CN111992425A - Automatic gluing equipment for textiles and working method thereof - Google Patents
Automatic gluing equipment for textiles and working method thereof Download PDFInfo
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- CN111992425A CN111992425A CN202010682429.9A CN202010682429A CN111992425A CN 111992425 A CN111992425 A CN 111992425A CN 202010682429 A CN202010682429 A CN 202010682429A CN 111992425 A CN111992425 A CN 111992425A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种涂胶设备,具体为一种用于纺织品的自动涂胶设备及其工作方法,属于用于纺织品的涂胶设备应用技术领域。The invention relates to a gluing device, in particular to an automatic gluing device for textiles and a working method thereof, and belongs to the application technical field of gluing devices for textiles.
背景技术Background technique
涂胶设备在纺织品加工领域使用越来越频繁,纺织品在被印花加工后,通过涂胶设备对纺织品被印花处涂加胶液,不仅使纺织品的被印花处不易变形、掉色,还使纺织品的被印花处更加美观。Gluing equipment is used more and more frequently in the field of textile processing. After the textile is printed, the glue is applied to the printed part of the textile through the gluing equipment, which not only makes the printed part of the textile not easily deformed and faded, but also makes the textile's printed part difficult to deform and fade. The printed part is more beautiful.
现有的用于纺织品的涂胶设备在使用时仍然存在着很大的缺陷,现有的用于涂胶设备对纺织品能够运输移动所承载的量很少,且现有的涂胶设备对纺织品进行涂胶处理工作的自动化程度很低、使用时费时费力,现有的涂胶设备对纺织品涂胶的效率很低且进行涂胶工作的精度很差,现有的涂胶设备对纺织品涂胶不够均匀、涂胶的质量很差,并且现有的涂胶设备对纺织品涂胶处理后,不能及时对纺织品的被涂胶出进行快速烘干处理,严重影响纺织品后续的加工效率,且易导致纺织品上被涂的胶料发生粘结。The existing gluing equipment for textiles still has great defects in use. The existing gluing equipment can transport and move a small amount of textiles. The degree of automation of the gluing process is very low, and the use time is time-consuming and laborious. The existing gluing equipment has low efficiency in gluing textiles and the accuracy of gluing work is poor. The existing gluing equipment is used for gluing textiles. It is not uniform enough and the quality of the glue is very poor, and the existing glue coating equipment cannot quickly dry the glued textiles in time after the textiles are glued, which seriously affects the subsequent processing efficiency of the textiles, and easily leads to Adhesion of the glue applied to the textile.
发明内容SUMMARY OF THE INVENTION
本发明的目的就在于为了解决现有的用于涂胶设备对纺织品能够运输移动所承载的量很少;且现有的涂胶设备对纺织品进行涂胶处理工作的自动化程度很低、使用时费时费力;现有的涂胶设备对纺织品涂胶的效率很低且进行涂胶工作的精度很差;现有的涂胶设备对纺织品涂胶不够均匀、涂胶的质量很差;并且现有的涂胶设备对纺织品涂胶处理后,不能及时对纺织品的被涂胶出进行快速烘干处理,严重影响纺织品后续的加工效率,且易导致纺织品上被涂的胶料发生粘结的问题,而提出一种用于纺织品的自动涂胶设备及其工作方法。The purpose of the present invention is to solve the problem that the existing gluing equipment can transport and move textiles with a small amount of load; and the existing gluing equipment has a very low degree of automation in the work of gluing textiles, and when using Time-consuming and labor-intensive; the existing gluing equipment has low efficiency in gluing textiles and the accuracy of gluing work is poor; the existing gluing equipment is not uniform and the quality of gluing is poor; After gluing the textiles, the glue coating equipment cannot quickly dry the glued textiles in time, which seriously affects the subsequent processing efficiency of the textiles, and easily leads to the problem of bonding of the glue coated on the textiles. An automatic gluing device for textiles and a working method thereof are proposed.
