CN111920102A - Atomization assembly and assembly method thereof, atomizer and electronic atomization device - Google Patents

Abstract

The invention relates to an atomization assembly, an assembly method thereof, an atomizer and an electronic atomization device, wherein the atomization assembly comprises a pipe body, a heating element arranged in the pipe body and a first liquid absorption element arranged between the pipe body and the heating element; the first liquid absorbing part is of a porous structure and can elastically clamp the heating part when no external force acts. The first liquid absorbing part is adopted to clamp the heating part to be assembled in the pipe body, so that the atomization assembly is very convenient to assemble, the automatic assembly is facilitated, the structure of the atomization assembly is simple, and the number of parts is small.

Description

Atomization assembly and its assembly method, atomizer and electronic atomization device

technical field

The present invention relates to the technical field of atomization, and more particularly, to an atomization component and an assembling method thereof, an atomizer and an electronic atomization device.

Background technique

The electronic atomization device is mainly composed of an atomizer and a power supply device. The power supply device is used to supply power to the atomizing components in the atomizer, and the atomizer can heat and atomize the liquid atomizable substrate stored in the atomizer after being powered on, and generate atomized gas for the user to inhale.

The atomization component of the existing electronic atomization device is usually wound on the heating wire with liquid-conducting cotton, and then the heating wire wound with the liquid-conducting cotton is inserted into the atomization seat. However, the assembling of the atomizing assembly with this structure is complicated.

SUMMARY OF THE INVENTION

The technical problem to be solved by the present invention is to provide an improved atomization assembly and an assembling method thereof, as well as an atomizer and an electronic atomization device having the atomization assembly, in view of the above-mentioned defects of the prior art.

The technical solution adopted by the present invention to solve the technical problem is to construct an atomization assembly, which includes a tube body, a heating element arranged in the tubular body, and a third heating element arranged between the tubular body and the heating element. a suction part;

The first liquid absorbing member has a porous structure and can elastically clamp the heating member when no external force acts.

In some embodiments, the heating element includes at least one of a heating wire, a heating net, and a heating pipe; the first liquid absorbing element is disposed in the pipe body along the axial direction, and the heating element is arranged along the axial direction. arranged in the first suction member.

In some embodiments, the atomizing assembly further includes a second liquid-absorbing member sleeved between the heating member and the first liquid-absorbing member, and the second liquid-absorbing member is organic cotton.

In some embodiments, the second liquid-absorbing member is compounded on the inner side of the first liquid-absorbing member and combined with the first liquid-absorbing member; or, the second liquid-absorbing member is made of sheet The organic cotton is formed after winding the heating element.

In some embodiments, the second absorbent member is cotton flax.

In some embodiments, the atomizing assembly further comprises a seat body longitudinally disposed on the lower part of the pipe body;

The seat body and the tube body are integrally formed, or the seat body and the tube body are separately manufactured and assembled together.

In some embodiments, the atomizing assembly further includes a sealing member disposed on the top of the tube body.

In some embodiments, the first liquid absorbing member is made of at least one of PET and PE.

In some embodiments, the cross-section of the first suction member is a closed annular shape.

In some embodiments, the cross-section of the first suction member is annular with an opening.

In some embodiments, the first liquid absorbing member includes two liquid absorbing elements with a semi-annular cross section, and the two liquid absorbing elements are respectively sandwiched on both sides of the circumference of the heating element.

In some embodiments, the porosity of the first liquid absorbing member is 50%-90%, and the average pore size is 10um-1000um.

In some embodiments, the resilience of the first liquid absorbing member is 10%-90%, and the hardness is 20-80A.

The present invention also provides a method for assembling the atomizing assembly as described in any of the above, comprising the following steps:

S1, the first liquid absorbing member is clamped outside the heating member;

S2. Insert the assembled heating element and the first liquid absorbing element into the pipe body.

