CN111982928A - Intelligent multifunctional quality analysis control platform - Google Patents
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Abstract
本发明公开了一种智能化多功能质量分析控制平台,包括箱体、照明灯具、多个超清摄像头、在线投影设备、问题显示屏、功能设置显示屏和固定结构,通过所述超清摄像头进行拍摄并与所述功能设置显示屏内的标准样品相比较,再通过所述问题显示屏将缺陷显示出来,操作人员无需肩负开机与质量检查双重任务,只需将样品放置在所述设备样品放置平面上即可显示有无缺陷问题,从而提高了导致质量检测的准确性。且智能化多功能质量分析控制平台能够与绝大多数设备可匹配使用,从而增加了智能化多功能质量分析控制平台的实用性。
The invention discloses an intelligent multifunctional quality analysis and control platform, comprising a box body, lighting lamps, a plurality of ultra-clear cameras, online projection equipment, a problem display screen, a function setting display screen and a fixed structure. Take a picture and compare it with the standard sample in the function setting display screen, and then display the defect through the problem display screen. The operator does not need to shoulder the dual tasks of startup and quality inspection, and only needs to place the sample on the equipment sample. The presence or absence of defects can be displayed on the placement plane, improving the accuracy of quality inspections. And the intelligent multi-function quality analysis and control platform can be matched with most equipment, thus increasing the practicability of the intelligent multi-function quality analysis and control platform.
Description
技术领域technical field
本发明涉及质量分析控制平台技术领域,尤其涉及一种智能化多功能质量分析控制平台。The invention relates to the technical field of quality analysis control platforms, in particular to an intelligent multifunctional quality analysis control platform.
背景技术Background technique
目前,在包装印刷行业中,质量检测系统已得到广泛应用,但仅仅局限于特定工序、特定设备上使用,如在印刷机走纸上加装图像检测系统、在喷码过道处加装缺陷检测系统等,此类检测技术可在生产过程中监控产品质量,但其具备一定使用局限性,如操作人员在生产过程中难免有时间与精力去查看监测系统,且通过人工检测具有一定疏漏与误检,从而导致质量检测的准确性不高。At present, in the packaging and printing industry, the quality inspection system has been widely used, but it is only limited to specific processes and specific equipment, such as adding image inspection systems to the paper feed of the printing press, and adding defect detection to the coding aisle. This type of detection technology can monitor product quality during the production process, but it has certain limitations. For example, operators inevitably have time and energy to check the monitoring system during the production process, and there are certain omissions and errors through manual detection. Therefore, the accuracy of quality inspection is not high.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种智能化多功能质量分析控制平台,旨在解决质量检测的准确性不高的问题。The purpose of the present invention is to provide an intelligent multifunctional quality analysis control platform, which aims to solve the problem of low accuracy of quality detection.