本发明的目的可以通过以下技术方案实现:一种用于纺织品的自动涂胶设备,包括支撑架、移支架一、移支架二和三个载送盘,所述支撑架上端两侧均设置有上扣框,且两个上扣框之间安装有移支架一和移支架二,所述支撑架底部两侧均设置有下扣框,且两个下扣框之间上方设置有三个载送盘;The object of the present invention can be achieved by the following technical solutions: an automatic gluing equipment for textiles, comprising a support frame, a first moving frame, a second moving frame and three carrying trays, and both sides of the upper end of the support frame are provided with The upper buckle frame is installed between the two upper buckle frames, and a moving bracket 1 and a
其中,所述上扣框内侧中部设置有空槽一,且空槽一内部下方设置若干个卡齿一;Wherein, an empty slot 1 is arranged in the middle part of the inner side of the upper buckle frame, and a plurality of locking teeth 1 are arranged under the inner part of the empty slot 1;
所述移支架一和移支架二上均设置有安装框,且安装框两端均设置有电机一,且安装框一侧侧壁中部水平设置有齿杆,所述齿杆上下两侧均设置有扣轨,且扣轨上套接有套块,所述套块一端焊接有移载框,且移载框中部竖向设置有液压缸一,所述液压缸一下方伸动连接有液压轴一;The first moving bracket and the second moving bracket are provided with mounting frames, and both ends of the mounting frame are provided with a motor one, and a toothed rod is horizontally arranged in the middle of one side wall of the mounting frame, and the upper and lower sides of the toothed bar are arranged on both sides. There is a buckle rail, and a sleeve block is sleeved on the buckle rail, one end of the sleeve block is welded with a transfer frame, and a hydraulic cylinder is vertically arranged in the middle of the transfer frame, and a hydraulic shaft is connected to the lower part of the hydraulic cylinder. one;
其中,所述电机一一端转动连接有齿轮一,且齿轮一、电机一均连接到空槽一中,且齿轮一与卡齿一啮合,所述移载框一端中部边缘处设置有电机二,且电机二一端转动连接有齿轮二;A gear 1 is rotatably connected to one end of the motor, and both the gear 1 and the motor 1 are connected to the empty slot 1, and the gear 1 meshes with the locking tooth 1, and the middle edge of one end of the transfer frame is provided with a
所述移支架一上的液压轴一底部垂直设置有胶液箱,且移支架二上的液压轴一底部垂直设置有烘架;A glue liquid tank is vertically arranged at the bottom of the hydraulic shaft one on the first moving bracket, and a drying rack is vertically arranged at the bottom of the hydraulic shaft one on the second moving bracket;
其中,所述胶液箱下方一侧垂直设置有通胶管,且通胶管底部设置有出胶嘴,所述胶液箱下方另一侧竖向设置有抹胶座;Wherein, one side below the glue tank is vertically provided with a rubber feeding pipe, and the bottom of the rubber feeding pipe is provided with a glue outlet, and the other side below the glue liquid tank is vertically provided with a glue wiping seat;
其中,所述抹胶座顶部设置有液压缸二,且液压缸二下方通过液压轴二伸动连接有电机三,所述电机三下方通过输出轴转动连接有呈锥形结构的旋抹垫;Wherein, the top of the gluing seat is provided with a second hydraulic cylinder, and the lower part of the
所述烘架顶部设置有顶板,且顶板中部下方竖向焊接有固定杆,所述固定杆下方垂直设置有电机四,且电机四两端均通过旋轴转动连接有呈U形结构的摆框,所述摆框底部中间垂直设置有热风机,且热风机一端通过通风管连接有鼓风口;The top of the drying rack is provided with a top plate, and a fixing rod is vertically welded under the middle part of the top plate, a motor four is vertically arranged below the fixing rod, and both ends of the four motors are connected with a U-shaped pendulum frame through a rotating shaft. , a hot air blower is vertically arranged in the middle of the bottom of the swing frame, and one end of the hot air blower is connected with an air blower through a ventilation pipe;
