system will not be blocked, and the difficulty of protein sewage treatment is greatly reduced.
而现有技术中通常是将浓缩液和清液共同走精馏系统,然后浓液中含量的蛋白质由于变性等会堵塞设备,从而会对精馏系统产生影响,离心分离的回收率低,造成蛋白粉大量流失,蛋白粉收率很低,且最后输出的清液中含有菌体蛋白,对水处理产生影响,In the prior art, the concentrated liquid and the clear liquid are usually passed through the rectification system together, and then the protein content in the concentrated liquid will block the equipment due to denaturation, etc., which will have an impact on the rectification system, and the recovery rate of centrifugal separation is low, causing A large amount of protein powder is lost, the yield of protein powder is very low, and the final output clear liquid contains bacterial protein, which has an impact on water treatment.
优选地,所述蒸发浓缩的条件为:浓缩温度控制在45℃~65℃,浓缩后固形物浓度为10%~30%。降低蒸发浓缩温度从而降低蛋白变性几率。Preferably, the conditions for the evaporation and concentration are as follows: the concentration temperature is controlled at 45°C to 65°C, and the concentration of solids after concentration is 10% to 30%. Reduce the evaporative concentration temperature to reduce the chance of protein denaturation.
优选地,所述喷雾干燥的条件为:……喷雾干燥时热风进风温度为150℃~210℃,出口温度为65℃~85℃,料液温度为35℃~60℃。保证蛋白含水量的同时,不会对蛋白粉产品质量产生影响。优选地,所述精馏脱水的条件为:粗塔塔釜温蒂<85℃,产品乙醇含水量<0.8%。保证精馏系统具备充分的热偶和性能,几乎回收绝大部分乙醇,产品含水量符合国家标准。另一方面,本发明实施例还提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的系统如图2所示,包括:蒸发浓缩系统1、喷雾干燥系统2和精馏脱水系统3;Preferably, the conditions of the spray drying are as follows: During spray drying, the inlet temperature of the hot air is 150°C to 210°C, the outlet temperature is 65°C to 85°C, and the temperature of the feed liquid is 35°C to 60°C. While ensuring protein water content, it will not affect the quality of protein powder products. Preferably, the conditions for the rectification and dehydration are as follows: the temperature of the crude tower tower reactor is less than 85°C, and the water content of the product ethanol is less than 0.8%. To ensure that the rectification system has sufficient thermocouples