为实现上述目的,本发明提供了一种智能化多功能质量分析控制平台,包括箱体、照明灯具、多个超清摄像头、在线投影设备、问题显示屏、功能设置显示屏和固定结构,所述箱体的顶部设有设备样品放置平面,所述设备样品放置平面设有样品检测区域,所述箱体的背部设有背部固定板,所述背部固定板与所述箱体固定连接,所述背部固定板的顶部设有安装区域,所述照明灯具固定安装在所述安装区域的内部,所述照明灯具位于所述设备样品放置平面的上方,多个所述超清摄像头分别固定安装在所述安装区域的内部,所述在线投影设备固定安装在所述安装区域的内部,所述问题显示屏与所述设备样品放置平面固定连接,所述问题显示屏位于所述设备样品放置平面的上方,所述功能设置显示屏与所述背部固定板固定连接,所述功能设置显示屏位于所述设备样品放置平面的上方;In order to achieve the above purpose, the present invention provides an intelligent multi-functional quality analysis and control platform, including a box body, lighting fixtures, multiple ultra-clear cameras, online projection equipment, a problem display screen, a function setting display screen and a fixed structure. The top of the box is provided with a device sample placement plane, the device sample placement plane is provided with a sample detection area, the back of the box is provided with a back fixing plate, and the back fixing plate is fixedly connected to the box, so The top of the back fixing plate is provided with an installation area, the lighting fixture is fixedly installed inside the installation area, the lighting fixture is located above the device sample placement plane, and a plurality of the ultra-clear cameras are fixedly installed on the Inside the installation area, the online projection equipment is fixedly installed inside the installation area, the problem display screen is fixedly connected to the device sample placement plane, and the problem display screen is located on the device sample placement plane. Above, the function setting display screen is fixedly connected with the back fixing plate, and the function setting display screen is located above the device sample placement plane;
所述固定结构包括样品放置挡板、压簧和抵持板,所述样品放置挡板与所述设备样品放置平面固定连接,所述样品放置挡板位于所述样品检测区域的一侧,所述设备样品放置平面具有安装腔,所述压簧的一端与所述设备样品放置平面固定连接,所述压簧的另一端与所述抵持板固定连接,所述压簧位于所述安装腔的内部,所述抵持板与所述设备样品放置平面滑动连接,所述抵持板位于所述安装腔的内部。The fixing structure includes a sample placing baffle, a compression spring and a resisting plate, the sample placing baffle is fixedly connected to the sample placing plane of the device, and the sample placing baffle is located on one side of the sample detection area, so The device sample placement plane has an installation cavity, one end of the compression spring is fixedly connected to the device sample placement plane, the other end of the compression spring is fixedly connected to the abutting plate, and the compression spring is located in the installation cavity Inside, the resisting plate is slidably connected with the device sample placement plane, and the resisting plate is located inside the installation cavity.
其中,所述照明灯具包括D65标准光源灯管、D50标准光源灯管、U30光源灯管和A光源灯管。Wherein, the lighting fixtures include D65 standard light source lamps, D50 standard light source lamps, U30 light source lamps and A light source lamps.
其中,所述智能化多功能质量分析控制平台还包括上挡板,所述上挡板与所述背部固定板固定连接,所述上挡板位于所述安装区域的上方。Wherein, the intelligent multifunctional quality analysis control platform further includes an upper baffle, the upper baffle is fixedly connected with the back fixing plate, and the upper baffle is located above the installation area.
其中,所述智能化多功能质量分析控制平台还包括存样抽屉,所述存样抽屉与所述箱体滑动连接,所述存样抽屉位于所述箱体的内部。Wherein, the intelligent multifunctional quality analysis control platform further comprises a sample storage drawer, the sample storage drawer is slidably connected with the box body, and the sample storage drawer is located inside the box body.
其中,所述智能化多功能质量分析控制平台还包括存物柜,所述存物柜与所述箱体滑动连接,所述存物柜位于所述箱体的内部。Wherein, the intelligent multifunctional quality analysis control platform further includes a locker, the locker is slidably connected with the box body, and the locker is located inside the box body.
其中,所述智能化多功能质量分析控制平台还包括键盘鼠标抽屉,所述键盘鼠标抽屉与所述箱体滑动连接,所述键盘鼠标抽屉位于所述箱体的内部。Wherein, the intelligent multifunctional quality analysis control platform further comprises a keyboard and mouse drawer, the keyboard and mouse drawer is slidably connected with the box body, and the keyboard and mouse drawer is located inside the box body.
其中,所述智能化多功能质量分析控制平台还包括两个柜门,两个所述柜门相距较远的一端分别与所述箱体转动连接,两个所述柜门相距较近的一端互相拆卸连接。Wherein, the intelligent multifunctional quality analysis and control platform further includes two cabinet doors, the ends of the two cabinet doors that are far apart are respectively rotatably connected to the box body, and the ends of the two cabinet doors that are close to each other are respectively connected to the cabinet. Disconnect from each other.