两个下扣框上端中部设置有空槽二,且空槽二一侧内壁下方等间距设置若干个卡齿二;Two hollow grooves are arranged in the middle of the upper ends of the two lower buckle frames, and a plurality of clamping teeth two are arranged at equal intervals under the inner wall of one side of the two hollow grooves;
所述载送盘上设置有呈中空长方体形结构的托装框.且托装框一侧侧壁一端设置电机五,所述电机五一端通过输出轴转动连接传送带;The carrying tray is provided with a holding frame in the shape of a hollow cuboid. And one end of one side wall of the holding frame is provided with a
其中,所述托装框底部两端均竖向设置两个液压缸三,且液压缸三上方通过液压轴三与托装框伸动连接,所述液压缸三底部设置电机六,且电机六下方转动连接有齿轮三;Wherein, two
载送盘下方两侧的电机六分别连接到两个下扣框的空槽二中,且齿轮三与卡齿二啮合,载送盘上的电机六带动齿轮三啮合卡齿二滚动,带动载送盘左右移动调节,液压缸三通过液压轴三推动托装框和传动带上下移动调节,改变纺织品的高度,且移支架能够灵活移动调节出胶嘴的位置,极大的提高了该设备对纺织品涂胶的效率以及涂胶工作的精度。The
本发明的进一步改进在于:所述空槽一外侧上下两端均设置有滑槽一,且电机一靠近齿轮一一端上下两侧均设置有与滑槽一相适配的滑板一,电机一上的两个滑板一分别连接到空槽一外侧的两个滑槽一中,通过滑板图滑接到滑槽一中,保证电机一带动移支架一、移支架二移动更加稳固牢靠。A further improvement of the present invention is that: the upper and lower ends of the outer side of the empty slot 1 are provided with a chute 1, and the motor 1 is provided with a slide plate 1 matching the chute 1 on the upper and lower sides of one end close to the gear 1, and the motor 1 The two slides 1 on the top are respectively connected to the two chute 1 outside the empty slot 1, and are slid into the chute 1 through the slide plate diagram, so as to ensure that the moving bracket 1 and the
本发明的进一步改进在于:所述扣轨上下两端中部均为内凹的圆弧形设置,且套块中部两侧均设置有与扣轨相适配的圆弧形凸起,通过套块上的圆弧形凸起嵌接到扣轨上下两端的中部,保证套块移动更加平稳,且齿杆底部等间距设置若干个与齿轮二相适配的卡齿三,齿轮二与卡齿三啮合,电机二带动齿轮二啮合齿杆底部的卡齿三滚动,带动胶液箱和出胶嘴移动,将出胶嘴移动至纺织品的印花部位。A further improvement of the present invention is that: the middle parts of the upper and lower ends of the buckle rail are concave arc-shaped settings, and both sides of the middle part of the sleeve block are provided with arc-shaped protrusions that match the buckle rail. The arc-shaped protrusions on the top are embedded in the middle of the upper and lower ends of the buckle rail to ensure that the sleeve block moves more smoothly, and the bottom of the gear rod is provided with a number of clamping
本发明的进一步改进在于:胶液箱为中空设置,且胶液箱、通胶管与出胶嘴内部之间相互连通,所述出胶嘴为锥形结构,胶液箱将胶液通过通胶管通送到出胶嘴处,出胶嘴通出胶液对纺织品的印花处进行上胶处理,且出胶嘴底部等弧度设置若干个出胶分孔,使出胶嘴通出的胶液覆盖在纺织品上更加均匀。The further improvement of the present invention is that: the glue tank is hollow, and the glue tank, the glue pipe and the inside of the glue outlet are connected with each other, the glue outlet has a conical structure, and the glue tank passes the glue through the glue pipe The glue is sent to the glue nozzle, and the glue is passed out of the glue nozzle to apply glue to the printing part of the textile, and a number of glue holes are set at the bottom of the glue nozzle, so that the glue from the glue nozzle is covered. More uniform on textiles.