In some embodiments, before the step S1, it further includes:

S0. Provide a cylindrical jig, and set the heating element outside the jig;

After the step S2, it also includes:

S3. Take out the jig.

In some embodiments, the frictional force between the fixture and the heating element is smaller than the frictional force between the heating element and the first liquid absorbing element.

In some embodiments, between the steps S0 and S1, it further includes:

S01: Provide a sheet-shaped organic cotton base material, wrap the sheet-shaped organic cotton base material around the heating element, and make the sheet-shaped organic cotton base material form a second liquid absorbing member.

In some embodiments, after the step S3, it further includes:

S4. Load the sealing member into the tube body from the top of the tube body.

The present invention also provides an atomizer, comprising the atomization assembly described in any one of the above.

The present invention also provides an electronic atomization device, comprising the atomizer as described above and a power supply device electrically connected to the atomizer.

Implementing the present invention has at least the following beneficial effects: the atomizing assembly in the present invention has a simple structure and fewer parts; the first liquid absorbing member can elastically clamp the heating element when there is no external force, and the first liquid absorbing member is used to clamp Holding the heating element and assembling it into the tube body makes it very convenient to assemble the atomizing assembly, which is beneficial to realize automatic assembly.

Description of drawings

The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:

1 is a schematic diagram of an exploded structure of an electronic atomization device in some embodiments of the present invention;

FIG. 2 is a schematic three-dimensional structure diagram of the atomizing assembly in the first embodiment of the present invention;

Fig. 3 is the sectional structure schematic diagram of the atomizing assembly shown in Fig. 2;

Fig. 4 is the exploded structure schematic diagram of the atomization assembly shown in Fig. 2;

5 is a schematic cross-sectional structure diagram of the atomizing assembly in the second embodiment of the present invention;

6 is a schematic cross-sectional structure diagram of an atomizing assembly in a third embodiment of the present invention;

Fig. 7 is the exploded structure schematic diagram of the atomization assembly shown in Fig. 6;

8 is a schematic cross-sectional structure diagram of an atomizing assembly in a fourth embodiment of the present invention;

FIG. 9 is a schematic diagram of an exploded structure of the atomizing assembly shown in FIG. 8 .

Detailed ways

In order to have a clearer understanding of the technical features, objects and effects of the present invention, the specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

1-2 illustrate an electronic atomization device in some embodiments of the present invention, which can be applied to the atomization of a liquid atomizable substrate, which can be roughly flat and includes a flat atomizer 1 and a flat power supply device 2 electrically connected to the atomizer 1 . Wherein, the atomizer 1 includes a liquid storage chamber for accommodating a liquid atomizable substrate and an atomizing assembly 10 connected with the liquid storage chamber for heating and atomizing the liquid atomizable substrate. The atomizing assembly 10 It can usually be installed in the atomizer 1 in a detachable manner. The power supply device is used for supplying power to the atomizing assembly 10 in the atomizer 1 and controlling operations such as turning on or off the entire electronic atomizing device. In some embodiments, the atomizer 1 and the power supply device 2 may be connected together in a detachable manner such as magnetic attraction or screw connection. It can be understood that the electronic atomization device is not limited to be in a flat shape, and can also be in other shapes such as a cylindrical shape, an elliptical cylindrical shape, a square cylindrical shape, and the like.

2-4 show the atomization assembly 10 in the first embodiment of the present invention, and the atomization assembly 10 may include an atomization seat 11 , a first liquid absorbing member 12 and a heating member 13 . In some embodiments, the atomizing seat 11 can be made by an integral molding process such as integral injection molding, integral stamping molding, integral extrusion molding, etc., and it can include a substantially annular base body 111 and is integrally combined with the base body along the longitudinal direction. The round tubular body 112 above the 111. Electrode columns 113 for electrical connection with the heating element 13 may be disposed in the seat body 111 along the longitudinal direction. Generally, an insulating sleeve 114 may be further disposed between the outer ring of the electrode post 113 and the inner ring of the base body 111 to isolate and seal the electrode post 113 and the base body 111 . The top of the tube body 112 can also be tightly embedded with a cylindrical sealing member 115, and the sealing member 115 can usually be made of a flexible material such as silica gel, which is beneficial to improve the sealing performance.