and performance, almost most of the ethanol is recovered, and the water content of the product meets the national standard. On the other hand, an embodiment of the present invention also provides a system for co-producing protein powder by evaporation and concentration of fermented mash and rectification as shown in Figure 2, including: an
所述蒸发浓缩系统1,用于将发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液,包括蒸发浓缩装置11、蒸发浓缩液储罐12和蒸发清液储罐13,所述蒸发浓缩液储罐12和蒸发清液储罐13均与所述蒸发浓缩装置11相连通;The
所述喷雾干燥系统2与所述蒸发浓缩液储罐12相连通,用于将所述蒸发浓缩液进行喷雾干燥;The
所述精馏脱水系统3与所述蒸发清液储罐13相连通,用于将膜过滤清液和所述蒸发清液进行精馏脱水,获得乙醇产品。The rectification and
本发明实施例提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的系统,喷雾干燥系统2与所述蒸发浓缩液储罐12相连通,精馏脱水系统3与所述蒸发清液储罐13相连通,将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得乙醇产品,所述蛋白粉收率高,所述乙醇产品的含水量<0.8%,且不会堵塞设备系统、蛋白污水处理难度大大降低。The embodiment of the present invention provides a system for co-producing protein powder by evaporation, concentration and rectification of fermented mash. The
所述蒸发清液储罐13设有膜过滤清液入口,用于将蒸发清液和膜过滤清液共同输送至精馏脱水系统2精馏脱水获得乙醇产品The evaporative clear
优选地,所述蒸发浓缩装置11包括单效蒸发装置设备或者多效蒸发装置。Preferably, the evaporation and
优选地,所述蒸发浓缩装置11包括:第一蒸发浓缩装置111、第二蒸发浓缩装置112和第三蒸发浓缩装置113、终端冷凝器114、终端分离器115和真空泵116;Preferably, the
所述第一蒸发浓缩装置111包括一效预热器1111、一效蒸发器1112、一效分离器1113和一效循环泵1114;The first evaporation and
所述一效预热器1111用于对发酵醪液加热,获得预热发酵醪液;The first-
所述一效蒸发器1112包括一效蒸发器第一液体入口1A、一效蒸发器第一蒸汽入口1B、位于顶部的一效蒸发器第二液体入口1C、位于底部的一效蒸发器第一液体出口1D和一效蒸发器第二液体出口1E,所述一效蒸发器第一液体入口1A与所述一效预热器1111的出口相连通,所述一效蒸发器第一蒸汽入1B口用于通入蒸汽作为热源;The first-
所述一效分离器1113包括一效分离器液体入口1F、一效分离器液体出口1G和一效分离器蒸汽出口1H,所述一效分离器液体入口1F与所述一效蒸发器第二液体出口相连通1E;The first-
所述一效循环泵1114包括一效循环泵入口1I、一效循环泵第一出口1J、一效循环泵第二出口1K,所述一效蒸发器第一液体出口1D和所述一效分离器液体出口1G均与所述一效循环泵入口1I相连通,所述一效循环泵第一出口1J与所述一效蒸发器第二液体入口1C相连通;The first-
所述第二蒸发浓缩装置112包括二效蒸发器1121、二效分离器1122、二效循环泵1123和二效清液罐1124;The second evaporation and
所述二效蒸发器1121包括二效蒸发器第一液体入口2A、二效蒸发器第一蒸汽入口2B、位于顶部的二效蒸发器第二液体入口2C、位于底部的二效蒸发器第一液体出口2D、二效蒸发器第二液体出口2E和二效清液出口2F,所述二效蒸发器第一液体入口2A与所述一效循环泵第二出口1K相连通,所述二效蒸发器第一蒸汽入口2B与所述一效分离器蒸汽出口1H相连通;The second-