本发明的进一步改进在于:空槽二两侧内壁上方均设置有滑槽二,所述电机六两侧均设置有滑板二,且电机六两侧的滑板二分别连接到空槽二两侧的滑板二中,通过滑板二滑夹到滑槽二中,保证载送盘移动更加平稳、牢靠。A further improvement of the present invention is that: the upper part of the inner walls of the two sides of the empty groove two are provided with two sliding grooves, the two sides of the motor six are provided with two sliding plates, and the two sliding plates on both sides of the motor six are respectively connected to the two sides of the empty groove two. In the second sliding plate, the second sliding plate is clamped to the second chute, which ensures that the movement of the carrier plate is more stable and reliable.
本发明的进一步改进在于:传动带位于托装框的内部上方,且传动带远离电机五的一端套接有旋辊,旋辊两端均通过轴承分别连接到托装框两侧侧壁,通过旋辊配合传送带转动,保证传送带转动更加平稳、顺滑。A further improvement of the present invention is that: the transmission belt is located above the inside of the supporting frame, and the end of the transmission belt away from the
本发明的进一步改进在于:胶液箱、顶板底部均设置有红外传感器,通过红外传感器检测识别纺织品的印花位置以及被涂胶的位置,且红外传感器与支撑架内部设置的PLC控制器通信连接,通过PLC控制器控制该设备上的部件对纺织品进行涂胶处理。A further improvement of the present invention is that: the glue tank and the bottom of the top plate are all provided with infrared sensors, the printing position of the textile and the position to be glued are detected and identified by the infrared sensor, and the infrared sensor is communicated with the PLC controller arranged inside the support frame, The components on the equipment are controlled by a PLC controller to apply glue to textiles.
一种用于纺织品的自动涂胶设备的工作方法,其特征在于,该方法具体包括以下步骤:A working method for automatic gluing equipment for textiles, characterized in that the method specifically comprises the following steps:
步骤一:将待抹胶的纺织品分别放到三个载送盘的传送带上输送,在传动带带动纺织品移动的过程中,移支架一上的电机一带动齿轮一在上扣框的空槽一中啮合卡齿一滚动,带动胶液箱和出胶嘴前后移动调节,且电机二带动齿轮二啮合齿杆底部的卡齿三滚动,带动胶液箱和出胶嘴移动,将出胶嘴移动至纺织品的印花部位,液压缸一通过液压轴一带动胶液箱和出胶嘴向下移动调节,将出胶嘴靠近纺织品的印花处,出胶嘴通出胶液对纺织品的印花处进行上胶处理;Step 1: Put the textiles to be glued on the conveyor belts of the three carrying trays for transportation. In the process of driving the textiles to move by the transmission belts, the motor on the moving bracket 1 drives the gear 1 in the empty slot 1 of the upper buckle frame. The first rolling of the meshing teeth drives the glue tank and the glue nozzle to move forward and backward, and the second motor drives the second gear to engage the teeth at the bottom of the tooth rod to roll three, which drives the glue tank and the glue nozzle to move, and moves the glue nozzle to In the printing part of textiles, the hydraulic cylinder drives the glue tank and the glue nozzle to move down and adjust through the hydraulic shaft. The glue nozzle is close to the printing part of the textile, and the glue liquid flows out of the glue nozzle to glue the printing part of the textile. deal with;
步骤二:在出胶嘴对纺织品涂胶后,移支架一随即带动抹胶座移动靠近纺织品的被抹胶部位,液压缸二再通过液压轴二推动旋抹垫贴合纺织品的被抹胶位置,电机三通过输出轴带动旋抹垫旋转对胶料抹匀;Step 2: After the glue nozzle applies glue to the textile, the moving bracket 1 immediately drives the glue base to move close to the glued part of the textile, and the