The first liquid absorbing member 12 is a porous structure, which can be cylindrical in some embodiments, and can be disposed in the pipe body 112 along the axial direction. An inner flange 1111 may be integrally formed on the inner wall surface of the top of the base body 111 to extend inwardly, and the first liquid absorbing member 14 may be installed against the upper end surface of the inner flange 1111 in the axial direction. The first liquid absorbing member 12 can usually be a liquid absorbing cotton, and its porosity can be 50%-90%, and the average pore diameter can be 10um-1000um. At least one liquid inlet 1120 is formed on the tube body 112, so that the liquid atomizable substrate in the liquid storage cavity can enter the tube body 112 through the at least one liquid inlet port 1120, so as to connect the first liquid suction member 12 with the storage chamber. The fluid chamber is connected with fluid. In this embodiment, there are four liquid inlets 1120 , and the four liquid inlets 1120 are symmetrically arranged along the circumferential direction of the pipe body 112 .

The first liquid absorbing member 12 has a certain hardness and resilience, so that the first liquid absorbing member 12 can elastically hold the heating element 13 without external force, which is beneficial to realize automatic assembly. Among them, hardness refers to the ability of a material to resist the pressing of hard objects into its surface. If the hardness of the first liquid absorbing member 12 is too hard, it cannot be compressed into the tube body 112 during assembly, and if the hardness is too soft, the heating element 13 cannot be fixed. Therefore, the first liquid absorbing member 12 needs to have a certain hardness. In some embodiments, the hardness of the first liquid absorbing member 12 may be in the range of Shore 20-80A. Resilience represents the ability of an object to deform under the action of an external force and to restore its original size and shape when the external force is removed. In some embodiments, the resilience of the first liquid absorbing member 12 may be 10%-90%, preferably 30%-65%. The first liquid absorbing member 12 can be made of materials such as PET or PE, and its thickness can be 0.3-10 mm, preferably 0.5-5 mm. In some embodiments, when the first liquid absorbing member 12 is made of PET, its heat distortion temperature can reach above 280°C; when the first liquid absorbing member 12 is made of PE, its heat distortion temperature can reach above 120°C.

The heating element 13 can be cylindrical, and in some embodiments, it can be a cylindrical spiral heating wire, a cylindrical heating net or a cylindrical heating tube. The heating element 13 may be disposed on the inner wall surface of the first liquid absorbing element 12 in the axial direction, and is used for heating and atomizing the liquid atomizable substrate adsorbed in the first liquid absorbing element 12 . The first liquid absorbing member 12 can be in the shape of a C-shaped cylinder, that is, the cross section of the first liquid absorbing member 12 is an annular shape with an opening, which is convenient for the installation of the heating element 13 and can improve the performance of the first liquid absorbing member 12 . resilience performance. In some embodiments, the central angle of the cross section of the first liquid absorbing member 12 may range from 280° to 350°. The heating element 13 can be a C-shaped cylindrical heating net, which can be formed by bending a flat-sheet heating net. The C-shaped opening of the heating element 13 may be oriented in the same direction as the C-shaped opening of the first liquid absorbing element 12 . The inner wall surface of the first liquid suction member 12 defines a cylindrical atomizing chamber 120, which is used for mixing the atomized smoke with the outside air and communicating with the air outlet channel formed in the atomizer, so as to connect the smoke with the outside air. The mixture of air is exported. It can be understood that, in other embodiments, the cross section of the first liquid absorbing member 12 can also be in other shapes such as a closed circular ring, a closed or square ring with an opening, and the like.

