CN111999341B - Flexible thermal conductivity detection device and method based on micro-nano optical fiber - Google Patents
Flexible thermal conductivity detection device and method based on micro-nano optical fiber Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及微纳光纤传感以及热导检测,属于光纤传感领域。The invention relates to micro-nano optical fiber sensing and thermal conductivity detection, and belongs to the field of optical fiber sensing.
背景技术Background technique
在物联网和5G时代,触觉传感器在机器人、健康医疗、智能制造及基础科学研究中具有广阔应用前景。温觉是触觉的重要组成部分,是人类认知世界、实现材质识别的一个重要依据。目前,具有温度检测功能的柔性触觉传感器主要采用电学原理,其响应时间、分辨率、工作范围和抗电磁干扰性能均难以满足智能机器人对高性能温度传感器的需求。如何将温度信息转变成被测物的热导信息,进而区分物体的材质,是智能机器人发展的迫切需求,亦是研究人员面临的巨大挑战。In the era of the Internet of Things and 5G, tactile sensors have broad application prospects in robotics, health care, intelligent manufacturing, and basic scientific research. The sense of temperature is an important part of the sense of touch, and an important basis for human beings to recognize the world and realize material recognition. At present, flexible tactile sensors with temperature detection function mainly use electrical principles, and their response time, resolution, working range and anti-electromagnetic interference performance are difficult to meet the needs of intelligent robots for high-performance temperature sensors. How to convert the temperature information into the thermal conductivity information of the measured object, and then distinguish the material of the object is an urgent need for the development of intelligent robots, and it is also a huge challenge for researchers.
传统的热导系数检测方法包括稳态法和瞬态法,其中,稳态法是指当待测样品的温度分布达到稳定后,测定流过样品的热量和温度梯度等来计算样品的导热系数。它是利用稳定传热过程中,传热速率等于散热速率的平衡条件来测量导热系数。稳态法具有原理清晰、模型简单等优点,但其实验条件苛刻、测量时间较长。瞬态法在测量时,通过发出一个热源给样品传递热量,同时测定样品的温度-时间响应。相比之下,瞬态法由于其操作简单、测量时间短、可测量的样本种类多(例如:液体、粉末、凝胶)等特点,在实际中得到广泛应用。然而目前基于瞬态法的热导传感器多采用刚性结构,包括刚性的热源、温度探头和封装材料。且在一些具有强电磁干扰的环境中,基于电学原理的温度探头的准确性也无法得到保证。因而在穿戴式、机器人和智能制造等场景中的应用受到限制。开发全柔性材质、抗电磁干扰的热导传感器在触觉感知领域具有重要的应用价值。The traditional thermal conductivity detection methods include steady-state method and transient method. Among them, the steady-state method refers to calculating the thermal conductivity of the sample by measuring the heat and temperature gradient flowing through the sample after the temperature distribution of the sample to be tested is stable. . It uses the equilibrium condition that the heat transfer rate is equal to the heat dissipation rate in the steady heat transfer process to measure the thermal conductivity. The steady-state method has the advantages of clear principle and simple model, but its experimental conditions are harsh and the measurement time is long. During the measurement of the transient method, a heat source is sent to transfer heat to the sample, and the temperature-time response of the sample is measured at the same time. In contrast, the transient method is widely used in practice due to its simple operation, short measurement time, and various types of samples that can be measured (such as liquid, powder, and gel). However, the current thermal conductivity sensors based on the transient method mostly use rigid structures, including rigid heat sources, temperature probes and packaging materials. Moreover, in some environments with strong electromagnetic interference, the accuracy of temperature probes based on electrical principles cannot be guaranteed. Therefore, the application in scenarios such as wearables, robots and intelligent manufacturing is limited. The development of thermal conductivity sensors with fully flexible materials and anti-electromagnetic interference has important application value in the field of tactile perception.