步骤三:在该设备上的旋抹垫对纺织品的被涂胶处抹匀后,移支架二带动烘架移动靠近纺织品的被涂胶处,热风机将热风通过鼓风扣对涂胶处鼓吹热风,对纺织品的被涂胶处进行烘干处理,且电机四通过旋轴带动摆框摆动,调节热风机对纺织品吹热风的位置。Step 3: After the swirl pad on the equipment is evenly applied to the glued part of the textile, move the
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明在使用时,将待抹胶的纺织品分别放到三个载送盘的传送带上输送,在传动带带动纺织品移动的过程中,移支架一上的电机一带动齿轮一在上扣框的空槽一中啮合卡齿一滚动,带动胶液箱和出胶嘴前后移动调节,且电机二带动齿轮二啮合齿杆底部的卡齿三滚动,带动胶液箱和出胶嘴移动,将出胶嘴移动至纺织品的印花部位,液压缸一通过液压轴一带动胶液箱和出胶嘴向下移动调节,将出胶嘴靠近纺织品的印花处,出胶嘴通出胶液对纺织品的印花处进行上胶处理,该设备通过三个载送盘分别运载纺织品进行传输,且移支架移带动出胶嘴移动式对不同载送盘上的纺织品进行涂胶处理,一方面,极大的提高了该设备对纺织品的运输承载量,另一方面,保证该设备对纺织品进行涂胶处理工作的自动化程度更高,该设备使用更加省时省力。1. When the present invention is in use, the textiles to be glued are respectively placed on the conveyor belts of the three carrying trays for transportation. In the process of driving the textiles to move by the transmission belts, the motor on the moving bracket 1 drives the gear and the upper frame is fastened. The first meshing teeth in the empty slot 1 roll, which drives the glue tank and the glue nozzle to move forward and backward, and the second motor drives the
2、在移支架一上的出胶嘴对纺织品涂胶处理的过程中,载送盘上的电机六带动齿轮三啮合卡齿二滚动,带动载送盘左右移动调节,液压缸三通过液压轴三推动托装框和传动带上下移动调节,改变纺织品的高度,且移支架能够灵活移动调节出胶嘴的位置,极大的提高了该设备对纺织品涂胶的效率以及涂胶工作的精度。2. During the process of gluing the textile with the glue nozzle on the moving bracket 1, the
3、在出胶嘴对纺织品涂胶后,移支架一随即带动抹胶座移动靠近纺织品的被抹胶部位,液压缸二再通过液压轴二推动旋抹垫贴合纺织品的被抹胶位置,电机三通过输出轴带动旋抹垫旋转对胶料抹匀,使该设备对纺织品的被印花处涂胶覆盖更均匀、精准,提高了该设备对纺织品涂胶的质量,且该设备上的移支架一能带动旋抹垫灵活调节活动,使该设备上的旋抹垫能快速对位于不同位置的纺织品进行涂胶抹匀工作。3. After the glue nozzle applies glue to the textile, the first moving bracket drives the glue base to move close to the glued part of the textile, and the second hydraulic cylinder pushes the rotary pad to fit the glued position of the textile through the second hydraulic shaft. The
4、在该设备上的旋抹垫对纺织品的被涂胶处抹匀后,移支架二带动烘架移动靠近纺织品的被涂胶处,热风机将热风通过鼓风扣对涂胶处鼓吹热风,使纺织品的被涂胶处能够被快速烘干,且电机四通过旋轴带动摆框摆动,使热风机能快速、灵活的改变其的倾斜位置,以便鼓风口在不同位置、不同角度对纺织品进行鼓风,实现快速烘干处理,三个载送盘将被涂胶后的纺织品统一运送到支撑架的一端,便于对纺织品的统一收料处理。4. After the swirl pad on the equipment is evenly applied to the glued part of the textile, move the
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
图1为本发明整体立体结构示意图。FIG. 1 is a schematic diagram of the overall three-dimensional structure of the present invention.
图2为本发明图1中A区域细节放大示意图。FIG. 2 is an enlarged schematic view of the detail of the area A in FIG. 1 of the present invention.
图3为本发明移支架一结构示意图。FIG. 3 is a schematic diagram of the structure of a moving support according to the present invention.
图4为本发明电机一结构示意图。FIG. 4 is a schematic diagram of a structure of a motor according to the present invention.
图5为本发明电机二结构示意图。FIG. 5 is a schematic diagram of the second structure of the motor according to the present invention.
图6为本发明胶液箱结构示意图。6 is a schematic structural diagram of the glue tank of the present invention.
图7为本发明抹胶座结构示意图。FIG. 7 is a schematic diagram of the structure of the glue base according to the present invention.