The assembling method of the atomization assembly 10 may include the following steps:

S1 , providing a C-shaped cylindrical first liquid absorbing member 12 , and placing the first liquid absorbing member 12 on the outside of the heating member 13 . Due to the material properties of the first liquid absorbing member 12, after the first liquid absorbing member 12 and the heating element 13 are assembled, the first liquid absorbing member 12 can tightly hold the heating element 13 without external force, thereby There is no need to knead by hand or mechanical fixtures, which is conducive to automatic assembly and reduces labor costs.

S2. Insert the assembled heating element 13 and the first liquid absorbing element 12 into the tube body 112 of the atomizing seat 11 from the top opening of the atomizing seat 11 until the lower end surface of the first liquid absorbing element 14 against the inner flange 1123 of the atomizing seat 11 .

S4, providing a cylindrical sealing member 113, and inserting the sealing member 113 from the top opening of the atomizing seat 11 into the tube body 112 for sealing.

In some embodiments, a long cylindrical jig can also be inserted into the heating element 13 for auxiliary assembly. Correspondingly, before step S1, it also includes:

S0. Provide a long cylindrical jig and a net-shaped heating element 13, and set the heating element 13 outside the jig.

In step S0, the outer surface of the fixture is a smooth surface, and the frictional force between the smooth surface of the fixture and the heating element 13 is smaller than the frictional force between the heating element 13 and the first liquid absorbing element 12, so after the assembly is completed When the fixture is taken out, the position of the heating element will not be changed. In some embodiments, the jig may be made of metal material, and the frictional force between the fixture and the metal heating element 13 is relatively small. In addition, in step S0, a cylindrical heating element 13 can be directly provided to be sleeved on the outside of the fixture, or, a flat sheet-shaped heating net can be provided and wound around the fixture to form the cylindrical heating element 13 .

Between steps S2 and S4 may further include:

S3, take out the fixture.

It can be understood that step S3 can also be performed after step S4.

FIG. 5 shows the atomizing assembly 10 in the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that the atomizing seat 11 in the atomizing assembly 10 is a split structure, and the seat 111 and the The tube bodies 112 are separately manufactured and assembled together to form the atomizing seat 11 . The pipe body 112 can be sleeved outside the upper end of the base body 111 by riveting, screwing or the like. An outer flange 1112 may be integrally formed on the outer wall surface of the base body 111 to extend outward, and the lower end surface of the first liquid absorbing member 12 abuts on the outer flange 1112 to achieve positioning during installation. In other embodiments, the tube body 112 can also be embedded in the upper end of the seat body 111 .

Since the seat body 111 and the tube body 112 are manufactured independently, correspondingly, when the atomizing assembly 10 is assembled, the assembled heating element 13 and the first liquid absorbing element 12 can be installed at the top opening of the pipe body 112, and also It can be installed at the bottom opening of the tube body 112, and then the seat body 111 and the tube body 112 can be assembled together; alternatively, the seat body 111 and the tube body 112 can be assembled together first, and then the assembled heating The component 13 and the first suction component 12 are installed from the top opening of the tube body 112 .

6-7 show the atomization assembly 10 in the third embodiment of the present invention. The difference between this embodiment and the second embodiment is that the atomization assembly 10 further includes a heating element 13 and a first liquid absorbing element. The second liquid absorbing member 16 between 12, the second liquid absorbing member 16 can be made of materials such as organic cotton, which will not produce harmful substances after pyrolysis, thereby improving the safety of the atomizing assembly 10. In some embodiments, the second liquid absorbing member 16 can be made of flax cotton, and its pyrolysis temperature can be above 360°C. The second liquid absorbing member 16 may include a cylindrical liquid absorbing body 161 wrapped around the heating element 13 and a pair of extension portions 162 located at two circumferential ends of the liquid absorbing body 161 and attached to each other. The pair of extending portions 162 The portion 162 can be snapped into the C-shaped opening of the first suction member 12 . The second liquid absorbing member 16 can be compounded on the inner side of the first liquid absorbing member 12 (the side facing the heating element 13 ) by bonding or the like, and combined with the first liquid absorbing member 12 , thereby reducing the second suction The assembly steps of the liquid part 16 simplify the assembly process.