有益效果:该智能化多功能质量分析控制平台通过所述超清摄像头进行拍摄并与所述功能设置显示屏内的标准样品相比较,再通过所述问题显示屏将缺陷显示出来,操作人员无需肩负开机与质量检查双重任务,只需将样品放置在所述设备样品放置平面上即可显示有无缺陷问题,从而提高了导致质量检测的准确性。该智能化多功能质量分析控制平台能够与绝大多数设备可匹配使用,从而增加了智能化多功能质量分析控制平台的实用性;且所述设备样品放置平面并不是加装一套设备,而是在每台设备都需要看样台的基础上进行创新设计,改变传统看样模式与方式,加入所述在线投影设备进行投影和所述问题显示屏进行缺陷检查等功能,提高看样精准度及效率。Beneficial effect: The intelligent multi-function quality analysis control platform takes pictures through the ultra-clear camera and compares it with the standard sample in the function setting display screen, and then displays the defects through the problem display screen, and the operator does not need to. It shoulders the dual tasks of start-up and quality inspection, and only needs to place the sample on the sample placement plane of the equipment to display whether there are defects, thereby improving the accuracy of quality inspection. The intelligent multifunctional quality analysis and control platform can be matched with most equipment, thereby increasing the practicability of the intelligent multifunctional quality analysis and control platform; and the device sample placement plane is not a set of equipment, but It is an innovative design based on the need to see the sample table for each device, changing the traditional sample viewing mode and method, adding the online projection equipment for projection and the problem display screen for defect inspection and other functions to improve the accuracy of sample viewing. and efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明的智能化多功能质量分析控制平台的结构示意图。FIG. 1 is a schematic structural diagram of an intelligent multifunctional quality analysis control platform of the present invention.
图2是本发明的设备样品放置平面的沿纵向的局部剖视图。Fig. 2 is a partial cross-sectional view in the longitudinal direction of the plane of the apparatus sample placement of the present invention.
图3是本发明的柜门的沿纵向的局部剖视图。Fig. 3 is a partial cross-sectional view in the longitudinal direction of the cabinet door of the present invention.
1-箱体、110-设备样品放置平面、111-样品检测区域、112-安装腔、120-背部固定板、121-安装区域、130-支撑支架、2-照明灯具、3-超清摄像头、4-在线投影设备、5-问题显示屏、6-功能设置显示屏、7-固定结构、71-样品放置挡板、72-压簧、73-抵持板、8-上挡板、9-存样抽屉、10-存物柜、11-键盘鼠标抽屉、12-柜门、122-容纳腔、123-连接口、13-连接机构、131-弹簧、132-连接架。1-box, 110-equipment sample placement plane, 111-sample detection area, 112-installation cavity, 120-back fixing plate, 121-installation area, 130-support bracket, 2-lighting lamps, 3-ultra-clear camera, 4-Online projection equipment, 5-Problem display screen, 6-Function setting display screen, 7-Fixed structure, 71-Sample placement baffle, 72-Compression spring, 73-Resist plate, 8-Up baffle, 9- Sample storage drawer, 10-storage cabinet, 11-keyboard mouse drawer, 12-cabinet door, 122-accommodating cavity, 123-connecting port, 13-connecting mechanism, 131-spring, 132-connecting frame.