微纳光纤是一种其腰区的直径接近或小于传输光波长的波导,当光在微纳光纤中传输时,相当一部分能量以倏逝场的形式存在于光纤外部的介质,具有表面光滑、直径均匀性好、机械性能高、强光场约束、强倏逝场及表面场增强效应等特性,在光传感领域具有重要的应用前景。当采用具有高热光系数的低折射率柔性聚合物封装微纳光纤的纤芯时,微纳光纤输出光强随柔性聚合物温度的变化而发生灵敏的变化,因此柔性聚合物封装微纳光纤可以用于温度测量。当柔性聚合物封装微纳光纤与被测物体接触且存在温度差时,通过实时测量微纳光纤输出光信号的变化,不仅能够获得被测物体的温度信息,而且通过分析温度变化曲线,可获得被测物的热导信息。为了模仿人类恒定的体温,将一个柔性加热器与微纳光纤温度传感器集成,使温度传感器在不与被测物接触时保持高于环境温度的恒定温度。当温度传感器与温度为环境温度的被测物接触时,加热膜停止工作,通过测量传感器与被测物接触时的降温曲线,计算被测物的热导。本发明的温度传感器具有高精度、抗电磁干扰、成本低的特点,适合应用于智能机器人的触觉感知,通过获取物体的热导,有助于实现被测物的材质识别。The micro-nano fiber is a waveguide whose waist diameter is close to or smaller than the wavelength of the transmitted light. When light is transmitted in the micro-nano fiber, a considerable part of the energy exists in the medium outside the fiber in the form of evanescent field. It has a smooth surface, The characteristics of good diameter uniformity, high mechanical properties, strong optical field confinement, strong evanescent field and surface field enhancement effect have important application prospects in the field of optical sensing. When the core of the micro-nano-fiber is encapsulated with a low-refractive-index flexible polymer with a high thermo-optic coefficient, the output light intensity of the micro-nano-fiber changes sensitively with the temperature of the flexible polymer, so the flexible polymer-encapsulated micro-nano-fiber can For temperature measurement. When the flexible polymer-encapsulated micro-nano fiber is in contact with the measured object and there is a temperature difference, by measuring the change of the output optical signal of the micro-nano fiber in real time, not only can the temperature information of the measured object be obtained, but also by analyzing the temperature change curve, it can be obtained Thermal conductivity information of the measured object. In order to imitate the constant body temperature of human beings, a flexible heater is integrated with the micro-nano fiber optic temperature sensor, so that the temperature sensor maintains a constant temperature higher than the ambient temperature when it is not in contact with the measured object. When the temperature sensor is in contact with the measured object at ambient temperature, the heating film stops working, and the thermal conductivity of the measured object is calculated by measuring the temperature drop curve when the sensor is in contact with the measured object. The temperature sensor of the present invention has the characteristics of high precision, anti-electromagnetic interference, and low cost, and is suitable for tactile perception of intelligent robots. By obtaining the thermal conductance of objects, it is helpful to realize the material identification of the measured objects.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种基于微纳光纤的柔性热导检测装置。The purpose of the present invention is to provide a flexible thermal conductivity detection device based on micro-nano optical fiber to address the deficiencies of the prior art.
为实现上述的目的,本发明所采取的技术方案是:本发明基于微纳光纤的柔性热导检测装置包括热导传感器、光源和控制器;所述热导传感器包括柔性导热封装物、微纳光纤和柔性加热器,柔性加热器包括柔性导热薄膜和镀于柔性导热薄膜上的导电涂层,柔性导热封装物内封装有所述微纳光纤的腰区和所述柔性加热器,柔性导热封装物的折射率小于微纳光纤的纤芯的折射率;所述控制器包括中央处理器、光信号检测模块和温控模块,微纳光纤的一端的未拉伸区与光源的输出端连接、另一端的未拉伸区与光信号检测模块连接,中央处理器分别与光信号检测模块、温控模块连接,温控模块与所述导电涂层电连接;中央处理器能够将来自光信号检测模块的光信号转换成温度值并将该温度值与预设的目标温度比较,然后将比较结果转化成温度控制信息并传递给温控模块,温控模块能够根据所接收的温度控制信息调节导电涂层的温度,以使中央处理器所转换得到的温度值恒定在预设的目标温度;在中央处理器所转换得到的温度值恒定在预设的目标温度的状态下,当柔性导热封装物与待测物体贴合时,中央处理器能够指令温控模块停止工作,并且待其所转换的温度值降至阈值时计算自温控模块停止工作至温度值降至阈值所需的时间,所述阈值小于所述目标温度且大于待测物体的温度。In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: the flexible thermal conductivity detection device based on the micro-nano optical fiber of the present invention includes a thermal conductivity sensor, a light source and a controller; the thermal conductivity sensor includes a flexible thermal conductivity package, a micro-nano The optical fiber and the flexible heater, the flexible heater includes a flexible heat-conducting film and a conductive coating plated on the flexible heat-conducting film, the waist region of the micro-nano optical fiber and the flexible heater are encapsulated in the flexible heat-conducting package, the flexible heat-conducting package The refractive index of the object is less than the refractive index of the core of the micro-nano fiber; the controller includes a central processing unit, an optical signal detection module and a temperature control module, and the unstretched area at one end of the micro-nano fiber is connected to the output end of the light source, The unstretched area at the other end is connected with the optical signal detection module, the central processing unit is respectively connected