In other embodiments, the second liquid absorbing member 16 can also be formed by winding a flat sheet of organic cotton along the heating member 13 . The length of the sheet-shaped organic cotton is longer than the outer circumference of the heating element 13, so that after the sheet-shaped organic cotton is wound outside the heating element 13, the two ends of the sheet-shaped organic cotton can be attached to each other and the attached part has a certain The extension length is easy to hold by hand or mechanical clamps.

Correspondingly, the assembling method of the atomizing assembly 10 includes the following steps:

S0. Provide a long cylindrical jig and a cylindrical heating element 13, and set the heating element 13 outside the jig.

S01: Provide a sheet-shaped organic cotton base material, wrap the sheet-shaped organic cotton base material outside the heating element 13, and attach both ends of the sheet-shaped organic cotton base material to the outside of the heating element 13. , to clamp the heating element 13 .

S1. Provide a C-shaped cylindrical first liquid absorbing member 12, clamp the two ends of the organic cotton base material by hand or mechanical clamps, etc., and set the first liquid absorbing member 12 on the organic cotton base material. and outside the heating element 13 , and make the two ends of the organic cotton base material fit into the C-shaped opening of the first liquid absorbing element 12 .

Usually, the two ends of the organic cotton base material can stick out to a certain length after being snapped into the C-shaped opening of the first liquid absorbing member 12. Therefore, when the two ends of the organic cotton base material are attached After the joint part is snapped into the C-shaped opening of the first liquid absorbing member 12 , the part of the organic cotton base material extending out of the C-shaped opening can be cut off, and the remaining organic cotton base material forms the second liquid absorbing member 16 .

S2. Load the assembled heating element 13 , the second liquid absorbing element 16 and the first liquid absorbing element 12 into the pipe body 112 .

S3, take out the fixture.

S4, providing a cylindrical sealing member 113, and installing the sealing member 113 on the top of the pipe body 112 for sealing.

8-9 show the atomizing assembly 10 in the fourth embodiment of the present invention. The difference between this embodiment and the second embodiment is that, in this embodiment, the first liquid absorbing member 12 includes two liquid absorbing elements 121 , the two liquid absorbing elements 121 are respectively sandwiched on two opposite sides of the heating element 13 in the circumferential direction. The cross section of the liquid absorbing element 121 is roughly semi-circular. After the two liquid absorbing elements 121 are assembled on the heating element 13, a space is formed between the two circumferential end surfaces of the two liquid absorbing elements 121 to provide liquid suction. The compression deformation space of the element 121 facilitates the liquid absorbing element 121 to be loaded into the tube body 112 after being compressed.

It can be understood that, in other embodiments, the first liquid absorbing element 12 may also include two or more liquid absorbing elements 121 , and the two or more liquid absorbing elements 121 are distributed in sequence along the circumferential direction of the heating element 13 at intervals.

It can be understood that the above technical features can be used in any combination without limitation.

The above examples only represent the preferred embodiments of the present invention, and their descriptions are more specific and detailed, but they should not be construed as limitations on the scope of the present invention; it should be pointed out that for those of ordinary skill in the art, Under the premise of not departing from the concept of the present invention, the above-mentioned technical features can be freely combined, and some deformations and improvements can be made, and these all belong to the protection scope of the present invention; therefore, all equivalent transformations made with the scope of the claims of the present invention All modifications and modifications shall fall within the scope of the claims of the present invention.

Claims (20)

1. An atomizing assembly, characterized by comprising a tube (112), a heat generating member (13) disposed in the tube (112), and a first liquid absorbing member (12) disposed between the tube (112) and the heat generating member (13);

the first liquid absorbing part (12) is of a porous structure and can elastically clamp the heating part (13) when no external force acts.