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than An indication or implication that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, is not to be construed as a limitation of the invention. In addition, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
请参阅图1至图3,本发明提供一种技术方案:一种智能化多功能质量分析控制平台,包括箱体1、照明灯具2、多个超清摄像头3、在线投影设备4、问题显示屏5、功能设置显示屏6和固定结构7,所述箱体1的顶部设有设备样品放置平面110,所述设备样品放置平面110设有样品检测区域111,所述箱体1的背部设有背部固定板120,所述背部固定板120与所述箱体1固定连接,所述背部固定板120的顶部设有安装区域121,所述照明灯具2固定安装在所述安装区域121的内部,所述照明灯具2位于所述设备样品放置平面110的上方,多个所述超清摄像头3分别固定安装在所述安装区域121的内部,所述在线投影设备4固定安装在所述安装区域121的内部,所述问题显示屏5与所述设备样品放置平面110固定连接,所述问题显示屏5位于所述设备样品放置平面110的上方,所述功能设置显示屏6与所述背部固定板120固定连接,所述功能设置显示屏6位于所述设备样品放置平面110的上方;Please refer to FIG. 1 to FIG. 3 , the present invention provides a technical solution: an intelligent multi-functional quality analysis and control platform, including a
所述固定结构7包括样品放置挡板71、压簧72和抵持板73,所述样品放置挡板71与所述设备样品放置平面110固定连接,所述样品放置挡板71位于所述样品检测区域111的一侧,所述设备样品放置平面110具有安装腔112,所述压簧72的一端与所述设备样品放置平面110固定连接,所述压簧72的另一端与所述抵持板73固定连接,所述压簧72位于所述安装腔112的内部,所述抵持板73与所述设备样品放置平面110滑动连接,所述抵持板73位于所述安装腔112的内部。The fixing structure 7 includes a
在本实施方式中,所述功能设置显示屏6能够对所述照明灯具2以及所述超清摄像头3进行调节,且所述功能设置显示屏6具有USB接口,用于拷入相关产品文件,所述在线投影设备4能够将菲林按自选比例投放在检测平台上,用以核对图文是否缺失,也可投影烫金、模切文件,用以检查大小边情况、烫金偏位以及纸张收缩情况,实时把控产品信息情况。所述样品放置挡板71和所述抵持板73分别位于所述样品检测区域111的两侧,将样品放置在所述样品检测区域111上并与所述样品放置挡板71贴合,所述抵持板73在所述压簧72的抵持作用下对样品进行抵持,从而将样品固定在所述样品检测区域111上。所述四个所述超清摄像头3固定安装在所述安装区域121的内部,且在所述安装区域121的后横杠装载有两个所述超清摄像头3,左右横杆各装载一个所述超清摄像头3,以对下方的样品进行拍摄以及对比检测。多个所述超清摄像头3通过拍摄所述样品检测区域111内的样品并与事先扫描输入存有标准样的所述功能设置显示屏6内的数据进行比较,检测出样张缺陷部位,如印刷白点、起脏、干版、漏印、甩墨、拉线、断金、糊版、反拉、漏烫、套印偏位等质量问题。检测出的缺陷问题通过所述问题显示屏5进行显示提醒,操作人员可清楚看到问题区域以及问题类型,方便快捷,可适用于多数产品,更换产品时,只需重新更改并录入新标样模板数据,通过功能设置设定检测区域与位置即可完成产品检测更换,下次使用时,即可调出已存储的模板即可重复使用,方便快捷,操作简单,利于操作人员操作。该智能化多功能质量分析控制平台通过所述超清摄像头3进行拍摄并与所述功能设置显示屏6内的标准样品相比较,再通过所述问题显示屏5将缺陷显示出来,操作人员无需肩负开机与质量检查双重任务,只需将样品放置在所述设备样品放置平面110上即可显示有无缺陷问题,从而提高了导致质量检测的准确性。In this embodiment, the function
进一步的,所述照明灯具2包括D65标准光源灯管、D50标准光源灯管、U30光源灯管和A光源灯管。Further, the
在本实施方式中,D65标准光源灯管、D50标准光源灯管、U30光源灯管和A光源灯管间隔设置并固定安装在所述安装区域121的内部,设计可匹配绝大多数机台设备自检使用,无需将样品再放入看样照明箱检查,告别原有设备单一看样灯源的选择问题,印刷设备使用可选择使用D65或D50灯源,喷码及对固化光源有一定要求的设备可选用A类照明灯源,灵活多变,可匹配任意机台使用。In this embodiment, D65 standard light source lamps, D50 standard light source lamps, U30 light source lamps and A light source lamps are arranged at intervals and fixedly installed inside the