with the optical signal detection module and the temperature control module, and the temperature control module is electrically connected with the conductive coating; The optical signal of the module is converted into a temperature value and compared with the preset target temperature, and then the comparison result is converted into temperature control information and transmitted to the temperature control module. The temperature control module can adjust the electrical conductivity according to the received temperature control information. The temperature of the coating, so that the temperature value converted by the central processor is constant at the preset target temperature; when the temperature value converted by the central processor is constant at the preset target temperature, when the flexible heat-conducting package When it is attached to the object to be measured, the central processing unit can instruct the temperature control module to stop working, and when the converted temperature value drops to the threshold value, calculate the time required from the temperature control module to stop working until the temperature value drops to the threshold value, so The threshold is less than the target temperature and greater than the temperature of the object to be measured.
进一步地,本发明所述柔性导热封装物内还封装有所述微纳光纤的过渡区。Furthermore, the transition region of the micro-nano optical fiber is also encapsulated in the flexible heat-conducting package of the present invention.
进一步地,本发明所述柔性导热封装物内还封装有所述微纳光纤的未拉伸区。Further, the unstretched region of the micro-nano optical fiber is also encapsulated in the flexible heat-conducting package of the present invention.
进一步地,本发明所述中央处理器还能够将计算得到的自温控模块停止工作至温度值降至阈值所需的时间,代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,得到待测物体的热导系数。Further, the central processing unit of the present invention can also substitute the calculated time from the stop of the temperature control module to the time required for the temperature value to drop to the threshold value into the thermal conductivity measured by using the standard sample calibration method and the cooling time. In the relational expression, the thermal conductivity of the object to be measured is obtained.
进一步地,本发明所述柔性导热封装物的热光系数大于等于1×10-5RIU/℃。Further, the thermo-optic coefficient of the flexible heat-conducting package of the present invention is greater than or equal to 1×10 -5 RIU/°C.
一种利用本发明的基于微纳光纤的柔性热导检测装置检测物体热导性能的方法,包括以下步骤:A method for detecting the thermal conductivity of an object using the micro-nano optical fiber-based flexible thermal conductivity detection device of the present invention comprises the following steps:
步骤一:中央处理器预设目标温度并存储,所述目标温度高于待测物体的温度;Step 1: The central processing unit presets and stores the target temperature, and the target temperature is higher than the temperature of the object to be measured;
步骤二:中央处理器将来自光信号检测模块的光信号转换成温度值并将该温度值与预设的目标温度比较,然后将比较结果转化成温度控制信息并传递给温控模块,温控模块根据所接收的温度控制信息调节导电涂层的温度,以使中央处理器所转换得到的温度值恒定在预设的目标温度;Step 2: The central processor converts the optical signal from the optical signal detection module into a temperature value and compares the temperature value with the preset target temperature, and then converts the comparison result into temperature control information and transmits it to the temperature control module. The module adjusts the temperature of the conductive coating according to the received temperature control information, so that the temperature value converted by the central processor is constant at the preset target temperature;
步骤三:在中央处理器所转换得到的温度值恒定在预设的目标温度的状态下,将柔性导热封装物贴合于待测物体上,中央处理器指令温控模块停止工作;Step 3: When the temperature value converted by the central processing unit is constant at the preset target temperature, attach the flexible heat-conducting package to the object to be measured, and the central processing unit instructs the temperature control module to stop working;
步骤四:待中央处理器所转换得到的温度值降至阈值时,中央处理器计算自温控模块停止工作至温度值降至阈值所需的时间;将该时间代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,得到待测物体的热导系数;所述阈值小于所述目标温度且大于待测物体的温度。Step 4: When the temperature value converted by the central processing unit drops to the threshold value, the central processing unit calculates the time required for the temperature control module to stop working until the temperature value drops to the threshold value; substitute this time into the standard sample calibration method to measure The thermal conductivity of the object to be measured is obtained from the obtained relationship between the thermal conductivity and the cooling time; the threshold value is less than the target temperature and greater than the temperature of the object to be measured.