2. The atomizing assembly of claim 1, wherein said heat generating member (13) includes at least one of a heat generating wire, a heat generating mesh, and a heat generating tube; the first liquid absorbing part (12) is axially arranged in the pipe body (112), and the heating part (13) is axially arranged in the first liquid absorbing part (12).

3. The atomizing assembly of claim 1, further comprising a second liquid absorbing member (16) sleeved between said heat generating member (13) and said first liquid absorbing member (12), wherein said second liquid absorbing member (16) is organic cotton.

4. Nebulising assembly according to claim 3, characterized in that said second suction member (16) is compound to the inner lateral surface of said first suction member (12) and is joined to said first suction member (12); or the second liquid absorbing part (16) is formed by winding the heating part (13) by sheet organic cotton.

5. Nebulising assembly according to claim 3, characterized in that the second aspirating means (16) are of flax cotton.

6. The atomizing assembly of claim 1, further comprising a seat body (111) disposed at a lower portion of said tube body (112) along a longitudinal direction;

the base body (111) and the pipe body (112) are integrally formed, or the base body (111) and the pipe body (112) are separately manufactured and assembled together.

7. The atomizing assembly of claim 1, further comprising a seal (113) disposed at a top portion of said tube (112).

8. Nebulising assembly according to any one of claims 1 to 7, characterized in that the first aspirating element (12) is made of at least one of PET, PE.

9. An atomizing assembly according to any one of claims 1 to 7, characterized in that said first liquid-absorbing member (12) has a closed annular shape in cross section.

10. An atomizing assembly according to any one of claims 1-7, characterized in that said first liquid-absorbing member (12) has a cross-section in the shape of a ring with an opening.

11. Atomizing assembly according to any one of claims 1 to 7, characterized in that said first liquid absorbing member (12) comprises two liquid absorbing elements (121) having a semi-annular cross section, said two liquid absorbing elements (121) being respectively interposed on both sides of said heat generating member (13) in the circumferential direction.

12. The atomizing assembly of any one of claims 1 to 7, wherein said first liquid-absorbing member (12) has a porosity of 50% to 90% and an average pore diameter of 10um to 1000 um.

13. The atomizing assembly of any one of claims 1 to 7, wherein said first liquid absorbing member (12) has a resiliency of 10 to 90% and a hardness of 20 to 80A.

14. A method of assembling the atomizing assembly of any one of claims 1-13, comprising the steps of:

s1, clamping the first liquid absorbing part (12) outside the heating part (13);

s2, inserting the assembled heat generating piece (13) and the first liquid absorbing piece (12) into the tube body (112).

15. The method of assembling an atomizing assembly of claim 14, further comprising, prior to said step S1:

s0, providing a columnar jig, and sleeving the heating piece (13) outside the jig;

the method further comprises the following steps after the step S2:

and S3, taking out the jig.

16. The method of assembling an atomizing assembly according to claim 15, wherein the friction force between said jig and said heat generating member (13) is smaller than the friction force between said heat generating member (13) and said first liquid absorbing member (12).

17. The method of assembling an atomizing assembly of claim 15, further comprising, between said steps S0 and S1:

s01: providing a sheet-shaped organic cotton base material, winding the sheet-shaped organic cotton base material outside the heating piece (13), and enabling the sheet-shaped organic cotton base material to form a second liquid absorbing piece (16).

18. The method of assembling an atomizing assembly of claim 15, further comprising, after said step S3:

s4, installing a sealing member (113) into the tube body (112) from the top of the tube body (112).

19. A nebulizer, comprising a nebulizing assembly (10) according to any one of claims 1 to 13.

20. An electronic atomisation device, comprising an atomiser (1) according to claim 19 and a power supply device (2) electrically connected to the atomiser (1).

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