所述二效分离器1122包括二效分离器液体入口2G、二效分离器液体出口2H和二效分离器蒸汽出口2I,所述二效分离器液体入口2G与所述二效蒸发器第二液体出口相连通2E;The second-
所述二效循环泵1123包括二效循环泵入口2J、二效循环泵第一出口2K、二效循环泵第二出口2L,所述二效蒸发器第一液体出口2D和所述二效分离器液体出口2H均与所述二效循环泵入口2J相连通,所述二效循环泵第一出口2K与所述二效蒸发器第二液体入口2C相连通;The second-
所述二效清液罐1124包括二效清液罐入口和二效清液罐出口,所述二效清液罐入口与所述二效清液出口2F相连通,所述二效清液罐出口与三效蒸发器第一液体入口相连通;The two-effect
所述第三蒸发浓缩装置113包括三效蒸发器1131、三效分离器1132和三效循环泵1133;The third evaporation and
所述三效蒸发器1131包括三效蒸发器第一液体入口3A、三效蒸发器第一蒸汽入口3B、三效蒸发器第二液体入口3C、三效蒸发器液体出口3D和蒸发浓缩液出口3E,所述三效蒸发器第二液体入口3C与所述二效循环泵第二出口2L相连通,三效蒸发器第一液体入口3A与所述二效清液罐出口2N相连通,所述三效蒸发器第一蒸汽入口3B与所述二效分离器蒸汽出口2I相连通,所述蒸发浓缩液出口3E与所述蒸发浓缩液储罐12相连通;The triple-
所述三效分离器1132包括三效分离器液体入口3F、三效分离器液体出口3G、蒸发清液出口3H和三效分离器蒸汽出口3I,所述三效分离器液体入口3F与所述三效蒸发器液体出口3D相连通,所述蒸发清液出口3H与所述蒸发清液储罐相连通;The three-
所述三效循环泵1133包括三效循环泵出口3J、三效循环泵第一入口3K、三效循环泵第二入口3L,所述三效循环泵出口3J与所述三效蒸发器第一液体入口3A相连通;所述三效循环泵第一入口3K与所述二效循环泵第二出口2L相连通,所述三效循环泵第二入口3L与所述三效分离器液体出口3G相连通;The three-
所述终端冷凝器114包括终端冷凝器入口4A、冷却水入口4B、终端冷凝器第一液体出口4C和终端冷凝器第二液体出口4D,所述终端冷凝器入口4A与所述三效分离器蒸汽出口3I相连通,所述终端冷凝器第一液体出口4C与所述蒸发清液储罐13相连通,所述终端冷凝器第二液体出口4D与所述终端分离器115入口相连通,所述真空泵116与所述终端分离器115出口相连通。The
由上可知,发酵醪液体首先进入一效预热器1111预热获得预热发酵醪液,从1A口进入一效蒸发器1112,6-8brag饱和蒸汽作为热源从1B口进入一效蒸发器1112,It can be seen from the above that the fermented mash liquid first enters the first-
一效循环泵1114的2J口与一效蒸发器的1D口相连通和一效分离器2H口连通,一效循环泵2K口与一效蒸发器顶部2C口连通,使一效蒸发器内浓缩液循环加热,发酵醪液经一效蒸发器1112初步浓缩;一效蒸发器1112和一效分离器1113连通,在一效分离器1113内进行分离,获得一效蒸发浓缩液;
所述一效蒸发浓缩液经一效循环泵1114输送至二效蒸发器1121再次浓缩;经一效分离器1113进行气液分离,所产生的蒸汽作为二效蒸发器1121的热源;二效循环泵1123进口与二效蒸发器1121底部和二效分离器1122连通,二效循环泵2K口与二效蒸发器1121顶部2C口连通,循环给蒸发浓缩液加热浓缩;二效蒸发器1121和二效分离器1122连通,在二效分离器1122内进行分离,获得二效蒸发浓缩液;The first-effect evaporation concentrate is transported to the second-
二效循环泵1123出口和三效循环泵1133连通,将所述二效蒸发浓缩液输送至三效蒸发器1131进行三次浓缩。二效分离器的2I口和三效蒸发器1131的3B口连通,作为三效蒸发器1131热源;二效蒸发器所产生的清液经二效清液罐1124缓冲,作为三效蒸发器1131的另一部分热源;The outlet of the second-
三效循环泵1133出口和三效蒸发器1131底部连通,蒸发浓缩液循环加热浓缩;三效蒸发器1131和三效分离器1132连通;三效蒸发器1131所产生的蒸发清液与蒸发清液储罐13连通,输送出几乎不含菌体蛋白的清液;The outlet of the three-