另一种利用本发明的基于微纳光纤的柔性热导检测装置检测物体热导性能的方法,包括以下步骤:Another method for detecting the thermal conductivity of an object using the micro-nano optical fiber-based flexible thermal conductivity detection device of the present invention includes the following steps:
步骤一:中央处理器预设目标温度并存储,所述目标温度高于待测物体的温度;Step 1: The central processing unit presets and stores the target temperature, and the target temperature is higher than the temperature of the object to be measured;
步骤二:中央处理器将来自光信号检测模块的光信号转换成温度值并将该温度值与预设的目标温度比较,然后将比较结果转化成温度控制信息并传递给温控模块,温控模块根据所接收的温度控制信息调节导电涂层的温度,以使中央处理器所转换得到的温度值恒定在预设的目标温度;Step 2: The central processor converts the optical signal from the optical signal detection module into a temperature value and compares the temperature value with the preset target temperature, and then converts the comparison result into temperature control information and transmits it to the temperature control module. The module adjusts the temperature of the conductive coating according to the received temperature control information, so that the temperature value converted by the central processor is constant at the preset target temperature;
步骤三:在中央处理器所转换得到的温度值恒定在预设的目标温度的状态下,将柔性导热封装物贴合于待测物体上,中央处理器指令温控模块停止工作;Step 3: When the temperature value converted by the central processing unit is constant at the preset target temperature, attach the flexible heat-conducting package to the object to be measured, and the central processing unit instructs the temperature control module to stop working;
步骤四:待中央处理器所转换得到的温度值降至阈值时,中央处理器计算自温控模块停止工作至温度值降至阈值所需的时间;中央处理器将该时间代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,得到待测物体的热导系数;所述阈值小于所述目标温度且大于待测物体的温度。Step 4: When the temperature value converted by the central processing unit drops to the threshold value, the central processing unit calculates the time required for the temperature control module to stop working until the temperature value drops to the threshold value; the central processing unit substitutes this time into the standard sample used The thermal conductivity of the object to be measured is obtained from the relationship between the thermal conductivity measured by the calibration method and the cooling time; the threshold value is less than the target temperature and greater than the temperature of the object to be measured.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)在结构上,本发明热导传感器利用柔性导热封装物包覆微纳光纤和柔性加热器进行热传导,且热导传感器又与控制器形成闭合的温度控制反馈回路,由此,单个的、柔性的热导传感器在控制器的调控下实现了温度测量和温度调节功能的微型化集成,无需增加其它额外的模块即可实现待测物体导热性能的准确评估,具有显著的轻量化特征;相比于传统的刚性传感器结构,更适合于穿戴式、机器人和类人触觉感知等装置应用的耦合。(1) Structurally, the thermal conductivity sensor of the present invention uses a flexible thermally conductive package to coat the micro-nano optical fiber and the flexible heater for heat conduction, and the thermal conductivity sensor forms a closed temperature control feedback loop with the controller, thus, a single , The flexible thermal conductivity sensor realizes the miniaturized integration of temperature measurement and temperature adjustment functions under the control of the controller, and can realize accurate evaluation of the thermal conductivity of the object to be measured without adding other additional modules, and has significant lightweight features; Compared with the traditional rigid sensor structure, it is more suitable for the coupling of device applications such as wearables, robots and human-like tactile perception.
(2)在检测原理上,本发明利用柔性导热封装物作为微纳光纤的包层,基于微纳光纤中传输光的强倏逝场与包层封装材料的热光效应的耦合,可实现热导传感器中的柔性导热封装物与待测物体接触和热传递过程中温度变化的精准测量;与现有的电学传感装置相比,具有灵敏度高、响应速度快、不受电磁辐射干扰等显著优势,更适合在极端和特殊环境中的应用。(2) In terms of detection principle, the present invention uses a flexible heat-conducting package as the cladding of the micro-nano fiber, and based on the coupling of the strong evanescent field of the transmitted light in the micro-nano fiber and the thermo-optic effect of the cladding packaging material, the thermal The flexible heat-conducting package in the conductivity sensor is in contact with the object to be measured and the temperature change is accurately measured during the heat transfer process; compared with the existing electrical sensing device, it has high sensitivity, fast response speed, and no interference from electromagnetic radiation. Advantages, more suitable for applications in extreme and special environments.