图8为本发明烘架结构示意图。Figure 8 is a schematic diagram of the structure of the drying rack of the present invention.
图9为本发明图1中B区域细节放大示意图。FIG. 9 is an enlarged schematic view of the detail of the area B in FIG. 1 of the present invention.
图10为本发明载送盘结构示意图。FIG. 10 is a schematic diagram of the structure of the carrier tray of the present invention.
图11为本发明液压缸三结构示意图。FIG. 11 is a schematic diagram of the third structure of the hydraulic cylinder of the present invention.
图中:1、支撑架;2、上扣框;3、移支架一;4、移支架二;5、胶液箱;6、烘架;7、下扣框;8、载送盘;801、托装框;9、空槽一;10、卡齿一;11、滑槽一;12、安装框;13、电机一;14、齿杆;15、扣轨;16、套块;17、移载框;18、电机二;19、液压缸一;20、液压轴一;21、齿轮一;22、滑板一;23、齿轮二;24、出胶嘴;25、抹胶座;26、液压缸二;27、液压轴二;28、电机三;29、旋抹垫;30、顶板;31、固定杆;32、电机四;33、旋轴;34、摆框;35、热风机;36、鼓风口;37、空槽二;38、卡齿二;39、滑槽二;40、电机五;41、传送带;42、液压缸三;43、液压轴三;44、电机六;45、齿轮三;46、滑板二。In the figure: 1. Supporting frame; 2. Upper buckle frame; 3. Shifting bracket 1; 4. Shifting
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-11所示,一种用于纺织品的自动涂胶设备,包括支撑架1、移支架一3、移支架二4和三个载送盘8,支撑架1上端两侧均设置有上扣框2,且两个上扣框2之间安装有移支架一3和移支架二4,支撑架1底部两侧均设置有下扣框7,且两个下扣框7之间上方设置有三个载送盘8;Please refer to Figure 1-11, an automatic gluing equipment for textiles, including a support frame 1, a moving
其中,上扣框2内侧中部设置有空槽一9,且空槽一9内部下方设置若干个卡齿一10;Wherein, a hollow slot one 9 is arranged in the middle part of the inner side of the
移支架一3和移支架二4上均设置有安装框12,且安装框12两端均设置有电机一13,且安装框12一侧侧壁中部水平设置有齿杆14,齿杆14上下两侧均设置有扣轨15,且扣轨15上套接有套块16,套块16一端焊接有移载框17,且移载框17中部竖向设置有液压缸一19,液压缸一19下方伸动连接有液压轴一20;The first moving
其中,电机一13一端转动连接有齿轮一21,且齿轮一21、电机一13均连接到空槽一9中,且齿轮一21与卡齿一10啮合,移载框17一端中部边缘处设置有电机二18,且电机二18一端转动连接有齿轮二23;One end of the motor one 13 is rotatably connected with the gear one 21, and the gear one 21 and the motor one 13 are both connected to the slot one 9, and the gear one 21 meshes with the tooth one 10, and the middle edge of one end of the
移支架一3上的液压轴一20底部垂直设置有胶液箱5,且移支架二4上的液压轴一20底部垂直设置有烘架6;A
其中,胶液箱5下方一侧垂直设置有通胶管,且通胶管底部设置有出胶嘴24,胶液箱5下方另一侧竖向设置有抹胶座25;Wherein, one side of the lower part of the