三效分离器3H口和蒸发浓缩液储罐12连通,输送出浓度10%-30%、乙醇含量<1g/L的蒸发浓缩液;The 3H port of the three-effect separator is communicated with the evaporative
三效分离器1132气相出口和终端冷凝器114连通,所述终端冷凝器114还和蒸发清液储罐13,输送出几乎不含菌体蛋白的清液;蒸发清液储罐13还接收来自发酵经过膜过滤的清液。蒸发清液储罐13通过泵与粗馏塔31连通,将蒸发清液中的粗酒精和水初步分离。The gas phase outlet of the three-
终端冷凝器114也和终端分离器115连通,终端分离器115和真空泵(16)连通,为整个蒸发浓缩系统提供负压环境;The
优选地,所述精馏脱水系统3包括一次精馏装置或者多次精馏装置。Preferably, the rectification and
优选地,所述精馏脱水系统3包括:粗镏塔31、第一精馏塔32、第二精馏塔33和吸附器34;Preferably, the rectification and
所述粗镏塔31包括蒸发清液入口5A、乙醇蒸汽出口5B和粗镏塔清液出口5C,所述蒸发清液入口5A与所述蒸发清液储罐13相连通;Described
所述第一精馏塔32包括乙醇蒸汽入口5D、含杂醇类淡酒入口5E和含乙醇清液出口5F,所述乙醇蒸汽入口5D与所述粗镏塔乙醇蒸汽出口5B相连通;The
所述第二精馏塔33包括精馏清液入口5G、含杂醇类淡酒出口5H、含乙醇清液入口5I和半成品乙醇出口5J,所述精馏清液入口5G与所述粗镏塔清液出口5C相连通,所述含杂醇类淡酒出口5H与所述第一精馏塔含杂醇类淡酒入口5E相连通;所述含乙醇清液入口5I与所述第一精馏塔含乙醇清液出口5F相连通;The
所述吸附器34包括吸附器入口5K和吸附器出口5L,所述吸附器入口5K与所述所述半成品乙醇出口5J相连通,所述吸附器出口5L用于输出乙醇产品。The
由上可知,第一精馏塔32和粗馏塔31顶部出口5B连通,第一精馏塔32还和第二精馏塔33中上部连通,接收第二精馏塔33一部分含杂醇类淡酒;粗馏塔31内一部分含乙醇清液输送至第二精馏塔33;第一精馏塔32侧采出约95%浓度乙醇,输送至第二精馏塔33上部,第二精馏塔33顶部输出乙醇浓度≥95%浓度半成品乙醇至吸附器34;半成品乙醇经吸附器34脱除绝大部分水份,最终产品为含水量<0.8%无水乙醇产品。As can be seen from the above, the
优选地,所述喷雾干燥系统2包括喷雾干燥塔21、风送系统、收料系统和包装系统,所述喷雾干燥塔21包括喷雾干燥塔入口21A和喷雾干燥塔出口21B,所述喷雾干燥塔入口21A与所述蒸发浓缩液储罐12相连通,所述喷雾干燥塔出口21B用于输出蛋白粉。其中所述风送系统、收料系统和包装系统未在图中画出,采用现有技术常用的设置即可。Preferably, the
优选地,所述的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的系统还可包括膜过滤系统,所述膜过滤系统用于将发酵成熟醪液进行膜过滤,获得发酵醪液和膜过滤清液。Preferably, the system for co-producing protein powder by evaporation, concentration and rectification of fermented mash may further include a membrane filtration system, and the membrane filtration system is used to perform membrane filtration on the fermented mash to obtain fermented mash and Membrane filtration of the supernatant.
下面将结合实施例、对比例及实验数据对本申请的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法和系统进行详细说明。A method and system for co-producing protein powder by evaporation, concentration and rectification of fermented mash according to the present application will be described in detail below in conjunction with the examples, comparative examples and experimental data.