(3)在中央处理器所转换得到的温度值恒定在预设的目标温度(Temp1)的状态下,一旦待测物体与柔性导热封装物贴合,柔性导热封装物发生形变,致使微纳光纤的腰区发生弯曲,损耗增大,透过率下降,导致微纳光纤传输给光信号检测模块的光信号瞬间发生改变,中央处理器因接收到的光信号发生突变而指令温控模块自动停止工作,避免了人为操作而带来的测量误差,提高了测量精度。现有技术则是采用手动方式停止对热源加热,其手动操作往往发生在待测物体与柔性导热封装物贴合后的一段时间,由此产生了人为操作所带来的测量误差。(3) When the temperature value converted by the central processing unit is constant at the preset target temperature (Temp1), once the object to be measured is attached to the flexible heat-conducting package, the flexible heat-conducting package will deform, causing the micro-nano fiber The waist area is bent, the loss increases, and the transmittance decreases, resulting in an instantaneous change in the optical signal transmitted by the micro-nano fiber to the optical signal detection module. The central processing unit orders the temperature control module to automatically stop due to a sudden change in the received optical signal. Work, avoid the measurement error caused by human operation, and improve the measurement accuracy. In the prior art, the heating of the heat source is stopped manually, and the manual operation often occurs after a period of time after the object to be measured is bonded to the flexible heat-conducting package, resulting in measurement errors caused by human operation.
(4)本发明的热导检测装置结构简单、成本低廉、测量精度高,且重复性好,便于批量的大规模生产制造,具备良好的市场应用前景。(4) The thermal conductivity detection device of the present invention has the advantages of simple structure, low cost, high measurement accuracy and good repeatability, which is convenient for large-scale production in batches and has good market application prospects.
附图说明Description of drawings
图1是热导传感器的结构示意图,其中,图1a和图1b分别是热导传感器的整体结构示意图和各部分拆分示意图;Figure 1 is a schematic structural diagram of a thermal conductivity sensor, wherein Figure 1a and Figure 1b are a schematic diagram of the overall structure of the thermal conductivity sensor and a schematic diagram of the disassembly of each part;
图2是微纳光纤的结构示意图;Fig. 2 is the structural representation of micro-nano fiber;
图3是柔性加热器的结构示意图;Fig. 3 is a structural schematic diagram of a flexible heater;
图4是微纳光纤和柔性加热器封装于柔性导热封装物的流程;Figure 4 is the process of encapsulating micro-nano optical fiber and flexible heater in a flexible heat-conducting package;
图5是基于微纳光纤的柔性热导检测装置的整体示意图;5 is an overall schematic diagram of a flexible thermal conductivity detection device based on micro-nano optical fibers;
图6是控制器的结构示意图;Fig. 6 is the structural representation of controller;
图7是热导传感器的柔性导热封装物与不同材质的待测物接触后的降温曲线图。Fig. 7 is a temperature drop curve after the flexible heat conduction package of the thermal conductivity sensor is in contact with the test objects of different materials.
其中,1-热导传感器;2-光源;3-控制器;11-柔性导热封装物;12-微纳光纤;13-柔性加热器;121-未拉伸区的一端;122-腰区;123-未拉伸区的另一端;131-柔性导热薄膜;132-导电涂层;31-光信号检测模块接口;32-温控模块接口;33-导线。Among them, 1-thermal conductivity sensor; 2-light source; 3-controller; 11-flexible heat-conducting package; 12-micro-nano optical fiber; 13-flexible heater; 121-one end of the unstretched area; 122-waist area; 123-the other end of the unstretched area; 131-flexible heat-conducting film; 132-conductive coating; 31-optical signal detection module interface; 32-temperature control module interface; 33-wire.
具体实施方式Detailed ways
以下结合附图及具体实施例对本发明作详细描述,但并不是限制本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but the present invention is not limited.