进一步的,所述智能化多功能质量分析控制平台还包括上挡板8,所述上挡板8与所述背部固定板120固定连接,所述上挡板8位于所述安装区域121的上方。Further, the intelligent multifunctional quality analysis control platform further includes an
在本实施方式中,所述上挡板8对所述安装区域121内的所述照明灯具2、所述在线投影设备4和多个所述超清摄像头3进行防护。In this embodiment, the
进一步的,所述智能化多功能质量分析控制平台还包括存样抽屉9,所述存样抽屉9与所述箱体1滑动连接,所述存样抽屉9位于所述箱体1的内部。Further, the intelligent multifunctional quality analysis control platform further includes a
在本实施方式中,所述存样抽屉9能够相对于所述箱体1进行滑动,通过将所述存样抽屉9从所述箱体1中拉出以方便将样品放入所述存样抽屉9中。In this embodiment, the
进一步的,所述智能化多功能质量分析控制平台还包括存物柜10,所述存物柜10与所述箱体1滑动连接,所述存物柜10位于所述箱体1的内部。Further, the intelligent multifunctional quality analysis control platform further includes a
在本实施方式中,所述存物柜10能够相对于所述箱体1进行滑动,通过将所述存物柜10从所述箱体1中拉出以方便将物品储存在所述存物柜10中。In this embodiment, the
进一步的,所述智能化多功能质量分析控制平台还包括键盘鼠标抽屉11,所述键盘鼠标抽屉11与所述箱体1滑动连接,所述键盘鼠标抽屉11位于所述箱体1的内部。Further, the intelligent multifunctional quality analysis and control platform further includes a keyboard and
在本实施方式中,所述键盘鼠标抽屉11能够放置键盘和鼠标,从而减小该智能化多功能质量分析控制平台的占用空间。In this embodiment, the keyboard and
进一步的,所述智能化多功能质量分析控制平台还包括两个柜门12,两个所述柜门12相距较远的一端分别与所述箱体1转动连接,两个所述柜门12相距较近的一端互相拆卸连接。Further, the intelligent multifunctional quality analysis and control platform further includes two
在本实施方式中,两个所述柜门12相对设置,将所述柜门12打开,以便于对所述箱体1内部的元器件进行维修和更换。In this embodiment, two of the
进一步的,所述智能化多功能质量分析控制平台还包括连接结构,所述连接结构包括弹簧131和连接架132,其中一所述柜门12具有容纳腔122,另一所述柜门12具有连接口123,所述弹簧131的一端与具有所述容纳腔122的所述柜门12固定连接,所述弹簧131的另一端与所述连接架132固定连接,所述弹簧131位于所述容纳腔122的内部,所述连接架132位于所述容纳腔122的内部,所述连接架132远离所述弹簧131的一端位于所述连接口123的内部。Further, the intelligent multifunctional quality analysis and control platform further includes a connecting structure, the connecting structure includes a
在本实施方式中,所述连接架132在所述弹簧131的抵持作用下被抵持进入所述连接口123中,从而将两个所述柜门12固定,需要打开所述柜门12时,拔动所述连接架132,使所述连接架132从所述连接口123中退出,使所述柜门12能够相对于所述箱体1进行转动,即可打开所述柜门12。In this embodiment, the connecting
进一步的,所述箱体1的底部设有多个支撑支架130,所述支撑支架130与所述箱体1固定连接。Further, the bottom of the
在本实施方式中,所述支撑支架130对所述箱体1以及以上的部件进行支撑,使所述箱体1不接触地面,以对所述箱体1进行防潮防湿。In this embodiment, the
以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。The above disclosure is only a preferred embodiment of the present invention, and of course, it cannot limit the scope of rights of the present invention. Those of ordinary skill in the art can understand that all or part of the process of implementing the above embodiment can be realized according to the rights of the present invention. The equivalent changes required to be made still belong to the scope covered by the invention.
Claims (7)
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