实施例1Example 1
S1、获得发酵醪液和膜过滤清液;S1, obtain fermentation mash and membrane filtration clear liquid;
S2、将所述发酵醪液通入蒸发浓缩系统1,用于将发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液,获得蒸发浓缩液通入蒸发浓缩液储罐12,获得的蒸发清液通入蒸发清液储罐13;蒸发浓缩的条件为蒸发浓缩系统采用0.6-0.8mpa饱和蒸汽,采用三效蒸发降膜强制循环蒸发型式,控制蒸发浓缩系统温度≤65℃,蒸发器浓缩液乙醇含量<0.08%。S2, the fermented mash is passed into the
S3、所述蒸发浓缩液储罐12与喷雾干燥系统2相连通,用于将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;喷雾干燥的条件为:喷雾干燥塔热源采用0.6-0.8mpa饱和蒸汽,采用离心式喷雾干燥型式,控制进风温度<180℃,干燥塔排风温度65-85℃。S3. The evaporative
S4、所述蒸发清液储罐13与所述精馏脱水系统3相连通,用于将膜过滤清液和所述蒸发清液进行精馏脱水,获得乙醇产品;精馏脱水的条件为:精馏热源采用0.6-0.8mpa饱和蒸汽,采用三塔及分子筛脱水全系统热偶和设置,控制系统中粗馏塔塔底温度<85℃,产品乙醇含水量<0.8%。S4, described evaporative clear
实施例2Example 2
S1、获得发酵醪液和膜过滤清液;S1, obtain fermentation mash and membrane filtration clear liquid;
S2、将所述发酵醪液通入蒸发浓缩系统1,用于将发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液,获得蒸发浓缩液通入蒸发浓缩液储罐12,获得的蒸发清液通入蒸发清液储罐13;蒸发浓缩的条件为蒸发浓缩系统热源采用温度120-150℃热水闪蒸汽,设置多台降膜强制循环蒸发器,控制蒸发浓缩系统温度≤55℃,蒸发器浓缩液乙醇含量<0.08%。……S2, the fermented mash is passed into the
S3、所述蒸发浓缩液储罐12与喷雾干燥系统2相连通,用于将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;喷雾干燥的条件为:热源采用以CO为原料的燃烧器,控制燃烧器排气温度150~210℃,采用压力式喷雾干燥型式。S3, the evaporative
S4、所述蒸发清液储罐13与所述精馏脱水系统3相连通,用于将膜过滤清液和所述蒸发清液进行精馏脱水,获得乙醇产品;精馏脱水的条件为:以0.6~0.8mpa饱和蒸汽为热源,设置1座精馏塔1座粗馏塔,精馏塔采出95%半成品乙醇进入脱水器,最终产品为含水<0.8%无水乙醇。……S4, described evaporative clear
实施例3Example 3
S1、获得发酵醪液和膜过滤清液;S1, obtain fermentation mash and membrane filtration clear liquid;
S2、将所述发酵醪液通入蒸发浓缩系统1,用于将发酵醪液进行蒸发浓缩,获得蒸发浓缩液和蒸发清液,获得蒸发浓缩液通入蒸发浓缩液储罐12,获得的蒸发清液通入蒸发清液储罐13;蒸发浓缩的条件为以饱和蒸汽为热源,采用四效降膜强制循环蒸发型式,控制蒸发器温度<65摄氏度,蒸发浓缩液乙醇含量<0.08%,蒸发浓缩液浓度30-35%。S2, the fermented mash is passed into the
S3、所述蒸发浓缩液储罐12与喷雾干燥系统2相连通,用于将所述蒸发浓缩液进行喷雾干燥,获得蛋白粉;喷雾干燥的条件为:采用热源为0.6-0.8mpa饱和蒸汽的滚筒刮板干燥机,控制产品含水量<12%。S3. The evaporative
S4、所述蒸发清液储罐13与所述精馏脱水系统3相连通,用于将膜过滤清液和所述蒸发清液进行精馏脱水,获得乙醇产品;精馏脱水的条件为:精馏热源采用0.6-0.8mpa饱和蒸汽,采用三塔精馏,渗透汽化膜脱水,控制系统中粗馏塔塔底温度<85℃,渗透汽化膜操作压力≤-0,9mpa,产品乙醇含水量<0.8%。S4, described evaporative clear
对比例1Comparative Example 1
该对比例中将浓缩液和清液共同走精馏系统。In this comparative example, the concentrated liquid and the clear liquid go through the rectification system together.