如图5所示,本发明基于微纳光纤的柔性热导检测装置包括热导传感器1、光源2和控制器3。如图1a和图1b所示,热导传感器1包括柔性导热封装物11、微纳光纤12和柔性加热器13。光源2采用300-2600nm波段的卤钨灯稳定光源。如图6所示,控制器3包括中央处理器、光信号检测模块和温控模块。As shown in FIG. 5 , the micro-nano fiber-based flexible thermal conductivity detection device of the present invention includes a
如图2所示,微纳光纤12包括两端的未拉伸区121、123和中间的腰区122,以及腰区122与未拉伸区121、123之间的过渡区。腰区122的直径接近或小于所传输光的波长,通常可为100nm-5μm。As shown in FIG. 2 , the
如图3所示,柔性加热器13包括柔性导热薄膜131和镀于柔性导热薄膜上的导电涂层132。柔性导热薄膜131可优选采用聚酰亚胺(PI)聚合物材料,导电涂层132优选金、银、铜等金属及合金材料或乙烯二氧噻吩(PEDOT)、聚苯胺(PANI)等导电聚合物材料。As shown in FIG. 3 , the
如图1所示,微纳光纤12的腰区122、微纳光纤12的过渡区、以及微纳光纤12两端的未拉伸区121、123的部分和柔性加热器13封装于柔性导热封装物11内。其中,柔性导热封装物11作为腰区122的包层。需要说明的是,在使光在微纳光纤12中传输时能够在腰区122周围产生必要的倏逝场的情况下,作为本发明的一种实施方式,柔性导热封装物11可以仅封装微纳光纤12的腰区122;也可以考虑实际情况和需求以及制作工艺的方便等因素,将柔性导热封装物11对微纳光纤12的封装由腰区122向两端延伸,将微纳光纤12的过渡区一并封装进来,或者将微纳光纤12的过渡区和一部分未拉伸区一并封装进来。常见的,出于封装工艺的方便,则往往将微纳光纤12的腰区122、微纳光纤12的过渡区和微纳光纤12两端未拉伸区121、123的一部分一并封装于柔性导热封装物11中。As shown in Figure 1, the
微纳光纤12和柔性加热器13封装于柔性导热封装物11的流程依次如图4a至图4e所示:(a)在洁净的载玻片上滴涂0.3ml的PDMS胶体,静置后旋涂成膜,在80℃固化20分钟;(b)将拉伸好的微纳光纤12呈U形置于PDMS膜上方;(c)滴涂0.3ml的PDMS胶体,覆盖微纳光纤12的腰区122、过渡区以及未拉伸区121的一部分、未拉伸区123的一部分,静置后铺平后在80℃固化20分钟;(d)将柔性加热器13置于PDMS膜上方,导电涂层132和导线33之间通过焊锡固定连接;(e)滴涂0.3ml的PDMS胶体,静置后铺平后在80℃固化20分钟。The process of encapsulating the micro-nano
柔性导热封装物11的折射率小于微纳光纤12的纤芯的折射率。作为本发明的一种优选实施方式,当柔性导热封装物11的热光系数大于等于1×10-5RIU/℃时,微纳光纤12输出光强随柔性导热封装物11温度的变化而变化灵敏。当柔性导热封装物11的热光系数小于1×10-5RIU/℃时,热导传感器1也具有传感能力。柔性导热封装物11优选采用聚二甲基硅氧烷(PDMS)聚合物材料,其热光系数为4.5×10-4RIU/℃、折射率为1.4。The refractive index of the flexible heat-conducting
如图5所示,微纳光纤12的一端的未拉伸区121与光源2的输出端连接,微纳光纤12的另一端的未拉伸区123与控制器3的光信号检测模块接口31连接,由光信号检测模块检测微纳光纤的腰区122所感知的温度。光源2产生光信号,并经过微纳光纤12,被控制器3的光信号检测模块所接收。如图6所示,控制器3内的中央处理器分别与光信号检测模块、温控模块连接。温控模块接口32通过导线33与柔性加热器13的导电涂层132连接。As shown in Figure 5, the
中央处理器将来自光信号检测模块的光信号(例如,强度、相位或光谱等参数信息)转换成温度值并将该温度值与预设的目标温度(该目标温度应高于环境温度)比较,然后将比较结果转化成温度控制信息并传递给温控模块,温控模块能够根据所接收的温度控制信息调节导电涂层132的温度,以使中央处理器所转换得到的温度值恒定在预设的目标温度;在中央处理器所转换得到的温度值恒定在预设的目标温度的状态下,当柔性导热封装物11贴合于待测物体上时,柔性导热封装物11发生形变,致使微纳光纤12的腰区122发生弯曲,损耗增大,透过率下降,导致微纳光纤12传输给光信号检测模块的光信号瞬间发生改变,中央处理器因接收到的光信号发生突变而指令温控模块自动停止工作,并且,中央处理器待其所转换的温度值降至阈值时计算自温控模块停止工作至温度值降至阈值所需的时间,其中,所述阈值小于预设的目标温度且大于待测物体的温度。