其中,抹胶座25顶部设置有液压缸二26,且液压缸二26下方通过液压轴二27伸动连接有电机三28,电机三28下方通过输出轴转动连接有呈锥形结构的旋抹垫29;Among them, a
烘架6顶部设置有顶板30,且顶板30中部下方竖向焊接有固定杆31,固定杆31下方垂直设置有电机四32,且电机四32两端均通过旋轴33转动连接有呈U形结构的摆框34,摆框34底部中间垂直设置有热风机35,且热风机35一端通过通风管连接有鼓风口36;The top of the
两个下扣框7上端中部设置有空槽二37,且空槽二37一侧内壁下方等间距设置若干个卡齿二38;The middle parts of the upper ends of the two lower buckle frames 7 are provided with two
载送盘8上设置有呈中空长方体形结构的托装框801.且托装框801一侧侧壁一端设置电机五40,电机五40一端通过输出轴转动连接传送带41;The
其中,托装框801底部两端均竖向设置两个液压缸三42,且液压缸三42上方通过液压轴三43与托装框801伸动连接,液压缸三42底部设置电机六44,且电机六44下方转动连接有齿轮三45;Among them, two hydraulic cylinders 342 are vertically arranged at both ends of the bottom of the supporting
载送盘8下方两侧的电机六44分别连接到两个下扣框7的空槽二37中,且齿轮三45与卡齿二38啮合,载送盘8上的电机六44带动齿轮三45啮合卡齿二28滚动,带动载送盘8左右移动调节,液压缸三42通过液压轴三43推动托装框801和传动带41上下移动调节,改变纺织品的高度,且移支架3能够灵活移动调节出胶嘴24的位置,极大的提高了该设备对纺织品涂胶的效率以及涂胶工作的精度。The
空槽一9外侧上下两端均设置有滑槽一11,且电机一13靠近齿轮一21一端上下两侧均设置有与滑槽一11相适配的滑板一22,电机一13上的两个滑板一22分别连接到空槽一9外侧的两个滑槽一11中,通过滑板图22滑接到滑槽一11中,保证电机一13带动移支架一3、移支架二4移动更加稳固牢靠。The upper and lower ends of the outer side of the
扣轨15上下两端中部均为内凹的圆弧形设置,且套块16中部两侧均设置有与扣轨15相适配的圆弧形凸起,通过套块16上的圆弧形凸起嵌接到扣轨15上下两端的中部,保证套块16移动更加平稳,且齿杆14底部等间距设置若干个与齿轮二23相适配的卡齿三,齿轮二23与卡齿三啮合,电机二18带动齿轮二23啮合齿杆14底部的卡齿三滚动,带动胶液箱5和出胶嘴24移动,将出胶嘴24移动至纺织品的印花部位。The middle parts of the upper and lower ends of the
胶液箱5为中空设置,且胶液箱5、通胶管与出胶嘴24内部之间相互连通,出胶嘴24为锥形结构,胶液箱5将胶液通过通胶管通送到出胶嘴24处,出胶嘴24通出胶液对纺织品的印花处进行上胶处理,且出胶嘴24底部等弧度设置若干个出胶分孔,使出胶嘴24通出的胶液覆盖在纺织品上更加均匀。The
空槽二37两侧内壁上方均设置有滑槽二39,电机六44两侧均设置有滑板二46,且电机六44两侧的滑板二46分别连接到空槽二37两侧的滑板二46中,通过滑板二46滑夹到滑槽二39中,保证载送盘8移动更加平稳、牢靠。The two inner walls of the two sides of the
传动带41位于托装框801的内部上方,且传动带远离电机五40的一端套接有旋辊,旋辊两端均通过轴承分别连接到托装框801两侧侧壁,通过旋辊配合传送带转动,保证传送带转动更加平稳、顺滑。The
胶液箱5、顶板30底部均设置有红外传感器,通过型号为OS137-3的红外传感器检测识别纺织品的印花位置以及被涂胶的位置,且红外传感器与支撑架1内部设置的PLC控制器通信连接,通过型号为CPM1A的PLC控制器控制该设备上的部件对纺织品进行涂胶处理。The
一种用于纺织品的自动涂胶设备的工作方法,其特征在于,该方法具体包括以下步骤:A working method for automatic gluing equipment for textiles, characterized in that the method specifically comprises the following steps:
步骤一:将待抹胶的纺织品分别放到三个载送盘8的传送带41上输送,在传动带41带动纺织品移动的过程中,移支架一3上的电机一13带动齿轮一21在上扣框2的空槽一9中啮合卡齿一10滚动,带动胶液箱5和出胶嘴24前后移动调节,且电机二18带动齿轮二23啮合齿杆14底部的卡齿三滚动,带动胶液箱5和出胶嘴24移动,将出胶嘴24移动至纺织品的印花部位,液压缸一19通过液压轴一20带动胶液箱5和出胶嘴24向下移动调节,将出胶嘴24靠近纺织品的印花处,出胶嘴24通出胶液对纺织品的印花处进行上胶处理;Step 1: Put the textiles to be glued on the
步骤二:在出胶嘴24对纺织品涂胶后,移支架一3随即带动抹胶座25移动靠近纺织品的被抹胶部位,液压缸二26再通过液压轴二27推动旋抹垫29贴合纺织品的被抹胶位置,电机三28通过输出轴带动旋抹垫29旋转对胶料抹匀;Step 2: After the
步骤三:在该设备上的旋抹垫29对纺织品的被涂胶处抹匀后,移支架二4带动烘架6移动靠近纺织品的被涂胶处,热风机35将热风通过鼓风扣36对涂胶处鼓吹热风,对纺织品的被涂胶处进行烘干处理,且电机四32通过旋轴33带动摆框34摆动,调节热风机35对纺织品吹热风的位置。Step 3: After the
本发明在使用时,将待抹胶的纺织品分别放到三个载送盘8的传送带41上输送,在传动带41带动纺织品移动的过程中,移支架一3上的电机一13带动齿轮一21在上扣框2的空槽一9中啮合卡齿一10滚动,带动胶液箱5和出胶嘴24前后移动调节,且电机二18带动齿轮二23啮合齿杆14底部的卡齿三滚动,带动胶液箱5和出胶嘴24移动,将出胶嘴24移动至纺织品的印花部位,液压缸一19通过液压轴一20带动胶液箱5和出胶嘴24向下移动调节,将出胶嘴24靠近纺织品的印花处,出胶嘴24通出胶液对纺织品的印花处进行上胶处理,该设备通过三个载送盘8分别运载纺织品进行传输,且移支架移3带动出胶嘴24移动式对不同载送盘8上的纺织品进行涂胶处理,一方面,极大的提高了该设备对纺织品的运输承载量,另一方面,保证该设备对纺织品进行涂胶处理工作的自动化程度更高,该设备使用更加省时省力;When the present invention is in use, the textiles to be glued are respectively placed on the
在移支架一3上的出胶嘴24对纺织品涂胶处理的过程中,载送盘8上的电机六44带动齿轮三45啮合卡齿二28滚动,带动载送盘8左右移动调节,液压缸三42通过液压轴三43推动托装框801和传动带41上下移动调节,改变纺织品的高度,且移支架3能够灵活移动调节出胶嘴24的位置,极大的提高了该设备对纺织品涂胶的效率以及涂胶工作的精度;During the process of gluing the textile with the
在出胶嘴24对纺织品涂胶后,移支架一3随即带动抹胶座25移动靠近纺织品的被抹胶部位,液压缸二26再通过液压轴二27推动旋抹垫29贴合纺织品的被抹胶位置,电机三28通过输出轴带动旋抹垫29旋转对胶料抹匀,使该设备对纺织品的被印花处涂胶覆盖更均匀、精准,提高了该设备对纺织品涂胶的质量,且该设备上的移支架一3能带动旋抹垫29灵活调节活动,使该设备上的旋抹垫29能快速对位于不同位置的纺织品进行涂胶抹匀工作;After the
在该设备上的旋抹垫29对纺织品的被涂胶处抹匀后,移支架二4带动烘架6移动靠近纺织品的被涂胶处,热风机35将热风通过鼓风扣36对涂胶处鼓吹热风,使纺织品的被涂胶处能够被快速烘干,且电机四32通过旋轴33带动摆框34摆动,使热风机35能快速、灵活的改变其的倾斜位置,以便鼓风口36在不同位置、不同角度对纺织品进行鼓风,实现快速烘干处理,三个载送盘8将被涂胶后的纺织品统一运送到支撑架1的一端,便于对纺织品的统一收料处理。After the
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not describe all the details and do not limit the invention to specific embodiments only. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
Claims (8)
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