S1、获得发酵醪液和膜过滤清液;S1, obtain fermentation mash and membrane filtration clear liquid;
S2、发酵醪液进精馏系统粗馏塔,膜过滤的清液进精馏系统2#精馏塔,2#精馏塔产出95%乙醇进分子筛脱水器,精馏脱水系统最终产品为含水量<0.8%无水乙醇;S2. The fermented mash enters the crude distillation tower of the rectification system, the clear liquid filtered by the membrane enters the
S3、粗馏塔塔釜余馏水经离心机分离,离心清液进污水处理系统S3. The residual distilled water of the crude distillation tower is separated by a centrifuge, and the centrifugal clear liquid is sent to the sewage treatment system
S4、离心机产出的浓液经喷雾干燥,最终产品为蛋白粉。S4. The concentrate produced by the centrifuge is spray-dried, and the final product is protein powder.
对比例2Comparative Example 2
S1、获得发酵醪液和膜过滤清液;S1, obtain fermentation mash and membrane filtration clear liquid;
S2、发酵醪液进精馏系统粗馏塔,膜过滤的清液进精馏系统的第二精馏塔,第二精馏塔产出95%乙醇进分子筛脱水器,精馏脱水系统最终产品为含水量<0.8%无水乙醇;S2. The fermented mash enters the crude distillation tower of the rectification system, the clear liquid filtered by the membrane enters the second rectification tower of the rectification system, and the second rectification tower produces 95% ethanol into the molecular sieve dehydrator, and the final product of the rectification and dehydration system For water content <0.8% absolute ethanol;
S3、粗馏塔塔釜余馏水经蒸发浓缩,得出10%-30%蒸发浓缩液,蒸发清液进污水处理S3. The residual distilled water of the crude distillation tower tower is concentrated by evaporation to obtain a 10%-30% evaporation concentrate, and the evaporated clear liquid is sent to sewage treatment
S4、离心机产出的浓液经喷雾干燥,最终产品为蛋白粉。S4. The concentrate produced by the centrifuge is spray-dried, and the final product is protein powder.
试验例1Test Example 1
计算各实施例与对比例获得蛋白粉的收率,获得的乙醇产品的含水量,精馏脱水系统中离心分离的回收率、精馏系统的堵塞情况如表1所示。The yield of protein powder obtained in each embodiment and comparative example, the water content of the obtained ethanol product, the recovery rate of centrifugal separation in the rectification dehydration system, and the blockage of the rectification system are shown in Table 1.
表1Table 1
由表1的数据可知:It can be seen from the data in Table 1 that:
对比例1中,将浓缩液和清液共同走精馏系统,蛋白粉的收率只有70%~80%,,离心分离的回收率低,精馏系统的堵塞严重,清洗频次高。In Comparative Example 1, the concentrated liquid and clear liquid are passed through the rectification system together, the yield of protein powder is only 70% to 80%, the recovery rate of centrifugal separation is low, the blockage of the rectification system is serious, and the cleaning frequency is high.
对比例2中,蒸发浓缩的条件不在本发明的范围内,精馏系统的清洗周期长。In Comparative Example 2, the conditions of evaporation and concentration are not within the scope of the present invention, and the cleaning cycle of the rectification system is long.
综上可知,本发明提供的一种发酵醪液蒸发浓缩与精馏联产蛋白粉的方法和系统,将获得的蒸发浓缩液直接喷雾干燥获得蛋白粉,获得的蒸发清液和膜过滤清液共同进行精馏脱水获得乙醇产品,所述蛋白粉收率高,所述乙醇产品的含水量<0.8%,且不会堵塞设备系统、蛋白污水处理难度大大降低。To sum up, the present invention provides a method and system for co-producing protein powder by evaporation, concentration and rectification of fermented mash. The ethanol product is obtained by jointly performing distillation and dehydration, the protein powder yield is high, the water content of the ethanol product is less than 0.8%, the equipment system will not be blocked, and the protein sewage treatment difficulty is greatly reduced.
最后,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者系统所固有的要素。Finally, it should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or system comprising a series of elements includes not only those elements, but also Also included are other elements not expressly listed or inherent to such a process, method, article or system.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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