The central processing unit converts the optical signal (for example, parameter information such as intensity, phase or spectrum) from the optical signal detection module into a temperature value and compares the temperature value with the preset target temperature (the target temperature should be higher than the ambient temperature) , and then convert the comparison result into temperature control information and transmit it to the temperature control module. The temperature control module can adjust the temperature of the
作为本发明的一种实施方式,中央处理器将来自光信号检测模块的光强转换并计算得到微纳光纤的腰区122所感知的温度值;为使中央处理器计算得到的温度值达到预设的目标温度值并保持恒定,中央处理器可根据所转换得到的温度值和预设的目标温度值,通过“比例-积分-微分”(PID)算法来计算占空比可调(PWM)方波信号的占空比,并将PWM方波信号输出给温控模块。温控模块可根据PWM方波信号调节施加在导电涂层132两端的电压,进而调节导电涂层132的输出功率,由此驱动导电涂层132升温。随着导电涂层132的升温,柔性封装物11及其封装的微纳光纤的腰区122亦随之升温,直至中央处理器计算得到的温度值达到设定的目标温度值并保持恒定。此时,可将柔性导热封装物11贴合于待测物体上,然后中央处理器检测到光强信号的变化,自动指令温控模块停止工作。中央处理器待其所转换的温度值降至阈值时,计算自温控模块停止工作至温度值降至阈值所需的时间ΔT。作为本发明的优选实施方式,中央处理器可进一步将计算得到的自温控模块停止工作至温度值降至阈值所需的时间,代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,得到待测物体的热导系数。As an embodiment of the present invention, the central processor converts the light intensity from the optical signal detection module and calculates the temperature value sensed by the
本发明检测装置的工作原理:光源2产生光信号,并在热导传感器1的微纳光纤12中传输。当光信号经过微纳光纤12的腰区122时,在微纳光纤12的纤芯和包层之间的界面处会产生很强的倏逝场。当柔性导热封装物11的温度发生变化时,由于热光特性,其折射率会发生相应的变化。作为微纳光纤12的腰区122的包层材料,柔性导热封装物11的折射率变化会影响微纳光纤12的倏逝场,进而改变光信号的特性参数(包括但不限于强度、相位、光谱和偏振态等)。通过控制器3控制柔性导热封装物11中封装的柔性加热器13加热,使柔性导热封装物11达到目标温度并高于环境温度。在柔性导热封装物11与待测物体接触并发生热传递的过程中,控制器3通过检测微纳光纤12中传输的光信号,从而监测热传递过程中柔性导热封装物11的温度变化情况,可实现待测物体导热性能的分析。The working principle of the detection device of the present invention is that the
以下以具体的实施例介绍利用本发明热导检测装置检测目标待测物的热导性能的方法,具体包括以下步骤:The method of using the thermal conductivity detection device of the present invention to detect the thermal conductivity of the target object to be tested is described below with specific examples, which specifically includes the following steps:
步骤一:预设温控模块的目标温度为Temp1(例如为50℃),该目标温度高于待测物体的温度。Step 1: Preset the target temperature of the temperature control module as Temp1 (for example, 50° C.), which is higher than the temperature of the object to be measured.
步骤二:中央处理器将来自光信号检测模块的光信号转换成温度值并将该温度值与预设的目标温度比较,然后将比较结果转化成温度控制信息并传递给温控模块,温控模块根据所接收的温度控制信息调节导电涂层132的温度,以使中央处理器所转换得到的温度值恒定在预设的目标温度Temp1;Step 2: The central processor converts the optical signal from the optical signal detection module into a temperature value and compares the temperature value with the preset target temperature, and then converts the comparison result into temperature control information and transmits it to the temperature control module. The module adjusts the temperature of the
步骤三:在中央处理器所转换得到的温度值恒定在预设的目标温度Temp1的状态下,将柔性导热封装物11贴合于待测物体上,中央处理器指令温控模块停止工作;Step 3: When the temperature value converted by the central processing unit is constant at the preset target temperature Temp1, attach the flexible heat-conducting
步骤四:待中央处理器所转换得到的温度值降至阈值Temp2(Temp2介于预设的目标温度与待测物体的温度之间,例如,Temp2为30℃)时,可由中央处理器计算自温控模块停止工作至温度值降至阈值所需的时间ΔT,将该时间ΔT代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,即可得到待测物体的热导系数。需要说明的是,在本发明中,也可不由中央处理器计算ΔT和待测物体的热导系数,而是由人工计算ΔT并将ΔT代入到使用标准样品标定法测得的热导系数与降温时间的关系式中,得到待测物体的热导系数。Step 4: When the temperature value converted by the central processing unit drops to the threshold Temp2 (Temp2 is between the preset target temperature and the temperature of the object to be measured, for example, Temp2 is 30° C.), the central processing unit can calculate the temperature automatically. The time ΔT required for the temperature control module to stop working until the temperature value drops to the threshold value is substituted into the relationship between the thermal conductivity and the cooling time measured by the standard sample calibration method, and the thermal temperature of the object to be measured can be obtained. Conductivity. It should be noted that, in the present invention, instead of calculating ΔT and the thermal conductivity of the object to be measured by the central processing unit, ΔT is manually calculated and ΔT is substituted into the thermal conductivity measured by the standard sample calibration method and In the relational expression of the cooling time, the thermal conductivity of the object to be measured is obtained.
热导传感器1的柔性导热封装物11与不同材质的待测物接触后的降温曲线图可参见图7。Refer to FIG. 7 for the temperature drop curves of the flexible heat-conducting
本发明热导检测装置可检测的待测物体的材料包括但不限于304不锈钢、玻璃、尼龙、PVC塑料、木材等。The material of the object to be tested that can be detected by the thermal conductivity detection device of the present invention includes, but is not limited to, 304 stainless steel, glass, nylon, PVC plastic, wood, and the like.
本发明热导检测装置模仿人类的触觉感知,无论是在热导传感器1自身升温至目标温度的过程中,还是在对待测物体进行热导检测时,均通过柔性导热封装物11及其封装的微纳光纤12和柔性导热薄膜131传导热量。在热传递过程中,利用光信号在微纳光纤12中传输时,微纳光纤12的腰区122的强倏逝场与包覆其的柔性导热封装物11的热光特性相互耦合,柔性导热封装物11的折射率的变化会影响微纳光纤12的倏逝场,进而改变光信号的特性参数,从而精准地将导电涂层132以及待测物体的温度变化情况传递给光信号检测模块,再由中央处理器将光信号转换成温度值,实现待测样品导热性能的准确评估。此外,在热导传感器1自身的升温过程中,导电涂层132的热量输出系由控制器3调节。由于作为热源的导电涂层132被封装于柔性导热封装物11中,导电涂层132的温度信息经由柔性导热薄膜131、柔性导热封装物11、微纳光纤12传递给控制器3,由此,热导传感器1利用柔性导热封装物11包覆微纳光纤12的腰区122和柔性加热器13,实现了热传导功能,并且,热导传感器1中的导电涂层132、柔性导热薄膜131、柔性导热封装物11和微纳光纤12与控制器3共同形成了闭合的温度反馈回路,使得单个的、柔性的热导传感器1在控制器3的调控下实现了温度测量和温度调节功能的微型化集成,无需增加其它额外的模块即可实现待测物体导热性能的准确评估,具有较小的热容,温度的上升和下降迅速,可提高热导分析的速率和效率。在柔性导热封装物11与待测物体接触时,中央处理器可根据光信号的变化,自动触发温控模块停止工作,避免因人为操作而引入的误差。此外,本发明检测装置具有柔性和轻量化的特点,可应用于较广泛的应用场景。The thermal conductivity detection device of the present invention imitates human's tactile perception, whether it is in the process of heating up the temperature of the
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